CN115139424A - Synthesis and forming process of thin-wall injection molding lactic acid resin - Google Patents

Synthesis and forming process of thin-wall injection molding lactic acid resin Download PDF

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Publication number
CN115139424A
CN115139424A CN202210846857.XA CN202210846857A CN115139424A CN 115139424 A CN115139424 A CN 115139424A CN 202210846857 A CN202210846857 A CN 202210846857A CN 115139424 A CN115139424 A CN 115139424A
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Prior art keywords
lactic acid
thin
poly
acid resin
injection molding
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Chinese (zh)
Inventor
李荣群
余莉花
吴颖
周润发
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Pulis Biotechnology Co ltd
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Pulis Biotechnology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/04Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with non-movable mixing or kneading devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00Conditioning or physical treatment of the material to be shaped
    • B29B13/06Conditioning or physical treatment of the material to be shaped by drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/88Adding charges, i.e. additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polyesters Or Polycarbonates (AREA)

Abstract

The invention discloses a synthesis and forming process of thin-wall injection molding lactic acid resin, belonging to the field of polymer synthetic materials. A process for synthesizing and shaping the thin-wall injection-moulded lactic acid resin includes such steps as devolatilizing the high-flowability poly-L-lactic acid (PLLA) obtained by polymerization, mixing it with the copolymer of poly-epsilon-caprolactone (PCL) and poly-D-lactic acid (PDLA) in static mixer, and shaping. The polylactic resin of the system has the advantages of high fluidity, high toughness, high heat resistance, complete degradability and the like, and can replace the existing polypropylene thin-wall injection molding products.

