CN115127886A - Internal stress testing method for aluminum alloy sheet - Google Patents

Internal stress testing method for aluminum alloy sheet Download PDF

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CN115127886A
CN115127886A CN202210716206.9A CN202210716206A CN115127886A CN 115127886 A CN115127886 A CN 115127886A CN 202210716206 A CN202210716206 A CN 202210716206A CN 115127886 A CN115127886 A CN 115127886A
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test piece
aluminum alloy
thickness
internal stress
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陈高红
刘铭
伊琳娜
李惠曲
陈军洲
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AECC Beijing Institute of Aeronautical Materials
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/32Polishing; Etching
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/34Purifying; Cleaning
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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Abstract

The invention relates to the field of stress testing of aluminum alloy materials, in particular to an internal stress testing method of an aluminum alloy sheet. The method carries out the evaluation of the internal stress by measuring the bending value of the sheet, can accurately reflect the size of the internal stress value of the sheet, is convenient for visually carrying out the transverse comparison of the internal stress size between the aluminum alloy sheets, and thus evaluates the quality of the aluminum alloy sheets.

Description

一种铝合金薄板的内应力测试方法A kind of internal stress test method of aluminum alloy sheet

技术领域technical field

本发明涉及铝合金材料的应力测试领域,尤其涉及一种铝合金薄板的内应力测试方法。The invention relates to the field of stress testing of aluminum alloy materials, in particular to an internal stress testing method of aluminum alloy sheets.

背景技术Background technique

铝合金板材拥有易加工成型、密度小、高耐蚀、低热膨胀系数、高比强度、应变能力突出等多种优良的性能,因而广泛应用于航空航天、航海、公路交通、建筑业以及尖端武器等领域。Aluminum alloy sheets have many excellent properties such as easy processing, low density, high corrosion resistance, low thermal expansion coefficient, high specific strength, and outstanding strain capacity, so they are widely used in aerospace, navigation, road transportation, construction and cutting-edge weapons. and other fields.

内应力是指当外部载荷移除后,仍残存在弹性材料内部的应力,它的特点是在物体内形成一个平衡的力系,即遵守静力学条件。内应力是在铝合金板材中普遍存在的固有应力,是由于材料内部宏观或微观的组织发生了不均匀的体积变化而产生的。铝合金薄板轧制变形的条件对称于中性面,且越是远离中性面靠近轧辊的部分产生的变形越严重,因此其内应力分布情况具有以下特征:薄板的内应力仅随板厚变化,并在平行于板材中面的任一平面内是均匀分布的,且沿板的中面是对称分布的,平行于板的中面。Internal stress refers to the stress that remains inside the elastic material after the external load is removed. It is characterized by the formation of a balanced force system in the object, that is, it obeys the static conditions. Internal stress is a common inherent stress in the aluminum alloy sheet, which is caused by the uneven volume change of the macroscopic or microscopic structure inside the material. The rolling deformation conditions of the aluminum alloy sheet are symmetrical to the neutral plane, and the farther away from the neutral plane and the part close to the roll, the more serious the deformation occurs. Therefore, the internal stress distribution of the aluminum alloy sheet has the following characteristics: the internal stress of the sheet only changes with the thickness of the sheet. , and is uniformly distributed in any plane parallel to the mid-plane of the plate, and symmetrically distributed along the mid-plane of the plate, parallel to the mid-plane of the plate.

内应力的存在对零件的强度、疲劳特性以及表面强度均有重要影响,同时也会造成零件的尺寸偏差和使用过程中发生变形等有害影响。所以研究内应力在控制加工变形、保证零件强度和表面质量方面都有重要意义。The existence of internal stress has an important influence on the strength, fatigue characteristics and surface strength of the parts, and also causes harmful effects such as dimensional deviation of the parts and deformation during use. Therefore, the study of internal stress is of great significance in controlling machining deformation and ensuring the strength and surface quality of parts.

目前,传统残余应力的测量方法可分为机械释放测量法和无损测量法两种。机械释放测量法是将具有内应力的部件从构件中分离或切割出来使应力释放,由测量其应变的变化求出残内应力,该方法需要对工件造成一定程度的破坏,对薄板更是难以进行操作,并且会引入新的残余应力,主要包括钻孔法、环芯法、分割切条法等。剥层法需要将材料逐层去除,结合其他的测试方法测定残余应力的数值,由于去除材料的过程中会造成应力释放,测定的值并不准确。无损测量法即物理检测法,主要有X射线衍射法、中子衍射法、扫描电子声显微镜法、电子散斑干涉法、超声法和磁性法等。这些方法对被测件无损害,但是所需的设备昂贵,其中X射线法和中子衍射法无法准确测定织构严重的薄板的内应力且探测范围较浅,磁性方法仅适用于具有铁磁性的材料。At present, traditional residual stress measurement methods can be divided into two types: mechanical release measurement method and non-destructive measurement method. The mechanical release measurement method is to separate or cut the components with internal stress from the component to release the stress, and measure the change of the strain to obtain the residual internal stress. This method needs to cause a certain degree of damage to the workpiece, and it is even more difficult for thin plates. operation, and new residual stress will be introduced, mainly including drilling method, ring core method, split cutting method, etc. The peeling method needs to remove the material layer by layer, and measure the residual stress value in combination with other test methods. Since the stress is released in the process of removing the material, the measured value is not accurate. Non-destructive measurement methods are physical detection methods, mainly including X-ray diffraction method, neutron diffraction method, scanning electron acoustic microscopy, electron speckle interferometry, ultrasonic method and magnetic method. These methods have no damage to the tested parts, but the equipment required is expensive. X-ray methods and neutron diffraction methods cannot accurately determine the internal stress of severely textured thin plates and have a shallow detection range. Magnetic methods are only suitable for ferromagnetic materials. s material.

