CN115155411A - Concrete admixture production facility is controlled to function intelligence - Google Patents

Concrete admixture production facility is controlled to function intelligence Download PDF

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Publication number
CN115155411A
CN115155411A CN202210792613.8A CN202210792613A CN115155411A CN 115155411 A CN115155411 A CN 115155411A CN 202210792613 A CN202210792613 A CN 202210792613A CN 115155411 A CN115155411 A CN 115155411A
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CN
China
Prior art keywords
shell
gear
mixing
mixing device
water tank
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Pending
Application number
CN202210792613.8A
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Chinese (zh)
Inventor
马永胜
高小建
殷继伟
尤启铭
张益豪
张�浩
马庆珠
李虎成
李金君
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Harbin Institute of Technology
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Harbin Institute of Technology
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Application filed by Harbin Institute of Technology filed Critical Harbin Institute of Technology
Priority to CN202210792613.8A priority Critical patent/CN115155411A/en
Publication of CN115155411A publication Critical patent/CN115155411A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/81Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/92Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
    • B01F27/921Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with helices centrally mounted in the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/92Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
    • B01F27/921Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with helices centrally mounted in the receptacle
    • B01F27/9211Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with helices centrally mounted in the receptacle the helices being surrounded by a guiding tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/211Measuring of the operational parameters
    • B01F35/2115Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/321Disposition of the drive
    • B01F35/3214Disposition of the drive at the upper side of the axis, e.g. driving the stirrer from the top of a receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/321Disposition of the drive
    • B01F35/3215Disposition of the drive the driving system comprising more than one motor, e.g. having an auxiliary motor or comprising independently driven elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/322Construction of driving shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/33Transmissions; Means for modifying the speed or direction of rotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/41Mounting or supporting stirrer shafts or stirrer units on receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/42Clamping or holding arrangements for mounting receptacles on mixing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/92Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/28Mixing cement, mortar, clay, plaster or concrete ingredients

Abstract

The invention relates to the technical field of concrete admixture stirring devices, in particular to a functional intelligent control concrete admixture production device, which comprises a base, a shell, a temperature control device, a feeding device and a connecting assembly, wherein the base is provided with a plurality of connecting plates; the second mixing device is arranged in the shell along the axis of the shell; the first mixing device is arranged at one side of the second mixing device, and a first gap is reserved between the first mixing device and the second mixing device; the cold water tank is arranged in the first gap; the hot water tank is arranged above the cold water tank; the first circulating pipe is respectively wound on the peripheries of the first mixing device and the second mixing device; the second circulating pipe is arranged on one side of the first circulating pipe; the first switch valves are respectively arranged at two ends of the first circulating pipe; the second switch valves are respectively arranged at two ends of the second circulating pipe; the temperature sensors are respectively arranged in the first mixing device and the second mixing device; the flowmeter is arranged on the feeding device and is electrically connected with the feeding device. The production quality of the concrete admixture can be ensured while energy is saved.

Description

Concrete admixture production facility is controlled to function intelligence
Technical Field
The invention relates to the technical field of concrete admixture stirring devices, in particular to functional intelligent control concrete admixture production equipment.
Background
The concrete admixture means a substance blended for improving and adjusting the properties of concrete. The application of concrete admixtures in engineering is more and more emphasized, the addition of the admixtures plays a certain role in improving the performance of concrete, but the selection, the addition method and the adaptability of the admixtures seriously influence the development of the admixtures. When the existing concrete admixture production equipment is used for mixing concrete admixtures, the condition of uneven mixing often occurs.
Chinese patent CN202021296268.1 discloses a reation kettle of concrete admixture processing usefulness, including the reation kettle body, left and right sides position is equipped with the support shaft respectively on the reation kettle body, and this internal top kettle cover position welding that is close to of reation kettle has the division board, and the material stock district and the reaction zone of below of top are separated into to the division board in with the reation kettle body, have a plurality of raw material rooms through the partition board branch in the material stock district, correspond every raw material room position on the division board and install the solenoid valve, spin rabbling mechanism is installed to the intermediate position in the reaction zone, and the welding of reation kettle body bottom position of reaction zone below has the unloading pipe, installs the pipe valve on the unloading pipe.
Although the inhomogeneous condition of concrete admixture misce bene has certainly been solved to above-mentioned scheme, but neglect when stirring concrete admixture, the concrete admixture just so can appear the waste of resource owing to the heat dissipation and endothermic condition appears in the intermixing, and different concrete admixtures are when the stirring simultaneously, and the temperature of surrounding environment also can produce certain influence to it to direct can influence concrete admixture's output quality.
Disclosure of Invention
Based on this, it is necessary to provide a production device for a concrete admixture with intelligent control function for solving the problems in the prior art. Through the arrangement of the first mixing device, the second mixing device, the cold water tank, the hot water tank, the first circulating pipe, the second circulating pipe, the first switch valve, the second switch valve, the temperature sensor and the flowmeter, the temperature sensor monitors the temperature change of the first mixing device and the second mixing device during stirring of the concrete admixture, when the temperature sensor monitors the temperature rise in the first mixing device or the second mixing device, the first switch valve can be opened at the moment, the cold water tank can inject cold water into the first circulating pipe through the first switch valve, the cooling function is achieved, and the cold water in the first circulating pipe can be heated due to heat absorption and then enters the hot water tank to be stored, and vice versa. Therefore, when the first mixing device or the second mixing device is used for stirring the concrete admixture, the concrete admixture can be always in an optimum processing temperature environment, and the production quality of the concrete admixture is improved. Therefore, the output quality of the concrete admixture can be ensured while energy is saved.
