CN115155226A - Exhaust treatment device based on robot functional intelligent coating production line - Google Patents

Exhaust treatment device based on robot functional intelligent coating production line Download PDF

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Publication number
CN115155226A
CN115155226A CN202210777945.9A CN202210777945A CN115155226A CN 115155226 A CN115155226 A CN 115155226A CN 202210777945 A CN202210777945 A CN 202210777945A CN 115155226 A CN115155226 A CN 115155226A
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China
Prior art keywords
filter
water
air
box
plate
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Granted
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CN202210777945.9A
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Chinese (zh)
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CN115155226B (en
Inventor
黄丽莎
蒋云良
陈锋
楼俊钢
李威霖
胡迎亮
申情
盛剑
茅立安
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Zhejiang Fangyuan Detection Group Stock Co ltd
Zhejiang Mingquan Industrial Equipment Technology Co ltd
Huzhou University
Zhejiang Mingquan Industrial Coating Co Ltd
Original Assignee
Zhejiang Fangyuan Detection Group Stock Co ltd
Zhejiang Mingquan Industrial Equipment Technology Co ltd
Huzhou University
Zhejiang Mingquan Industrial Coating Co Ltd
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Application filed by Zhejiang Fangyuan Detection Group Stock Co ltd, Zhejiang Mingquan Industrial Equipment Technology Co ltd, Huzhou University, Zhejiang Mingquan Industrial Coating Co Ltd filed Critical Zhejiang Fangyuan Detection Group Stock Co ltd
Priority to CN202210777945.9A priority Critical patent/CN115155226B/en
Publication of CN115155226A publication Critical patent/CN115155226A/en
Priority to PCT/CN2022/126309 priority patent/WO2024007480A1/en
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Publication of CN115155226B publication Critical patent/CN115155226B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • B01D46/4263Means for active heating or cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/46Recuperation of heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/061Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating
    • F23G7/063Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating electric heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/07Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)
  • Spray Control Apparatus (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention provides a waste gas treatment device based on a robot functionalized intelligent coating production line, and belongs to the technical field of coating production lines. This exhaust treatment device based on robot functionalization intelligent coating line includes the rose box, sprays the piece, air-drying box, condensation piece, catalysis case, filter, first air inlet, support piece, water tank, filter chamber. The fixed outer frame is attached to the side wall of the filter cavity in a sliding manner, and all waste gas can only pass through the towel; the spray head sprays water to the dry towel, the wet towel absorbs solid particles in the waste gas, and the waste gas is changed into dry filtering gas; the filtered gas enters the air drying box, the heating structure heats the filtered gas, and the catalytic bed acts on the heated filtered gas to form clean gas; hot clean gas air-dries the filter for the water evaporation on the filter forms vapor, and the condensation piece forms water and carries to the water tank with the vapor condensation, improves the recycle ratio of water, and exhaust-gas treatment is better.

Description

Exhaust treatment device based on robot functional intelligent coating production line
Technical Field
The invention relates to the technical field of coating production lines, in particular to a waste gas treatment device based on a robot functionalized intelligent coating production line.
Background
Coating is an important link in modern product manufacturing process, a large amount of waste gas can be generated in a coating production line, the waste gas comprises solid particles and organic matters, the waste gas can seriously pollute the working environment, and if the waste gas cannot be effectively treated and is discharged into the air, the waste gas can seriously pollute the natural environment. Among the current coating line exhaust-gas treatment, the water smoke that sprays through the shower nozzle adsorbs the solid particle thing in the waste gas, but among this kind of treatment methods, partial waste gas still can pass from the clearance between a plurality of shower nozzles for this part waste gas can't contact water smoke, does not handle the organic matter simultaneously, leads to the exhaust-gas treatment effect relatively poor.
Chinese patent CN208642236U, published on 2019-3-26, discloses an integrated circulating waste gas treatment device on a coating production line, which comprises a treatment tower and a circulating water tank, wherein the lower end of the treatment tower is provided with an air inlet, a dust removal net is arranged in the air inlet, the top end of the treatment tower is provided with an air outlet, and the bottom plate of the treatment tower is connected with the circulating water tank through a circulating pipeline; the bottom of the circulating water tank is provided with a circulating water pump, the circulating water pump is connected with a water spraying pipeline, part of the water spraying pipeline penetrates into the treatment tower, the water spraying end of the water spraying pipeline is provided with a plurality of spray heads, and the height of the water spraying pipeline is higher than that of the air inlet. The waste gas treatment device is used for treating collected paint mist in a paint spraying chamber on a coating production line, namely the paint mist in the paint spraying chamber is received by the air inlet, and treated air at the air outlet can be directly discharged to the outside or provided to fresh air in the paint spraying chamber. There is some waste gas still can pass from the clearance between a plurality of shower nozzles in the above-mentioned patent for this part waste gas can't contact water smoke, and the organic matter that contains in to waste gas is not handled, leads to the exhaust-gas treatment effect relatively poor, and in the sewage inflow circulating water tank of adsorbing waste gas simultaneously, sewage in the circulating water tank need carry out the deposit and form the water purification and just can continue to use, expends time, leads to exhaust-gas treatment efficiency to reduce.
