CN107442002A - A kind of mixing and blending machine automation control system - Google Patents

A kind of mixing and blending machine automation control system Download PDF

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Publication number
CN107442002A
CN107442002A CN201710676575.9A CN201710676575A CN107442002A CN 107442002 A CN107442002 A CN 107442002A CN 201710676575 A CN201710676575 A CN 201710676575A CN 107442002 A CN107442002 A CN 107442002A
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CN
China
Prior art keywords
heater
mixing
electric cabinet
control system
servomotor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710676575.9A
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Chinese (zh)
Inventor
程俊杰
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Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201710676575.9A priority Critical patent/CN107442002A/en
Publication of CN107442002A publication Critical patent/CN107442002A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/92Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/114Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2215Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2216Time, i.e. duration, of at least one parameter during the operation
    • B01F35/22161Time, i.e. duration, of at least one parameter during the operation duration of the mixing process or parts of it
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/92Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/99Heating

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a kind of mixing and blending machine automation control system, including body, fixed mount, servomotor, reductor, electric cabinet, rabbling mechanism and heater, the body is arranged on the top of fixed mount, body is by inner casing, coiled coil pipe, heat insulation layer, the integrative-structure that shell and base are formed, rabbling mechanism is installed in body, the bottom of the rotating shaft of rabbling mechanism is connected by the base engagement of bearing and body, and the lower end of rotating shaft and the output shaft of reductor are connected, the output shaft of reductor input shaft and servomotor is connected, the servomotor, reductor and heater are each attached on the installing plate on fixed mount, electric cabinet is also equipped with the fixed mount, servomotor and heater are electrically connected with electric cabinet.A kind of mixing and blending machine automation control system of the present invention, realizes intelligentized control method, mixing time, temperature are adjustable, and energy consumption is low, and applicability is wide, moreover it is possible to reduces the supervision to mixer.