In order to solve the problems of the prior art, the invention adopts the technical scheme that:
a functional intelligent control concrete admixture production device comprises a base, a shell, a temperature control device, a feeding device and a connecting assembly; the temperature control device comprises a cold water tank, a hot water tank, a first circulating pipe, a second circulating pipe, a first switch valve, a second switch valve, a temperature sensor and a flowmeter; the second mixing device is arranged in the shell along the axis of the shell; the first mixing devices are uniformly arranged around the second mixing device around the axis of the shell, and a first gap is reserved between the second mixing device and the first mixing devices; the cold water tank is arranged in the first gap; the hot water tank is arranged above the cold water tank; the first circulating pipes correspond to the first mixing device and the second mixing device one by one, and are respectively wound on the peripheries of the first mixing device and the second mixing device; the second circulating pipes correspond to the first circulating pipes one by one, are arranged on one side of the first circulating pipes and are respectively wound on the peripheries of the first mixing device and the second mixing device; the two first switch valves are respectively arranged at two ends of the first circulating pipe, and one ends of the two first switch valves, which are far away from the first circulating pipe, are respectively connected with the cold water tank and the hot water tank; the two second switch valves are respectively arranged at two ends of the second circulating pipe, and one ends of the two second switch valves, which are far away from the first circulating pipe, are respectively connected with the cold water tank and the hot water tank; the two temperature sensors are respectively arranged in the first mixing device and the second mixing device and are respectively and electrically connected with the first mixing device, the second mixing device, the first switch valve and the second switch valve; the flowmeter is arranged on the feeding device and is electrically connected with the feeding device.
Preferably, the first mixing device comprises a first driving device, a transmission assembly, a stirring shaft, a first spiral piece, a groove and a first mixing shell; the first driving device is arranged at the upper part of the shell, and the flowmeter is electrically connected with the first driving device; the transmission assembly is arranged at the lower part of the first driving device; the stirring shaft is fixedly arranged at the lower part of the transmission assembly, and the first driving device is used for driving the stirring shaft to rotate through the transmission assembly; the first spiral sheet is of a spiral structure and is fixedly arranged on the stirring shaft around the axis of the stirring shaft; the first mixing shell is fixedly arranged on the periphery of the first spiral sheet along the axis of the stirring shaft; the grooves are uniformly formed in the side wall, close to the first mixing shell, of the first drop spiral piece.
Preferably, the first drive means comprises a first rotary drive, a first gear and a second gear; the first rotary driver is arranged at the upper part of the shell, and the output end of the first rotary driver faces downwards vertically; the first gear is fixedly arranged on the output end of the first rotary driver; the second gear is arranged on one side of the first gear, the second gear is meshed with the first gear, and the second gear is connected with the transmission assembly.
Preferably, the transmission assembly comprises a rotating disc, a connecting rod, a gear ring and a third gear; the rotating disc is fixedly arranged at the lower part of the second gear along the axis of the second gear; the gear ring is arranged on the periphery of the rotating disc around the axis of the rotating disc, and a second gap is reserved between the inner wall of the gear ring and the outer side wall of the rotating disc; two ends of the connecting rod are respectively fixedly connected with the rotating disc and the toothed ring; the third gear is fixedly arranged at one end of the stirring shaft, which is far away from the first mixing shell, along the axis of the stirring shaft, and the third gear is meshed with the gear ring.
Preferably, the second mixing device comprises a second driving device, a second mixing shell, an inner shell, a connecting piece, a rotating shaft and a second spiral sheet; the second driving device is arranged at the upper part of the shell; the second mixing shell is arranged inside the shell along the axis of the shell; the inner shell is arranged inside the second mixing shell along the axis of the outer shell, the inner shell is of an annular structure, and a third gap is reserved between the outer wall of the inner shell and the inner wall of the second mixing shell; the connecting piece is arranged in the third gap, and two ends of the connecting piece are fixedly connected with the inner shell and the second mixing shell respectively; the rotating shaft is arranged at the lower part of the second driving device along the axis of the shell; the second spiral piece is fixedly arranged on the outer wall of the rotating shaft around the axis of the rotating shaft.
Preferably, the second driving means includes a second rotary driver, a through hole and a connecting shaft; the second rotary driver is arranged at the top of the shell, and the output end of the second rotary driver faces downwards vertically; the through hole is arranged on the second gear in a penetrating way along the axis of the second gear, and the output shaft of the second rotary driver is arranged in the through hole in a penetrating way; the connecting shaft is fixedly arranged at the output end of the second rotary driver, and one end, far away from the second rotary driver, of the connecting shaft is fixedly connected with one end of the rotating shaft.
Preferably, the first mixing device further comprises a support assembly comprising a fourth gear; the fourth gear is arranged on one side, far away from the gear ring, of the third gear, and the fourth gear is meshed with the third gear.