发明内容SUMMARY OF THE INVENTION

为了克服上述现有技术中存在的问题,本发明提供一种铝合金薄板的内应力测试方法,所述方法能够对铝合金薄板的内应力进行准确的评估。本方法在测定残余应力时选用矩形板件,当平行于中性面的一部分材料被去除时,原有的应力平衡状态将被破坏,试件将随之发生内部应力的重新分布和弯曲变形,通过测定铝合金薄板的翘曲值来评估薄板的内应力大小,基于此,完成了本发明。In order to overcome the above-mentioned problems in the prior art, the present invention provides a method for testing the internal stress of an aluminum alloy sheet, which can accurately evaluate the internal stress of the aluminum alloy sheet. In this method, a rectangular plate is used for the determination of residual stress. When a part of the material parallel to the neutral plane is removed, the original stress equilibrium state will be destroyed, and the specimen will undergo redistribution of internal stress and bending deformation. The present invention has been completed based on the evaluation of the magnitude of the internal stress of the thin plate by measuring the warpage value of the aluminum alloy thin plate.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种铝合金薄板的内应力测试方法,所述包括以下步骤:A method for testing internal stress of an aluminum alloy sheet, comprising the following steps:

步骤1):准备矩形铝合金试件,所述试件的长度方向x与轧制方向平行,所述试件的长度方向x和宽度方向y形成的其中一个面记为正面,与正面相对的另一面为负面;Step 1): prepare a rectangular aluminum alloy test piece, the length direction x of the test piece is parallel to the rolling direction, and one of the surfaces formed by the length direction x and width direction y of the test piece is denoted as the front side, and the side opposite to the front side is designated as the front side. The other side is negative;

步骤2):在步骤1)的所述试件的除负面外的其他五个面涂覆保护胶;Step 2): coating protective glue on the other five surfaces of the test piece except the negative in step 1);

步骤3):配置碱性腐蚀溶液;Step 3): configure alkaline corrosion solution;

步骤4):将步骤2)的涂覆保护胶的试件浸泡在步骤3)的碱性腐蚀溶液中进行化学腐蚀,使得所述试件的厚度减薄到原来厚度的一半;Step 4): soak the test piece coated with the protective glue in step 2) in the alkaline etching solution of step 3) to carry out chemical corrosion, so that the thickness of the test piece is reduced to half of the original thickness;

步骤5):将步骤4)的减薄后的试件进行后处理;Step 5): post-processing the thinned specimen in step 4);

步骤6):测量步骤5)的后处理后的试件的翘曲值。Step 6): Measure the warpage value of the post-processed specimen in Step 5).

根据本发明的实施方式,所述步骤1)中,矩形铝合金试件的长宽比为3:1~6:1,例如为3:1、4:1、5:1或6:1,长度范围为90mm~120mm,例如为90mm、100mm、110mm或120mm,厚度范围为1.0mm~4.0mm,例如为1.0mm、2.0mm、3.0mm或4.0mm。According to an embodiment of the present invention, in the step 1), the aspect ratio of the rectangular aluminum alloy specimen is 3:1 to 6:1, such as 3:1, 4:1, 5:1 or 6:1, The length ranges from 90mm to 120mm, such as 90mm, 100mm, 110mm or 120mm, and the thickness ranges from 1.0mm to 4.0mm, such as 1.0mm, 2.0mm, 3.0mm or 4.0mm.

根据本发明的实施方式,所述步骤1)中,矩形铝合金试件为经过固溶热处理后采用拉伸工序矫平和消减内应力后获得的矩形铝合金试件。According to an embodiment of the present invention, in the step 1), the rectangular aluminum alloy test piece is a rectangular aluminum alloy test piece obtained by leveling and reducing internal stress through a stretching process after solution heat treatment.

根据本发明的实施方式,所述步骤1)中,矩形铝合金试件优选为经过清洗、去污等前处理的矩形铝合金试件。According to an embodiment of the present invention, in the step 1), the rectangular aluminum alloy test piece is preferably a rectangular aluminum alloy test piece that has undergone pretreatment such as cleaning and decontamination.

根据本发明的实施方式,所述步骤2)中,保护胶的涂覆方式为用软毛刷在试件正面以及试件的厚度方向z上的四个面均匀完全涂覆,自然风干时间为24h~48h。According to an embodiment of the present invention, in the step 2), the coating method of the protective glue is to use a soft brush to evenly and completely coat the front of the test piece and the four surfaces in the thickness direction z of the test piece, and the natural air-drying time is 24h~48h.

根据本发明的实施方式,所述步骤2)中,保护胶的厚度为0.2mm~0.3mm。According to an embodiment of the present invention, in the step 2), the thickness of the protective glue is 0.2 mm˜0.3 mm.