Description

A kind of mixing and blending machine automation control system
【Technical field】
The present invention relates to the technical field of material stirring, more particularly to a kind of mixing and blending machine automation control system.
【Background technology】
Stemming mixer is used for the capital equipment that mixing prepares stemming, rises to the temperature of mixer by heating The temperature required for stemming is stirred, then starts mixer, stemming raw material will be prepared is added in the mixing drum of mixer and carry out Stirring, then add the refractory matters such as tar, breeze, carbolineum and be stirred, it is to be mixed uniformly after, the discharging opening for opening mixer goes out Material, complete a whipping process.At present, the automaticity of traditional stemming mixer is relatively low, it usually needs personnel, which supervise, to be carried out Stirring, mixing quality and stirring efficiency are relatively low, in order to improve the automaticity of traditional stemming mixer, realize automatic metaplasia Production, it is necessary to propose a kind of mixing and blending machine automation control system.
【The content of the invention】
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of mixing and blending machine Automated condtrol system System, it aims to solve the problem that the automaticity of traditional stemming mixer in the prior art is relatively low, it usually needs personnel's supervision is stirred Mix, mixing quality and the relatively low technical problem of stirring efficiency.
To achieve the above object, the present invention proposes a kind of mixing and blending machine automation control system, including body, fixation Frame, servomotor, reductor, electric cabinet, rabbling mechanism and heater, described body are arranged on the top of fixed mount, institute The integrative-structure that the body stated is made up of inner casing, coiled coil pipe, heat insulation layer, shell and base, described body is interior to pacify Equipped with rabbling mechanism, described rabbling mechanism is formed by welding helical form agitating plate in rotating shaft, and the bottom of described rotating shaft passes through The base engagement of bearing and body is connected, and the lower end of rotating shaft is also connected by the output shaft of shaft coupling and reductor, institute The reductor input shaft and the output shaft of servomotor stated are connected, outlet end and the coiled coil pipe of described heater One end connection, liquid returning end is connected with the other end of coiled coil pipe, and described servomotor, reductor and heater are solid It is scheduled on the installing plate on fixed mount, electric cabinet, described servomotor and heater is also equipped with described fixed mount It is electrically connected with electric cabinet.
Preferably, being provided with inner casing, coiled coil pipe, heat insulation layer and shell on described base, described is interior Shell, coiled coil pipe, heat insulation layer and shell are coaxial and set gradually from inside to outside, and the lower end of described coiled coil pipe is worn The outlet end for crossing base and heater connects, and the upper end of coiled coil pipe passes through heat insulation layer and shell, and passes through connection The liquid returning end of pipe joint and connecting tube and heater connects.
Preferably, the bottom of described body is provided with discharge nozzle, described discharge nozzle communicates with body inner chamber, and institute Installation motor-driven valve on the discharge nozzle stated, described motor-driven valve are electrically connected with electric cabinet.
Preferably, described rotating shaft is also welded with hat shape baffle plate, described hat shape gear in the bottom of helical form agitating plate Plate and the raised portion fits on base, are also equipped with seal, described seal position between described base upper end and rotating shaft In the top of bearing.
Preferably, resistance to heat pump is installed in described heater, the liquid outlet and heater of described resistance to heat pump Outlet end connection, described heater uses electrical heating, and the inside of heater is provided with temperature sensor, described Temperature sensor communicates to connect with electric cabinet.
Preferably, it is electrically connected between described electric cabinet and servomotor by servo-driver.
Preferably, being provided with guidance panel outside described electric cabinet, described guidance panel is electrically connected with electric cabinet, Temperature setting knobs, mixing time adjusting knob, discharging button, pause button and power on/off are provided with described guidance panel Button.
Beneficial effects of the present invention:Compared with prior art, a kind of mixing and blending machine Automated condtrol provided by the invention System, it is rational in infrastructure, it is stirred using spiral helicine rabbling mechanism, helical form agitating plate has preferably to the material in body Squeezing-pushing action, and servomotor realizes positive and negative rotation by servo-driver, drives rabbling mechanism dextrorotation and inverse rotation, helps to carry The uniform stirring of high material;Body is wound on outside inner casing using coiled coil pipe dish, and coiled coil pipe forms loop with heater Connection, effective utilization that energy is improved while the overall situation heating of body inwall is realized, reduces energy consumption;Realized using electric cabinet whole The intelligentized control method of individual system, mixing time, temperature are adjustable, and prepared by the stemming for being applicable to different working conditions, moreover it is possible to reduce To the supervision of mixer.
The feature and advantage of the present invention will be described in detail by embodiment combination accompanying drawing.
【Brief description of the drawings】
Fig. 1 is a kind of structural representation of mixing and blending machine automation control system of the embodiment of the present invention;
Fig. 2 is the front schematic view of the guidance panel of the embodiment of the present invention.
【Embodiment】
To make the object, technical solutions and advantages of the present invention of greater clarity, below by drawings and Examples, to this Invention is further elaborated.However, it should be understood that the specific embodiments described herein are merely illustrative of the present invention, The scope being not intended to limit the invention.In addition, in the following description, the description to known features and technology is eliminated, to keep away Exempt from unnecessarily to obscure idea of the invention.