Disclosure of Invention
The invention aims to provide an exhaust gas treatment device based on a robot-functionalized intelligent coating production line, aiming at the defects of the prior art.
The invention provides a robot-functionalized intelligent coating production line-based waste gas treatment device, which comprises a filter box, a spraying piece, an air drying box, a condensing piece, a catalytic box, a filter plate, a first air inlet arranged on one side of the filter box, a supporting piece used for supporting the filter plate, a water tank used for storing water and a filter cavity arranged in the filter box, wherein the spraying piece is arranged on the other side of the filter box; the filter plate comprises a fixed outer frame which is in sliding fit with the side wall of the filter cavity and a towel which is arranged on the fixed outer frame and provided with a plurality of air holes, the spraying piece comprises a spray head which is used for spraying water to the towel to form a wet towel, and a first water conveying structure which is used for pumping the water in the water tank to the spray head, and the wet towel adsorbs solid particles in the waste gas to form filter air; the catalytic box comprises a heating structure for heating the filtered gas and a catalytic bed for converting the heated filtered gas into clean gas and releasing heat; the air drying box receives clean air when the used filter plate is placed in the air drying box, and the clean air is used for air drying the filter plate, so that water on the filter plate is evaporated to form water vapor; the condensing part condenses the water vapor to form water and conveys the water to the water tank.
Furthermore, the condensing part includes set up in the first gas outlet of air-drying box one side, be used for carrying out the condensation to the vapor that flows out from first gas outlet and form water and carry to the condenser pipe of water tank, set up the first one-way breather valve at the water tank top, condenser pipe one end is connected in first gas outlet, the other end is connected in the water tank.
Furthermore, the catalysis case sets up in the air-drying box bottom, be equipped with the heat dissipation rib on the catalysis case, the catalysis bed sets up in heating structure's top, the catalysis roof portion is equipped with the second gas outlet, still includes the air-blower, sets up the second air inlet on the air-drying box, sets up in the filter screen of second air inlet, one end is connected in the rose box, the other end passes the air-drying box and stretches into the first ventilation pipe of catalysis bottom of the case, the air-blower is towards the second air inlet drum outside air for the heat that the heat dissipation rib release is absorbed to outside air forms hot-air, the hot-air dries the filter.
Further, still include the joint board in the air-drying box, set up first draw-in groove on the joint board, be used for driving the rotatory first power structure of joint board, set up in the inboard first baffle of air-drying box, set up a plurality of third air inlets on first baffle, set up in the second vent pipe of third air inlet department, first power structure, catalysis case all set up in first baffle below.
Further, support piece includes the carriage that is used for supporting fixed frame, sets up in the inboard first pneumatic cylinder of rose box, sets up the first hydraulic stem on first pneumatic cylinder, first hydraulic stem top is connected in the carriage.
Furthermore, the filter box comprises a first side plate and a second side plate which is arranged symmetrically with the first side plate, wherein one side end of the filter box and one side end of the air drying box share the first side plate, a first inserting through hole is formed in the first side plate, a second inserting through hole is formed in the second side plate, the first inserting through hole, the second inserting through hole and the like are arranged in equal height, the widths of the first inserting through hole and the second inserting through hole are equal to the width of the filter plate, the filter box further comprises a first sealing cover, one end of which is rotatably connected to the part, located outside the filter box, of the second sealing cover, one end of which is rotatably connected to the part, located on the first side plate, of the first side plate, a first elastic structure, used for pulling the first sealing cover to enable the other end of the first sealing cover to be abutted to the second side plate, and a second elastic structure, used for pulling the second sealing cover to enable the other end of the second sealing cover to be abutted to the first side plate.
Further, the direction of the wind output by the second ventilation pipe is variable.
Further, still including setting up in the pressure measurement spare at carriage top, set up in the rose box outside and be used for showing the display screen that pressure measurement spare detected pressure.
Furthermore, the first water delivery structure comprises a water guide plate, a first delivery pipe arranged at the top of the water guide plate, a second delivery pipe used for delivering water to the first delivery pipe, and a water pump used for pumping water from the water tank and delivering water to the second delivery pipe, one end of the second delivery pipe is connected to the water pump, the other end of the second delivery pipe penetrates through the filter box and is arranged at the upper part of the filter cavity, a plurality of drain holes are formed in the bottom end of the water guide plate, and the spray head is arranged at the drain holes.