根据本发明的实施方式,所述步骤2)中,保护胶为本领域已知的能够防止铝合金被碱性腐蚀溶液腐蚀的保护胶,示例性地,选自HX-150保护胶。According to an embodiment of the present invention, in the step 2), the protective glue is a protective glue known in the art that can prevent the aluminum alloy from being corroded by an alkaline corrosion solution, and is exemplarily selected from HX-150 protective glue.

根据本发明的实施方式,所述步骤3)中,碱性腐蚀溶液的成分配比为氢氧化钠:200~300g/L,苯并三氮唑及其衍生物:5~20g/L;所述碱性腐蚀溶液可以实现对铝合金试件的快速减薄处理,使其尽快完成应力不均匀分布而产生均匀变形,进一步增加翘曲值的测试准确性。According to an embodiment of the present invention, in the step 3), the composition ratio of the alkaline corrosion solution is sodium hydroxide: 200-300 g/L, benzotriazole and its derivatives: 5-20 g/L; The alkaline corrosion solution can realize the rapid thinning treatment of the aluminum alloy specimen, so that it can complete the uneven distribution of stress as soon as possible to generate uniform deformation, and further increase the test accuracy of the warpage value.

根据本发明的实施方式,所述步骤3)中,优选地,碱性腐蚀溶液的成分配比为氢氧化钠:200~300g/L(如200g/L、210g/L、220g/L、230g/L、240g/L、250g/L,260g/L、270g/L、280g/L、290g/L或300g/L),苯并三氮唑及其衍生物:5~20g/L(如5g/L、6g/L、7g/L、8g/L、9g/L、10g/L、11g/L、12g/L、13g/L、14g/L、15g/L、16g/L、17g/L、18g/L、19g/L或20g/L)。According to the embodiment of the present invention, in the step 3), preferably, the composition ratio of the alkaline corrosion solution is sodium hydroxide: 200-300g/L (such as 200g/L, 210g/L, 220g/L, 230g/L) /L, 240g/L, 250g/L, 260g/L, 270g/L, 280g/L, 290g/L or 300g/L), benzotriazole and its derivatives: 5~20g/L (such as 5g/L) /L, 6g/L, 7g/L, 8g/L, 9g/L, 10g/L, 11g/L, 12g/L, 13g/L, 14g/L, 15g/L, 16g/L, 17g/L , 18g/L, 19g/L or 20g/L).

根据本发明的实施方式,所述步骤3)中,碱性腐蚀溶液的温度为80~90℃。According to an embodiment of the present invention, in the step 3), the temperature of the alkaline etching solution is 80-90°C.

根据本发明的实施方式,所述步骤4)中,具体包括:将步骤1)的试件竖直浸泡在碱性腐蚀溶液中,每浸泡5min记录一次薄板剩余厚度,在厚度接近1/2时将每次测量的时间缩短至1~3min,直到厚度到1/2,记录总的腐蚀时间t;依据腐蚀速度将步骤2)的涂覆保护胶的试件腐蚀至厚度为试件总厚度的1/2,对于步骤2)的涂覆保护胶的试件的腐蚀速度应为2t。According to an embodiment of the present invention, the step 4) specifically includes: vertically immersing the test piece in step 1) in an alkaline corrosion solution, recording the remaining thickness of the sheet every 5 minutes, and when the thickness is close to 1/2 Shorten the time of each measurement to 1-3min until the thickness reaches 1/2, and record the total corrosion time t; according to the corrosion rate, corrode the test piece coated with protective glue in step 2) to a thickness equal to 1/2 of the total thickness of the test piece. 1/2, the corrosion rate of the test piece coated with protective glue in step 2) should be 2t.

根据本发明的实施方式,所述步骤4)中,试件摆放的方式为竖直(垂直于地面方向)摆放在溶液中。According to an embodiment of the present invention, in the step 4), the specimens are placed vertically (perpendicular to the ground) in the solution.

根据本发明的实施方式,所述步骤5)中,后处理包括去除保护胶和出光步骤,其中,去除保护胶后试件的变形将进一步加大,有利于获得更为准确的试件翘曲值,以增加铝合金薄板的内应力测试方法的准确性。此外,因为铝合金与碱性腐蚀溶液接触后会产生黑灰,表面较脏不利于后续测试。According to an embodiment of the present invention, in the step 5), the post-processing includes the steps of removing the protective glue and light-emitting, wherein the deformation of the test piece will be further increased after the protective glue is removed, which is beneficial to obtain more accurate warpage of the test piece value to increase the accuracy of the internal stress test method for aluminum alloy sheets. In addition, because the aluminum alloy will produce black ash after contacting with the alkaline corrosion solution, the dirty surface is not conducive to subsequent testing.

其中,所述出光例如是在室温25±5℃下用500mL/L硝酸(w=65%)出光溶液中出光30~60s至试件表面光亮。Wherein, the light emitting is, for example, using 500 mL/L nitric acid (w=65%) light emitting solution at room temperature of 25±5° C. to emit light for 30-60 s until the surface of the test piece is bright.

根据本发明的实施方式,所述步骤6)中,翘曲值测定方式为:试件以凸面向上放在一平面上,试件的宽度方向y与平面平行并与平面贴合,测量凸面的最高点到平面的最高距离,即为翘曲值,例如可以参考图2。According to an embodiment of the present invention, in the step 6), the method of determining the warpage value is as follows: the test piece is placed on a flat surface with the convex side up, the width direction y of the test piece is parallel to the plane and attached to the plane, and the convexity of the convex surface is measured. The highest distance from the highest point to the plane is the warpage value, for example, please refer to Figure 2.