Preferably, the feeding device comprises a third on-off valve; a feed port is formed in the side wall of the first mixing shell, and the third switch valve is arranged on the feed port.
Preferably, the connecting assembly comprises a connecting pipe and a fourth switch valve; the connecting pipes correspond to the first mixing devices one by one and are arranged in the first gaps; the fourth switch valves are arranged at two ends of the connecting pipe respectively, and one ends, far away from the connecting pipe, of the two fourth switch valves are connected with the first mixing device and the second mixing device respectively.
Preferably, the temperature control device further comprises a support frame; the support frame is fixedly arranged at the lower part of the inner side of the shell and used for supporting the cold water tank and the hot water tank.
Compared with the prior art, the beneficial effect of this application is:
1. according to the concrete admixture cooling system, the first mixing device and the second mixing device, the cold water tank, the hot water tank, the first circulating pipe, the second circulating pipe, the first switch valve, the second switch valve, the temperature sensor and the flowmeter are arranged, so that the temperature sensor monitors the temperature change of the first mixing device and the second mixing device when the first mixing device and the second mixing device stir the concrete admixture, when the temperature sensor monitors the temperature rise in the first mixing device or the second mixing device, the first switch valve can be opened at the moment, the cold water tank can inject cold water into the first circulating pipe through the first switch valve, the cooling function is achieved, the cold water in the first circulating pipe can be heated due to heat absorption, and then the cold water enters the hot water tank to be stored, and vice versa. Therefore, when the first mixing device or the second mixing device is used for stirring the concrete admixture, the concrete admixture can be always in an optimum processing temperature environment, and the production quality of the concrete admixture is improved. Therefore, the output quality of the concrete admixture can be ensured while energy is saved.
2. This application utilizes first drive arrangement to drive transmission assembly through setting up first drive arrangement, drive assembly, (mixing) shaft, first flight, recess and first hybrid shell, and then drives the (mixing) shaft and set up and to stir epaxial first flight rotation, so realized that first mixing arrangement can be more even carry out the technical requirement that stirs to the concrete admixture.
3. This application utilizes first rotary actuator to drive the first gear rotation that sets up on its output through setting up first rotary actuator, first gear and second gear, and then makes the second gear rotatory, just so can make the drive assembly who is connected with the second gear driven, so just realized first drive arrangement's driving function.
4. This application is through setting up rolling disc, connecting rod, ring gear and third gear, and it is rotatory that first drive arrangement can drive the rolling disc, and then makes the ring gear driven by the connecting rod, makes the third gear driven rotatoryly by the ring gear afterwards, will make like this the (mixing) shaft that sets up in the third gear below driven rotatoryly, so just realized transmission assembly's transmission function.
5. This application utilizes second drive arrangement to drive the pivot rotation through setting up second drive arrangement, second mixed shell, inner shell, connecting piece, pivot and second flight to reach the final mixture to the preliminary mixture of exhaust concrete admixture among the first mixing arrangement.
Drawings
FIG. 1 is a first perspective view of the present application;
FIG. 2 is a second perspective view of the present application;
FIG. 3 is a first perspective view of the present application with portions of the housing and base removed;
FIG. 4 is a second perspective view of the present application with portions of the housing and base removed;
FIG. 5 is a perspective view of the present application with the housing and base removed;
FIG. 6 is a partial perspective view of the present application;
FIG. 7 is a partial perspective view of the second embodiment of the present application;
FIG. 8 is a third partial perspective view of the present application;
FIG. 9 is a partially assembled perspective view of the present application;
FIG. 10 is a partially assembled perspective view of the second embodiment of the present application;
FIG. 11 is a partial front view of the present application;
FIG. 12 isbase:Sub>A schematic cross-sectional view at A-A of FIG. 11 of the present application;
fig. 13 is a partially assembled perspective view of the third embodiment of the present invention.
The reference numbers in the figures are:
1-a base;
2-a housing;
3-a temperature control device; 3 a-a cold water tank; 3 b-a hot water tank; 3 c-first circulation pipe; 3 d-second circulation pipe; 3 e-a first on-off valve; 3 f-a second on-off valve; 3 g-temperature sensor; 3 h-supporting the frame;
4-a first mixing device; 4 a-a first drive; 4a 1-first rotary drive; 4a 2-first gear; 4a 3-second gear; 4 b-a transmission assembly; 4b 1-rotating disc; 4b 2-connecting rod; 4b 3-toothed ring; 4b 4-third gear; 4 c-stirring shaft; 4 d-first helical flight; 4 e-a groove; 4 f-a first mixing shell; 4 g-a support member; 4g 1-fourth gear;
5-a second mixing device; 5 a-a second drive; 5a 1-a second rotary drive; 5a 2-connecting shaft; 5 b-a second hybrid shell; 5 c-inner shell; 5 d-a connector; 5 e-a rotating shaft; 5 f-second helical flight;
6-a feeding device; 6 a-a third on-off valve;
7-a connecting assembly; 7 a-connecting tube; 7 b-a fourth switching valve.
Detailed Description
For a better understanding of the features and technical solutions of the present invention, as well as the specific objects and functions attained by the present invention, reference is made to the accompanying drawings and detailed description of the invention.
