CN115139061B - Intelligent control, adjustment and positioning processing method for automobile air conditioner compressor cylinder body - Google Patents
Intelligent control, adjustment and positioning processing method for automobile air conditioner compressor cylinder body Download PDFInfo
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- CN115139061B CN115139061B CN202210834194.XA CN202210834194A CN115139061B CN 115139061 B CN115139061 B CN 115139061B CN 202210834194 A CN202210834194 A CN 202210834194A CN 115139061 B CN115139061 B CN 115139061B
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- 238000003672 processing method Methods 0.000 title claims abstract description 14
- 238000012545 processing Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 100
- 230000005540 biological transmission Effects 0.000 claims description 97
- 238000005498 polishing Methods 0.000 claims description 18
- 238000003801 milling Methods 0.000 claims description 12
- 238000005553 drilling Methods 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 3
- 238000010079 rubber tapping Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 description 8
- 238000001514 detection method Methods 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/88—Optimized components or subsystems, e.g. lighting, actively controlled glasses
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Abstract
The invention relates to the technical field of compressor cylinder body processing, and discloses an intelligent control and positioning automobile air conditioner compressor cylinder body processing method, which comprises a supporting table, wherein an opening is formed in the surface of the supporting table, a supporting disc is arranged on the lower surface of the supporting table, the supporting disc is connected with the supporting table through a lifting assembly, a plurality of positioning clamp bodies are positioned on the surface of the supporting disc and are positioned in the opening on the surface of the supporting table at the same time.
Description
Technical Field
The invention relates to the technical field of compressor cylinder body processing, in particular to an intelligent control, adjustment and positioning automobile air conditioner compressor cylinder body processing method.
Background
When the automobile air conditioner compressor cylinder body is manufactured, the surface of the automobile air conditioner compressor cylinder body needs to be drilled, polished and other processing by using processing equipment, and when the cylinder body is manufactured, the cylinder body needs to be positioned, clamped and fixed.
The clamping device of the existing cylinder body clamps and fixes the cylinder body through the outer surface of the cylinder body or the position of the cylinder in the cylinder body, the clamping piece of the clamping device applies clamping force to the cylinder body in a pneumatic control or mechanical transmission mode, when the cylinder body is clamped, the clamping force needs to be detected through detection equipment so as to avoid damage to the surface of the cylinder body caused by overlarge clamping force, the clamping mechanism needs to be provided with an electronic detection element on the surface of the clamping piece, the clamping piece is complex in structure, when the electronic detection element is damaged, the clamping force of the clamping piece cannot be automatically controlled, and larger clamping force can be generated on the cylinder body, so that the surface of the cylinder body is damaged.
Disclosure of Invention
In order to solve the problems that the clamping force of the existing cylinder body clamping device needs to be detected through detection equipment, an electronic detection element needs to be installed on the surface of a clamping piece, the structure of the clamping piece is complex, when the electronic detection element is damaged, the clamping force of the clamping piece cannot be automatically controlled, and large clamping force can be generated on the cylinder body, so that the surface of the cylinder body is damaged, the invention is realized through the following technical scheme: an intelligent control, adjustment and positioning cylinder positioning device of an automobile air conditioner compressor comprises,
the support table is provided with an opening on the surface, a support disc is arranged on the lower surface of the support table, and the support disc is connected with the support table through a lifting assembly and used for pushing the positioning clamp body out of the support table;
the positioning fixture body is located the surface of supporting disk is located simultaneously in the opening of supporting bench surface for fix a position the cylinder body, the positioning fixture body includes:
the positioning clamping plates are distributed on the side surfaces of the positioning clamping body and used for positioning and clamping the cylinder body, and fastening mechanisms used for driving the positioning clamping plates to horizontally move are arranged on the inner side surfaces of the positioning clamping plates;
the locking plates are distributed on the side surface of the positioning clamp body and correspond to the inner side surface of the opening of the surface of the supporting table, and are used for locking and fixing the positioning clamp body in the supporting table, locking mechanisms for driving the locking plates to horizontally move are arranged on the inner side surface of the locking plates, and linkage mechanisms are arranged between the locking mechanisms and the fastening mechanisms and used for linkage between the internal mechanisms of the fastening mechanisms and the internal mechanisms of the locking mechanisms, so that sequential operation of the fastening mechanisms and the locking mechanisms is realized;
the inside of supporting disk is provided with the location adjustment mechanism that is used for adjusting the location anchor clamps body position.
