CN115139061A - Method for machining automobile air conditioner compressor cylinder body capable of intelligently controlling, adjusting and positioning - Google Patents
Method for machining automobile air conditioner compressor cylinder body capable of intelligently controlling, adjusting and positioning Download PDFInfo
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- CN115139061A CN115139061A CN202210834194.XA CN202210834194A CN115139061A CN 115139061 A CN115139061 A CN 115139061A CN 202210834194 A CN202210834194 A CN 202210834194A CN 115139061 A CN115139061 A CN 115139061A
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- 238000003754 machining Methods 0.000 title description 4
- 238000012545 processing Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 96
- 230000007246 mechanism Effects 0.000 claims description 89
- 238000005498 polishing Methods 0.000 claims description 19
- 230000001276 controlling effect Effects 0.000 claims description 14
- 238000003801 milling Methods 0.000 claims description 12
- 238000003672 processing method Methods 0.000 claims description 12
- 238000005553 drilling Methods 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000004378 air conditioning Methods 0.000 claims 3
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- 238000012546 transfer Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/88—Optimized components or subsystems, e.g. lighting, actively controlled glasses
Abstract
The invention relates to the technical field of compressor cylinder body processing, and discloses a method for processing an automobile air conditioner compressor cylinder body with intelligent control, regulation and positioning functions.
Description
Technical Field
The invention relates to the technical field of compressor cylinder body processing, in particular to a processing method for an automobile air conditioner compressor cylinder body capable of intelligently controlling, adjusting and positioning.
Background
When the automobile air conditioner compressor cylinder body is produced and processed, processing equipment is needed to be used for processing the surface of the automobile air conditioner compressor cylinder body, such as drilling, polishing and the like, and when the cylinder body is processed, the cylinder body needs to be positioned, clamped and fixed.
The clamping device of the existing cylinder body clamps and fixes the cylinder body through the position of the outer surface of the cylinder body or the inner cylinder of the cylinder body, the clamping part of the clamping device applies clamping acting force to the cylinder body in a pneumatic control or mechanical transmission mode, when the cylinder body is clamped, the clamping acting force needs to be detected through detection equipment, so that the clamping force is not too large, the surface of the cylinder body is damaged, an electronic detection element needs to be installed on the surface of the clamping part by the clamping mechanism, the structure of the clamping part is complex, when the electronic detection element is damaged, the clamping acting force of the clamping part cannot be automatically controlled, a large clamping force can be generated on the cylinder body, and the surface of the cylinder body is damaged.
Disclosure of Invention
In order to solve the problems that the existing cylinder body clamping device needs to detect clamping acting force through detection equipment, needs to install an electronic detection element on the surface of a clamping piece, the structure of the clamping piece is complex, when the electronic detection element is damaged, the clamping acting force of the clamping piece cannot be automatically controlled, and large clamping force can be generated on a cylinder body, so that the surface of the cylinder body is damaged, the invention is realized by the following technical scheme: an automobile air conditioner compressor cylinder positioning device capable of intelligently controlling, adjusting and positioning comprises,
the positioning fixture comprises a supporting table, an opening is formed in the surface of the supporting table, a supporting disc is arranged on the lower surface of the supporting table, and the supporting disc is connected with the supporting table through a lifting assembly and used for pushing the positioning fixture out of the supporting table;
a plurality of location anchor clamps bodies are located the surface of supporting disk, are located simultaneously in the opening on a supporting bench surface for fix a position the cylinder body, the location anchor clamps bodies include:
the positioning clamping plates are distributed on the side surfaces of the positioning clamp bodies and used for positioning and clamping the cylinder body, and fastening mechanisms used for driving the positioning clamping plates to horizontally move are arranged on the inner side surfaces of the positioning clamping plates;
the locking plates are distributed on the side surfaces of the positioning clamp bodies, correspond to the inner side surfaces of the openings in the surfaces of the supporting tables and are used for locking and fixing the positioning clamp bodies in the supporting tables, locking mechanisms used for driving the locking plates to horizontally move are arranged on the inner side surfaces of the locking plates, and linkage mechanisms are arranged between the locking mechanisms and the fastening mechanisms and used for linking the internal mechanisms of the fastening mechanisms and the internal mechanisms of the locking mechanisms to realize the sequential operation of the fastening mechanisms and the locking mechanisms;
and a positioning adjusting mechanism for adjusting the position of the positioning clamp body is arranged in the supporting disk.
Furthermore, the upper surface of the supporting table is rotatably connected with a positioning support plate for supporting the cylinder body and adjusting the position of the cylinder body, a notch is formed in the surface of the positioning support plate, a guide disc is arranged on the surface of the positioning support plate, and balls are arranged inside the guide disc, so that the cylinder body can slide on the surface of the positioning support plate conveniently.