As shown in fig. 1-13:
a functional intelligent control concrete admixture production device comprises a base 1, a shell 2, a temperature control device 3, a feeding device 6 and a connecting assembly 7; the temperature control device 3 comprises a cold water tank 3a, a hot water tank 3b, a first circulating pipe 3c, a second circulating pipe 3d, a first switch valve 3e, a second switch valve 3f, a temperature sensor 3g and a flowmeter; the second mixing device 5 is arranged inside the casing 2 along the axis of the casing 2; the first mixing devices 4 are arranged in plurality, the first mixing devices 4 are uniformly arranged around the second mixing device 5 around the axis of the shell 2, and a first gap is reserved between the second mixing device 5 and the first mixing devices 4; the cold water tank 3a is arranged in the first gap; the hot water tank 3b is arranged above the cold water tank 3 a; the first circulating pipes 3c correspond to the first mixing device 4 and the second mixing device 5 one by one, and the first circulating pipes 3c are respectively wound on the peripheries of the first mixing device 4 and the second mixing device 5; the second circulation pipes 3d correspond to the first circulation pipes 3c one by one, the second circulation pipes 3d are arranged at one side of the first circulation pipes 3c, and the second circulation pipes 3d are respectively wound on the peripheries of the first mixing device 4 and the second mixing device 5; two first switch valves 3e are arranged, the first switch valves 3e are respectively arranged at two ends of the first circulating pipe 3c, and one ends of the two first switch valves 3e far away from the first circulating pipe 3c are respectively connected with the cold water tank 3a and the hot water tank 3 b; two second switch valves 3f are arranged, the second switch valves 3f are respectively arranged at two ends of a second circulating pipe 3d, and one ends of the two second switch valves 3f, which are far away from the first circulating pipe 3c, are respectively connected with a cold water tank 3a and a hot water tank 3 b; the two temperature sensors 3g are respectively arranged in the first mixing device 4 and the second mixing device 5, and the temperature sensors 3g are respectively electrically connected with the first mixing device 4, the second mixing device 5, the first switch valve 3e and the second switch valve 3 f; the flowmeter is arranged on the feeding device 6 and is electrically connected with the feeding device 6.
The fixed upper portion that sets up at base 1 of shell 2, first mixing arrangement 4 and second mixing arrangement 5 all set up the inside at shell 2, feed arrangement 6 sets up on first mixing arrangement 4, can pour into raw and other materials into first mixing arrangement 4 through feed arrangement 6 and carry out preliminary mixing, be provided with coupling assembling 7 between first mixing arrangement 4 and second mixing arrangement 5, coupling assembling 7 is after first mixing arrangement 4 accomplishes the preliminary mixing of raw materials, arrange the concrete admixture after accomplishing preliminary mixing in first mixing arrangement 4 into second mixing arrangement 5 and carry out the secondary and mix. The raw materials added into the concrete admixture are more in variety, and the raw materials of the concrete admixture are classified and mixed by the arrangement of the first mixing devices 4, so that the mixing efficiency is improved, and the phenomenon that the raw materials precipitate after standing for a long time can be avoided. The operation principle of the temperature control device 3 is as follows, for convenience of understanding, only one of the first mixing devices 4 is taken as an example here, after the feeding device 6 injects the raw material into the first mixing device 4, the flow meter arranged on the feeding device 6 detects the amount of the raw material entering the first mixing device 4, and after the specified amount is reached, the flow meter sends a signal to the feeding device 6, and the feeding device 6 stops feeding. Then first mixing arrangement 4 just can begin to start, and first mixing arrangement 4 mixes the stirring to its inside concrete admixture raw materials, when stirring, the phenomenon that the concrete admixture that is located first mixing arrangement 4 can appear cooling or heat up, and the temperature sensor 3g that sets up in first mixing arrangement 4 this moment can detect the temperature in first mixing arrangement 4. It is noted that before use, the operator needs to input a value to the processor according to the actual optimum temperature for stirring, and the input value is referred to herein as a preset value. Thus, when the temperature sensor detects a temperature change, the processor can determine the temperature sensor 3 g. If the processor determines that the value detected by the temperature sensor 3g has exceeded a predetermined value, i.e. the temperature in the first mixing device 4 is high, then the first mixing device 4 needs to be cooled down. At this time, the first on-off valve 3e is opened, and since the water pumps are disposed in the cold water tank 3a and the hot water tank 3b, and then the water pump in the cold water tank 3a injects the cold water in the cold water tank 3a into the hot water tank 3b through the first on-off valve 3e and the first circulation pipe 3c, since the first circulation pipe 3c is disposed around the first mixing device 4, the cold water flows through the first circulation pipe 3c after being discharged from the cold water tank 3a, and at this time, the cold water in the first circulation pipe 3c absorbs the heat of the first mixing device 4, thereby achieving the effect of cooling the first mixing device 4, and since the temperature sensor 3g is electrically connected to the first mixing device 4, the first mixing device 4 is also affected by the temperature sensor 3g, and the stirring speed of the first mixing device 4 is gradually slowed down, thereby further slowing down the mixing process of the concrete admixture raw materials. When the temperature of the first mixing device 4 is too low, the temperature sensor 3g sends a signal to the second on-off valve 3f, the second on-off valve 3f is opened, and then the water pump provided in the hot water tank 3b is started, and the water pump in the hot water tank 3b delivers the hot water to the cold water tank 3a through the second circulation pipe 3 d. And the hot water in the hot water tank 3b is the cold water which has just absorbed heat from the first mixing means 4 through the first circulation pipe 3 c. This ensures that the concrete admixture in the first mixing device 4 can be stirred in a suitable temperature environment. A discharging device is arranged below the second mixing device 5, and when the second mixing device 5 finishes mixing the concrete admixture, the concrete admixture is discharged. Therefore, the output quality of the concrete admixture can be ensured while energy is saved.