Furthermore, the first water delivery structure further comprises a first bearing, a second motor, a first gear arranged on a motor shaft of the second motor, and a second gear arranged on the first delivery pipe and meshed with the first gear, wherein an inner ring of the first bearing is sleeved on a part, located in the filter cavity, of the second delivery pipe, and an outer ring of the first bearing is sleeved on the inner side of the first delivery pipe.
The waste gas treatment device based on the robot functionalized intelligent coating production line has the following beneficial effects:
the fixed outer frame is attached to the side wall of the filter chamber in a sliding manner, so that no gap exists between the filter plate and the side wall of the filter chamber, all waste gas can only pass through the towel, and the phenomenon that part of the waste gas is not processed is avoided; the spray head sprays water to the dry towel, so that the towel is changed into a wet towel, the filter plate forms a wet filter plate, when the waste gas passes through the towel, the wet towel adsorbs solid particles in the waste gas, the waste gas is changed into dry filter gas, and the waste gas treatment effect is improved; the filtered gas enters the air drying box, the heating structure heats the filtered gas, and the catalytic bed acts on the heated filtered gas to form clean gas and release heat, so that the decomposition of organic matters is completed; when having used the filter and arranging the air-dry incasement in, the air-dry case received clean gas, because clean gas has the heat, hot clean gas air-dries the filter for the water evaporation on the filter forms vapor, and the condensing part forms the vapor condensation and carries to the water tank, improves the recycle rate of water, and is easy and simple to handle, and exhaust-gas treatment effect is better.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings, like reference numerals are used to indicate like elements. The drawings in the following description are directed to some, but not all embodiments of the invention. For a person skilled in the art, other figures can be derived from these figures without inventive effort.
FIG. 1 is a schematic structural diagram of a filter box and an air drying box in a waste gas treatment device of a robot-based functionalized intelligent coating production line according to an embodiment of the invention;
FIG. 2 is a schematic view of a water tank of an exhaust gas treatment device of a robot-based functionalized intelligent coating line according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a partial structure of a filter box in a waste gas treatment device of a robot-based functionalized intelligent coating line according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a cross-sectional view of a first delivery pipe of an exhaust treatment device of a robot-based functionalized intelligent coating line according to an embodiment of the present invention;
FIG. 5 is a top view of a filter panel in an exhaust treatment device of a robot-based functional intelligent painting line according to an embodiment of the present invention;
fig. 6 is a bottom view of a support frame in an exhaust gas treatment device of a robot-based functionalized intelligent coating line according to an embodiment of the present invention;
fig. 7 is a top view of a robot-based functionalized intelligent coating line according to an embodiment of the present invention, in which one end of a first ventilation pipe is connected to a filter box and the other end is connected to an air drying box;
fig. 8 is a cross-sectional view of a catalytic box of a robot-based functionalized intelligent coating line according to an embodiment of the present invention.
In the figure: 1-a filter box, 11-a first air inlet, 12-a first side plate, 13-a second sealing cover, 14-a first splicing through hole, 15-a second splicing through hole, 16-a first sealing cover, 2-an air drying box, 21-a first air outlet, 22-a second air inlet, 23-a blower, 3-a filter plate, 31-a fixed outer frame, 32-a towel, 41-a first hydraulic cylinder, 42-a first hydraulic rod, 43-a support frame, 51-a first motor, 52-a first rotating rod, 53-a first partition plate, 54-a clamping plate, 55-a second ventilating pipe, 6-a catalytic box, 61-a heating structure, 62-a catalytic bed, 63-a radiating rib, 64-a first ventilating pipe, 65-a second air outlet, 71-a condenser pipe, 72-a one-way ventilating valve, 8-a water tank, 91-a spray head, 92-a water guide plate, 93-a first conveying pipe, 94-a second conveying pipe, 95-a water pump, 96-a second motor, 97-a first gear, 98-a second gear, 99-a first bearing.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
Please refer to fig. 1-8. The embodiment of the invention discloses a waste gas treatment device based on a robot functionalized intelligent coating production line, which comprises a filter box 1, a spraying piece, an air drying box 2, a condensing piece, a catalytic box 6, a filter plate 3, a first air inlet 11 arranged on one side of the filter box 1, a supporting piece used for supporting the filter plate 3, a water tank 8 used for storing water and a filter cavity arranged in the filter box 1; the filter plate 3 comprises a fixed outer frame 31 which is in sliding fit with the side wall of the filter cavity and a towel 32 which is arranged on the fixed outer frame 31 and is provided with a plurality of air holes, the spraying piece comprises a spray head 91 which is used for spraying water to the towel 32 to form a wet towel, and a first water conveying structure which is used for pumping the water in the water tank 8 to the spray head 91, and the wet towel adsorbs solid particles in the waste gas to form filter gas; the catalytic box 6 comprises a heating structure 616 for heating the filtered gas, a catalytic bed 62 for acting on the heated filtered gas to convert it into clean gas and release heat; the air drying box 2 receives clean air when the used filter plate 31 is placed in the air drying box, and the clean air dries the filter plate 31 so that water on the filter plate 31 is evaporated to form water vapor; the condensing element condenses the water vapour to form water which is delivered to the water tank 8.