Furthermore, the lifting assembly is a telescopic cylinder and is used for controlling the supporting disc to move up and down.
Further, the positioning adjustment mechanism includes:
the tooth surface of the fluted disc is positioned on the upper surface of the disc body;
the transmission rod is rotatably connected inside the supporting disk and is in meshed connection with the fluted disc gear through a gear;
and the transmission screw rod is positioned on the surface of the transmission rod, the transmission screw rod is in threaded connection with the lower end of the positioning clamp body, and an anti-extrusion separation mechanism is arranged between the transmission screw rod and the transmission rod and is used for separating and connecting the transmission rod and the transmission screw rod.
Further, the press-off prevention mechanism includes:
the push block is positioned on the surface of the transmission rod and is in contact fit with the limiting block to drive the transmission screw rod to rotate;
the limiting block is rotatably connected to the hollow surface in the transmission screw rod and corresponds to the transmission rod in position;
the limiting rod is positioned on the surface of the limiting block and consists of two telescopic rod bodies, a buffering elastic piece is arranged between the two rod bodies, and a guide pillar is arranged on the surface of the rod body at one end far away from the limiting block;
the limiting groove is located on the side face of the limiting rod, the limiting groove is a closed groove and matched with the guide pillar, the guide pillar is matched with the limiting groove, the angle of the limiting block can be changed, and the push block can be conveniently separated from the limiting block.
Further, the fastening mechanism includes:
the transmission shafts are positioned in the positioning fixture body and used for operating the fastening mechanism and the locking mechanism, and the transmission shafts are connected through the rotation control mechanism;
the adjusting plate is positioned on the surface of the transmission shaft, a plurality of adjusting sliding grooves are formed in the surface of the adjusting plate, and the adjusting sliding grooves are arc-shaped sliding grooves and used for adjusting the position of the push rod;
the push rod is positioned on the surface of the inner side of the positioning clamping plate, a cylinder is arranged on the surface of one end, far away from the positioning clamping plate, of the push rod, and the cylinder is positioned in the adjusting sliding groove and used for driving the positioning clamping plate to move;
the rotation control mechanism includes:
the belt pulleys are positioned on the surface of the transmission shaft, and the belt pulleys are connected through a transmission belt and used for driving the transmission shaft to rotate;
the regulating wheel is located the surface of drive belt for adjust the rate of tension on drive belt surface, the lower surface of regulating wheel is equipped with straining device, is used for adjusting the position of regulating wheel, straining device includes:
the screw is rotatably arranged in the supporting disc and is meshed with the tooth surface gear of the fluted disc through a gear, and the thread direction of the surface of the screw is opposite to that of the surface of the transmission screw;
the screw rod is connected with the screw rod through a thread, the lower end of the adjusting wheel is located on the surface of the sliding seat, the sliding seat is connected with the sliding seat in a sliding mode, and a buffering elastic piece is arranged between the sliding seats.
Furthermore, it is a plurality of the one end intercommunication that the regulation spout is close to the transmission shaft has half annular, keeps away from the regulation spout of brace table center side with the intersection of half annular rotates and is connected with V-arrangement limiting plate, V-arrangement limiting plate and regulation spout and the cooperation of board annular for the selective control push rod removes.
Further, the locking mechanism includes:
the supporting plate is rotatably arranged on the surface of the transmission shaft, the surface of the supporting plate is connected with a push rod in a sliding mode and corresponds to the locking plate, the push rod is a hollow tube, and a threaded rod is connected to the inner thread of the push rod;
the gear ring is positioned on the surface of the transmission shaft, and the ejector rod is meshed with the gear of the gear ring through a bevel gear;
the locking mechanism with the link gear between the fastening device includes:
the friction ring is positioned between the adjusting disc and the transmission shaft, and the adjusting disc is rotatably arranged on the surface of the transmission shaft through the friction ring;
the linkage rod is positioned between the adjusting disc and the supporting plate.
A processing method for an automobile air conditioner compressor cylinder body capable of intelligently controlling, adjusting and positioning comprises the following specific processing methods:
s1, positioning and fixing a compressor cylinder body by using a positioning device;
s2, carrying out finish turning on the plane surface of the compressor cylinder by using a lathe;
s3, hole forming processing is carried out on the compressor cylinder body by using hole processing equipment;
s4, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment;
s5, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment;
s6, transferring the compressor cylinder body to a boring and milling device, positioning and fixing the compressor cylinder body by using a positioning device, and boring and milling the compressor cylinder body by using the boring and milling device.