Description

Synthesis and forming process of thin-wall injection molding lactic acid resin
Technical Field
The invention relates to the field of polymer synthetic materials, in particular to a synthesis and forming process of thin-wall injection molding lactic acid resin.
Background
The use of a large number of disposable plastic products is convenient for people's life, but the waste plastic packaging products also pose an environmental crisis. Compared with a plastic suction molding process, the thin-wall injection molding process has the advantages of high efficiency and no rim charge, and is widely applied in the field of tableware. The thin-wall injection molding resin which is widely used at present is a non-degradable material based on polypropylene, and a degradable synthetic high polymer material is as follows: polylactic acid (PLA), adipic acid-terephthalic acid-butanediol copolymer (PBAT), polybutylene succinate (PBS), poly epsilon-caprolactone (PCL) and the like can not completely meet the requirement of thin-wall injection molding due to the differences of fluidity and mechanical properties.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a synthesis and forming process of thin-wall injection molding lactic acid resin.
The purpose of the invention can be realized by the following technical scheme:
a synthetic process of thin-wall injection molding lactic acid resin comprises the following steps:
initiating and polymerizing L-lactide in a reaction kettle 1 to prepare poly L-lactic acid resin;
synthesizing a poly-epsilon-caprolactone-poly-D-lactic acid copolymer in a reaction kettle 2, wherein the copolymerization ratio is 30;
and then mixing the devolatilization products of the reaction kettle 1 and the reaction kettle 2 according to the proportion of 50-95.
Alternatively, the poly L-lactic acid resin has a number average molecular weight of: 3-5 ten thousand.
Optionally, the number average molecular weight of the PLLA resin synthesized by the reaction kettle 1 is: 3-5 ten thousand.
Optionally, PCL: PDLA molar ratio 30.
Optionally, after devolatilizing reaction kettle 1 and reaction kettle 2, the materials are prepared according to the following ratio: mixing the materials in the reaction kettle 1 and the reaction kettle 2 according to the mass ratio of 50-95.
Alternatively, the synthesis process of PLLA in reactor 1 can be briefly described as follows: heating L-lactide to 120 ℃, simultaneously adding an initiator and a catalyst, reacting for 30 minutes at 140 ℃, heating to 180 ℃, adding a capping agent, and discharging out of the reaction kettle 1.
Alternatively, the synthesis process of PCL-b-PDLA in reaction vessel 2 can be briefly described as follows: adding epsilon-caprolactone into a reaction kettle 2, heating to 100 ℃, simultaneously adding an initiator and a catalyst, reacting for 20 minutes, adding D-lactide, heating to 140 ℃, reacting for 30 minutes, heating to 180 ℃, adding a capping agent, and discharging out of the reaction kettle 2.
Optionally, the initiator is one or more of ethylene glycol, diethylene glycol, polyethylene glycol 200, polyethylene glycol 400, propanol, butanol, and isopropanol.
Optionally, a co-initiator is added, wherein the co-initiator is a mixture of glyceryl monostearate, glyceryl distearate and glyceryl tristearate, and the dosage of the co-initiator is 0.05mol% respectively.
Optionally, the catalyst is stannous octoate.
Optionally, the end-capping agent is 1,2-epoxytetradecane, and the addition amount is 0.1mol%.
Optionally, the amount of the initiator is 0.1-0.5mol% of the total amount of the polymerized monomers, and the amount of the catalyst is 0.1-0.3mol% of the total amount of the polymerized monomers.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Comparative example 1
Polylactic acid commercially available resin having a melting point of 165 ℃, an optical purity of 98%, a melt flow rate of 35g/10min, 2.169G, 190 ℃.
Comparative example 2:
poly (butylene succinate) (PBS), melting point 115 ℃, melt flow rate 25g/10min, 2.169g, 190 ℃.
Example 1:
14.4Kg of L-lactide (100 mol) is added into a reaction kettle 1, heated to 120 ℃ under the condition of stirring, added with 6.2g (0.1 mol) of initiator glycol, 17.9g (0.05 mol) of co-initiator glyceryl monostearate and 44.6g (0.05 mol) of tristearin, heated to 140 ℃ for reaction for 30 minutes, gradually heated to 180 ℃, added with 18.4g (0.1 mol) of end-capping agent 1,2-epoxy dodecane, discharged and devolatilized.
Adding 4.3Kg (30 mol) of epsilon-caprolactone into a reaction kettle 2, heating to 100 ℃, adding 6.2g (0.1 mol) of initiator ethylene glycol, 31.3g (0.05 mol) of co-initiator glyceryl distearate and 44.6g (0.05 mol) of glyceryl tristearate, reacting for 20 minutes under stirring, adding 10.08Kg (70 mol) of D-lactide, heating to 140 ℃, reacting for 30 minutes under stirring, heating to 180 ℃, adding 18.4g (0.1 mol) of end-capping agent 1,2-epoxydodecane, discharging and devolatilizing.
Introducing devolatilized products in the reaction kettle 1 and the reaction kettle 2 into a static mixer through a metering pump, controlling the pipeline temperature to be 230 ℃, and the mass ratio of the mixing reaction kettle 1 to the reaction kettle 2 to be 50 to obtain the thin-wall injection molding polylactic resin 1, and performing injection molding to obtain a sample cup shape, wherein the wall thickness is 0.4mm, the depth is 15cm, and a standard sample strip is subjected to mechanical property characterization, and the evaluation result is shown in table 2.
Examples 2 to 6:
in the same way as the method of example 1, the thin-wall injection molding polylactic acid resin 2-6 is prepared by changing the conditions of raw materials, initiator, catalyst, copolymerization ratio, blending ratio of the reaction kettle 1 and the reaction kettle 2, and the like, and the specific conditions are shown in table 1.
TABLE 1 Synthesis conditions of thin-walled injection-molded polylactic acid resins.
Figure BDA0003731542570000051
Figure BDA0003731542570000061
Description of the invention: discharging proportion of the reaction kettle 1 and the reaction kettle 2 is as follows: the ratios of example 1 (50.
TABLE 2 polylactic acid thin wall injection molding conditions and sample properties.
Figure BDA0003731542570000071
As can be seen from Table 2, the mechanical properties, heat resistance and flowability of the products prepared in examples 1-6 are superior to those of the samples in comparative example 1, and it can be seen that the products prepared by structural design at the synthesis end have better service performance and can meet the requirements of thin-wall injection molding process, while pure polylactic acid cannot adopt thin-wall injection molding process and PBS cannot provide excellent performance.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are within the scope of the invention as claimed.