Refering to Fig. 1 and Fig. 2, a kind of mixing and blending machine automation control system of offer of the embodiment of the present invention, including body 1, Fixed mount 2, servomotor 3, reductor 4, electric cabinet 5, rabbling mechanism 6 and heater 7, described body 1, which is arranged on, to be fixed The top of frame 2, described body 1 are made up of inner casing 11, coiled coil pipe 12, heat insulation layer 13, shell 14 and base 15 Integrative-structure, rabbling mechanism 6 is provided with described body 1, and described rabbling mechanism 6 is stirred by welding helical form in rotating shaft 61 Plate 62 is formed, and the bottom of described rotating shaft 61 is connected by the base 11 of bearing 65 and body 1, and the lower end of rotating shaft 61 is also It is connected by the output shaft of shaft coupling and reductor 4, the output shaft of the described input shaft of reductor 4 and servomotor 3 passes Dynamic connection, the outlet end of described heater 7 are connected with one end of coiled coil pipe 12, liquid returning end and coiled coil pipe 12 The other end is connected, and described servomotor 3, reductor 4 and heater 7 are each attached on the installing plate 21 on fixed mount 2, institute Electric cabinet 5 is also equipped with the fixed mount 2 stated, described servomotor 3 and heater 7 are electrically connected with electric cabinet 5.
Wherein, it is electrically connected between described electric cabinet 5 and servomotor 3 by servo-driver 31.
Further, inner casing 11, coiled coil pipe 12, heat insulation layer 13 and shell are provided with described base 15 14, described inner casing 11, coiled coil pipe 12, heat insulation layer 13 and shell 14 are coaxial and set gradually from inside to outside, described The lower end of coiled coil pipe 12 be connected through base 15 with the outlet end of heater 7, the upper end of coiled coil pipe 12 passes through Heat insulation layer 13 and shell 14, and be connected by connecting pipe joint 16 and connecting tube 17 with the liquid returning end of heater 7.
Further, the bottom of described body 1 is provided with discharge nozzle 18, described discharge nozzle 18 and the inner chamber phase of body 1 It is logical, and motor-driven valve 8 is used in installation on described discharge nozzle 18, described motor-driven valve 8 is electrically connected with electric cabinet 5.
In embodiments of the present invention, described rotating shaft 61 is also welded with hat shape baffle plate in the bottom of helical form agitating plate 62 63, the raised portion fits on described hat shape baffle plate 63 and base 15, also installed between the described upper end of base 15 and rotating shaft 61 There is seal 64, described seal 64 is located at the top of bearing 65.Body 1 can be prevented by hat shape baffle plate 63 and seal 64 Interior material enters in bearing 65 and influences the normal work of bearing 65, while hat shape baffle plate 63 can also make the material of bottom to periphery Diffusion, is advantageous to stir.
Further, resistance to heat pump 71, the liquid outlet of described resistance to heat pump 71 and heating are installed in described heater 7 The outlet end connection of device 7, described heater 7 uses electrical heating, and the inside of heater 7 is provided with temperature sensor 72, described temperature sensor 72 communicates to connect with electric cabinet 5.
Further, guidance panel 51, described guidance panel 51 and electric cabinet 5 are installed outside described electric cabinet 5 It is electrically connected with, temperature setting knobs 52, mixing time adjusting knob 53, discharging button is provided with described guidance panel 51 54th, pause button 55 and break-make eletric button 56, the heating-up temperature that temperature setting knobs 52 are used for heater 7 is set, during stirring Between adjusting knob 53 be used to control the run time of servomotor 3, discharging button 54 is used for the keying for controlling motor-driven valve 8, pause Button 55 is used for system halt in special circumstances, and break-make eletric button 56 is switched on or switched off power supply for system and connected, on electric cabinet 5 Power line is connected with, speed governing knob 57 is additionally provided with guidance panel 51, the stirring for realizing rotating shaft 61 by speed governing knob 57 turns Velocity modulation section.
The course of work of the present invention:
A kind of mixing and blending machine automation control system of the present invention in the course of the work, before stirring is started, first check machine The inner chamber no-sundries of body 1, aggregate, then the break-make eletric button 56 on push panel 51, makes energization, then adjusts temperature setting Knob 52, electric cabinet 5 control heater 7 heated, in heater 7 saving have the media such as conduction oil or conductive fluid, pass through The electrical heating of heater 7 is crossed, and under the dynamic action of resistance to heat pump 71, goes out liquid from the outlet end of heater 7, along coiled coil The spiral climbing of pipe 12, global heating being carried out to inner casing 11, temperature sensor 72 detects medium temp in real time, once reach setting temperature Keep constant after degree, the raw material for preparing stemming is put into the inner chamber of body 1, Stirring time adjustment knob 53 to required stirs Mix the time, servomotor 3 starts, and after the deceleration by reductor 4, drives rotating shaft 61 to rotate, and rotating shaft 61 drives helical form stirring Plate 62 is rotated, and helical form agitating plate 62 is stirred to the material in body 1, and in whipping process, the control of servo-driver 31 is watched 3 continuous rotating of motor is taken, so as to drive helical form agitating plate 62 dextrorotation, inverse rotation repeatedly, realizes and the crowded of material is pushed away, by bottom Material squeeze and push to floating, contribute to the full and uniform stirring of material, and mixing speed can also be carried out by speed governing knob 57 Regulation, upon agitation between terminate after, servomotor 3 and heater 7 are stopped, and staff press bottom discharge button 54, electric Control case 5 controls motor-driven valve 8 to open, and material discharges from discharge nozzle 18, and after material goes out only, pressing break-make eletric button 56 makes system break Electricity.A kind of mixing and blending machine automation control system of the present invention, the intelligentized control method of whole system is realized using electric cabinet 5, is stirred Mix the time, temperature is adjustable, energy consumption is low, and prepared by the stemming for being applicable to different working conditions, moreover it is possible to reduce supervision to mixer Dynamics.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention Any modification, equivalent substitution or improvement made within refreshing and principle etc., should be included in the scope of the protection.