Further, the upper surface of brace table rotates and is connected with the location extension board for the support of cylinder body is used for adjusting the position of cylinder body simultaneously, the notch has been seted up to the surface of location extension board, the surface of location extension board is equipped with the guide disc, the inside of guide disc is equipped with the ball, and the cylinder body of being convenient for slides at the surface of location extension board.
Further, the lifting component is a telescopic cylinder and is used for controlling the supporting disc to move up and down.
Further, the positioning adjustment mechanism includes:
the tooth surface of the tooth disc is positioned on the upper surface of the disc body;
the transmission rod is rotationally connected inside the supporting disc and is meshed with the fluted disc gear through a gear;
the transmission screw rod is positioned on the surface of the transmission rod, the transmission screw rod is in threaded connection with the lower end of the positioning clamp body, and an extrusion-preventing separation mechanism is arranged between the transmission screw rod and the transmission rod and used for the separation connection between the transmission rod and the transmission screw rod.
Further, the extrusion-preventing and disengaging mechanism comprises:
the pushing block is positioned on the surface of the transmission rod and is in contact fit with the limiting block to drive the transmission screw rod to rotate;
the limiting block is rotationally connected to the hollow surface inside the transmission screw rod, and the limiting block corresponds to the transmission rod in position;
the limiting rod is positioned on the surface of the limiting block and consists of two telescopic rod bodies, a buffer elastic piece is arranged between the two rod bodies, and a guide pillar is arranged on the surface of the rod body far away from one end of the limiting block;
the limiting groove is positioned on the side face of the limiting rod, is a closed groove and is matched with the guide pillar, the guide pillar is matched with the limiting groove, the angle of the limiting block can be changed, and the push block is convenient to separate from the limiting block.
Further, the fastening mechanism includes:
the transmission shafts are positioned in the positioning clamp body and used for running the fastening mechanism and the locking mechanism, and the transmission shafts are connected through the rotation control mechanism;
the adjusting disc is positioned on the surface of the transmission shaft, a plurality of adjusting sliding grooves are formed in the surface of the adjusting disc, and the adjusting sliding grooves are arc-shaped sliding grooves and are used for adjusting the positions of the push rods;
the push rod is positioned on the inner side surface of the positioning clamping plate, a cylinder is arranged on the surface of one end, far away from the positioning clamping plate, of the push rod, and the cylinder is positioned in the adjusting chute and is used for driving the positioning clamping plate to move;
the rotation control mechanism includes:
the belt pulleys are positioned on the surface of the transmission shaft and connected through a transmission belt, and are used for driving the transmission shaft to rotate;
the regulating wheel is located the surface of drive belt for adjust the rate of tension on drive belt surface, the lower surface of regulating wheel is equipped with straining device, is used for adjusting the position of regulating wheel, straining device includes:
the screw is rotatably arranged in the supporting disc, is meshed with the tooth surface gear of the fluted disc through a gear, and has the screw thread direction opposite to the screw thread direction of the surface of the transmission screw rod;
the sliding seat is in threaded connection with the surface of the screw rod, the lower end of the adjusting wheel is positioned on the surface of the sliding seat and is in sliding connection with the sliding seat, and a buffer elastic piece is arranged between the sliding seat and the adjusting wheel.
Further, a plurality of one end intercommunication that adjusts the spout is close to the transmission shaft has half annular, keeps away from the regulation spout of brace table center side with the intersection rotation of half annular groove is connected with V-arrangement limiting plate, V-arrangement limiting plate and regulation spout and board annular cooperation for select control push rod to remove.
Further, the locking mechanism includes:
the support plate is rotatably arranged on the surface of the transmission shaft, the surface of the support plate is connected with a push rod in a sliding manner and corresponds to the lock plate, the push rod is a hollow pipe, and the inner thread of the push rod is connected with a threaded rod;
the gear ring is positioned on the surface of the transmission shaft, and the ejector rod is meshed with the gear ring through a bevel gear;
the linkage mechanism between the locking mechanism and the fastening mechanism comprises:
the friction ring is positioned between the adjusting disc and the transmission shaft, and the adjusting disc is rotatably arranged on the surface of the transmission shaft through the friction ring;
and the linkage rod is positioned between the adjusting disc and the supporting plate.
A processing method of an intelligent control, adjustment and positioning automobile air conditioner compressor cylinder body comprises the following specific processing methods:
s1, positioning and fixing a compressor cylinder body by using a positioning device;
s2, finish turning is carried out on the plane surface of the compressor cylinder body by utilizing a lathe;
s3, punching the compressor cylinder body by using hole processing equipment;
s4, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment;
s5, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment;
s6, transferring the compressor cylinder body to boring and milling equipment, positioning and fixing the compressor cylinder body by using a positioning device, and boring and milling the compressor cylinder body by using the boring and milling equipment.