Claims (10)

1. The synthesis process of the thin-wall injection molding lactic acid resin is characterized by comprising the following steps of:
initiating and polymerizing L-lactide in a reaction kettle 1 to prepare poly L-lactic acid resin;
synthesizing a poly-epsilon-caprolactone-poly-D-lactic acid copolymer in a reaction kettle 2, wherein the copolymerization ratio is 30;
and then mixing the devolatilization products of the reaction kettle 1 and the reaction kettle 2 according to the proportion of 50-95.
2. The synthesis process of the thin-wall injection molding lactic acid resin according to claim 1, wherein the number average molecular weight of the poly-L-lactic acid resin and/or the number average molecular weight of the poly-L-lactic acid resin synthesized in the reaction kettle 1 are configured as follows: 3-5 ten thousand.
3. The synthetic process of the thin-wall injection molding lactic acid resin according to claim 1, wherein the copolymerization composition comprises poly-epsilon-caprolactone: the molar ratio of poly D-lactic acid is 30.
4. The synthetic process of the thin-wall injection molding lactic acid resin according to claim 1, wherein the synthetic step of the poly-L-lactic acid in the reaction kettle 1 comprises the following steps: heating L-lactide to 120 ℃, simultaneously adding an initiator and a catalyst, reacting for 30 minutes at 140 ℃, heating to 180 ℃, adding a capping agent, and discharging out of the reaction kettle 1.
5. The synthetic process of the thin-wall injection molding lactic acid resin according to claim 1, wherein the synthetic steps of the poly-epsilon-caprolactone and the poly-D-lactic acid in the reaction kettle 2 comprise: adding epsilon-caprolactone into a reaction kettle 2, heating to 100 ℃, simultaneously adding an initiator and a catalyst, reacting for 20 minutes, adding D-lactide, heating to 140 ℃, reacting for 30 minutes, heating to 180 ℃, adding a capping agent, and discharging out of the reaction kettle 2.
6. The synthetic process of the thin-wall injection molding lactic acid resin according to claim 5, wherein the initiator is one or more of ethylene glycol, diethylene glycol, polyethylene glycol 200, polyethylene glycol 400, propanol, butanol and isopropanol.
7. The synthetic process of the thin-wall injection molding lactic acid resin according to claim 5, wherein a co-initiator is added, and the co-initiator is a mixture of glyceryl monostearate, glyceryl distearate and glyceryl tristearate.
8. The synthetic process of the thin-wall injection molding lactic acid resin according to claim 5, wherein the catalyst is stannous octoate.
9. The process for synthesizing thin-walled injection-molded lactic acid resin according to claim 5, wherein the end-capping agent is 1,2-epoxydodecane.
10. The synthesis process of the thin-wall injection molding lactic acid resin according to claim 1, wherein the number average molecular weight of the poly-epsilon-caprolactone and poly-D-lactic acid copolymer synthesized in the reaction kettle 2 is 1-3 ten thousand.
CN202210846857.XA 2022-07-05 2022-07-05 Synthesis and forming process of thin-wall injection molding lactic acid resin Pending CN115139424A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090008604U (en) * 2008-02-22 2009-08-26 이명섭 A double container of polylactic acid
CN101891881A (en) * 2009-05-21 2010-11-24 中国科学院化学研究所 Biodegradable high-polymer additive, preparation method and application thereof
CN103059530A (en) * 2013-01-30 2013-04-24 唐山师范学院 Composite material for producing disposable plastic products and preparation method of composite material
CN111004483A (en) * 2018-11-01 2020-04-14 江南大学 Degradable composite material and preparation method thereof
US20210246303A1 (en) * 2012-03-09 2021-08-12 Floreon-Transforming Packaging Limited Biodegradable polymer blend
CN114410094A (en) * 2022-03-03 2022-04-29 郑州轻工业大学 Polylactic acid composite material and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20090008604U (en) * 2008-02-22 2009-08-26 이명섭 A double container of polylactic acid
CN101891881A (en) * 2009-05-21 2010-11-24 中国科学院化学研究所 Biodegradable high-polymer additive, preparation method and application thereof
US20210246303A1 (en) * 2012-03-09 2021-08-12 Floreon-Transforming Packaging Limited Biodegradable polymer blend
CN103059530A (en) * 2013-01-30 2013-04-24 唐山师范学院 Composite material for producing disposable plastic products and preparation method of composite material
CN111004483A (en) * 2018-11-01 2020-04-14 江南大学 Degradable composite material and preparation method thereof
CN114410094A (en) * 2022-03-03 2022-04-29 郑州轻工业大学 Polylactic acid composite material and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
杨博等: "右旋聚乳酸-己内酯无规共聚物对左旋聚乳酸/聚己内酯共混物的结构调控和性能", 高分子材料科学与工程, vol. 35, no. 04, 15 April 2019 (2019-04-15), pages 79 - 86 *

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