Further, the fixing steps of the compressor cylinder in S1 and S5 are:
the position of the positioning clamp body is adjusted by using the positioning adjusting mechanism and the supporting plate, and the positioning clamp body is adjusted to the side surface of the cylinder body or the position of the inner surface of the cylinder body;
the fastening mechanism is used for controlling the positioning clamping plate, and the positioning clamping plate is used for fixedly clamping the cylinder body;
after the positioning clamping plate fixedly clamps the cylinder body, the linkage mechanism controls the locking mechanism to operate, and the positioning clamp body is locked and fixed by the locking plate, so that the positioning and fixing operation on the cylinder body is completed;
s3, the hole opening processing of the compressor cylinder body comprises the following steps:
s301, boring the plane surface of the cylinder body by using boring equipment;
s302, drilling and milling equipment is used for drilling the concave surface of the cylinder body.
Compared with the prior art, the invention has the following beneficial effects:
1. this automobile air conditioner compressor cylinder body processing method of intelligent control regulation location uses through the cooperation of brace table and supporting disk and positioning adjustment mechanism, and accessible cylinder body side surface or the position in the jar are fixed a position the cylinder body and are pressed from both sides tightly, and positioning adjustment mechanism is inside prevents the design that extrudees the separation from the mechanism, and when the surface contact of locating splint and cylinder body, the transmission of accessible mechanical transmission's mode automatic stop locating splint avoids locating splint to excessively extrude the cylinder body.
2. This automobile air conditioner compressor cylinder body processing method of intelligent control regulation location, through fastening device and locking mechanism and link gear's cooperation, when the clamping plate of location applys certain clamping effort to the cylinder body, the clamping effort of the clamping plate of location to the body of rod can keep invariable to it is fixed to utilize locking mechanism to lock the positioning clamp body through link gear, prevents the positioning clamp body position change, with the effect that the improvement cylinder body presss from both sides tightly fixedly.
3. According to the processing method of the automobile air conditioner compressor cylinder body with the intelligent control adjusting and positioning functions, the push columns on the surfaces of the transmission rods are matched with the limiting blocks, the limiting rods and the limiting grooves in the transmission screw rods, the positioning clamp body can be prevented from being extruded and separated, meanwhile, the positioning clamp plate is matched with the positioning clamp plate, when the cylinder is fixed, the position of the cylinder body can be adjusted and positioned through positive and negative rotation of the fluted disc, and therefore automatic control positioning adjusting operation of the cylinder body is achieved.
Drawings
FIG. 1 is a top view of a surface structure of a positioning device according to the present invention;
FIG. 2 is a front view of the positioning device of the present invention;
FIG. 3 is a front view of the surface structure of the positioning fixture of the present invention;
FIG. 4 is a front view of the internal structure of the positioning clamp body according to the present invention;
FIG. 5 is a top view of the internal structure of the support plate of the present invention;
FIG. 6 is a schematic cross-sectional view of the transmission rod and the transmission screw rod according to the present invention;
FIG. 7 is a schematic view of the structure of FIG. 6 at A in accordance with the present invention;
FIG. 8 is a top view of the surface structure of a support disk according to the present invention;
FIG. 9 is a top view of the internal structure of the positioning clamp body according to the present invention;
FIG. 10 is a schematic view of the surface structure of the conditioning disk of the present invention;
FIG. 11 is a schematic view of the structure of FIG. 4 at B in accordance with the present invention;
FIG. 12 is a schematic view of the structure of FIG. 5 at C according to the present invention.
In the figure: 1. a support table; 2. positioning a support plate; 21. a guide disc; 3. a support disc; 4. a telescopic cylinder; 5. positioning the clamp body; 51. positioning the clamping plate; 52. a locking plate; 6. a positioning adjustment mechanism; 61. a fluted disc; 62. a transmission rod; 621. a push block; 63. a transmission screw rod; 631. a limiting block; 632. a limiting rod; 633. a limiting groove; 7. a drive shaft; 8. a fastening mechanism; 81. an adjusting disk; 811. adjusting the sliding chute; 812. a limiting plate; 82. a push rod; 9. a linkage rod; 10. a locking mechanism; 101. a support plate; 102. a top rod; 103. a threaded rod; 104. a ring gear; 11. a rotation control mechanism; 111. a belt pulley; 112. a transmission belt; 113. an adjustment wheel; 12. a tensioning mechanism; 121. a screw; 122. a slide seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the processing method for the cylinder body of the automobile air conditioner compressor with the intelligent control, regulation and positioning functions comprises the following steps:
referring to fig. 1-12, a positioning device for a cylinder of a compressor of an air conditioner of an automobile, which is capable of intelligently controlling, adjusting and positioning, comprises,
brace table 1, the opening has been seted up on the surface of brace table 1, the last rotate surface of brace table 1 is connected with location extension board 2, a support for the cylinder body, a position for adjusting the cylinder body simultaneously, the notch has been seted up on the surface of location extension board 2, the surface of location extension board 2 is equipped with guide disc 21, the inside of guide disc 21 is equipped with the ball, the cylinder body of being convenient for slides on the surface of location extension board 2, the lower surface of brace table 1 is provided with supporting disk 3, be connected through lifting unit between supporting disk 3 and the brace table 1, a brace table 1 is released to be used for fixing a position the anchor clamps body 5, lifting unit is telescoping cylinder 4, a support disk 3 reciprocates for controlling.