根据本发明的实施方式,所述步骤6)中,翘曲值的测量方式具体为:测量弯曲后试件沿x方向的长度L,用游标卡尺测量试件的L/2处以及距L/2处1mm和2mm处的处于试件宽度1/2位置的共5个位置的水平平面到试件的垂直距离,取其中的最大值为试件的翘曲值。According to an embodiment of the present invention, in the step 6), the measurement method of the warpage value is specifically: measuring the length L of the test piece along the x direction after bending, and using a vernier caliper to measure the L/2 position of the test piece and the distance L/2 The vertical distance from the horizontal plane at the 1/2 position of the specimen width to the specimen at 1 mm and 2 mm in total, the maximum value of which is taken as the warpage value of the specimen.

根据本发明的实施方式,所述试件的厚度测量方式具体为:在试件宽度1/2位置处平均选取试件在长度方向x上的5个点,用游标卡尺测量5个点的厚度取平均值为试件的厚度。According to the embodiment of the present invention, the thickness measurement method of the test piece is specifically: at the position of 1/2 of the width of the test piece, 5 points on the length direction x of the test piece are selected on average, and the thickness of the 5 points is measured with a vernier caliper. The average value is the thickness of the test piece.

根据本发明的实施方式,每一类铝合金薄板样品至少取三个试样进行以上步骤,以三个试样的翘曲值的平均值作为该类样品的翘曲值进行内应力评估。According to an embodiment of the present invention, at least three samples of each type of aluminum alloy sheet are taken to perform the above steps, and the average value of the warpage values of the three samples is used as the warpage value of this type of samples for internal stress evaluation.

根据本发明的实施方式,所述测试方法包括如下步骤:According to an embodiment of the present invention, the test method includes the following steps:

步骤一:准备内应力测试试件,具体包括:取无明显缺陷的矩形铝合金薄板作为内应力测试试件,长宽比为3:1~6:1,长度范围为90mm~120mm,厚度范围为1.0mm~4.0mm,对试件进行清洗,首先在0.5m/s流速的流动水中用干净的擦拭布轻搓试件正反两面各30s~60s去除明显污渍,之后用蘸有酒精的脱脂棉球擦拭干净并在体积比为1:2的丙酮与水混合溶液中进行20kHz超声震荡5min~10min,然后取出依次用酒精和去离子水冲洗干净,用吹风筒吹干,风速为20m/s~40m/s;Step 1: Prepare an internal stress test specimen, which specifically includes: taking a rectangular aluminum alloy sheet without obvious defects as an internal stress test specimen, with an aspect ratio of 3:1 to 6:1, a length range of 90mm to 120mm, and a thickness range of 90mm to 120mm. 1.0mm~4.0mm, to clean the test piece, first rub the front and back sides of the test piece with a clean cloth for 30s to 60s in flowing water with a flow rate of 0.5m/s to remove obvious stains, and then use absorbent cotton dipped in alcohol The ball is wiped clean and subjected to 20 kHz ultrasonic vibration for 5 min to 10 min in a mixed solution of acetone and water with a volume ratio of 1:2. 40m/s;

步骤二:在步骤一所述试件上的相应位置涂覆保护胶,具体包括:用搅拌棒以120r/min搅拌1min将保护胶搅拌均匀,用软毛刷在试件正面以及试件的厚度方向z上的四个面均匀涂覆厚度为0.2mm~0.3mm的保护胶并自然风干24h~48h,直至保护胶与板材表面完全结合;Step 2: Apply protective glue to the corresponding position on the test piece described in Step 1, which specifically includes: stirring the protective glue with a stirring rod at 120 r/min for 1 min to stir the protective glue evenly, and using a soft brush on the front of the test piece and the thickness of the test piece The four surfaces in the direction z are evenly coated with protective glue with a thickness of 0.2mm ~ 0.3mm and air-dried for 24h ~ 48h until the protective glue is completely combined with the surface of the sheet;

步骤三:配置碱性腐蚀溶液,具体包括:碱性腐蚀溶液的成分配比为:氢氧化钠:200~300g/L,苯并三氮唑及其衍生物:5~20g/L;溶液温度为80~90℃;在天平上称出实验用料,放入烧杯中,缓慢加去离子水并搅拌配成均匀溶液,在恒温水浴箱中进行加热保温操作;所采用的容器的容积应大于1L,高度应大于试件的长度,保证能够将试件完全浸泡在溶液中;Step 3: configure an alkaline corrosion solution, which specifically includes: the composition ratio of the alkaline corrosion solution is: sodium hydroxide: 200-300 g/L, benzotriazole and its derivatives: 5-20 g/L; solution temperature The temperature is 80-90°C; weigh out the experimental materials on the balance, put them into a beaker, slowly add deionized water and stir to make a uniform solution, and perform heating and heat preservation operations in a constant temperature water bath; the volume of the container used should be greater than 1L, the height should be greater than the length of the test piece to ensure that the test piece can be completely immersed in the solution;