An air duct can be arranged at the first air inlet 11 of the filter box 1, so that waste gas can be guided conveniently. The support member supports the filter plate 3 so that the filter plate 3 is positioned above the first air inlet 11, thereby facilitating the filter plate 3 to filter all the exhaust gas.
Organic waste gas is a common pollutant discharged by industries such as petrochemical industry, plastics, printing, coating, paint spraying and the like, and the organic waste gas usually contains hydrocarbon compounds, oxygen-containing organic compounds, nitrogen, sulfur, halogen, phosphorus-containing organic compounds and the like, and if the waste gas is not treated, the waste gas directly discharged into the atmosphere can cause serious pollution to the environment and harm the human health. When the exhaust gas passes through the wet towel, solid particles in the exhaust gas are adsorbed in the wet towel, so that the exhaust gas forms filtering gas containing organic matters, the filtering gas enters the catalytic box 6, the heating structure 61 heats the filtering gas to a starting temperature, generally 200-250 ℃, the catalytic bed 62 performs catalytic combustion reaction, organic matters in the filtering gas are oxidized and decomposed into carbon dioxide and water, and a large amount of heat is released, namely the filtering gas becomes clean gas, the clean gas absorbs part of the heat to form hot clean gas, the hot clean gas blows towards the filter plates 3 in the air drying box 2, convection is formed in the air drying box 2, water evaporation on the filter plates 3 is accelerated to form water vapor, the wet towel is gradually lengthened to dry the towel, solid matters attached to the dry towel are conveniently taken down, the recovery rate of the towel 32 is improved, and a condensing piece condenses the water resource to form water and conveys the water vapor to the water tank 8 for recovery.
Inserting grooves can be formed in the inner side of the fixed outer frame 31, and at least two side ends of the towel 32 can be respectively clamped in the corresponding inserting grooves, so that the towel 32 can be conveniently replaced.
The condensing part can include a first air outlet 21 arranged on one side of the air drying box 2, a condensing pipe 71 used for condensing water vapor flowing out of the first air outlet 21 to form water and conveying the water to the water tank 8, and a first one-way vent valve 72 arranged on the top of the water tank 8, wherein one end of the condensing pipe 71 is connected to the first air outlet 21, and the other end of the condensing pipe is connected to the water tank 8. The condensation pipe 71 may include a plurality of bent portions to increase a surface area of the condensation pipe 71 and improve a condensation effect of the condensation pipe 71, and the gas may be introduced into the water tank 8 from the condensation pipe 71 and discharged into the air from the one-way vent valve 72, and the one-way vent valve 72 may prevent the external air from being introduced into the water tank 8 to contaminate the water in the water tank 8.
Catalysis case 6 can set up in the air-dry bottom of the case portion, be equipped with heat dissipation rib 63 on catalysis case 6, catalytic bed 62 sets up in the top of heating structure 61, catalysis case 6 top is equipped with second gas outlet 65, still include air-blower 23, set up the second air inlet 22 on air-dry case 2, set up in the filter screen of second air inlet 22, one end is connected in the rose box, the other end passes the air-dry case and stretches into the first ventilation pipe 64 of catalysis case 6 bottom, air-blower 23 is towards second air inlet 22 drum into the outside air, make the heat that outside air absorption heat dissipation rib 63 released form hot-air, the hot-air dries filter 3. The heating structure 61 may be a heating tube or a heating resistance wire. The catalytic bed 62 performs a catalytic combustion reaction to oxidize and decompose organic substances in the filtered air into carbon dioxide and water and release a large amount of heat, the heat dissipation ribs 63 accelerate the heat dissipation, the blower 23 blows in external air, the filter screen prevents external impurities from entering the air drying box 2, the external air absorbs the heat dissipated by the heat dissipation ribs 63 to form hot air, the hot air is dried towards the filter plate 3, and the evaporation of water on the filter plate 3 is accelerated to form water vapor.
