CN115124453A - Nitrocarbazole oxime ester photoinitiator for improving solubility by group modification and preparation method thereof - Google Patents

Nitrocarbazole oxime ester photoinitiator for improving solubility by group modification and preparation method thereof Download PDF

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CN115124453A
CN115124453A CN202210828557.9A CN202210828557A CN115124453A CN 115124453 A CN115124453 A CN 115124453A CN 202210828557 A CN202210828557 A CN 202210828557A CN 115124453 A CN115124453 A CN 115124453A
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oxime ester
alkyl group
atoms
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carbazole oxime
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侯占峰
许春娣
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Hunan Qinrun New Materials Co.,Ltd.
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    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D209/00Heterocyclic compounds containing five-membered rings, condensed with other rings, with one nitrogen atom as the only ring hetero atom
    • C07D209/56Ring systems containing three or more rings
    • C07D209/80[b, c]- or [b, d]-condensed
    • C07D209/82Carbazoles; Hydrogenated carbazoles
    • C07D209/88Carbazoles; Hydrogenated carbazoles with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to carbon atoms of the ring system
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    • C07D405/02Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom containing two hetero rings
    • C07D405/12Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom containing two hetero rings linked by a chain containing hetero atoms as chain links
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    • C07DHETEROCYCLIC COMPOUNDS
    • C07D405/00Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom
    • C07D405/14Heterocyclic compounds containing both one or more hetero rings having oxygen atoms as the only ring hetero atoms, and one or more rings having nitrogen as the only ring hetero atom containing three or more hetero rings
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds

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Abstract

The invention provides a nitro carbazole oxime ester photoinitiator which has a structural general formula as follows,

Description

Nitrocarbazole oxime ester photoinitiator for improving solubility by group modification and preparation method thereof
Technical Field
The invention belongs to the field of new light radiation polymerization materials, and relates to a photopolymerization initiator, in particular to a nitro carbazole oxime ester photoinitiator for improving solubility by utilizing group modification and a preparation method thereof.
Background
Photopolymerization initiators are those which decompose by absorbing light to generate chemically active atoms or molecules, and photosensitive compositions are those obtained by adding a photopolymerization initiator to a polymerizable compound having an ethylenically unsaturated bond, and can be polymerized and cured by irradiating the photosensitive composition with 365nm to 435nm light, and they are widely used as photopolymerization initiators for various compositions such as photocurable inks, photosensitive printing plates, and photoresists.
The light radiation curing is a key technology in the field of new materials, the oxime ester photoinitiator has high photosensitivity, and is widely applied to the fields of high-end photoresists and inks such as color filters (R G B), Black Matrixes (BM), LDI photoresist photosensitive inks, column spacers, organic insulating films, photoresists and the like in color filters CF, so that the novel photopolymerization initiator which meets the requirements of the industrial fields and is suitable for multiple purposes has the characteristics that: the high-sensitivity high-resolution high-solubility light source has high sensitivity and high resolution for long-wavelength light sources such as 365 nm-435 nm, is easy to manufacture, has the advantages of cost and economy, high thermal stability and storage stability, is easy to operate, and has satisfactory solubility for solvents such as Propylene Glycol Monomethyl Ether Acetate (PGMEA). The nitro carbazole oxime ester type photoinitiator disclosed by the invention is optimized and innovated aiming at the scene requirements, and the application of various industrial scenes is remarkably expanded.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a nitro carbazole oxime ester photoinitiator for improving solubility by group modification and a preparation method thereof, and the nitro carbazole oxime ester photoinitiator for improving solubility by group modification and the preparation method thereof aim to solve the technical problems of insufficient solubility and compatibility of the photoinitiator in the prior art.