As shown in fig. 3, 4 and 10:
the first mixing device 4 comprises a first driving device 4a, a transmission component 4b, a stirring shaft 4c, a first spiral sheet 4d, a groove 4e and a first mixing shell 4f; the first driving device 4a is arranged at the upper part of the shell 2, and the flowmeter is electrically connected with the first driving device 4 a; the transmission assembly 4b is arranged at the lower part of the first driving device 4 a; the stirring shaft 4c is fixedly arranged at the lower part of the transmission component 4b, and the first driving device 4a is used for driving the stirring shaft 4c to rotate through the transmission component 4 b; the first spiral piece 4d is of a spiral structure, and the first spiral piece 4d is fixedly arranged on the stirring shaft 4c around the axis of the stirring shaft 4 c; the first mixing shell 4f is fixedly arranged on the periphery of the first spiral piece 4d along the axis of the stirring shaft 4 c; the grooves 4e are provided in plurality, and the grooves 4e are uniformly formed in the side wall of the first slice adjacent to the first mixing shell 4 f.
Feed arrangement 6 sets up on the lateral wall of first hybrid shell 4f, after feed arrangement 6 added the raw materials in first hybrid shell 4f, the raw materials injection volume of feed arrangement 6 can be monitored to the flowmeter on feed arrangement 6 this moment, after reaching appointed quantity, the flowmeter can give first drive arrangement 4a with signal transmission this moment, first drive arrangement 4a just can start afterwards, first drive arrangement 4a can drive transmission assembly 4b operation, and then will make transmission assembly 4b drive (mixing) shaft 4c rotatory, because first flight 4d is fixed the setting on (mixing) shaft 4c, so after (mixing) shaft 4c was driven rotatory, first flight 4d just can be driven rotatory by (mixing) shaft 4c this moment. After first flight 4d is rotatory, first flight 4d can drive the raw materials of the concrete admixture of first mixed shell 4f bottom this moment and rise, because seted up recess 4e on first flight 4d again, will make like this and spill over from recess 4e by the partial concrete admixture that first flight 4d drove, thereby reach the purpose that the concrete admixture raw materials rolled from top to bottom in first mixed shell 4f, so just realized that first mixing arrangement 4 can be more even carry out the technical requirement of stirring to the concrete admixture.
As shown in fig. 5:
the first drive means 4a comprise a first rotary drive 4a1, a first gear wheel 4a2 and a second gear wheel 4a3; the first rotary driver 4a1 is arranged at the upper part of the shell 2, and the output end of the first rotary driver 4a1 is vertically downward; the first gear 4a2 is fixedly arranged on the output end of the first rotary drive 4a 1; the second gear 4a3 is arranged at one side of the first gear 4a2, the second gear 4a3 is meshed with the first gear 4a2, and the second gear 4a3 is connected with the transmission component 4 b.
The first rotation driver 4a1 is preferably a servo motor, and when the first rotation driver 4a1 is started, the first gear 4a2 disposed at the output end of the first rotation driver 4a1 is driven to rotate, and the second gear 4a3 engaged with the first gear 4a2 is also driven to rotate, so that the transmission component 4b connected with the second gear 4a3 is driven to operate, and the stirring shaft 4c is rotated. The driving function of the first driving device 4a is thus realized.
As shown in fig. 5:
the transmission assembly 4b comprises a rotating disc 4b1, a connecting rod 4b2, a gear ring 4b3 and a third gear 4b4; the rotating disc 4b1 is fixedly arranged at the lower part of the second gear 4a3 along the axis of the second gear 4a3; the gear ring 4b3 is arranged on the periphery of the rotating disk 4b1 around the axis of the rotating disk 4b1, and a second gap is reserved between the inner wall of the gear ring 4b3 and the outer side wall of the rotating disk 4b 1; two ends of the connecting rod 4b2 are respectively fixedly connected with the rotating disc 4b1 and the gear ring 4b 3; a third gear 4b4 is fixedly arranged on the end of the stirring shaft 4c away from the first mixing shell 4f along the axis of the stirring shaft 4c, and the third gear 4b4 is meshed with the gear ring 4b 3.
After the first rotary driver 4a1 is started, the first rotary driver 4a1 drives the first gear 4a2 to rotate, and further drives the second gear 4a3 engaged with the first gear 4a2 to rotate, because the second gear 4a3 is fixedly connected with the rotary disc 4b1, after the second gear 4a3 rotates, the rotary disc 4b1 also rotates, the rotary disc 4b1 drives the toothed ring 4b3 to rotate through the connecting rod 4b2, and because the toothed ring 4b3 is engaged with the third gear 4b4, when the toothed ring 4b3 rotates, the third gear 4b4 is driven to rotate. This causes the stirring shaft 4c disposed at the lower portion of the third gear 4b4 to be rotated, thus achieving the transmission function of the transmission assembly 4 b.