The air drying box 2 further comprises a clamping plate 54, a first clamping groove formed in the clamping plate 54, a first power structure used for driving the clamping plate 54 to rotate, a first partition plate 53 arranged on the inner side of the air drying box 2, a plurality of third air inlets formed in the first partition plate 53, and a second vent pipe 55 arranged at the third air inlets, wherein the first power structure and the catalytic box 6 are arranged below the first partition plate 53. The air-drying box 2 can be a cylindrical air-drying box 2, and the length of the clamping plate 54 is smaller than the diameter of the inner side of the air-drying box 2, so that the clamping plate 54 can rotate on the inner side of the air-drying box 2 conveniently. First baffle 53 can temporarily support the filter 3 that has used, the user will have used filter 3 bottom joint in first draw-in groove, improve filter 3's stability, filter 3 is vertical setting when filter 3 joint in first draw-in groove, because catalysis case 6 sets up in first baffle 53 below, so air-blower 23 is with the outside air drum position air-drying box 2 inboard space that is located first baffle 53 below, the outside air absorbs heat and forms the hot-air, clean gas and hot-air all get into the third air inlet, and discharge in the follow second ventilation pipe 55, second ventilation pipe 55 is leading-in to filter 3 with clean gas or hot-air on.
The first power structure may include a first rotary sealing ring disposed at the center of the first partition plate 53, a first motor 51 disposed below the first partition plate 53, a first rotary rod 52 having one end connected to a motor shaft of the first motor 51 and the other end penetrating through the first rotary sealing ring and connected to the bottom of the clamping plate 54, wherein the middle of the first rotary rod 52 is sleeved on the first rotary sealing ring. First baffle 53 and first rotary seal circle can prevent that vapor from getting into in the first motor 51 and damaging first motor 51, first rotary seal circle can make things convenient for first pivot pole 52 to rotate simultaneously, first motor 51's motor shaft can be through first coupling joint in first pivot pole 52, first motor 51 driving motor shaft, the motor shaft drives first pivot pole 52, first pivot pole 52 drives the rotation of joint board 54, thereby it is rotatory to drive filter 3, thereby make things convenient for hot-air and clean gas to air-dry each part on the filter 3, improve the interior water evaporation efficiency of wet towel.
The supporting member may include a supporting frame 43 for supporting the fixed outer frame 31, a first hydraulic cylinder 41 disposed inside the filtering tank 1, and a first hydraulic rod 42 disposed on the first hydraulic cylinder 41, wherein a top end of the first hydraulic rod 42 is connected to the supporting frame 43. The protective shell can be further used for protecting the first hydraulic cylinder 41, the mounting through hole is formed in the top of the protective shell, and the second rotary sealing ring is fixed at the mounting through hole, the top end of the first hydraulic rod 42 penetrates through the second rotary sealing ring and is connected to the supporting frame 43, the middle of the first hydraulic rod 42 is sleeved on the second rotary sealing ring, and the protective shell can prevent water from entering the first hydraulic cylinder 41 and damaging the first hydraulic cylinder 41. The area of the supporting frame 43 can be smaller than or equal to the area of the fixed outer frame 31, so that the problem that the filtering of waste gas is influenced by the fact that the wet towel is covered by the supporting frame 43 due to the fact that the supporting frame 43 is too large is avoided. When the dry towel is not sprayed with water, the filter plate 3 can slide along the side wall of the filter chamber, so that the first hydraulic lever 42 is extended by a predetermined length, thereby fixing the filter plate 3 at a predetermined height by the support frame 43.
The filter box 1 can comprise a first side plate 12 and a second side plate which is symmetrically arranged with the first side plate 12, one side end of the filter box 1 and one side end of the air drying box 2 share the first side plate 12, a first inserting through hole 14 is arranged on the first side plate 12, a second inserting through hole 15 is arranged on the second side plate, the first inserting through hole 14 and the second inserting through hole 15 are arranged in equal height, the widths of the first inserting through hole 14 and the second inserting through hole 15 are equal to the width of the filter plate 3, the filter box further comprises a first sealing cover 16, one end of the first sealing cover is rotatably connected to the part of the second side plate on the outer side of the filter box 1, one end of the second sealing cover 13 is rotatably connected to the part of the first side plate 12 on the inner side of the air drying box 2, a first elastic structure for pulling the first sealing cover 16 to enable the other end of the first sealing cover to abut against the second side plate, and a second elastic structure for pulling the second sealing cover 13 to enable the other end of the second sealing cover 13 to abut against the first side plate 12. The distance of filter 3 top to bottom and the distance of first grafting through-hole 14 top to bottom, support piece live filter 3 for 3 tops of filter and the 14 tops of first grafting through-hole keep parallel and level, bottom and the 14 bottoms of first grafting through-hole keep the parallel and level, avoid waste gas to flow into in the air-drying box 2 from first grafting through-hole 14. The first elastic structure and the second elastic structure can be both springs which can be bent and stretched and can automatically recover when external force is