步骤四:将步骤二处理后的试件竖直浸泡在碱性腐蚀溶液中腐蚀到一定厚度,具体包括:进行预试验测定试样的腐蚀速度,将步骤一中得到的未涂覆保护胶的试件在步骤三得到的碱性腐蚀溶液中每浸泡5min记录一次薄板剩余厚度,在厚度接近1/2时将每次测量的时间缩短至1~3min,直到厚度到1/2,记录总的腐蚀时间t;依据腐蚀速度将薄板腐蚀至厚度为试件总厚度的1/2,对于步骤二得到的涂覆保护胶的试件的腐蚀时间为2t;Step 4: vertically immerse the specimen treated in step 2 in an alkaline corrosion solution to corrode to a certain thickness, specifically including: conducting a pre-test to determine the corrosion rate of the specimen, The remaining thickness of the thin plate is recorded every 5 minutes when the specimen is soaked in the alkaline corrosion solution obtained in step 3. When the thickness is close to 1/2, the time for each measurement is shortened to 1-3 minutes until the thickness reaches 1/2, and the total thickness is recorded. Corrosion time t; according to the corrosion rate, corrode the thin plate to a thickness of 1/2 of the total thickness of the test piece, and the corrosion time for the test piece coated with the protective glue obtained in step 2 is 2t;

步骤五:将步骤四处理后的试件进行后处理,具体包括:取出腐蚀至试件总厚度的1/2的试件后在0.5m/s流速的流动水中冲洗,用手剥除保护胶,之后在室温25±5℃下用500mL/L硝酸(w=65%)出光溶液中出光30~60s至试件表面光亮,用0.5m/s流速的流动水冲洗干净后以用吹风筒吹干,风速为20m/s~40m/s;Step 5: Post-processing the specimen treated in Step 4, which specifically includes: taking out the specimen corroded to 1/2 of the total thickness of the specimen, rinsing it in flowing water with a flow rate of 0.5m/s, and peeling off the protective glue by hand , and then emit light in 500mL/L nitric acid (w=65%) light-emitting solution at room temperature of 25±5℃ for 30-60s until the surface of the test piece is bright, rinse with flowing water with a flow rate of 0.5m/s, and then blow it with a hair dryer. Dry, the wind speed is 20m/s~40m/s;

步骤六:测量步骤五处理后的试件的翘曲值,具体包括:将步骤五得到的试样以凸面向上放在一水平平面上,试样的宽度方向y与平面平行并与平面贴合。测取水平面到凸面最高点的垂直距离为试件的翘曲值。Step 6: Measure the warpage value of the specimen processed in Step 5, which specifically includes: placing the specimen obtained in Step 5 on a horizontal plane with the convex side up, and the width direction y of the specimen is parallel to the plane and fits with the plane. . The vertical distance from the horizontal plane to the highest point of the convex surface is measured as the warpage value of the test piece.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

本方法相对于有损检测方法,不会因为进行机械破坏而造成起材料的损伤和屈服,影响测量效果,采用腐蚀的方式相对于机械破坏的方式去除试件的厚度易于操控,能够应用于薄板的内应力测定。无损检测方法对被测件无损害,但是成本较高、所需设备昂贵,且对于织构复杂的薄板难以进行准确的测量,而本方法操作简便,所需的实验设备较少,不需要昂贵的大型设备既可以对铝合金薄材的内应力进行准确的评估。另外,其他方法都具有复杂的计算过程,致力于测定合金的内应力的数值,无法直观的进比较。而本方法通过测定薄板发生的弯曲的翘曲值进行内应力的评估,能够准确的体现薄板内应力值的大小,便于直观的进行铝合金薄板之间内应力大小的横向比较,从而评估铝合金薄板的质量。Compared with the destructive testing method, this method will not cause material damage and yield due to mechanical damage, which will affect the measurement effect. Compared with the mechanical damage method, the corrosion method is used to remove the thickness of the test piece, which is easy to control and can be applied to thin plates. Internal stress measurement. The non-destructive testing method has no damage to the test piece, but the cost is high, the equipment required is expensive, and it is difficult to accurately measure the thin plate with complex texture, while this method is easy to operate, requires less experimental equipment, and does not require expensive The large-scale equipment can accurately evaluate the internal stress of aluminum alloy thin materials. In addition, other methods all have complicated calculation processes, and are dedicated to determining the value of the internal stress of the alloy, which cannot be compared intuitively. However, this method evaluates the internal stress by measuring the warpage value of the bending of the sheet, which can accurately reflect the size of the internal stress value of the sheet, and is convenient to intuitively compare the internal stress between the aluminum alloy sheets, so as to evaluate the aluminum alloy. The quality of the sheet.

此外,本发明的测试方法模拟了航空铝合金薄板零件采用单面化铣进行减重处理后的变形,本发明的测试方法能够与工程应用实际相结合,测试出的铝合金薄板的内应力水平可以衡量零件化铣后的精度,预测变形,可以为成形参数设置提供依据,同时衡量铝合金薄板的内应力水平筛选变形小的材料进行应用。In addition, the test method of the present invention simulates the deformation of aviation aluminum alloy sheet parts after weight reduction treatment by single-sided milling, the test method of the present invention can be combined with the actual engineering application, and the internal stress level of the tested aluminum alloy sheet It can measure the accuracy of the parts after milling, predict the deformation, and provide a basis for the setting of forming parameters, and at the same time measure the internal stress level of the aluminum alloy sheet to screen materials with small deformation for application.

附图说明Description of drawings

图1为保护胶涂覆位置示意图。Figure 1 is a schematic diagram of the coating position of the protective adhesive.

图2为腐蚀后试件翘曲值示意图。Figure 2 is a schematic diagram of the warpage value of the specimen after corrosion.