As shown in fig. 10-13:
the second mixing device 5 comprises a second driving device 5a, a second mixing shell 5b, an inner shell 5c, a connecting piece 5d, a rotating shaft 5e and a second spiral piece 5f; the second driving device 5a is arranged at the upper part of the shell 2; the second mixing shell 5b is arranged inside the housing 2 along the axis of the housing 2; the inner shell 5c is arranged inside the second mixing shell 5b along the axis of the outer shell 2, the inner shell 5c is of an annular structure, and a third gap is reserved between the outer wall of the inner shell 5c and the inner wall of the second mixing shell 5 b; the connecting piece 5d is arranged in the third gap, and two ends of the connecting piece 5d are fixedly connected with the inner shell 5c and the second mixing shell 5b respectively; the rotating shaft 5e is arranged at the lower part of the second driving device 5a along the axis of the shell 2; the second spiral piece 5f is fixedly arranged on the outer wall of the rotating shaft 5e around the axis of the rotating shaft 5 e.
After the first mixing device 4 completes mixing, at this moment, the first mixing device 4 can discharge the raw materials into the second mixing device 5 through the connecting assembly 7, after all the raw materials are injected into the second mixing shell 5b, the second driving device 5a can start at this moment, the second driving device 5a can drive the rotating shaft 5e arranged at the lower part of the second driving device to rotate, so that the rotating shaft 5e can drive the second spiral piece 5f to rotate, after the second spiral piece 5f rotates, the second spiral piece 5f can drive the concrete admixture positioned at the bottom of the second mixing shell 5b to rise, the concrete admixture can slowly rise in the inner part of the inner shell 5c along the height direction of the inner shell 5c under the drive of the second spiral piece 5f, when the concrete admixture rises to the upper part of the inner shell 5c, the concrete admixture can overflow from the upper part of the inner shell 5c at this moment, the overflowed concrete admixture can flow back to the bottom of the second mixing shell 5b from the third gap, and thus the mixing function of the second mixing device 5 is realized.
As shown in fig. 9:
the second driving means 5a comprises a second rotary driver 5a1, a through hole and a connecting shaft 5a2; the second rotary driver 5a1 is arranged at the top of the shell 2, and the output end of the second rotary driver 5a1 is vertically downward; the through hole penetrates through the second gear 4a3 along the axis of the second gear 4a3, and the output shaft of the second rotary driver 5a1 penetrates through the through hole; the connecting shaft 5a2 is fixedly arranged at the output end of the second rotary driver 5a1, and one end of the connecting shaft 5a2 far away from the second rotary driver 5a1 is fixedly connected with one end of the rotating shaft 5 e.
The second rotation driver 5a1 is preferably a servo motor, and when the second rotation driver 5a1 is started, the second rotation driver 5a1 drives the connection shaft 5a2 arranged at the output end to rotate, and then the connection shaft 5a2 drives the rotation shaft 5e to rotate, so that the driving function of the second rotation driver 5a1 is realized.
As shown in fig. 6 and 7:
the first mixing device 4 further comprises a support assembly 4g, the support assembly 4g comprising a fourth gear 4g1; the fourth gear 4g1 is disposed on a side of the third gear 4b4 remote from the ring gear 4b3, and the fourth gear 4g1 and the third gear 4b4 are meshed with each other.
When the first driving device 4a is started, the first driving device 4a will drive the rotating disc 4b1 to rotate, and then the connecting rod 4b2 arranged on the rotating disc 4b1 drives the toothed ring 4b3 to rotate, because the toothed ring 4b3 is meshed with the third gear 4b4, the toothed ring 4b3 will drive the third gear 4b4 to rotate, and when the toothed ring 4b3 drives the third gear 4b4 to rotate, only one side of the third gear 4b4 is stressed, so that the stirring shaft 4c arranged at the lower part of the third gear 4b4 will be bent, and in order for the face stirring shaft 4c to be bent, a fourth gear 4g1 can be arranged at the side of the third gear 4b4 far from the toothed ring 4b3, so that when the toothed ring 4b3 drives the third gear 4b4 to rotate, the fourth gear 4g1 will take the third gear 4b4 to play a supporting role, thus preventing the situation that when the toothed ring 4b3 drives the third gear 4b4 to rotate, and the stirring shaft 4c to be bent.
As shown in fig. 4:
the feeding device 6 is provided with a third on-off valve 6a; the side wall of the first mixing shell 4f is provided with a feeding hole, and the third switch valve 6a is arranged on the feeding hole.
When feeding is needed, the third on-off valve 6a is opened, so that the raw materials enter the first mixing device 4 through the third on-off valve 6a, and the feeding function of the feeding device 6 is realized.