lost after the springs are bent and stretched, a first fixing groove is formed in one side, located on the first inserting through hole 14, of the first side plate 12, one end of the first spring is fixedly connected to the first fixing groove, the other end of the first spring is connected to the second sealing cover 13, the first spring is completely located in the first fixing groove when the first spring is in a natural stretching state, the second sealing cover 13 abuts against the first side plate 12, a second fixing groove is formed in one side, located on the second side plate, of the second inserting through hole 15, one end of the second spring is fixedly connected to the second fixing groove, the other end of the second spring is connected to the first sealing cover 16, the second spring is completely located in the second fixing groove when the second spring is in a natural stretching state, and the first sealing cover 16 abuts against the second side plate. 16 other ends butt of the first sealed lid of first elastic construction pulling in the second curb plate when first elastic construction does not receive external force, thereby seal second grafting through-hole 15, 13 other ends butt in first curb plate 12 of the sealed lid of second elastic construction pulling when second elastic construction does not receive external force, thereby seal first grafting through-hole 14, support piece is fixed in the filter 3 with the equal high position department of first grafting through-hole 14, first air inlet 11 sets up in first grafting through-hole 14 below position, make waste gas get into filter box 1 in the back be located the below of filter 3. The filter box 1 can also include that both ends connect respectively in the third curb plate of first curb plate 12 one end and second curb plate one end, the air-dry box is still including connecting in the fourth curb plate of first curb plate other end, the fourth curb plate is on a parallel with the third curb plate, first ventilation pipe 64 one end is passed the third curb plate and is exported with the filtered gas in the filter box 1, the first ventilation pipe 64 other end passes the fourth curb plate and stretches into the catalysis case 6 bottom in order to carry the filtered gas to catalysis case 6, first ventilation pipe 64 connects the position of third curb plate and is higher than the height of filter 3 in filter box 1, the position that first ventilation pipe 64 connects in catalysis case 6 is less than the height of heating structure 61 in catalysis case 6.
The direction of the wind output from the second ventilation duct 55 is variable. The second ventilation pipe 55 can be a corrugated pipe, one end of the corrugated pipe is fixedly connected to the third air inlet, and the position of the other end of the corrugated pipe can be adjusted due to the fact that the corrugated pipe can stretch and bend, so that the orientation of the wind output by the second ventilation pipe 55 can be better used for air-drying the filter plate 3.
The exhaust gas treatment device based on the robot-functionalized intelligent coating production line in the embodiment may further include an object taking opening provided in the air drying box 2, and a third sealing cover for sealing the object taking opening. When needing to push filter 3 inboard of filter box 1 into air-drying box 2 inboard at first the direction motion of the second grafting through-hole 15 is kept away from to the power that first sealed lid 16 other end overcame first elastic construction, can align a filter 3 that does not use with second grafting through-hole 15, promote filter 3 that does not use and pass second grafting through-hole 15 and get into the filter chamber, filter 3 that does not use promotes filter 3 that has used and passes first grafting through-hole 14 and move towards the direction of air-drying box 2, filter 3 that has used when the side of filter 3 that does not use is laminated in the filter chamber lateral wall passes first grafting through-hole 14 and gets into in air-drying box 2. Be equipped with the inserting groove that communicates in air guide hole 13 in first curb plate 12 inboard, can also be used for carrying out sealed plugboard to air guide hole 13 when it pegs graft in the inserting groove, after having used filter 3 to enter air-drying box 2, peg graft the plugboard in the inserting groove, then open the sealed lid of third, the user will pollute filter 3 bottom card in first draw-in groove, conveniently air-dries the operation to having used filter 3.
The exhaust gas treatment device based on the robot-functionalized intelligent coating line in the embodiment may further include a pressure detection member disposed on the top of the support frame 43, and a display screen disposed outside the filter box 1 for displaying the detection pressure of the pressure detection member. The device can further comprise a PLC controller, a flow meter used for metering water sprayed out of the spray head 91, and a switch valve arranged on the first conveying structure, wherein a pressure detection piece can be a pressure sensor, after a plurality of tests, a dry towel can absorb the water with preset capacity and then can adsorb the solid particles in the waste gas, the PLC controller controls the switch valve to be closed when the real-time flow obtained by the flow meter is equal to the preset capacity, at the moment, the pressure detection piece can detect out the current first real-time pressure, a wet towel containing the preset capacity water can adsorb a certain amount of solid particles in the waste gas, so that the weight of the used filter plate 3 is the first real-time weight, at the moment, the pressure detection piece can give out the current second real-time pressure, a display screen displays the value of the second real-time pressure, and then a user can be reminded to replace the filter plate 3 in time.