Further, the fixing steps of the compressor cylinder in S1 and S5 are as follows:
the positioning adjusting mechanism and the supporting disk are utilized to adjust the position of the positioning clamp body, and the positioning clamp body is adjusted to the position of the side surface of the cylinder body or the inner surface of the cylinder body;
the positioning clamping plate is controlled by the fastening mechanism, and the cylinder body is fixedly clamped by the positioning clamping plate;
after the positioning clamp plate is used for fixedly clamping the cylinder body, the linkage mechanism controls the locking mechanism to operate, and the positioning clamp body is locked and fixed by the locking plate, so that the positioning and fixing operation of the cylinder body is completed;
the tapping of the compressor cylinder in S3 includes:
s301, boring the plane surface of the cylinder body by using boring equipment;
s302, drilling and milling equipment is utilized to carry out hole drilling on the concave surface of the cylinder body.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the intelligent control and positioning adjusting cylinder body processing method for the automobile air conditioner compressor, through the cooperation of the supporting table and the supporting disc with the positioning adjusting mechanism, the cylinder body is positioned and clamped through the side surface of the cylinder body or the position in the cylinder, the positioning adjusting mechanism is designed to be internally provided with an extrusion-preventing separation mechanism, when the positioning clamping plate is in contact with the surface of the cylinder body, the transmission of the positioning clamping plate can be automatically stopped in a mechanical transmission mode, and excessive extrusion of the positioning clamping plate to the cylinder body is avoided.
2. According to the intelligent control and positioning adjusting cylinder body processing method of the automobile air conditioner compressor, the fastening mechanism and the locking mechanism are matched with the linkage mechanism, when a certain clamping force is applied to the cylinder body by the positioning clamping plate, the clamping force of the positioning clamping plate to the rod body can be kept constant, the positioning clamping body is locked and fixed by the linkage mechanism through the locking mechanism, the position change of the positioning clamping body is prevented, and the clamping and fixing effect of the cylinder body is improved.
3. According to the processing method of the intelligent control and positioning automobile air conditioner compressor cylinder body, extrusion and separation prevention of the positioning clamp body can be achieved through the matched use of the push column on the surface of the transmission rod, the limiting block, the limiting rod and the limiting groove inside the transmission screw rod, and the intelligent control and positioning automobile air conditioner compressor cylinder body is matched with the positioning clamp plate.
Drawings
FIG. 1 is a top view of a surface structure of a positioning device according to the present invention;
FIG. 2 is a front view of the positioning device of the present invention;
FIG. 3 is a front view of the surface structure of the positioning fixture of the present invention;
FIG. 4 is a front view of the internal structure of the positioning fixture of the present invention;
FIG. 5 is a top view of the internal structure of the support plate of the present invention;
FIG. 6 is a schematic diagram of a cross-sectional structure between a transmission rod and a transmission screw;
FIG. 7 is a schematic view of the structure of FIG. 6A according to the present invention;
FIG. 8 is a top view of the surface structure of the support plate of the present invention;
FIG. 9 is a top view of the internal structure of the positioning clamp body of the present invention;
FIG. 10 is a schematic view of the surface structure of a conditioner disk according to the present invention;
FIG. 11 is a schematic view of the structure of FIG. 4B according to the present invention;
FIG. 12 is a schematic view of the structure of FIG. 5 at C in accordance with the present invention.
In the figure: 1. a support table; 2. positioning a support plate; 21. a guide disc; 3. a support plate; 4. a telescopic cylinder; 5. positioning a clamp body; 51. positioning clamping plates; 52. a lock plate; 6. a positioning adjusting mechanism; 61. fluted disc; 62. a transmission rod; 621. a pushing block; 63. a transmission screw rod; 631. a limiting block; 632. a limit rod; 633. a limit groove; 7. a transmission shaft; 8. a fastening mechanism; 81. an adjusting plate; 811. adjusting the chute; 812. a limiting plate; 82. a push rod; 9. a linkage rod; 10. a locking mechanism; 101. a support plate; 102. a push rod; 103. a threaded rod; 104. a gear ring; 11. a rotation control mechanism; 111. a belt pulley; 112. a transmission belt; 113. an adjusting wheel; 12. a tensioning mechanism; 121. a screw; 122. a slide seat.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The embodiment of the intelligent control, adjustment and positioning processing method for the cylinder body of the automobile air conditioner compressor is as follows:
referring to fig. 1-12, an intelligent control and adjustment positioning device for a cylinder body of an automobile air conditioner compressor comprises,
the supporting bench 1, the opening has been seted up on the surface of supporting bench 1, the upper surface rotation of supporting bench 1 is connected with location extension board 2 for the support of cylinder body is used for adjusting the position of cylinder body simultaneously, the notch has been seted up on the surface of location extension board 2, the surface of location extension board 2 is equipped with guide disc 21, the inside of guide disc 21 is equipped with the ball, the cylinder body of being convenient for slides at the surface of location extension board 2, the lower surface of supporting bench 1 is provided with supporting disk 3, be connected through lifting unit between supporting disk 3 and the supporting bench 1 for release supporting bench 1 with the location anchor clamps body 5, lifting unit is telescopic cylinder 4 for control supporting disk 3 reciprocates.