A plurality of location anchor clamps bodies 5 are located the surface of supporting disk 3, are located the opening on a supporting bench 1 surface simultaneously for fix a position the cylinder body and fix, location anchor clamps bodies 5 include:
a plurality of location splint 51, distribute in the side surface of location splint body 5 for the cylinder body carries out the location clamp tightly, and the inboard surface of location splint 51 is provided with the fastening device 8 that is used for driving location splint 51 horizontal migration, and fastening device 8 includes:
the transmission shafts 7 are positioned inside the positioning fixture body 5 and are used for operating the fastening mechanism 8 and the locking mechanism 10, and the transmission shafts 7 are connected through the rotation control mechanism 11; the adjusting plate 81 is positioned on the surface of the transmission shaft 7, a plurality of adjusting sliding grooves 811 are formed in the surface of the adjusting plate 81, the adjusting sliding grooves 811 are arc-shaped sliding grooves and are used for adjusting the position of the push rod 82, one ends of the adjusting sliding grooves 811, which are close to the transmission shaft 7, are communicated with semi-ring grooves, V-shaped limiting plates 812 are rotatably connected at the intersection positions of the adjusting sliding grooves 811, which are far away from the center side of the support table 1, and the semi-ring grooves, and the V-shaped limiting plates 812 are matched with the adjusting sliding grooves 811 and the plate ring grooves and are used for selectively controlling the push rod 82 to move; the push rod 82 is located the inboard surface of the location splint 51, and the surface of the push rod 82 that is far away from the one end of the location splint 51 is equipped with the cylinder, and the cylinder is located inside adjusting the spout 811 for drive the location splint 51 and remove.
The rotation control mechanism 11 includes:
the belt pulleys 111 are positioned on the surface of the transmission shaft 7, and the belt pulleys 111 are connected through a transmission belt 112 and are used for driving the transmission shaft 7 to rotate; the adjustment wheel 113 is located the surface of drive belt 112 for adjusting the rate of tension on the surface of drive belt 112, and the lower surface of adjustment wheel 113 is equipped with straining device 12, is used for adjusting the position of adjustment wheel 113, and straining device 12 includes:
the screw rod 121 is rotatably arranged in the supporting plate 3 and is meshed with the tooth surface gear of the fluted disc 61 through a gear, and the thread direction of the surface of the screw rod 121 is opposite to that of the surface of the transmission screw rod 63; the sliding base 122 is in threaded connection with the surface of the screw rod 121, the lower end of the adjusting wheel 113 is located on the surface of the sliding base 122 and is in sliding connection with the sliding base 122, and a buffering elastic piece is arranged between the sliding base 122 and the adjusting wheel.
The locking plates 52 are distributed on the side surfaces of the positioning fixture bodies 5, correspond to the inner side surfaces of the surface openings of the support table 1, and are used for locking and fixing the positioning fixture bodies 5 in the support table 1, the locking mechanisms 10 used for driving the locking plates 52 to horizontally move are arranged on the inner side surfaces of the locking plates 52, and the linkage mechanisms are arranged between the locking mechanisms 10 and the fastening mechanisms 8 and used for linkage of the internal mechanisms of the fastening mechanisms 8 and the internal mechanisms of the locking mechanisms 10 to realize sequential operation of the fastening mechanisms 8 and the locking mechanisms 10.
The lock mechanism 10 includes:
the supporting plate 101 is rotatably arranged on the surface of the transmission shaft 7, the surface of the supporting plate 101 is connected with a push rod 102 in a sliding mode and corresponds to the locking plate 52, the push rod 102 is a hollow pipe, and a threaded rod 103 is connected to the inner thread of the push rod 102; the gear ring 104 is positioned on the surface of the transmission shaft 7, and the mandril 102 is in gear engagement with the gear ring 104 through a bevel gear; the linkage between the locking mechanism 10 and the fastening mechanism 8 comprises:
the friction ring is positioned between the adjusting disc 81 and the transmission shaft 7, and the adjusting disc 81 is rotatably arranged on the surface of the transmission shaft 7 through the friction ring; and the linkage rod 9 is positioned between the adjusting disc 81 and the supporting plate 101.