The first water delivery structure may include a water guide plate 92, a first delivery pipe 93 disposed at the top of the water guide plate 92, a second delivery pipe 94 for delivering water to the first delivery pipe 93, and a water pump 95 for pumping water from the water tank 8 and delivering the water to the second delivery pipe 94, wherein one end of the second delivery pipe 94 is connected to the water pump 95, the other end of the second delivery pipe 94 penetrates through the filter tank 1 and is disposed at the upper portion of the filter chamber, a plurality of drain holes are disposed at the bottom end of the water guide plate 92, and the spray head 91 is mounted at the drain holes. The first delivery pipe 93 may be vertically disposed, the above switch valve and the flow meter may be disposed on the second delivery pipe 94 at a portion outside the filter box 1, the water guide plate 92 may be horizontally disposed, and the water guide plate 92 is parallel to the filter plate 3, the drain hole is vertically disposed, and the water spraying direction of the shower head 91 is vertically disposed downward.
The first water delivery structure may further include a first bearing 99, a second motor 96, a first gear 97 disposed on a motor shaft of the second motor 96, and a second gear 98 disposed on the first delivery pipe 93 and engaged with the first gear 97, an inner ring of the first bearing 99 is sleeved on a portion of the second delivery pipe 94 located in the filter cavity, and an outer ring of the first bearing 99 is sleeved on an inner side of the first delivery pipe 93. The second motor 96 is vertically downwards arranged at the top of the filter cavity, the motor shaft is vertically arranged, the second motor 96 drives the motor shaft, then the first gear 97 is driven, the second gear 98 is driven, the first conveying pipe 93 is driven, the water guide plate 92 is driven to rotate, then the spray head 91 is driven to do circular motion, and the efficiency of the spray head 91 for spraying water to the dry towels is improved. A plurality of shower nozzles 91 can the equidistance set up in the bottom of water guide plate 92, when water guide plate 92 is rotatory, shower nozzle 91 spun water is circular on dry towel, a plurality of shower nozzles 91 spun water embodies a plurality of concentric circles on towel 32, filter 3 can be rectangle filter 3, fixed frame 31 can be the rectangle frame, the part that dry towel exposes on filter 3 can be circular, the circular area that shower nozzle 91 that is located water guide plate 92 tip formed on towel 32 is greater than or equal to the circular area that dry towel exposes part formation on filter 3, thereby can guarantee that shower nozzle 91 can spray water with all positions homoenergetic of dry towel as far as possible.
The above-described aspects may be implemented individually or in various combinations, and such variations are within the scope of the present invention.
It should be noted that in the description of the present application, the terms "upper end", "lower end" and "bottom end" indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which the product of the application is conventionally placed in use, and are used only for convenience of describing the present application and for simplicity of description, and do not indicate or imply that the device referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a" \8230; "does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides an exhaust treatment device based on functional intelligent coating line of robot which characterized in that: comprises a filter box (1), a spraying part, an air drying box (2), a condensing part, a catalytic box (6), a filter plate (3), a first air inlet (11) arranged at one side of the filter box (1), a supporting part used for supporting the filter plate (3), a water tank (8) used for storing water and a filter cavity arranged in the filter box (1); the filter plate (3) comprises a fixed outer frame (31) which is in sliding fit with the side wall of the filter cavity and a towel (32) which is arranged on the fixed outer frame (31) and provided with a plurality of air holes, the spraying piece comprises a spray head (91) which is used for spraying water to the towel (32) to form a wet towel and a first water conveying structure which is used for pumping the water in the water tank (8) to the spray head (91), and the wet towel adsorbs solid particles in the waste gas to form filter air; the catalytic box (6) comprises a structure (61) (6) for heating the filtered gas, a catalytic bed (62) for acting on the heated filtered gas to convert the filtered gas into clean gas and release heat; the air drying box (2) receives cleaning air when the used filter plate (31) is placed in the air drying box, and the cleaning air is used for air drying the filter plate (31) so that water on the filter plate (31) is evaporated to form water vapor; the condensing element condenses the water vapour to form water which is fed to a water tank (8).
2. The exhaust gas treatment device based on the robot-functionalized intelligent coating line according to claim 1, wherein: the condensation piece is including setting up in first gas outlet (21) of air-drying box (2) one side, being used for carrying out condensation formation water to vapor that flows out from first gas outlet (21) and carry condenser pipe (71) to water tank (8), setting up in first one-way breather valve (72) at water tank (8) top, condenser pipe (71) one end is connected in first gas outlet (21), the other end is connected in water tank (8).