The invention provides a nitro carbazole oxime ester photoinitiator which has a structural general formula as follows,
Figure BDA0003745090710000011
wherein R is 1 Is composed of
Figure BDA0003745090710000021
A linear or branched alkyl group of (a), or
Figure BDA0003745090710000022
Cycloalkylalkyl of (A), or
Figure BDA0003745090710000023
Alkenylalkyl of (A), or
Figure BDA0003745090710000024
The alkyl group containing functional aromatic group modification, or a heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or an alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl groups or ester groups;
R 2 is composed of
Figure BDA0003745090710000025
A linear or branched alkyl group of (a), or
Figure BDA0003745090710000026
Cycloalkylalkyl of (a), or
Figure BDA0003745090710000027
Alkenylalkyl of (A), or
Figure BDA0003745090710000028
The alkyl group containing functional aromatic group modification, or a heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or an alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl groups or ester groups;
R 3 is composed of
Figure BDA0003745090710000029
A linear or branched alkyl group of (a), or
Figure BDA00037450907100000210
Cycloalkylalkyl of (a), or
Figure BDA00037450907100000211
Alkenylalkyl of (A), or
Figure BDA00037450907100000212
The alkyl group containing functional aromatic group modification, or a heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or an alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl groups or ester groups;
x is F, Cl, Br, I, mercaptan, N alkyl, hydroxyl or functional aromatic ketone.
Further, R 1 、R 2 And R 3 Satisfies at least one condition satisfying the modification of the flexible molecule group, or R 1 、R 2 And R 3 Two of them simultaneously meet the modification condition of flexible molecular group.
Further, X can be a symmetrical nitro carbazole oxime ester structure, and the structural general formula of the nitro carbazole oxime ester photoinitiator is (II):
Figure BDA00037450907100000213
Figure BDA0003745090710000031
wherein R is 2 ' is
Figure BDA0003745090710000032
A linear or branched alkyl group of (a), or
Figure BDA0003745090710000033
Cycloalkylalkyl of (A), or
Figure BDA0003745090710000034
Figure BDA0003745090710000035
Alkenylalkyl of (b), or
Figure BDA0003745090710000036
The alkyl group containing functional aromatic group modification, or a heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or an alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl groups or ester groups;
R 3 ' is
Figure BDA0003745090710000037
A linear or branched alkyl group of (a), or
Figure BDA0003745090710000038
Cycloalkylalkyl of (A), or
Figure BDA0003745090710000039
Alkenylalkyl of (b), or
Figure BDA00037450907100000310
The alkyl group containing functional aromatic group modification, or the heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or the alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl or ester groups.
Further, R 2 And R 2 ' may be the same or different groups, R 3 And R 3 ' may be the same or different groups.
Further, R 1 The alkyl group is C3-C20 straight chain or branched chain alkyl, or C4-C20 cycloalkyl alkyl, or C3-C20 alkenyl alkyl, or alkyl substituted or interrupted by 1-5 oxygen atoms, nitrogen atoms, silicon atoms or sulfur atoms, and the methylene group of the alkylene part of the alkyl group is interrupted by ether bond or ester bond 1-5 times and is branched alkyl with the carbon number of more than 8.
The invention also provides a preparation method of the nitro carbazole oxime ester photoinitiator, which comprises the following steps:
Figure BDA0003745090710000041
wherein the content of the first and second substances,
(1) m1 intermediate synthesis by reacting starting material RM with acyl chloride compound R in organic solvent under the catalysis of Lewis acid 2 -CO-Cl or anhydride compound (R) 2 -CO) 2 O is prepared by Friedel-crafts acylation;
(2) the M2 intermediate is prepared by oximation reaction of M1 intermediate under the action of hydroxylamine hydrochloride and sodium acetate;
(3) the target product P is prepared from M2 intermediate and acyl chloride compound R 3 -CO-Cl or anhydride compound (R) 3 -CO) 2 And performing esterification reaction on the O.
Further, the invention also provides a preparation method of the nitro carbazole oxime ester photoinitiator, which is characterized by comprising the following steps:
Figure BDA0003745090710000042
Figure BDA0003745090710000051
wherein the content of the first and second substances,
(1) m 'intermediate synthesis is carried out by reacting raw material RM' with acyl chloride compound R in organic solvent under catalysis of Lewis acid 2 ' -CO-Cl or acid anhydride compound (R) 2 ’-CO) 2 Performing Friedel-crafts acylation reaction on O, performing oximation reaction under the action of hydroxylamine hydrochloride and sodium acetate, and finally performing oximation reaction with acyl chloride compound R 3 ' -CO-Cl or acid anhydride compound (R) 3 ’-CO) 2 Performing esterification reaction on O to obtain;
(2) target product P 1 The intermediate is prepared by alkylation reaction of M 'and P' intermediates in an organic solvent; wherein P' is selected from one of the bromides of the general formula (I).