The inside of supporting disk 3 is provided with the location adjustment mechanism 6 that is used for adjusting the 5 positions of location anchor clamps bodies, and location adjustment mechanism 6 includes:
the tooth surface of the toothed disc 61 is positioned on the upper surface of the disc body; the transmission rod 62 is rotatably connected inside the supporting disc 3 and is in gear engagement connection with the fluted disc 61 through a gear; the transmission lead screw 63 is positioned on the surface of the transmission rod 62, the transmission lead screw 63 is in threaded connection with the lower end of the positioning clamp body 5, an anti-extrusion separation mechanism is arranged between the transmission lead screw 63 and the transmission rod 62 and used for detachably connecting the transmission rod 62 and the transmission lead screw 63, and the anti-extrusion separation mechanism comprises:
the push block 621 is positioned on the surface of the transmission rod 62 and is in contact fit with the limiting block 631 to drive the transmission screw rod 63 to rotate; a limiting block 631 rotatably connected to the hollow surface inside the transmission screw 63, wherein the limiting block 631 corresponds to the transmission rod 62; the limiting rod 632 is positioned on the surface of the limiting block 631, the limiting rod 632 consists of two telescopic rod bodies, a buffering elastic piece is arranged between the two rod bodies, and a guide pillar is arranged on the surface of the rod body at one end far away from the limiting block 631; spacing groove 633 is located the side of gag lever post 632, and spacing groove 633 is the closed groove, with guide pillar looks adaptation, and the guide pillar cooperates with spacing groove 633, can change stopper 631's angle, and the ejector pad 621 of being convenient for breaks away from with stopper 631.
The working principle is as follows:
when the air compressor cylinder is machined, firstly, according to the type of the cylinder, the cylinder is fixed in a fixed mode of outer side surface positioning or in-cylinder fixing, the cylinder is placed on the surface of the positioning support plate 2, at the moment, the fluted disc 61 is driven to rotate through related driving equipment, the fluted disc 61 drives the transmission rod 62 to rotate through the gear meshing with the surface of the transmission rod 62, and the push block 621 on the surface of the transmission rod 62 is in contact with the limiting block 631 to drive the transmission screw 63 to rotate.
The transmission lead screw 63 is through the lower extreme screw-thread engagement with the location anchor clamps body 5, drive the location anchor clamps body 5 and remove along the opening direction on brace table 1 and location extension board 2 surface, when the outside surface that needs pass through the cylinder body is fixed to the cylinder body, drive supporting disk 3 rebound through telescoping cylinder 4, supporting disk 3 drives the location anchor clamps body 5 and removes together, make the surface that the location anchor clamps body 5 pushed out location extension board 2, and make the location anchor clamps body 5 be close to the outside surface of cylinder body, when the interior jar that needs pass through the cylinder body is fixed, when the location anchor clamps body 5 removes the interior jar position of cylinder body, release the surface of location extension board 2 with the cylinder body through telescoping cylinder 4.
When the locating adjustment mechanism 6 drives the outside surface contact of the locating clamp body 5 and cylinder body, the locating clamp body 5 receives the resistance and no longer removes this moment, the rotation resistance of transmission lead screw 63 increases simultaneously, ejector pad 621 can promote stopper 631 and rotate, stopper 631 drives gag lever post 632 and rotates, the guide pillar on gag lever post 632 surface can slide in spacing groove 633 inside, the guide pillar cooperates with the inside buffering bullet piece of gag lever post 632, can make stopper 631 rotate certain direction, can not reset, ejector pad 621 promotes the stopper 631 small-amplitude rotation this moment, and break away from with stopper 631, the rotation of transfer line 62 can not drive transmission lead screw 63 and rotate, with this prevent that the locating clamp body 5 from excessively extruding the cylinder body surface.
When the positioning and fixing are carried out through the in-cylinder positioning, when the positioning clamp body 5 enters the cylinder of the cylinder body, the transmission belt 112 is driven to rotate through related driving equipment at the moment, the transmission belt 112 drives the belt pulley 111 to rotate, the belt pulley 111 drives the transmission shaft 7 to rotate, the transmission shaft 7 drives the adjusting plate 81 to rotate through a friction ring, the adjusting sliding groove 811 on the surface of the adjusting plate 81 synchronously rotates, the moving track of a cylinder on the surface of the push rod 82 can be controlled through the limiting plate 812, so that a cylinder inside the push rod 82 close to one side of the cylinder body enters the adjusting sliding groove 811, other cylinders enter the semi-ring grooves, the adjusting sliding groove 811 drives the push rod 82 to move through the cylinder, the push rod 82 drives the positioning clamp plates 51 to move, the positioning clamp plates 51 are in surface contact with the cylinder body, the positioning clamp plates 51 are matched, and the cylinder body is positioned and clamped.