A plurality of location anchor clamps body 5 are arranged on the surface of the supporting disk 3, are arranged in the opening on the surface of the supporting table 1 simultaneously and are used for carrying out location fixation on the cylinder body, and the location anchor clamps body 5 comprises:
the positioning clamp plate 51 is distributed on the side surface of the positioning clamp body 5 and is used for positioning and clamping the cylinder body, the inner side surface of the positioning clamp plate 51 is provided with a fastening mechanism 8 used for driving the positioning clamp plate 51 to horizontally move, and the fastening mechanism 8 comprises:
the transmission shafts 7 are positioned in the positioning clamp body 5 and used for running the fastening mechanism 8 and the locking mechanism 10, and the transmission shafts 7 are connected through the rotation control mechanism 11; the adjusting disc 81 is positioned on the surface of the transmission shaft 7, a plurality of adjusting sliding grooves 811 are formed in the surface of the adjusting disc 81, the adjusting sliding grooves 811 are arc-shaped sliding grooves and are used for adjusting the position of the push rod 82, one end, close to the transmission shaft 7, of each adjusting sliding groove 811 is communicated with a half-ring groove, a V-shaped limiting plate 812 is rotatably connected at the intersection of the adjusting sliding groove 811 far away from the center side of the supporting table 1 and the half-ring groove, and the V-shaped limiting plate 812 is matched with the adjusting sliding grooves 811 and the plate ring grooves and is used for selectively controlling the push rod 82 to move; the push rod 82 is located on the inner side surface of the locating clamp plate 51, a cylinder is arranged on the surface of one end, away from the locating clamp plate 51, of the push rod 82, and the cylinder is located inside the adjusting chute 811 and used for driving the locating clamp plate 51 to move.
The rotation control mechanism 11 includes:
the belt pulleys 111 are positioned on the surface of the transmission shaft 7, and the plurality of belt pulleys 111 are connected through a transmission belt 112 belt and are used for driving the transmission shaft 7 to rotate; the regulating wheel 113 is located on the surface of the driving belt 112, and is used for regulating the tension degree of the surface of the driving belt 112, the lower surface of the regulating wheel 113 is provided with a tensioning mechanism 12, and the position of the regulating wheel 113 is regulated, and the tensioning mechanism 12 comprises:
the screw rod 121 is rotatably arranged in the support disc 3, and is meshed with the tooth surface of the fluted disc 61 through a gear, and the thread direction of the surface of the screw rod 121 is opposite to the thread direction of the surface of the transmission screw rod 63; the sliding seat 122 is in threaded connection with the surface of the screw 121, the lower end of the adjusting wheel 113 is positioned on the surface of the sliding seat 122, is in sliding connection with the sliding seat 122, and is provided with a buffering elastic piece between the sliding seat 122 and the sliding seat.
The plurality of locking plates 52 are distributed on the side surface of the positioning fixture body 5 and correspond to the inner side surface of the surface opening of the supporting table 1, and are used for locking and fixing the positioning fixture body 5 in the supporting table 1, a locking mechanism 10 used for driving the locking plates 52 to horizontally move is arranged on the inner side surface of the locking plates 52, a linkage mechanism is arranged between the locking mechanism 10 and the fastening mechanism 8, and the linkage between the internal mechanism of the fastening mechanism 8 and the internal mechanism of the locking mechanism 10 is used for realizing sequential operation of the fastening mechanism 8 and the locking mechanism 10.