Specifically, the Lewis acid is aluminum trichloride, ferric trichloride or zinc chloride.
Further, the nitro carbazole oxime ester compound is selected from, but not limited to, any one of the following structures:
Figure BDA0003745090710000061
the invention also provides a photocurable composition, which comprises a polymerizable compound with an alkene unsaturated bond and the nitro carbazole oxime ester photoinitiator according to claim 1, wherein the content of the nitro carbazole oxime ester photoinitiator is 0.01-10 parts by mass relative to 100 parts by mass of the photocurable composition, and the balance is the polymerizable compound with the alkene unsaturated bond.
Further, the above-mentioned photocurable composition further contains an inorganic compound and a solvent.
The solvent is one or the combination of more than two of propylene glycol methyl ether acetate, 1, 2-propylene glycol diacetate, 3-methoxybutyl acetate, propylene glycol methyl ether, ethyl-3-ethoxypropionate or dipropylene glycol monomethyl ether acetate.
The invention also provides application of the nitro carbazole oxime ester photoinitiator in the field of photocuring, wherein the photocuring field is liquid film bodies, dry film bodies, solder resists, color resistors, black matrixes, semiconductor photoresists, LDI electronic ink, column spacers, organic insulating films or photoresists.
According to the invention, by introducing flexible group modification into the nitro carbazole oxime ester structure, the defects of compound solubility and compatibility are effectively overcome, and the oxime ester compound has the advantages of high photosensitive activity, easiness in manufacturing, economic competitiveness, good storage stability, good solvent solubility and dispersity, and therefore has a prominent industrial scene application value.
The application of the nitro carbazole oxime ester compound disclosed by the invention is to serve as an effective photoinitiator in a polymerization process initiated by light radiation in an alkene double bond-containing unsaturated photocurable composition system, and when the compound is used as the photoinitiator, besides the nitro carbazole oxime ester compound disclosed by the invention, other known photoinitiators or sensitizers in the literature can be used according to needs, and a remarkable synergistic effect can be achieved by compounding other photoinitiators or sensitizers.
Wherein the effective component of the alkene double bond containing type unsaturated light curing composition system is 100 parts by mass, and the content of the photoinitiator is 0.01-10 parts by mass. If the content of the photoinitiator is less than 0.01 part by mass, the overall luminous efficiency of the composition system is lowered; the content of the photoinitiator is higher than 10 parts by mass, and the deep curing efficiency of the thick coating is reduced due to the reduction of the photon energy transmittance during the light radiation curing.
Further, the ethylenically double bond-containing unsaturated photocurable composition system may comprise a solvent, preferably ethers, aromatic hydrocarbons, ketones, alcohols, esters, amides, or the like, wherein the solvent is preferably an organic solvent having a boiling point of 100 to 200 ℃, preferably: propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, xylene, cyclohexanone, butyl lactate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, and the like.
Further, the ethylenically double bond-containing unsaturated photocurable composition system may contain inorganic compounds, and may be used as fillers, conductive agents, stabilizers, flame retardants, performance strength enhancers, and the like.
Further, the ethylenically double bond-containing unsaturated photocurable composition system may include a system in which the coloring material becomes a colored photosensitive ethylenically double bond-containing unsaturated photocurable composition, particularly RGB ink, BM ink, LDI solder mask ink, and the like.
The compound of the invention has oxime ester compounds with high photosensitivity and excellent solubility, a photopolymerization initiator taking the compound as an active ingredient, and a photosensitive composition formed by containing the photopolymerization initiator in a polymerizable compound with an ethylenic unsaturated bond, and further, in the field of LCD ink, the oxime ester compounds and the photocuring composition containing the oxime ester compounds have the characteristics of excellent photosensitivity, solvent precipitation resistance inhibition (prevention of liquid crystal pollution), ideal absorption waveband and the like; in the LDI photoresist photosensitive ink field, the method has the characteristics of high sensitivity, clean development and good dispersity.
The group modification referred to herein is the introduction of a flexible molecular group into the molecular structure, wherein the flexible molecular group concept is as follows: molecular flexibility is primarily related to the presence of single bonds in the molecule, typically sp3 hybridized C-C bonds. The "free" rotation of atoms around a single bond allows the molecule to adopt different conformations, as the number of single bonds increases, so does the flexibility. Thus, to assess the extent of flexible molecular modification, quantitative assessments of the solvency of such photoinitiators are made herein in the context of industrial applications.