图3为实施例1的腐蚀后试件翘曲值的结构示意图。FIG. 3 is a schematic structural diagram of the warpage value of the specimen after corrosion in Example 1. FIG.

具体实施方式Detailed ways

下文将结合具体实施例对本发明做更进一步的详细说明。应当理解,下列实施例仅为示例性地说明和解释本发明,而不应被解释为对本发明保护范围的限制。凡基于本发明上述内容所实现的技术均涵盖在本发明旨在保护的范围内。The present invention will be further described in detail below with reference to specific embodiments. It should be understood that the following examples are only for illustrating and explaining the present invention, and should not be construed as limiting the protection scope of the present invention. All technologies implemented based on the above content of the present invention are covered within the intended protection scope of the present invention.

下述实施例中所使用的实验方法如无特殊说明,均为常规方法;下述实施例中所用的试剂、材料等,如无特殊说明,均可从商业途径得到。The experimental methods used in the following examples are conventional methods unless otherwise specified; the reagents, materials, etc. used in the following examples can be obtained from commercial sources unless otherwise specified.

实施例1:Example 1:

(1)取一矩形2024铝合金薄板作为内应力测试试件,长宽比为6:1,长度为120mm,厚度为1.24mm,将所述试件长度方向x和宽度方向y形成的面标记为正面,并将所述正面的对面记为反面,所述试件的长度方向x与轧制方向平行。对试件进行清洗,首先在0.5m/s的流动水中用干净的擦拭布轻搓试件正反两面各30s去除明显污渍,之后用蘸有酒精的脱脂棉球擦拭干净并在体积比为1:2的丙酮与水混合溶液中进行20kHz超声震荡5min,然后取出依次用酒精和去离子水冲洗干净,用吹风筒吹干,风速为20m/s。(1) Take a rectangular 2024 aluminum alloy sheet as the internal stress test specimen, the aspect ratio is 6:1, the length is 120mm, and the thickness is 1.24mm, and the surface formed by the length direction x and width direction y of the test piece is marked. It is the front side, and the opposite side of the front side is recorded as the back side, and the longitudinal direction x of the test piece is parallel to the rolling direction. To clean the test piece, first rub the front and back sides of the test piece with a clean cloth for 30 s in flowing water of 0.5m/s to remove obvious stains, and then wipe it with a absorbent cotton ball dipped in alcohol and in a volume ratio of 1:1: 2 in a mixed solution of acetone and water for 5 min at 20 kHz ultrasonic vibration, then take out and rinse with alcohol and deionized water in turn, and dry with a hair dryer at a wind speed of 20 m/s.

(2)用搅拌棒以120r/min转速搅拌1min将HX-150保护胶搅拌均匀,之后用软毛刷在步骤(1)所述试件正面与厚度方向z上的四周均匀完全涂覆HX-150保护胶并自然风干24h,涂覆的保护胶的厚度为0.2mm,如图1所示,直至保护胶与板材表面完全结合。(2) Stir the HX-150 protective glue with a stirring rod at 120r/min for 1min, and then use a soft brush to evenly and completely coat HX-150 on the front of the test piece described in step (1). 150 protective glue and air-dried naturally for 24h, the thickness of the coated protective glue is 0.2mm, as shown in Figure 1, until the protective glue is completely combined with the surface of the board.

(3)在烧杯中配制碱性腐蚀溶液,首先在电子天平上称出氢氧化钠210g,苯并三氮唑:10g/L,将上述实验用料置于烧杯中缓慢加少量去离子水并搅拌使实验用料完全溶解,之后边搅拌边缓慢加去离子水至1L。将稳定后的均匀腐蚀溶液放至在恒温水浴箱中进行加热保温操作至85℃。(3) Prepare an alkaline corrosion solution in a beaker, first weigh out 210g of sodium hydroxide, benzotriazole: 10g/L on an electronic balance, place the above-mentioned experimental materials in the beaker and slowly add a small amount of deionized water and Stir to completely dissolve the experimental materials, and then slowly add deionized water to 1L while stirring. The stabilized uniform corrosion solution was placed in a constant temperature water bath for heating and heat preservation to 85°C.

(4)将步骤(1)处理后的试件垂直浸泡在步骤(3)配制的溶液中进行腐蚀,首先进行预试验测定试样的腐蚀速度,步骤(1)处理后的试件在步骤(3)的腐蚀溶液中每浸泡5min记录一次薄板剩余厚度,在厚度接近1/2时将每次测量的时间缩短至2min,得到试件在腐蚀18min时厚度剩余1/2。之后取步骤(2)处理后的试件一次性腐蚀36min(腐蚀厚度为0.62mm)。(4) The test piece treated in step (1) is immersed vertically in the solution prepared in step (3) for corrosion. First, a pre-test is performed to determine the corrosion rate of the sample. The test piece treated in step (1) is in step (1). 3) The remaining thickness of the thin plate was recorded every 5 minutes of immersion in the corrosion solution. When the thickness was close to 1/2, the time for each measurement was shortened to 2 minutes, and the remaining 1/2 of the thickness of the specimen was obtained when the specimen was corroded for 18 minutes. Afterwards, the specimen treated in step (2) was etched for 36 minutes at one time (the corrosion thickness was 0.62 mm).