The locking mechanism 10 includes:
the supporting plate 101 is rotatably arranged on the surface of the transmission shaft 7, the surface of the supporting plate 101 is connected with the ejector rod 102 in a sliding manner, the ejector rod 102 corresponds to the lock plate 52, the ejector rod 102 is a hollow tube, and the inner thread of the ejector rod 102 is connected with the threaded rod 103; the gear ring 104 is positioned on the surface of the transmission shaft 7, and the ejector rod 102 is in gear engagement with the gear ring 104 through a bevel gear; the linkage mechanism between the locking mechanism 10 and the fastening mechanism 8 includes:
the friction ring is positioned between the adjusting disc 81 and the transmission shaft 7, and the adjusting disc 81 is rotatably arranged on the surface of the transmission shaft 7 through the friction ring; the linkage rod 9 is positioned between the adjusting disk 81 and the supporting plate 101.
The inside of supporting disk 3 is provided with the location adjustment mechanism 6 that is used for adjusting the location of locating clamp body 5, and location adjustment mechanism 6 includes:
the tooth plate 61, the tooth surface of the tooth plate 61 locates at upper surface of the disc body; the transmission rod 62 is rotatably connected inside the support plate 3 and is in gear engagement connection with the fluted disc 61 through a gear; the transmission lead screw 63 is located the surface of transmission pole 62, and transmission lead screw 63 and the lower extreme threaded connection of locating fixture body 5 are provided with between transmission lead screw 63 and the transmission pole 62 and prevent extrusion and break away from the mechanism for transmission pole 62 and transmission lead screw 63's disengageable connection, prevent extrusion and break away from the mechanism and include:
the push block 621 is positioned on the surface of the transmission rod 62 and is in contact fit with the limiting block 631 to drive the transmission screw 63 to rotate; the limiting block 631 is rotatably connected to the hollow surface inside the transmission screw 63, and the limiting block 631 corresponds to the position of the transmission rod 62; the limiting rod 632 is positioned on the surface of the limiting block 631, the limiting rod 632 consists of two telescopic rod bodies, a buffer elastic piece is arranged between the two rod bodies, and a guide post is arranged on the surface of the rod body far away from one end of the limiting block 631; the limiting groove 633 is located on the side face of the limiting rod 632, the limiting groove 633 is a closed groove and is matched with the guide pillar, the guide pillar is matched with the limiting groove 633, the angle of the limiting block 631 can be changed, and the pushing block 621 is convenient to separate from the limiting block 631.
Working principle:
when the air compressor cylinder body is processed, firstly, according to the type of the cylinder body, the mode of positioning and fixing the outer side surface or fixing the cylinder inside is selected to fix, firstly, the cylinder body is placed on the surface of the positioning support plate 2, at the moment, the fluted disc 61 is driven to rotate through related driving equipment, the fluted disc 61 is meshed with a gear on the surface of the transmission rod 62 to drive the transmission rod 62 to rotate, and the push block 621 on the surface of the transmission rod 62 is contacted with the limiting block 631 to drive the transmission screw 63 to rotate.
The transmission screw 63 drives the positioning clamp body 5 to move along the opening direction of the surfaces of the supporting table 1 and the positioning support plate 2 through being in threaded engagement with the lower end of the positioning clamp body 5, when the cylinder body needs to be fixed through the outer side surface of the cylinder body, the supporting plate 3 is driven to move upwards through the telescopic cylinder 4, the supporting plate 3 drives the positioning clamp body 5 to move together, the positioning clamp body 5 pushes out the surface of the positioning support plate 2, the positioning clamp body 5 approaches the outer side surface of the cylinder body, when the positioning clamp body 5 needs to be fixed through the inner cylinder of the cylinder body, and when the positioning clamp body 5 moves to the inner cylinder position of the cylinder body, the cylinder body is pushed out of the surface of the positioning support plate 2 through the telescopic cylinder 4.
When the positioning adjusting mechanism 6 drives the positioning clamp body 5 to contact with the outer side surface of the cylinder body, the positioning clamp body 5 is not moved due to resistance, meanwhile, the rotation resistance of the transmission screw 63 is increased, the push block 621 can push the limiting block 631 to rotate, the limiting block 631 drives the limiting rod 632 to rotate, the guide pillar on the surface of the limiting rod 632 can slide in the limiting groove 633, the guide pillar is matched with the buffering elastic piece in the limiting rod 632, the limiting block 631 can rotate in a certain direction and cannot reset, the push block 621 pushes the limiting block 631 to rotate in a small amplitude and separate from the limiting block 631, and the transmission screw 63 is not driven to rotate by the rotation of the transmission rod 62, so that the positioning clamp body 5 is prevented from excessively extruding the surface of the cylinder body.