Compared with the prior art, the invention has the advantages of positive and obvious technical effect. According to the invention, by introducing flexible molecular group modification into a nitro carbazole structure, the solubility and the light sensitivity of the compound are effectively improved, the product has high photosensitive activity, good solubility and good storage property, and has the advantages of high sensitivity, foreign matter reject ratio inhibition, clear pattern and the like when being applied to LCD printing ink, and the problem of liquid crystal pollution caused by solvent dissolution of polluted liquid crystal can be solved by inhibiting solvent dissolution. The method is applied to the field of LDI printing ink, has the advantages of high photosensitive efficiency, easy film fading and the like, and is particularly suitable for occasions with extremely high requirements on the photosensitive grade.
Detailed Description
The present invention is further illustrated by the following specific examples, which are not to be construed as limiting the scope of the invention.
Example 1
Figure BDA0003745090710000081
Synthesis of Compound (I):
adding RM1(35.2g, 100mmol) and aluminum trichloride (15g, 113mmol) into 120mL dichloroethane under the protection of nitrogen, dropwise adding isoheptoyl chloride (16.5g, 110mmol), stirring until the reaction is complete, pouring the reaction solution into 120mL of 1N diluted hydrochloric acid, separating to collect an organic phase,the aqueous phase was extracted with 50mL of dichloroethane, the combined organic phases were dried, desolventized and recrystallized from methanol to yield 39.5g of intermediate M1, 85.1% yield, 99.0% purity, MS (M/z):465.20(M + H) + . Adding intermediate M1(39.5g, 85mmol), hydroxylamine hydrochloride 6g and sodium acetate 6.5g into a mixed solvent of 80mL ethanol and 25mL water, refluxing at 85 ℃ for 6 hours, pouring the reaction solution into 500mL ice water, filtering by suction to collect precipitated solid, and recrystallizing with methanol to obtain 38.7g of intermediate M2 with yield of 95% and purity of 98%, MS (M/z):480.20(M + H) + . Intermediate M2(38.7g, 81mmol), triethylvaleryl chloride (12.5g, 85mmol) were added to 100mL of dichloroethane, triethylamine (9.8g, 97mmol) was added dropwise, the reaction mixture was stirred until the reaction was completed, the reaction mixture was washed with saturated sodium bicarbonate water, dried and desolventized, and methanol was recrystallized to give 44.9g of Compound one, yield 94%, purity 99%, MS (M/z):592.30(M + H) +
Compound (i): 1H-NMR (300MHZ, CDCl) 3 )δ:0.90(6H,d);0.98(6H,m);1.19(6H,m);1.39(2H,m);1.73(2H,m);1.91(2H,m);2.13(2H,d);2.68(2H,t);3.32(2H,t);3.78(2H,dd);4.12(2H,t);7.72(1H,d);7.85(1H,d);8.05(1H,d);8.13(1H,d);8.76(1H,s);8.82(1H,s)。
Example 2
Figure BDA0003745090710000101
Synthesis of Compound (II)
Adding RM1(64g, 200mmol) and aluminum trichloride (26.7g, 220mmol) into 300mL dichloroethane under the protection of nitrogen, dropwise adding isoheptoyl chloride (33g, 220mmol), stirring until the reaction is complete, pouring the reaction solution into 250mL of 1N diluted hydrochloric acid, separating, collecting organic phase, extracting aqueous phase with 100mL dichloroethane, combining organic phases, drying, desolventizing, recrystallizing with methanol to obtain 75.7g of intermediate M1 with yield of 88%, purity of 99.0%, MS (M/z):432.1(M + H) + . Intermediate M1(43g, 100mmol), hydroxylamine hydrochloride 10g, and sodium acetate 12g were added to a mixed solvent of 120mL of ethanol and 40mL of water, and the mixture was refluxed at 85 ℃ for 6 hours, and then the reaction solution was poured into 600mL of ice water, followed by suction filtrationThe precipitated solid was collected and recrystallized from methanol to give 42.3g of intermediate M2, 95% yield, 98% purity, MS (M/z):447.10(M + H) + . Intermediate M2(40g, 90mmol), 5-hexenoyl chloride (13g, 99mmol) were added to 150mL dichloroethane, triethylamine (11g, 109mmol) was added dropwise, the reaction was stirred until the end of the reaction, the reaction mixture was washed with saturated sodium bicarbonate water, dried and desolventized, and then recrystallized from methanol to obtain 45.8g of Compound one, yield 94%, purity 99%, MS (M/z):543.16(M + H) +