After the cylinder body is positioned and clamped by the positioning clamp plate 51, the push rod 82 does not move any more at this time, the adjusting disc 81 is prevented from rotating, the friction ring and the transmission shaft 7 start to rotate relatively, the adjusting disc 81 does not rotate any more, the supporting plate 101 does not rotate any more through the linkage rod 9, the transmission shaft 7 can continue to drive the gear ring 104 to rotate at this time, the gear ring 104 is meshed with a bevel gear on the surface of the threaded rod 103 to drive the threaded rod 103 to rotate, the threaded rod 103 is meshed with the ejector rod 102 in a threaded manner to drive the ejector rod 102 to move, when the ejector rod 102 is in contact with the lock plate 52, the lock plate 52 is pushed to slide, the lock plate 52 is in contact with the inner side surface of the surface opening of the supporting table 1, and the positioning clamp body 5 is fixedly locked.
When fixing through the cylinder body inner casing, when the location anchor clamps body 5 got into the cylinder body inner casing, made location splint 51 outwards stretch out through fastening device 8 to with the inner casing surface contact of cylinder body, fix the inner casing through location splint 51, through rotating limiting plate 812 this moment, the cylinder homoenergetic on control all push rods 82 surfaces can get into and adjust spout 811, guarantees that all location splint 51 are all released.
When the transfer line 62 drives the ejector pad 621 and rotates, the accessible contacts with stopper 631, it rotates to drive transmission lead screw 63, receive the resistance when too big when transmission lead screw 63, ejector pad 621 can break away from with stopper 631, when the transfer line 62 antiport, ejector pad 621 can be backward with the contact of stopper 631, and drive transmission lead screw 63 and rotate, on the same hand when transmission lead screw 63 receives the resistance when too big, ejector pad 621 can break away from with stopper 631 once more, with corotation and the reversal of this accessible fluted disc 61, simultaneously with the surperficial locating splint 51 cooperation of the locating splint body 5, carry out the automatic positioning to the position of cylinder body and adjust, the design of 2 surperficial guide discs 21 of locating extension board, be convenient for the removal of cylinder body position is adjusted, in order to realize the fixed automatic positioning of cylinder location in the cylinder body.
When the fluted disc 61 rotates, the fluted disc is meshed with the gear on the surface of the screw rod 121 to drive the screw rod 121 to rotate, the screw rod 121 is opposite to the thread direction on the surface of the transmission screw rod 63, the screw rod is meshed with the driving sliding seat 122 to drive the sliding seat 122 to move together, the sliding seat 122 drives the adjusting wheel 113 to move, and the adjusting wheel 113 drives the transmission belt 112 to move, so that the transmission belt 112 on the surface of the belt pulley 111 can keep a tensioning state along with the change of the position of the positioning fixture body 5.
A processing method for an automobile air conditioner compressor cylinder body capable of intelligently controlling, adjusting and positioning comprises the following specific processing methods:
s1, positioning and fixing the compressor cylinder by using a positioning device:
the position of the positioning clamp body 5 is adjusted by using the positioning adjusting mechanism 6 and the supporting plate 3, and the positioning clamp body 5 is adjusted to the position of the side surface of the cylinder body or the inner surface of the cylinder body; the fastening mechanism 8 is used for controlling the positioning clamping plate 51, and the positioning clamping plate 51 is used for fixedly clamping the cylinder body; after the cylinder body is fixedly clamped by the positioning clamping plate 51, the linkage mechanism controls the locking mechanism 10 to operate, and the positioning clamp body 5 is locked and fixed by the locking plate 52, namely, the positioning and fixing operation of the cylinder body is completed.
And S2, carrying out finish turning on the plane surface of the compressor cylinder body by using a lathe.
And S3, utilizing hole machining equipment to perform hole drilling machining on the compressor cylinder body.
S301, boring the plane surface of the cylinder body by using boring equipment.
S302, drilling and milling equipment is used for drilling and processing the concave surface of the cylinder body.
And S4, replacing the polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment.
And S5, replacing the polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment.