When the positioning fixture body 5 enters the cylinder of the cylinder body through positioning fixation in the cylinder, at the moment, the driving belt 112 is driven to rotate through related driving equipment, the driving belt 112 drives the belt pulley 111 to rotate, the belt pulley 111 drives the transmission shaft 7 to rotate, the transmission shaft 7 drives the adjusting disc 81 to rotate through the friction ring, the adjusting sliding groove 811 on the surface of the adjusting disc 81 synchronously rotates, the moving track of the cylinder on the surface of the push rod 82 can be controlled through the limiting plate 812, the cylinder inside the push rod 82 close to one side of the cylinder body enters the adjusting sliding groove 811, other cylinders enter the semi-ring groove, the adjusting sliding groove 811 drives the push rod 82 to move through the cylinder, the push rod 82 drives the positioning clamping plate 51 to move, the positioning clamping plate 51 is contacted with the surface of the cylinder body, and the positioning clamping plates 51 are matched to position and clamp the cylinder body.
After the positioning clamp plate 51 clamps the cylinder body in a positioning manner, the push rod 82 does not move any more, the rotation of the adjusting disc 81 is prevented, the relative rotation between the friction ring and the transmission shaft 7 is started, the adjusting disc 81 does not rotate any more, the supporting plate 101 does not rotate through the linkage rod 9, at the moment, the transmission shaft 7 continuously drives the gear ring 104 to rotate, the gear ring 104 is meshed with the bevel gear on the surface of the threaded rod 103, the threaded rod 103 is driven to rotate, the threaded rod 103 is driven to be in threaded engagement with the ejector rod 102, the ejector rod 102 is driven to move, when the ejector rod 102 is contacted with the lock plate 52, the lock plate 52 is pushed to slide, and the lock plate 52 is utilized to be contacted with the inner side surface of the surface opening of the supporting table 1, so that the positioning clamp body 5 is fixedly locked.
When the positioning clamp body 5 enters the cylinder body inner cylinder through the cylinder body inner cylinder fixation, the positioning clamp plate 51 extends outwards through the fastening mechanism 8 and contacts with the surface of the cylinder body inner cylinder, the positioning clamp plate 51 fixes the inner cylinder, at the moment, through rotating the limiting plate 812, the cylinders on the surfaces of all push rods 82 are controlled to enter the adjusting sliding groove 811, and all the positioning clamp plates 51 are guaranteed to be pushed out.
When the transmission rod 62 drives the push block 621 to rotate, the transmission screw 63 is driven to rotate through contact with the limiting block 631, when the transmission screw 63 receives overlarge resistance, the push block 621 can be separated from the limiting block 631, when the transmission rod 62 reversely rotates, the push block 621 can reversely contact with the limiting block 631 and drive the transmission screw 63 to rotate, when the transmission screw 63 receives overlarge resistance, the push block 621 can be separated from the limiting block 631 again, forward rotation and reverse rotation of the fluted disc 61 can be achieved, and meanwhile, the push block 621 is matched with the locating clamping plate 51 on the surface of the locating clamp body 5 to automatically locate and adjust the position of the cylinder body, the design of the guide disc 21 on the surface of the locating support plate 2 is convenient for moving and adjusting the position of the cylinder body, and automatic locating of cylinder positioning and fixing in the cylinder body is achieved.
When the fluted disc 61 rotates, the fluted disc 61 is meshed with a gear on the surface of the screw 121 to drive the screw 121 to rotate, the screw 121 is opposite to the screw thread on the surface of the transmission screw 63, the screw thread is meshed with the driving sliding seat 122 to drive the sliding seat 122 to move together, the sliding seat 122 drives the adjusting wheel 113 to move, and the adjusting wheel 113 drives the transmission belt 112 to move, so that the transmission belt 112 on the surface of the belt pulley 111 can be kept in a tensioning state along with the change of the position of the positioning clamp body 5.
A processing method of an intelligent control, adjustment and positioning automobile air conditioner compressor cylinder body comprises the following specific processing methods:
s1, positioning and fixing a compressor cylinder body by using a positioning device:
the positioning adjusting mechanism 6 and the supporting disk 3 are utilized to adjust the position of the positioning clamp body 5, and the positioning clamp body 5 is adjusted to the position of the side surface of the cylinder body or the cylinder inner surface of the cylinder body; the positioning clamping plate 51 is controlled by the fastening mechanism 8, and the cylinder body is fixedly clamped by the positioning clamping plate 51; after the positioning clamp plate 51 clamps the cylinder body fixedly, the linkage mechanism controls the locking mechanism 10 to operate, and the positioning clamp body 5 is locked and fixed by the locking plate 52, so that the positioning and fixing operation of the cylinder body is completed.
And S2, performing finish turning on the plane surface of the compressor cylinder body by using a lathe.