Claims (7)

1. a kind of mixing and blending machine automation control system, including body (1), fixed mount (2), servomotor (3), reductor (4), electric cabinet (5), rabbling mechanism (6) and heater (7), it is characterised in that:Described body (1) is arranged on fixed mount (2) top, described body (1) is by inner casing (11), coiled coil pipe (12), heat insulation layer (13), shell (14) and bottom The integrative-structure that seat (15) is formed, described body (1) is interior to be provided with rabbling mechanism (6), and described rabbling mechanism (6) is by rotating shaft (61) weld helical form agitating plate (62) on to form, the bottom of described rotating shaft (61) passes through the bottom of bearing (65) and body (1) Seat (15) is connected, and the lower end of rotating shaft (61) is also connected by the output shaft of shaft coupling and reductor (4), described The output shaft of reductor (4) input shaft and servomotor (3) is connected, the outlet end and spiral of described heater (7) One end connection of coil pipe (12), liquid returning end are connected with the other end of coiled coil pipe (12), described servomotor (3), subtracted Fast machine (4) and heater (7) are each attached on the installing plate (21) on fixed mount (2), and described fixed mount is also installed on (2) There is electric cabinet (5), described servomotor (3) and heater (7) are electrically connected with electric cabinet (5).
A kind of 2. mixing and blending machine automation control system as claimed in claim 1, it is characterised in that:Described base (15) On be provided with inner casing (11), coiled coil pipe (12), heat insulation layer (13) and shell (14), described inner casing (11), spiral Coil pipe (12), heat insulation layer (13) and shell (14) are coaxial and set gradually from inside to outside, described coiled coil pipe (12) lower end is connected through base (15) with the outlet end of heater (7), and the upper end of coiled coil pipe (12) passes through insulation Thermal insulation layer (13) and shell (14), and connected by connecting pipe joint (16) and connecting tube (17) and the liquid returning end of heater (7) Connect.
A kind of 3. mixing and blending machine automation control system as claimed in claim 1, it is characterised in that:Described body (1) Bottom discharge nozzle (18) is installed, described discharge nozzle (18) communicates with body (1) inner chamber, and on described discharge nozzle (18) Installation motor-driven valve (8), described motor-driven valve (8) are electrically connected with electric cabinet (5).
A kind of 4. mixing and blending machine automation control system as claimed in claim 1, it is characterised in that:Described rotating shaft (61) Also be welded with hat shape baffle plate (63) in the bottom of helical form agitating plate (62), described hat shape baffle plate (63) with base (15) Raised portion fits, seal (64), described seal are also equipped between described base (15) upper end and rotating shaft (61) (64) it is located at the top of bearing (65).
A kind of 5. mixing and blending machine automation control system as claimed in claim 1, it is characterised in that:Described heater (7) resistance to heat pump (71) is installed in, the liquid outlet of described resistance to heat pump (71) is connected with the outlet end of heater (7), described Heater (7) use electrical heating, and the inside of heater (7) is provided with temperature sensor (72), and described temperature passes Sensor (72) communicates to connect with electric cabinet (5).
A kind of 6. mixing and blending machine automation control system as claimed in claim 1, it is characterised in that:Described electric cabinet (5) it is electrically connected between servomotor (3) by servo-driver (31).
A kind of 7. mixing and blending machine automation control system as claimed in claim 1, it is characterised in that:Described electric cabinet (5) guidance panel (51) is installed, described guidance panel (51) is electrically connected with electric cabinet (5), described guidance panel outside (51) be provided with temperature setting knobs (52), mixing time adjusting knob (53), discharging button (54), pause button (55) and Break-make eletric button (56).
CN201710676575.9A 2017-08-09 2017-08-09 A kind of mixing and blending machine automation control system Pending CN107442002A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710676575.9A CN107442002A (en) 2017-08-09 2017-08-09 A kind of mixing and blending machine automation control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710676575.9A CN107442002A (en) 2017-08-09 2017-08-09 A kind of mixing and blending machine automation control system