S6, transferring the compressor cylinder body to a boring and milling device, and positioning and fixing the compressor cylinder body by using a positioning device:
the position of the positioning clamp body 5 is adjusted by using the positioning adjusting mechanism 6 and the supporting plate 3, and the positioning clamp body 5 is adjusted to the position of the side surface of the cylinder body or the inner surface of the cylinder body; the fastening mechanism 8 is used for controlling the positioning clamp plate 51, and the cylinder body is fixedly clamped by the positioning clamp plate 51; after the cylinder body is fixedly clamped by the positioning clamping plate 51, the linkage mechanism controls the locking mechanism 10 to operate, and the positioning clamp body 5 is locked and fixed by the locking plate 52, namely, the positioning and fixing operation of the cylinder body is completed.
And (4) carrying out boring and milling processing on the compressor cylinder body by using boring and milling equipment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An automobile air conditioner compressor cylinder positioning device capable of intelligently controlling, adjusting and positioning comprises,
the device comprises a supporting table (1), wherein an opening is formed in the surface of the supporting table (1), a supporting disc (3) is arranged on the lower surface of the supporting table (1), and the supporting disc (3) is connected with the supporting table (1) through a lifting assembly;
a plurality of positioning clamp bodies (5) located on the surface of the support disc (3) and simultaneously located in the openings of the surface of the support table (1), the positioning clamp bodies (5) comprising:
the positioning clamping plates (51) are distributed on the side surfaces of the positioning clamping bodies (5), and fastening mechanisms (8) for driving the positioning clamping plates (51) to horizontally move are arranged on the inner side surfaces of the positioning clamping plates (51);
the locking plates (52) are distributed on the side surfaces of the positioning clamp bodies (5) and correspond to the inner side surfaces of the openings on the surfaces of the supporting tables (1), locking mechanisms (10) used for driving the locking plates (52) to move horizontally are arranged on the inner side surfaces of the locking plates (52), and linkage mechanisms are arranged between the locking mechanisms (10) and the fastening mechanisms (8);
the positioning adjusting mechanism (6) used for adjusting the position of the positioning clamp body (5) is arranged in the supporting disc (3).
2. The automobile air conditioner compressor cylinder positioning device with the intelligent control and regulation of positioning function as claimed in claim 1, wherein a positioning support plate (2) is rotatably connected to the upper surface of the support table (1), a notch is formed in the surface of the positioning support plate (2), a guide disc (21) is arranged on the surface of the positioning support plate (2), and a ball is arranged inside the guide disc (21).
3. The automobile air conditioner compressor cylinder positioning device with intelligent control and adjustment of positioning as claimed in claim 1, wherein the lifting assembly is a telescopic cylinder (4).
4. The automotive air conditioner compressor cylinder positioning device with intelligent control and adjustment of positioning as claimed in claim 1, wherein the positioning adjustment mechanism (6) comprises:
the tooth surface of the fluted disc (61) is positioned on the upper surface of the disc body;
the transmission rod (62) is rotatably connected inside the supporting disc (3) and is in gear meshing connection with the fluted disc (61) through a gear;
the transmission screw rod (63) is located on the surface of the transmission rod (62), the transmission screw rod (63) is in threaded connection with the lower end of the positioning clamp body (5), and an anti-extrusion separation mechanism is arranged between the transmission screw rod (63) and the transmission rod (62).
5. The automotive air conditioning compressor cylinder positioning device with intelligent control and adjustment of positioning according to claim 4, wherein the anti-extrusion and disengagement mechanism comprises:
the push block (621) is positioned on the surface of the transmission rod (62);
a limiting block (631) rotatably connected to the inner hollow surface of the transmission screw rod (63), wherein the position of the limiting block (631) corresponds to the position of the transmission rod (62);
the limiting rod (632) is positioned on the surface of the limiting block (631), the limiting rod (632) is composed of two telescopic rod bodies, a buffering elastic piece is arranged between the two rod bodies, and a guide pillar is arranged on the surface of the rod body at one end far away from the limiting block (631);
the limiting groove (633) is positioned on the side face of the limiting rod (632), and the limiting groove (633) is a closed groove and is matched with the guide pillar.