As shown in fig. 10:
the connection assembly 7 includes a connection pipe 7a and a fourth switching valve 7b; the connecting pipes 7a correspond to the first mixing devices 4 one by one, and the connecting pipes 7a are arranged in the first gaps; the number of the fourth switching valves 7b is multiple, the fourth switching valves 7b are respectively arranged at two ends of the connecting pipe 7a, and one ends of the two fourth switching valves 7b far away from the connecting pipe 7a are respectively connected with the first mixing device 4 and the second mixing device 5.
After the first mixing device 4 mixes the concrete admixture, the fourth on-off valve 7b is opened, and then the concrete admixture in the first mixing device 4 flows into the second mixing device 5 through the connecting pipe 7a, so that the connecting function of the connecting assembly 7 is realized.
As shown in fig. 6:
the temperature control device 3 also comprises a support frame 3h; the support frame 3h is fixedly arranged at the lower part of the inner side of the shell 2, and the support frame 3h is used for supporting the cold water tank 3a and the hot water tank 3b.
Through setting up at support frame 3h for cold water tank 3a and hot-water tank 3b obtain supporting, and then make the work that cold water tank 3a and hot-water tank 3b can be stable.
The above examples, which are intended to represent only one or more embodiments of the present invention, are described in greater detail and with greater particularity, and are not to be construed as limiting the scope of the invention. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the invention, and these changes and modifications are all within the scope of the invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. A functional intelligent control concrete admixture production device comprises a base (1), a shell (2), a temperature control device (3), a feeding device (6) and a connecting assembly (7);
the temperature control device is characterized by further comprising a first mixing device (4) and a second mixing device (5), wherein the temperature control device (3) comprises a cold water tank (3 a), a hot water tank (3 b), a first circulating pipe (3 c), a second circulating pipe (3 d), a first switch valve (3 e), a second switch valve (3 f), a temperature sensor (3 g) and a flowmeter;
the second mixing device (5) is arranged inside the shell (2) along the axis of the shell (2);
the first mixing devices (4) are arranged in a plurality, the first mixing devices (4) are uniformly arranged around the second mixing device (5) around the axis of the shell (2), and a first gap is reserved between the second mixing device (5) and the first mixing devices (4);
the cold water tank (3 a) is arranged in the first gap;
the hot water tank (3 b) is arranged above the cold water tank (3 a);
the first circulating pipes (3 c) correspond to the first mixing device (4) and the second mixing device (5) one by one, and the first circulating pipes (3 c) are respectively wound on the peripheries of the first mixing device (4) and the second mixing device (5);
the second circulating pipes (3 d) correspond to the first circulating pipes (3 c) one by one, the second circulating pipes (3 d) are arranged on one side of the first circulating pipes (3 c), and the second circulating pipes (3 d) are respectively wound on the peripheries of the first mixing device (4) and the second mixing device (5);
two first switch valves (3 e) are arranged, the first switch valves (3 e) are respectively arranged at two ends of the first circulating pipe (3 c), and one ends of the two first switch valves (3 e) far away from the first circulating pipe (3 c) are respectively connected with the cold water tank (3 a) and the hot water tank (3 b);
two second switch valves (3 f) are arranged, the second switch valves (3 f) are respectively arranged at two ends of a second circulating pipe (3 d), and one ends of the two second switch valves (3 f) far away from the first circulating pipe (3 c) are respectively connected with a cold water tank (3 a) and a hot water tank (3 b);
the two temperature sensors (3 g) are respectively arranged in the first mixing device (4) and the second mixing device (5), and the temperature sensors (3 g) are respectively and electrically connected with the first mixing device (4), the second mixing device (5), the first switch valve (3 e) and the second switch valve (3 f);
the flowmeter is arranged on the feeding device (6) and is electrically connected with the feeding device (6).
2. The production equipment of a functional intelligent control concrete admixture according to claim 1, wherein the first mixing device (4) comprises a first driving device (4 a), a transmission component (4 b), a stirring shaft (4 c), a first spiral piece (4 d), a groove (4 e) and a first mixing shell (4 f);
the first driving device (4 a) is arranged at the upper part of the shell (2), and the flowmeter is electrically connected with the first driving device (4 a);
the transmission assembly (4 b) is arranged at the lower part of the first driving device (4 a);
the stirring shaft (4 c) is fixedly arranged at the lower part of the transmission component (4 b), and the first driving device (4 a) is used for driving the stirring shaft (4 c) to rotate through the transmission component (4 b);
the first spiral piece (4 d) is of a spiral structure, and the first spiral piece (4 d) is fixedly arranged on the stirring shaft (4 c) around the axis of the stirring shaft (4 c);
the first mixing shell (4 f) is fixedly arranged on the periphery of the first spiral sheet (4 d) along the axis of the stirring shaft (4 c);
the grooves (4 e) are arranged in a plurality, and the grooves (4 e) are uniformly formed in the side wall, close to the first mixing shell (4 f), of the first dripping spiral piece.
3. The production equipment of a functionally intelligent controlled concrete admixture according to claim 2, wherein the first driving means (4 a) comprises a first rotary driver (4 a 1), a first gear (4 a 2) and a second gear (4 a 3);
the first rotary driver (4 a 1) is arranged at the upper part of the shell (2), and the output end of the first rotary driver (4 a 1) is vertically downward;
the first gear (4 a 2) is fixedly arranged on the output end of the first rotary driver (4 a 1);
the second gear (4 a 3) is arranged on one side of the first gear (4 a 2), the second gear (4 a 3) is meshed with the first gear (4 a 2), and the second gear (4 a 3) is connected with the transmission component (4 b).