Compound (ii): 1H-NMR (300MHZ, CDCl) 3 )δ:0.91(6H,d);1.18(2H,q);1.45(2H,m);1.62(3H,m);2.16(2H,q);2.32(2H,t);2.71(2H,t);3.34(3H,t);4.38(3H,t);4.85(H,d);5.22(H,d);5.84(1H,m);7.83(1H,d);7.86(1H,d);8.13(1H,d);8.21(1H,d);8.84(1H,s);8.91(1H,s)。
Example 3
Synthesis of Compound (III)
Figure BDA0003745090710000111
Adding RM1(54g, 200mmol) and zinc chloride (30g, 220mmol) into 300mL dichloroethane under the protection of nitrogen, dropwise adding hexanoyl chloride (29.5g, 220mmol), stirring until the reaction is complete, pouring the reaction solution into 300mL 1N sodium hydroxide, stirring until the reaction is clear, separating to collect an organic phase, extracting an aqueous phase with 150mL dichloroethane, combining the organic phases, drying, desolventizing and recrystallizing with methanol to obtain 77.4g of intermediate M1, wherein the yield is 93%, the purity is 99.0%, and MS (M/z):418.07(M + H) + . Adding intermediate M1(42g, 100mmol), hydroxylamine hydrochloride 10g and sodium acetate 12g into a mixed solvent of 120mL ethanol and 40mL water, refluxing at 85 ℃ for 6 hours, pouring the reaction solution into 600mL ice water, filtering by suction, collecting the precipitated solid, and recrystallizing with methanol to obtain 42g intermediate M2 with yield of 97% and purity of 98%, MS (M/z):433.08(M + H) + . Adding intermediate M2(42g, 97mmol) and epoxy propionyl chloride (11g, 102mmol) into 150mL dichloroethane, dropwise adding triethylamine (11g, 109mmol), stirring until the reaction is finished, washing the reaction solution with saturated sodium bicarbonate water, drying, desolventizing, and recrystallizing with methanol to obtain the final product41.6g of Compound (II), yield 95%, purity 99%, MS (M/z):452.18(M + H) +
Compound (ii): 1H-NMR (300MHZ, CDCl) 3 )δ:0.89(3H,t);1.26(4H,m);1.45(2H,m);2.42(4H,m);2.56(3H,m);3.32(1H,t);3.79(1H,q);4.04(1H,q);7.81(1H,d);7.96(1H,d);8.06(1H,d);8.15(1H,d);8.84(1H,s);8.88(1H,s)。
Example 4: evaluation of Performance
4.1 dissolution Performance test
Taking Propylene Glycol Methyl Ether Acetate (PGMEA) and N-methyl pyrrolidone (NMP) as the reactive diluents widely used in the field as examples, the photoinitiator of the invention is evaluated by taking the maximum weight soluble in I00g solvent at 20 ℃ as an evaluation standard. The structures of the first and second comparative examples are shown in Table 1.
Figure BDA0003745090710000121
TABLE 1
Sample and comparative example PGMEA(g/100g) NMP(g/100g)
Example one (Compound one) >15 12
Example two (Compound two) >15 13
EXAMPLE III (Compound III) >15 13
Comparative example 1 Hardly dissolved 1
Comparative example II Hardly dissolved 3
From the results of table 1, it was confirmed that the photocurable compositions of examples one, two and three using the oxime ester compound of the present invention as a photopolymerization initiator had competitive solubility properties as compared with the photocurable compositions of comparative examples one and two, and the examples all satisfied excellent solubility properties of 8% solubility required for production in industrial application scenes
4.2 storage stability and film Forming Properties test
Storage stability and film formation properties of compositions one to three formulated with the photoinitiators shown in the present invention were compared and evaluated with those of composition four formulated with the existing commercial photoinitiator OXE-02 by formulating comparative photocurable compositions.