6. The automotive air conditioning compressor cylinder positioning device with intelligent control and adjustment of positioning according to claim 4, wherein the fastening mechanism (8) comprises:
the transmission shafts (7) are positioned inside the positioning fixture body (5), and the transmission shafts (7) are connected through a rotation control mechanism (11);
the adjusting plate (81) is positioned on the surface of the transmission shaft (7), a plurality of adjusting sliding grooves (811) are formed in the surface of the adjusting plate (81), and the adjusting sliding grooves (811) are arc-shaped sliding grooves;
the push rod (82) is positioned on the inner side surface of the positioning clamping plate (51), a cylinder is arranged on the surface of one end, far away from the positioning clamping plate (51), of the push rod (82), and the cylinder is positioned in the adjusting sliding groove (811);
the rotation control mechanism (11) includes:
a pulley (111) located on the surface of the transmission shaft (7), a plurality of the pulleys (111) being belt-connected by a transmission belt (112);
the adjusting wheel (113) is positioned on the surface of the transmission belt (112), the lower surface of the adjusting wheel (113) is provided with a tensioning mechanism (12), and the tensioning mechanism (12) comprises:
the screw rod (121) is rotatably arranged in the supporting disc (3) and is meshed with the tooth surface gear of the fluted disc (61) through a gear;
slide (122), threaded connection is in the surface of screw rod (121), the lower extreme of regulating wheel (113) is located the surface of slide (122), with slide (122) sliding connection, with be equipped with the buffering bullet piece between slide (122).
7. The automobile air conditioner compressor cylinder positioning device with intelligent control, adjustment and positioning functions as claimed in claim 6, wherein one end of each of the plurality of adjusting chutes (811) close to the transmission shaft (7) is communicated with a half-ring groove, and a V-shaped limiting plate (812) is rotatably connected to the intersection of the adjusting chute (811) far away from the center side of the support platform (1) and the half-ring groove.
8. The automotive air conditioning compressor cylinder positioning device with intelligent control and adjustment of positioning according to claim 6, wherein the locking mechanism (10) comprises:
the supporting plate (101) is rotatably installed on the surface of the transmission shaft (7), the surface of the supporting plate (101) is connected with a push rod (102) in a sliding mode and corresponds to the locking plate (52), the push rod (102) is a hollow tube, and a threaded rod (103) is connected to the inner thread of the push rod (102);
the gear ring (104) is positioned on the surface of the transmission shaft (7), and the ejector rod (102) is in gear engagement with the gear ring (104) through a bevel gear;
the linkage mechanism between the locking mechanism (10) and the fastening mechanism (8) comprises:
the friction ring is positioned between the adjusting disc (81) and the transmission shaft (7), and the adjusting disc (81) is rotatably arranged on the surface of the transmission shaft (7) through the friction ring;
the linkage rod (9) is positioned between the adjusting disc (81) and the supporting plate (101).
9. A processing method of an automobile air conditioner compressor cylinder body with intelligent control, regulation and positioning is applied to the processing method of the automobile air conditioner compressor cylinder body with intelligent control, regulation and positioning as claimed in any one of claims 1 to 8, and comprises the following specific processing methods:
s1, positioning and fixing a compressor cylinder body by using a positioning device;
s2, carrying out finish turning on the plane surface of the compressor cylinder by using a lathe;
s3, hole forming processing is carried out on the compressor cylinder body by using hole processing equipment;
s4, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment;
s5, replacing polishing equipment, and polishing the surface of the compressor cylinder body by using the polishing equipment;
s6, transferring the compressor cylinder body into a boring and milling device, positioning and fixing the compressor cylinder body by using a positioning device, and boring and milling the compressor cylinder body by using the boring and milling device.
10. The method for processing the cylinder block of the automobile air conditioner compressor with intelligent control and adjustment as claimed in claim 9, wherein the steps of fixing the compressor cylinder block in S1 and S5 are as follows:
the position of the positioning clamp body (5) is adjusted by using the positioning adjusting mechanism (6) and the supporting disc (3), and the positioning clamp body (5) is adjusted to the position of the side surface of the cylinder body or the inner surface of the cylinder body;
the fastening mechanism (8) is used for controlling the positioning clamping plate (51), and the positioning clamping plate (51) is used for fixing and clamping the cylinder body;
after the cylinder body is fixedly clamped by the positioning clamping plate (51), the linkage mechanism controls the locking mechanism (10) to operate, and the positioning clamp body (5) is locked and fixed by the locking plate (52), namely, the positioning and fixing operation of the cylinder body is completed;
s3, the hole opening processing of the compressor cylinder body comprises the following steps:
s301, boring the plane surface of the cylinder body by using boring equipment;
s302, drilling and milling equipment is used for drilling the concave surface of the cylinder body.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210834194.XA CN115139061B (en) | 2022-07-14 | 2022-07-14 | Intelligent control, adjustment and positioning processing method for automobile air conditioner compressor cylinder body |
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| CN202210834194.XA CN115139061B (en) | 2022-07-14 | 2022-07-14 | Intelligent control, adjustment and positioning processing method for automobile air conditioner compressor cylinder body |
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| CN115139061B (en) | 2024-03-08 |
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