4. The production equipment of the functionally intelligent controlled concrete admixture as claimed in claim 3, wherein the transmission assembly (4 b) comprises a rotating disc (4 b 1), a connecting rod (4 b 2), a toothed ring (4 b 3) and a third gear (4 b 4);
the rotating disc (4 b 1) is fixedly arranged at the lower part of the second gear (4 a 3) along the axis of the second gear (4 a 3);
the toothed ring (4 b 3) is arranged on the periphery of the rotating disc (4 b 1) around the axis of the rotating disc (4 b 1), and a second gap is reserved between the inner wall of the toothed ring (4 b 3) and the outer side wall of the rotating disc (4 b 1);
two ends of the connecting rod (4 b 2) are respectively fixedly connected with the rotating disc (4 b 1) and the gear ring (4 b 3);
the third gear (4 b 4) is fixedly arranged on one end of the stirring shaft (4 c) far away from the first mixing shell (4 f) along the axis of the stirring shaft (4 c), and the third gear (4 b 4) is meshed with the gear ring (4 b 3).
5. The production equipment of a functionally intelligent controlled concrete admixture according to claim 3, wherein the second mixing device (5) comprises a second driving device (5 a), a second mixing shell (5 b), an inner shell (5 c), a connecting piece (5 d), a rotating shaft (5 e) and a second spiral plate (5 f);
the second driving device (5 a) is arranged at the upper part of the shell (2);
the second mixing shell (5 b) is arranged inside the outer shell (2) along the axis of the outer shell (2);
the inner shell (5 c) is arranged inside the second mixing shell (5 b) along the axis of the outer shell (2), the inner shell (5 c) is of an annular structure, and a third gap is reserved between the outer wall of the inner shell (5 c) and the inner wall of the second mixing shell (5 b);
the connecting piece (5 d) is arranged in the third gap, and two ends of the connecting piece (5 d) are fixedly connected with the inner shell (5 c) and the second mixing shell (5 b) respectively;
the rotating shaft (5 e) is arranged at the lower part of the second driving device (5 a) along the axis of the shell (2);
the second spiral piece (5 f) is fixedly arranged on the outer wall of the rotating shaft (5 e) around the axis of the rotating shaft (5 e).
6. The production equipment of a functionally intelligent controlled concrete admixture according to claim 5, wherein the second driving means (5 a) comprises a second rotary driver (5 a 1), a through hole and a connecting shaft (5 a 2);
the second rotary driver (5 a 1) is arranged at the top of the shell (2), and the output end of the second rotary driver (5 a 1) is vertically downward;
the through hole penetrates through the second gear (4 a 3) along the axis of the second gear (4 a 3), and the output shaft of the second rotary driver (5 a 1) penetrates through the through hole;
the connecting shaft (5 a 2) is fixedly arranged at the output end of the second rotary driver (5 a 1), and one end, far away from the second rotary driver (5 a 1), of the connecting shaft (5 a 2) is fixedly connected with one end of the rotating shaft (5 e).
7. The production equipment of a functional intelligent control concrete admixture according to claim 4, wherein the first mixing device (4) further comprises a supporting component (4 g), and the supporting component (4 g) comprises a fourth gear (4 g 1);
the fourth gear (4 g 1) is arranged on the side of the third gear (4 b 4) far away from the gear ring (4 b 3), and the fourth gear (4 g 1) and the third gear (4 b 4) are meshed with each other.
8. The production equipment of a functional intelligent control concrete admixture according to claim 2, wherein the feeding device (6) is provided with a third on-off valve (6 a);
a feeding hole is formed in the side wall of the first mixing shell (4 f), and the third switch valve (6 a) is arranged on the feeding hole.
9. The production equipment of a functional intelligent control concrete admixture according to claim 1, wherein the connecting assembly (7) comprises a connecting pipe (7 a) and a fourth switch valve (7 b);
the connecting pipes (7 a) correspond to the first mixing devices (4) one by one, and the connecting pipes (7 a) are arranged in the first gaps;
the number of the fourth switch valves (7 b) is multiple, the fourth switch valves (7 b) are respectively arranged at two ends of the connecting pipe (7 a), and one ends, far away from the connecting pipe (7 a), of the two fourth switch valves (7 b) are respectively connected with the first mixing device (4) and the second mixing device (5).
10. The production equipment of the functional intelligent control concrete admixture according to claim 1, wherein the temperature control device (3) further comprises a support frame (3 h);
the support frame (3 h) is fixedly arranged at the lower part of the inner side of the shell (2), and the support frame (3 h) is used for supporting the cold water tank (3 a) and the hot water tank (3 b).
CN202210792613.8A 2022-07-05 2022-07-05 Concrete admixture production facility is controlled to function intelligence Pending CN115155411A (en)

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CN209254633U (en) * 2018-09-29 2019-08-16 重庆医科大学附属永川医院 Compounding device
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CN207708947U (en) * 2017-12-15 2018-08-10 厦门科煜光电有限公司 A kind of fluorescent powder production agitating device
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