(5)将经步骤(4)处理后的试件进行后处理,取出腐蚀至试件总厚度为1/2的试件后在0.5m/s流速的流动水中冲洗,用手剥除试件涂覆的保护胶,之后在室温25±5℃下用500mL/L硝酸(w=65%)出光溶液中出光35s至试件表面光亮,用0.5m/s流速的流动水冲洗干净后以用吹风筒吹干,风速为20m/s。(5) Post-processing the test piece treated in step (4), take out the test piece corroded to 1/2 of the total thickness of the test piece, rinse it in flowing water with a flow rate of 0.5m/s, and peel off the test piece by hand The coated protective glue, then emit light in 500mL/L nitric acid (w=65%) light-emitting solution at room temperature of 25±5℃ for 35s until the surface of the test piece is bright, rinse it with flowing water with a flow rate of 0.5m/s, and then use it. Dry with a hair dryer at a wind speed of 20m/s.

(6)将步骤(5)得到的试样以凸面向上放在一平面上,试样的宽度方向y与平面平行并与平面贴合。依据图2的翘曲值示意图测量凸面的最高点到平面的最大距离,测量弯曲后试件沿x方向的长度L,用游标卡尺测量试件的L/2处以及距L/2处1mm和2mm处的处于试件宽度1/2位置的共5个位置的水平平面到试件的垂直距离,取其中的最大值为试件的翘曲值,得到翘曲值为2.85mm,如图3所示。(6) The sample obtained in step (5) is placed on a flat surface with its convex surface upward, and the width direction y of the sample is parallel to and attached to the flat surface. According to the schematic diagram of warpage value in Figure 2, measure the maximum distance from the highest point of the convex surface to the plane, measure the length L of the specimen along the x-direction after bending, and use a vernier caliper to measure the L/2 position of the specimen and 1mm and 2mm from L/2. The vertical distance from the horizontal plane at the 1/2 position of the specimen width to the specimen, the maximum value is taken as the warpage value of the specimen, and the warpage value is 2.85mm, as shown in Figure 3 Show.

实施例2~3、对比例1~4Examples 2-3, Comparative Examples 1-4

其他操作同实施例1,区别仅在于:铝合金薄板的厚度不同(仅厚度不同,组成完全相同)、碱性腐蚀溶液的组成不同,具体如下表1所示:The other operations are the same as in Example 1, except that the thickness of the aluminum alloy sheet is different (only the thickness is different, the composition is exactly the same), and the composition of the alkaline corrosion solution is different, as shown in Table 1 below:

表1实施例1~3和对比例1~4的板材厚度、碱性腐蚀溶液组成和翘曲值Table 1 Plate thickness, composition of alkaline etching solution and warpage value of Examples 1-3 and Comparative Examples 1-4

Figure BDA0003708843490000081
Figure BDA0003708843490000081

实施例和对比例结果表明,本发明通过对铝合金薄板进行化学腐蚀,去除了薄板的1/2厚度使薄板发生弯曲,薄板的弯曲的程度(翘曲值)大小即可以说明其内应力的大小。综上,本发明提供了一种简便的内应力评估方法,解决了铝合金薄板难以进行内应力评估的难题,无需复杂的计算即可精确的横向比较铝合金薄板的质量,该方法对铝合金薄板的内应力评估与比较方面具有重要的参考价值。The results of the examples and comparative examples show that the present invention removes 1/2 of the thickness of the aluminum alloy sheet by chemically corroding the aluminum alloy sheet to bend the sheet. size. In summary, the present invention provides a simple internal stress evaluation method, which solves the difficult problem of internal stress evaluation of aluminum alloy sheets, and can accurately compare the quality of aluminum alloy sheets horizontally without complicated calculations. The internal stress evaluation and comparison of thin plates has important reference value.