4.2.1 method of formulating Photocurable compositions
Composition one: 200 g of an acrylate copolymer (prepared by mixing methacrylic acid/hydroxyethyl methacrylate/benzyl methacrylate at a molar ratio of 1/2/5), 100 g of dipentaerythritol hexaacrylate, 900 g of propylene glycol methyl ether acetate as a reactive diluent and 5g of the compound one of example one were mixed and dispersed at high speed for 1 hour, thereby obtaining a composition one;
composition II: 200 g of an acrylate copolymer (prepared by mixing methacrylic acid/hydroxyethyl methacrylate/benzyl methacrylate at a molar ratio of 1/2/5), 100 g of dipentaerythritol hexaacrylate, 900 g of propylene glycol methyl ether acetate as a reactive diluent, and 5g of the compound two of example two were mixed and dispersed at a high speed for 1 hour, thereby obtaining a composition two;
composition III: 200 g of an acrylate copolymer (prepared by mixing methacrylic acid/hydroxyethyl methacrylate/benzyl methacrylate at a molar ratio of 1/2/5), 100 g of dipentaerythritol hexaacrylate, 900 g of propylene glycol methyl ether acetate as a reactive diluent, and 5g of compound III of example III were mixed and dispersed at high speed for 1 hour, thereby obtaining composition III;
composition four: 200 g of an acrylate copolymer (prepared by mixing methacrylic acid/hydroxyethyl methacrylate/benzyl methacrylate at a molar ratio of 1/2/5), 100 g of dipentaerythritol hexaacrylate, 900 g of propylene glycol methyl ether acetate as a reactive diluent, and 5g of tris (OXE-02) as a comparative example were mixed and dispersed at high speed for 1 hour, thereby obtaining a composition IV;
4.2.2 storage stability
After the compositions one, two, three and four were naturally stored at room temperature for 1 month, the stability of the substances was evaluated by visual observation according to the following criteria, and the test results are shown in table 2
A: no precipitation was observed
B: slight precipitation was observed
C: significant precipitation was observed
TABLE 2
Test example Storage stability
Composition I A
Composition II A
Composition III A
Composition IV B
From the results of Table 2, it was confirmed that the photocurable compositions of composition I, composition II and composition III using the oxime ester compound of the present invention as a photopolymerization initiator had better storage stability than composition IV prepared using a commercially available photoinitiator OXE-02.
4.2.3 film Forming Properties
Coating the composition on an aluminum substrate with a thickness of 1 μm, prebaking at 65 ℃ for 15 minutes, exposing with a 250W ultra-high pressure mercury lamp as a light source, realizing long-wavelength radiation of 365nm I-ray and 405nm H-ray through a FWHM filter, then soaking in 2.5% sodium carbonate solution at 25 ℃ for development, washing with deionized water, air-drying, postbaking at 220 ℃ for 20 minutes to fix the image, and evaluating the obtained pattern in terms of sensitivity, hardness, developability, image color formation, and the like, respectively:
1. sensitivity to light: the minimum curing energy at which the film-forming residual rate after development of the light-irradiated region in the exposure process is 90% or more is defined as the exposure demand, and a smaller exposure demand represents a higher photosensitivity. The results of the evaluation of photosensitivity are shown in Table 3.
TABLE 3
Figure BDA0003745090710000141
Where it can be concluded from table 3: the photosensitive compositions of the first, second and third compositions have excellent photosensitivity to light with 365nm and 405nm wavelengths, but the photosensitive composition of the fourth composition has poorer photosensitivity to light with 365nm and 405nm wavelengths and requires more severe exposure energy compared with the first three compositions.
2. Hardness: the four groups of photosensitive compositions were coated on a substrate with a 30 μm wire bar, irradiated with 100W high-pressure mercury lamp for 45 seconds, cured, and then placed in an oven at 70 ℃ for baking for 2 hours, and then the pencil hardness was measured with a pencil hardness tester at a load weight of two pounds. The results of the pencil hardness test are shown in table 4.
TABLE 4
Test example Hardness of pencil
Composition I 3H
Composition II 3H
Composition III 3H
Composition IV 1H
Where it can be concluded from table 4: in the test examples, the hardness of composition one, composition two and composition three was higher, compared to the hardness of composition four, which was lower and could not meet the hardness requirement in the industrial application scenario.
3. Development performance and image resolution: the image of the substrate was observed with a Scanning Electron Microscope (SEM) to evaluate the developability and image analysis.