S3, punching the compressor cylinder body by using hole processing equipment.
S301, boring the plane surface of the cylinder body by using boring equipment.
S302, drilling and milling equipment is utilized to carry out hole drilling on the concave surface of the cylinder body.
S4, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment.
S5, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment.
S6, transferring the compressor cylinder body into boring and milling equipment, and positioning and fixing the compressor cylinder body by using a positioning device:
the positioning adjusting mechanism 6 and the supporting disk 3 are utilized to adjust the position of the positioning clamp body 5, and the positioning clamp body 5 is adjusted to the position of the side surface of the cylinder body or the cylinder inner surface of the cylinder body; the positioning clamping plate 51 is controlled by the fastening mechanism 8, and the cylinder body is fixedly clamped by the positioning clamping plate 51; after the positioning clamp plate 51 clamps the cylinder body fixedly, the linkage mechanism controls the locking mechanism 10 to operate, and the positioning clamp body 5 is locked and fixed by the locking plate 52, so that the positioning and fixing operation of the cylinder body is completed.
And boring and milling the compressor cylinder body by using boring and milling equipment.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An intelligent control, adjustment and positioning cylinder positioning device of an automobile air conditioner compressor comprises,
the support device comprises a support table (1), wherein an opening is formed in the surface of the support table (1), a support disc (3) is arranged on the lower surface of the support table (1), and the support disc (3) is connected with the support table (1) through a lifting assembly;
a plurality of location anchor clamps body (5), is located the surface of supporting disk (3), is located simultaneously in the opening of supporting bench (1) surface, location anchor clamps body (5) include:
the positioning clamping plates (51) are distributed on the side surface of the positioning clamping body (5), and a fastening mechanism (8) for driving the positioning clamping plates (51) to horizontally move is arranged on the inner side surface of the positioning clamping plates (51);
the locking plates (52) are distributed on the side surface of the positioning clamp body (5) and correspond to the inner side surface of the surface opening of the supporting table (1), a locking mechanism (10) for driving the locking plates (52) to horizontally move is arranged on the inner side surface of the locking plates (52), and a linkage mechanism is arranged between the locking mechanism (10) and the fastening mechanism (8);
a positioning adjusting mechanism (6) for adjusting the position of the positioning clamp body (5) is arranged in the supporting disc (3);
wherein the positioning adjustment mechanism (6) comprises:
the tooth disc (61), the tooth surface of the tooth disc (61) is located on the upper surface of the disc body;
the transmission rod (62) is rotationally connected inside the supporting disc (3) and is in gear engagement connection with the fluted disc (61) through a gear;
the transmission screw rod (63) is positioned on the surface of the transmission rod (62), the transmission screw rod (63) is in threaded connection with the lower end of the positioning clamp body (5), and an extrusion-separation-preventing mechanism is arranged between the transmission screw rod (63) and the transmission rod (62);
the extrusion-preventing and disengaging mechanism comprises:
a pushing block (621) positioned on the surface of the transmission rod (62);
the limiting block (631) is rotationally connected to the hollow surface inside the transmission screw rod (63), and the limiting block (631) corresponds to the transmission rod (62);
the limiting rod (632) is positioned on the surface of the limiting block (631), the limiting rod (632) consists of two telescopic rod bodies, a buffer elastic piece is arranged between the two rod bodies, and a guide post is arranged on the surface of the rod body far away from one end of the limiting block 631;
the limiting groove (633) is positioned on the side face of the limiting rod (632), and the limiting groove (633) is a closed groove and is matched with the guide post.
2. The intelligent control and positioning adjusting cylinder body positioning device of the automobile air conditioner compressor according to claim 1, wherein the upper surface of the supporting table (1) is rotationally connected with a positioning support plate (2), a notch is formed in the surface of the positioning support plate (2), a guide disc (21) is arranged on the surface of the positioning support plate (2), and balls are arranged in the guide disc (21).
3. The intelligent control positioning adjusting cylinder body positioning device of an automobile air conditioner compressor according to claim 1, wherein the lifting component is a telescopic cylinder (4).