以上,对本发明的实施方式进行了说明。但是,本发明不限定于上述实施方式。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. The internal stress testing method of the aluminum alloy sheet is characterized by comprising the following steps of:
step 1): preparing a rectangular aluminum alloy test piece, wherein the length direction x of the test piece is parallel to the rolling direction, one surface formed in the length direction x and the width direction y of the test piece is marked as a positive surface, and the other surface opposite to the positive surface is a negative surface;
step 2): coating protective glue on the other five surfaces of the test piece in the step 1) except the negative side;
step 3): preparing an alkaline corrosion solution;
step 4): soaking the test piece coated with the protective adhesive in the step 2) in the alkaline corrosion solution in the step 3) for chemical corrosion, so that the thickness of the test piece is reduced to half of the original thickness;
step 5): carrying out post-treatment on the thinned test piece in the step 4);
step 6): and measuring the warpage value of the test piece after the post-treatment in the step 5).
2. The internal stress test method of the aluminum alloy sheet according to claim 1, wherein in the step 1), the length-width ratio of the rectangular aluminum alloy test piece is 3:1 to 6:1, the length range is 90mm to 120mm, and the thickness range is 1.0mm to 4.0 mm.
3. The method for testing the internal stress of the aluminum alloy sheet as recited in claim 1, wherein in the step 1), the rectangular aluminum alloy test piece is obtained by performing solution heat treatment, and then flattening and reducing the internal stress by using a stretching process.
4. The internal stress test method of the aluminum alloy sheet according to claim 1, wherein in the step 2), the thickness of the protective glue is 0.2mm to 0.3 mm.
5. The internal stress test method of the aluminum alloy sheet according to claim 1, wherein in the step 3), the alkaline etching solution comprises the following components: 200-300 g/L, benzotriazole and derivatives thereof: 5 to 20 g/L.
6. The internal stress testing method of the aluminum alloy sheet according to claim 1, wherein the step 4) specifically comprises the following steps: vertically soaking the test piece obtained in the step 1) in an alkaline corrosion solution, recording the residual thickness of the thin plate every 5min of soaking, shortening the time of each measurement to 1-3 min when the thickness approaches 1/2 until the thickness reaches 1/2, and recording the total corrosion time t; the test piece coated with the protective adhesive in the step 2) is corroded to 1/2 the thickness of the total thickness of the test piece according to the corrosion speed, and the corrosion speed of the test piece coated with the protective adhesive in the step 2) is 2 t.
7. The internal stress testing method of the aluminum alloy sheet according to claim 1, wherein in the step 5), the post-treatment comprises the steps of removing the protective glue and the light extraction.
8. The internal stress test method of an aluminum alloy sheet according to claim 1, wherein in the step 6), the warpage value is determined by: the test piece is placed on a plane with the convex surface facing upwards, the width direction y of the test piece is parallel to the plane and is attached to the plane, and the maximum distance from the highest point of the convex surface to the plane is measured, namely the warping value.
9. The internal stress testing method of the aluminum alloy sheet according to claim 8, wherein in the step 6), the warpage value is measured by: and measuring the length L of the bent test piece along the x direction, measuring the vertical distances from the L/2 position of the test piece and the horizontal planes which are 1mm and 2mm away from the L/2 position and are positioned at 5 positions of the test piece width 1/2 to the test piece by using a vernier caliper, and taking the maximum value as the warpage value of the test piece.
10. The internal stress testing method of an aluminum alloy sheet according to claim 1, comprising the steps of:
the method comprises the following steps: preparing an internal stress test piece, which specifically comprises: taking a rectangular aluminum alloy sheet without obvious defects as an internal stress test piece, wherein the length-width ratio is 3: 1-6: 1, the length range is 90-120 mm, the thickness range is 1.0-4.0 mm, cleaning the test piece, firstly lightly rubbing the front and back surfaces of the test piece with clean wiping cloth in flowing water at the flow rate of 0.5m/s for 30-60 s respectively to remove obvious stains, then wiping the test piece with a degreasing cotton ball dipped with alcohol, carrying out 20kHz ultrasonic oscillation in a mixed solution of acetone and water at the volume ratio of 1:2 for 5-10 min, then taking out, sequentially washing the test piece with alcohol and deionized water, and blowing the test piece by using a blowing cylinder, wherein the air speed is 20-40 m/s;
step two: coating a protective adhesive at a corresponding position on the test piece in the first step, specifically comprising: stirring the protective glue by a stirring rod at 120r/min for 1min, uniformly stirring the protective glue, uniformly coating the protective glue with the thickness of 0.2-0.3 mm on the front surface of the test piece and four surfaces of the test piece in the thickness direction z by using a soft brush, and naturally air-drying the protective glue for 24-48 h until the protective glue is completely combined with the surface of the plate;
step three: preparing an alkaline etching solution, which specifically comprises the following steps: the alkaline corrosion solution comprises the following components in percentage by weight: sodium hydroxide: 200-300 g/L, benzotriazole and derivatives thereof: 5-20 g/L; the temperature of the solution is 80-90 ℃; weighing the experimental materials on a balance, putting the materials into a beaker, slowly adding deionized water and stirring the materials to prepare a uniform solution, and heating and preserving heat in a constant-temperature water bath box; the volume of the adopted container is more than 1L, and the height is more than the length of the test piece, so that the test piece can be completely soaked in the solution;
step four: vertically soaking the test piece treated in the step two in an alkaline corrosion solution to be corroded to a certain thickness, and specifically comprising the following steps: performing a pre-test to determine the corrosion speed of the test piece, soaking the test piece which is not coated with the protective adhesive and is obtained in the step one in the alkaline corrosion solution obtained in the step three for 5min to record the residual thickness of the thin plate, shortening the time of each measurement to 1-3 min when the thickness approaches 1/2 until the thickness reaches 1/2, and recording the total corrosion time t; corroding the thin plate to 1/2 with the thickness being the total thickness of the test piece according to the corrosion speed, wherein the corrosion time of the test piece coated with the protective adhesive obtained in the step two is 2 t;
step five: and D, carrying out post-treatment on the test piece treated in the step four, and specifically comprising the following steps of: taking out 1/2 test pieces corroded to the total thickness of the test pieces, washing the test pieces in flowing water with the flow rate of 0.5m/s, removing protective glue by hands, then, brightening the test pieces by 500mL/L nitric acid (w is 65%) in brightening solution at the room temperature of 25 +/-5 ℃ for 30-60 s until the surfaces of the test pieces are bright, washing the test pieces by the flowing water with the flow rate of 0.5m/s, and then, drying the test pieces by a blowing cylinder at the wind speed of 20 m/s-40 m/s;
step six: measuring the warpage value of the test piece processed in the fifth step, and specifically comprising the following steps: and D, placing the sample obtained in the fifth step on a horizontal plane with the convex surface upward, enabling the width direction y of the sample to be parallel to the plane and attached to the plane, and measuring the vertical distance from the horizontal plane to the highest point of the convex surface to be the warping value of the test piece.
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