Wherein the development performance is according to the following evaluation criteria:
and (3) excellent: no residue was observed in the unexposed parts;
good: no small amount of residue was observed in the unexposed parts and the overall development performance was acceptable;
difference: no significant residue was observed in the unexposed parts, affecting the overall development performance;
wherein the image resolution is according to the following evaluation criteria:
and (3) optimization: through observation, no image analysis defect is found;
good: through observation, a few of images have defects in analysis, and the integral image resolution is not influenced;
difference: through observation, the image analysis has obvious defects, which affects the image resolution;
the evaluation results are shown in Table 5.
TABLE 5
Test example Development Properties Image resolution
Composition I Good wine Superior food
Composition II Superior food Superior food
Composition III Superior food Superior food
Composition IV Good quality Difference (D)
Where it can be concluded from table 4: compared with the prior oxime ester photoinitiator, the composition I, the composition II and the composition III prepared by the photoinitiator shown in the patent have more excellent developing performance and higher image resolution, and the composition IV prepared by the commercial photoinitiator OXE-02 has poorer competitive power of developing performance and image resolution performance.
In conclusion, the oxime ester compound disclosed by the invention has excellent solubility, so that the oxime ester compound is very beneficial to the physical and chemical performance requirements on the compatibility and compatibility of a formula system in an industrial application scene; in addition, the oxime ester compound has excellent photosensitivity, image resolution and the like, and particularly has excellent sensitivity to 365nm (I line) and 405nm (H line) with long wavelength, so that the oxime ester compound has wider application and wider applicability in the field of photoresist.
It is emphasized that the above-listed compounds are merely some preferred exemplary structures and should not be considered as limiting structures or limiting the invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (12)

1. A nitro carbazole oxime ester photoinitiator is characterized in that the structural general formula is as follows,
Figure FDA0003745090700000011
wherein R is 1 Is composed of
Figure FDA0003745090700000012
A linear or branched alkyl group of (a), or
Figure FDA0003745090700000013
Cycloalkylalkyl of (a), or
Figure FDA0003745090700000014
Alkenylalkyl of (A), or
Figure FDA0003745090700000015
The alkyl group containing functional aromatic group modification, or a heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or an alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl groups or ester groups;
R 2 is composed of
Figure FDA0003745090700000018
A linear or branched alkyl group of (a), or
Figure FDA0003745090700000016
Cycloalkylalkyl of (A), or
Figure FDA0003745090700000017
Alkenylalkyl of (A), or
Figure FDA0003745090700000019
The alkyl group containing functional aromatic group modification, or a heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or an alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl groups or ester groups;
R 3 is composed of
Figure FDA00037450907000000112
A linear or branched alkyl group of (a), or
Figure FDA00037450907000000110
Cycloalkylalkyl of (A), or
Figure FDA00037450907000000111
Alkenylalkyl of (A), or
Figure FDA00037450907000000113
The alkyl group containing functional aromatic group modification, or a heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or an alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl groups or ester groups;
x is F, Cl, Br, I, mercaptan, N-alkyl, hydroxyl or functional aromatic ketone.
2. The nitrocarbazole oxime ester photoinitiator according to claim 1, wherein R is 1 、R 2 And R 3 Satisfies at least one condition satisfying the modification of the flexible molecule group, or R 1 、R 2 And R 3 Wherein at most two of the flexible molecule groups simultaneously satisfy the modification condition of the flexible molecule group.
3. The nitro carbazole oxime ester photoinitiator according to claim 1, wherein X can be a symmetrical nitro carbazole oxime ester structure, and the structural general formula of the nitro carbazole oxime ester photoinitiator is (II):
Figure FDA0003745090700000021
wherein R is 2 ' is
Figure FDA0003745090700000022
A linear or branched alkyl group of (a), or
Figure FDA0003745090700000024
Cycloalkylalkyl of (A), or
Figure FDA0003745090700000025
Figure FDA0003745090700000026
Alkenylalkyl of (A), or
Figure FDA0003745090700000023
The alkyl group containing functional aromatic group modification, or a heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or an alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl groups or ester groups;
R 3 ' is
Figure FDA0003745090700000027
A linear or branched alkyl group of (a), or
Figure FDA0003745090700000028
Cycloalkylalkyl of (a), or
Figure FDA0003745090700000029
Alkenylalkyl of (A), or
Figure FDA00037450907000000210
The alkyl group containing functional aromatic group modification, or the heterocyclic group containing oxygen atom, sulfur atom or nitrogen atom, or the alkyl group substituted or interrupted by 1-4 oxygen atoms, nitrogen atoms, silicon atoms, sulfur atoms, carboxyl or ester groups.