3. The exhaust gas treatment device based on the robot-functionalized intelligent coating line according to claim 1 or 2, wherein: the catalytic box (6) is arranged at the bottom of the air drying box, heat dissipation ribs (63) are arranged on the catalytic box (6), the catalytic bed (62) is arranged above the structural structure (61), a second air outlet (65) is arranged at the top of the catalytic box (6), the catalytic box further comprises an air blower (23), a second air inlet (22) arranged on the air drying box (2), a filter screen arranged on the second air inlet (22), and a first ventilation pipe (64) with one end connected to the filter box and the other end penetrating through the air drying box and extending into the bottom of the catalytic box (6), the air blower (23) blows outside air towards the second air inlet (22), so that the outside air absorbs heat released by the heat dissipation ribs (63) to form hot air, and the hot air dries the filter board (31).
4. The exhaust gas treatment device based on the robot-functionalized intelligent coating line according to claim 3, wherein: the air drying box (2) is characterized by further comprising a clamping plate (54), a first clamping groove formed in the clamping plate (54), a first power structure used for driving the clamping plate (54) to rotate, a first partition plate (53) arranged on the inner side of the air drying box (2), a plurality of third air inlets formed in the first partition plate (53), and a second vent pipe (55) arranged at the third air inlets, wherein the first power structure and the catalytic box (6) are arranged below the first partition plate (53).
5. The exhaust gas treatment device based on the robot-functionalized intelligent coating line according to claim 4, wherein: the support piece comprises a support frame (43) used for supporting and fixing the outer frame (31), a first hydraulic cylinder (41) arranged on the inner side of the filter box (1), and a first hydraulic rod (42) arranged on the first hydraulic cylinder (41), wherein the top end of the first hydraulic rod (42) is connected to the support frame (43).
6. The exhaust gas treatment device based on the robot-functionalized intelligent coating line according to claim 5, wherein: the air drying box is characterized in that the filter box (1) comprises a first side plate (12) and a second side plate which is symmetrically arranged with the first side plate (12), one side end of the filter box (1) and one side end of the air drying box (2) share the first side plate (12), a first inserting through hole (14) is formed in the first side plate (12), a second inserting through hole (15) is formed in the second side plate, the first inserting through hole (14) and the second inserting through hole (15) are arranged in an equal-height mode, the width of the first inserting through hole (14) and the width of the second inserting through hole (15) are equal to the width of the filter plate (3), the air drying box further comprises a first sealing cover (16) and a second sealing cover (13), wherein one end of the first sealing cover (16) is rotatably connected to the portion, located on the first side plate (12), of the first side plate (1), one end of the second sealing cover (13) is rotatably connected to the portion, located on the first side plate (12), located on the inner side of the air drying box (2), and a first sealing cover (16) is pulled to enable the other end of the first sealing cover to be abutted to the first elastic structure of the second side plate, and the second sealing cover (12) is pulled to be pulled to enable the other end of the second sealing cover (13) to be abutted to the second sealing cover (12).
7. The exhaust gas treatment device based on the robot-functionalized intelligent coating line according to claim 4, wherein: the direction of the wind output by the second ventilation duct (55) is variable.
8. The exhaust gas treatment device based on robot functionalized intelligent coating production line according to claim 7, characterized in that: the pressure detection device further comprises a pressure detection piece arranged at the top of the supporting frame (43) and a display screen arranged on the outer side of the filter box (1) and used for displaying the pressure detected by the pressure detection piece.
9. The exhaust gas treatment device based on the robot-functionalized intelligent coating line according to claim 1 or 2, wherein: the first water conveying structure comprises a water guide plate (92), a first conveying pipe (93) arranged at the top of the water guide plate (92), a second conveying pipe (94) used for conveying water to the first conveying pipe (93), and a water pump (95) used for pumping water from the water tank (8) and conveying the water to the second conveying pipe (94), one end of the second conveying pipe (94) is connected to the water pump (95), the other end of the second conveying pipe penetrates through the filter box (1) and is arranged on the upper portion of the filter cavity, a plurality of water drainage holes are formed in the bottom end of the water guide plate (92), and the spray head (91) is installed at the water drainage holes.
10. The exhaust gas treatment device based on the robot-functionalized intelligent coating line according to claim 9, wherein: the first water conveying structure further comprises a first bearing (99), a second motor (96), a first gear (97) arranged on a motor shaft of the second motor (96), and a second gear (98) arranged on the first conveying pipe (93) and meshed with the first gear (97), wherein an inner ring of the first bearing (99) is sleeved on a part, located in the filter cavity, of the second conveying pipe (94), and an outer ring of the first bearing (99) is sleeved on the inner side of the first conveying pipe (93).
CN202210777945.9A 2022-07-04 2022-07-04 Waste gas treatment device based on robot functional intelligent coating production line Active CN115155226B (en)

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PCT/CN2022/126309 WO2024007480A1 (en) 2022-07-04 2022-10-20 Waste gas treatment device based on robot functionalized intelligent coating production line

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