4. The intelligent control positioning-adjusting automotive air conditioner compressor cylinder positioning device according to claim 1, wherein the fastening mechanism (8) comprises:
the transmission shafts (7) are positioned in the positioning clamp body (5), and the transmission shafts (7) are connected through a rotation control mechanism (11);
the adjusting disc (81) is positioned on the surface of the transmission shaft (7), a plurality of adjusting sliding grooves (811) are formed in the surface of the adjusting disc (81), and the adjusting sliding grooves (811) are arc-shaped sliding grooves;
the push rod (82) is positioned on the inner side surface of the positioning clamping plate (51), a cylinder is arranged on the surface of one end, far away from the positioning clamping plate (51), of the push rod (82), and the cylinder is positioned in the adjusting chute (811);
the rotation control mechanism (11) includes:
a belt pulley (111) positioned on the surface of the transmission shaft (7), wherein a plurality of belt pulleys (111) are connected through a transmission belt (112);
an adjusting wheel (113) is positioned on the surface of the driving belt (112), a tensioning mechanism (12) is arranged on the lower surface of the adjusting wheel (113), and the tensioning mechanism (12) comprises:
the screw rod (121) is rotatably arranged in the supporting disc (3) and is meshed with the tooth surface of the fluted disc (61) through a gear;
the sliding seat (122) is in threaded connection with the surface of the screw rod (121), the lower end of the adjusting wheel (113) is located on the surface of the sliding seat (122), the adjusting wheel is in sliding connection with the sliding seat (122), and a buffer elastic piece is arranged between the adjusting wheel and the sliding seat (122).
5. The intelligent control and adjustment positioning automobile air conditioner compressor cylinder positioning device according to claim 4, wherein a plurality of adjustment sliding grooves (811) are communicated with a semi-annular groove at one end close to the transmission shaft (7), and a V-shaped limiting plate (812) is rotatably connected at the intersection of the adjustment sliding groove (811) far away from the center side of the supporting table (1) and the semi-annular groove.
6. The intelligent control positioning-adjusting automotive air conditioner compressor cylinder positioning device according to claim 4, wherein the locking mechanism (10) comprises:
the support plate (101) is rotatably arranged on the surface of the transmission shaft (7), the surface of the support plate (101) is connected with a push rod (102) in a sliding manner, the push rod (102) corresponds to the lock plate (52), the push rod (102) is a hollow pipe, and the inner thread of the push rod (102) is connected with a threaded rod (103);
the gear ring (104) is positioned on the surface of the transmission shaft (7), and the ejector rod (102) is in gear engagement with the gear ring (104) through a bevel gear;
the linkage mechanism between the locking mechanism (10) and the fastening mechanism (8) comprises:
the friction ring is positioned between the adjusting disc (81) and the transmission shaft (7), and the adjusting disc (81) is rotatably arranged on the surface of the transmission shaft (7) through the friction ring;
and a linkage rod (9) positioned between the adjusting disc (81) and the supporting plate (101).
7. An intelligent control, adjustment and positioning automobile air conditioner compressor cylinder body processing method, which is applied to the intelligent control, adjustment and positioning automobile air conditioner compressor cylinder body positioning device according to any one of claims 1-6, and comprises the following specific processing methods:
s1, positioning and fixing a compressor cylinder body by using a positioning device;
s2, finish turning is carried out on the plane surface of the compressor cylinder body by utilizing a lathe;
s3, punching the compressor cylinder body by using hole processing equipment;
s4, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment;
s5, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment;
s6, transferring the compressor cylinder body into boring and milling equipment, positioning and fixing the compressor cylinder body by using a positioning device, and boring and milling the compressor cylinder body by using the boring and milling equipment;
the fixing steps of the compressor cylinder in S1 and S5 are as follows:
the positioning adjusting mechanism (6) and the supporting disc (3) are utilized to adjust the position of the positioning clamp body (5), and the positioning clamp body (5) is adjusted to the position of the side surface of the cylinder body or the inner surface of the cylinder body;
the positioning clamping plate (51) is controlled by the fastening mechanism (8), and the cylinder body is fixedly clamped by the positioning clamping plate (51);
after the positioning clamp plate (51) is used for fixedly clamping the cylinder body, the linkage mechanism controls the locking mechanism (10) to operate, and the positioning clamp body (5) is locked and fixed by the locking plate (52), so that the positioning and fixing operation of the cylinder body is completed;
the tapping of the compressor cylinder in S3 includes:
s301, boring the plane surface of the cylinder body by using boring equipment;
s302, drilling and milling equipment is utilized to carry out hole drilling on the concave surface of the cylinder body.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210834194.XA CN115139061B (en) | 2022-07-14 | 2022-07-14 | Intelligent control, adjustment and positioning processing method for automobile air conditioner compressor cylinder body |
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| CN202210834194.XA CN115139061B (en) | 2022-07-14 | 2022-07-14 | Intelligent control, adjustment and positioning processing method for automobile air conditioner compressor cylinder body |
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| CN115139061A (en) | 2022-10-04 |
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