4. The nitrocarbazole oxime ester photoinitiator according to claim 3, wherein R is 2 And R 2 ' may be the same or different groups, R 3 And R 3 ' may be the same or different groups.
5. A process as claimed in claim 3The nitro carbazole oxime ester photoinitiator is characterized in that R 1 The alkyl group is C3-C20 straight chain or branched chain alkyl, or C4-C20 cycloalkyl alkyl, or C3-C20 alkenyl alkyl, or alkyl substituted or interrupted by 1-5 oxygen atoms, nitrogen atoms, silicon atoms or sulfur atoms, and the methylene group of the alkylene part of the alkyl group is interrupted by ether bond or ester bond 1-5 times and is branched alkyl with the carbon number of more than 8.
6. The method for preparing the nitro carbazole oxime ester photoinitiator according to claim 1, which comprises the following steps:
Figure FDA0003745090700000031
wherein the content of the first and second substances,
(1) m1 intermediate synthesis is carried out by reacting raw material RM with acyl chloride compound R in organic solvent under catalysis of Lewis acid 2 -CO-Cl or acid anhydride compound (R) 2 -CO) 2 O is prepared by Friedel-crafts acylation;
(2) the M2 intermediate is prepared by oximation reaction of M1 intermediate under the action of hydroxylamine hydrochloride and sodium acetate;
(3) the target product P is prepared from M2 intermediate and acyl chloride compound R 3 -CO-Cl or anhydride compound (R) 3 -CO) 2 And performing esterification reaction on the O.
7. The preparation method of the nitro carbazole oxime ester photoinitiator according to claim 3, which is characterized by comprising the following steps:
Figure FDA0003745090700000032
Figure FDA0003745090700000041
wherein the content of the first and second substances,
(1) m 'intermediate synthesis is carried out by reacting raw material RM' with acyl chloride compound R in organic solvent under catalysis of Lewis acid 2 ' -CO-Cl or acid anhydride compound (R) 2 ’-CO) 2 Performing Friedel-crafts acylation reaction on O, performing oximation reaction under the action of hydroxylamine hydrochloride and sodium acetate, and finally performing oximation reaction with acyl chloride compound R 3 ' -CO-Cl or acid anhydride compound (R) 3 ’-CO) 2 Performing esterification reaction on O to obtain;
(2) target product P 1 The intermediate is prepared by alkylation reaction of M 'and P' intermediates in an organic solvent; wherein P' is selected from one of the bromides of the general formula (I).
8. The nitro carbazole oxime ester photoinitiator according to claim 1, wherein the nitro carbazole oxime ester compound is selected from, but not limited to, any of the following structures:
Figure FDA0003745090700000051
9. a photocurable composition characterized by: the photocurable composition contains a polymerizable compound having an olefinic unsaturated bond and the nitro carbazole oxime ester photoinitiator according to claim 1, wherein the content of the nitro carbazole oxime ester photoinitiator is 0.01 to 10 parts by mass per 100 parts by mass of the photocurable composition, and the balance is the polymerizable compound having an olefinic unsaturated bond.
10. The photocurable composition according to claim 9, wherein: also contains inorganic compound and solvent.
11. The photocurable composition according to claim 10, wherein: the solvent is any one or the combination of more than two of propylene glycol methyl ether acetate, 1, 2-propylene glycol diacetate, 3-methoxybutyl acetate, propylene glycol methyl ether, ethyl-3-ethoxypropionate or dipropylene glycol monomethyl ether acetate.
12. The use of the nitro carbazole oxime ester photoinitiator according to claim 1 in the field of photocuring, wherein the photocuring is liquid film bodies, dry film bodies, solder resists, color resistors, black matrixes, semiconductor photoresists, LDI electronic inks, column spacers, organic insulating films or photoresists.
CN202210828557.9A 2022-07-13 2022-07-13 Nitrocarbazole oxime ester photoinitiator for improving solubility by group modification and preparation method thereof Pending CN115124453A (en)

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