Publications (1)

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CN107442002A true CN107442002A (en) 2017-12-08

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107899458A (en) * 2017-12-21 2018-04-13 昆山聚贝机械设计有限公司 A kind of intelligence solid mixer
CN108043268A (en) * 2017-12-21 2018-05-18 昆山聚贝机械设计有限公司 A kind of intelligence liquid stirrers
CN109159545A (en) * 2018-11-14 2019-01-08 于婉晴 Printing consumables electric heating temperature print cartridge
CN109668789A (en) * 2018-12-19 2019-04-23 西南石油大学 A kind of high-temperature packer packing element contact pressure conceptual design device
CN110508203A (en) * 2019-08-29 2019-11-29 德丰电创科技股份有限公司 A kind of adjustable driving mechanism of speed, control method and blender
WO2021035693A1 (en) * 2019-08-30 2021-03-04 洪忠宽 Convenient brine dipping and heat preservation device for areca nut processing

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103301773A (en) * 2013-06-25 2013-09-18 重庆大学 Electrothermal type coal powder modifier and method for preparing modified coal by modifier
CN207203961U (en) * 2017-08-09 2018-04-10 程俊杰 A kind of mixing and blending machine automation control system

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103301773A (en) * 2013-06-25 2013-09-18 重庆大学 Electrothermal type coal powder modifier and method for preparing modified coal by modifier
CN207203961U (en) * 2017-08-09 2018-04-10 程俊杰 A kind of mixing and blending machine automation control system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107899458A (en) * 2017-12-21 2018-04-13 昆山聚贝机械设计有限公司 A kind of intelligence solid mixer
CN108043268A (en) * 2017-12-21 2018-05-18 昆山聚贝机械设计有限公司 A kind of intelligence liquid stirrers
CN109159545A (en) * 2018-11-14 2019-01-08 于婉晴 Printing consumables electric heating temperature print cartridge
CN109668789A (en) * 2018-12-19 2019-04-23 西南石油大学 A kind of high-temperature packer packing element contact pressure conceptual design device
CN110508203A (en) * 2019-08-29 2019-11-29 德丰电创科技股份有限公司 A kind of adjustable driving mechanism of speed, control method and blender
WO2021035693A1 (en) * 2019-08-30 2021-03-04 洪忠宽 Convenient brine dipping and heat preservation device for areca nut processing

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