CN115124284A - Novel heat-preservation masonry mortar - Google Patents

Novel heat-preservation masonry mortar Download PDF

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Publication number
CN115124284A
CN115124284A CN202110317111.5A CN202110317111A CN115124284A CN 115124284 A CN115124284 A CN 115124284A CN 202110317111 A CN202110317111 A CN 202110317111A CN 115124284 A CN115124284 A CN 115124284A
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CN
China
Prior art keywords
masonry mortar
ceramic particles
bagasse
hollow ceramic
mortar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110317111.5A
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Chinese (zh)
Inventor
仇志敏
陈进
裴邦付
徐海青
刘亚洲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhenzhong Construction Group Co ltd
Original Assignee
Zhenzhong Construction Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhenzhong Construction Group Co ltd filed Critical Zhenzhong Construction Group Co ltd
Priority to CN202110317111.5A priority Critical patent/CN115124284A/en
Publication of CN115124284A publication Critical patent/CN115124284A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses novel thermal insulation masonry mortar which comprises the following components in percentage by mass: 30% -40% of limestone; 10-25% of quartz sand; 3-10% of fly ash; 5-8% of heavy calcium carbonate; 25-32% of filler; 8-20% of cement; 0.2 to 0.6 percent of additive; wherein the filler comprises hollow ceramic particles, brucite fibers and bagasse; the additive comprises a modifier and a thickening agent, wherein the modifier is a mixture of cellulose ether, polysiloxane and polycarboxylic acid; the thickening agent is mortar thickening powder; the mortar thickening powder, the cellulose ether, the polysiloxane and the polycarboxylic acid are prepared from the following components in percentage by mass: cellulose ether: polysiloxane: polycarboxylic acid =90:1:2: 5. By adding the hollow ceramic particles, the internal structure characteristics of the hollow ceramic particles are fine honeycomb micropores, and the hollow ceramic particles have the effects of light weight and heat preservation; brucite fiber is also added to improve the tensile strength of the masonry mortar; the bagasse improves the high-strength bonding capacity of the masonry mortar, and the masonry mortar can keep light weight.

Description

Novel thermal insulation masonry mortar
Technical Field
The invention relates to the technical field of mortar, in particular to novel heat-insulating masonry mortar.
Background
Mortar is a bonding substance used for building bricks on buildings, and is formed by adding water into sand and cementing materials (cement, lime paste, clay and the like) according to a certain proportion, and is also called mortar and also used as mortar. The mortar can be divided into masonry mortar and plastering mortar, wherein the masonry mortar is used for masonry of bricks, stones, building blocks and the like and installation of members; the latter is used for plastering the surfaces of wall surfaces, ground surfaces, roof surfaces, beam-column structures and the like so as to meet the requirements of protection, decoration and the like. In the common mortar material, gypsum, lime paste or clay is mixed with fibrous reinforcing material and water to prepare paste, which is called as ash, paste, mud or cement gum. With the development of modern buildings, the requirement on the heat preservation of the buildings is higher and higher, and besides the improvement on brick bodies and building structures, the improvement can also be carried out by masonry mortar.
For example, the production method of the furnace bottom slag heat-preservation masonry mortar and the dry powder mortar thereof with the publication number of CN101913821A comprises the following steps of uniformly mixing the raw material components of 53.8-69.3 percent of furnace bottom slag, cement, fine sand, active mixed material, anhydrous sodium sulfate and masonry mortar plasticizer, 0-14 percent of (0-10) percent of (0-0.55) percent of (0.60-0.85) according to the weight ratio to form the dry powder mortar. When the consistency is 70-90 mm, the dry apparent density of the furnace bottom slag heat-preservation masonry mortar is 920 kg/M3-1100 kg/M3, the strength grade is M2.5-M7.5, and the heat conductivity coefficient is less than 0.30W/(m.K). The masonry mortar takes the furnace bottom slag of the power plant waste as the ultra-light fine aggregate, solves the problem of main raw material supply, has simple and convenient production process and low cost, realizes the resource recycling of the solid waste, and conforms to the sustainable development strategy. However, the masonry mortar is mainly directed to the environmental protection effect of recycling the furnace bottom slag waste, and the heat preservation effect is not strong enough.
Disclosure of Invention
In view of the above, the invention provides a novel thermal insulation masonry mortar, which can solve the problem that the thermal insulation effect of the existing masonry mortar is not strong enough at least to a certain extent.
The technical scheme of the invention is realized as follows:
the novel heat-insulation masonry mortar comprises the following components in percentage by mass:
30% -40% of limestone;
10-25% of quartz sand;
3-10% of fly ash;
5-8% of heavy calcium carbonate;
25-32% of filler;
8-20% of cement;
0.2 to 0.6 percent of additive;
wherein the filler comprises hollow ceramic particles, brucite fibers and bagasse; the additive comprises a modifier and a thickening agent, wherein the modifier is a mixture of cellulose ether, polysiloxane and polycarboxylic acid; the thickening agent is mortar thickening powder; the mass percentage of the mortar thickening powder, the cellulose ether, the polysiloxane and the polycarboxylic acid is 90:1:2: 5.
As a further alternative of the novel thermal insulation masonry mortar, the mass percentages of the hollow ceramic particles, the brucite fibers and the bagasse are 50:20: 30.
As a further alternative of the new thermal insulation masonry mortar, the bagasse has a moisture content of less than 8%.
As a further alternative of the novel thermal insulation masonry mortar, the fiber length of the bagasse is more than 1.2 mm.
As a further alternative of the novel heat-preservation masonry mortar, the particle size of the hollow ceramic particles is 5-8 mm.
As a further alternative of the novel thermal insulation masonry mortar, the fly ash adopts national standard second-grade fly ash.
As a further alternative of the novel heat-insulating masonry mortar, the quartz sand adopts 40-70 meshes of quartz sand.
As a further alternative of the novel heat-insulating masonry mortar, the heavy calcium carbonate is 150-mesh heavy calcium carbonate.
The invention has the following beneficial effects: by adding the hollow ceramic particles, the internal structure characteristics of the hollow ceramic particles are fine honeycomb micropores which are all closed type but not communicated type, and the hollow ceramic particles have the effects of light weight and heat preservation; brucite fiber is also added, so that the tensile strength of the masonry mortar is improved, and the masonry bonding capability of the masonry mortar to bricks is improved; the bagasse improves the high-strength bonding capacity of the masonry mortar, and the masonry mortar can keep light weight.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The novel heat-insulation masonry mortar comprises the following components in percentage by mass: 30% of limestone, 15% of quartz sand, 5% of fly ash, 6% of ground limestone, 30% of filler, 13.4% of cement and 0.6% of additive; wherein the filler comprises hollow ceramic particles, brucite fibers and bagasse; the additive comprises a modifier and a thickening agent, wherein the modifier is a mixture of cellulose ether, polysiloxane and polycarboxylic acid; the thickening agent is mortar thickening powder; the mass percentage of the mortar thickening powder, the cellulose ether, the polysiloxane and the polycarboxylic acid is 90:1:2: 5.
In the above scheme, the mass percentages of the hollow ceramic particles, brucite fiber and bagasse are 50:20: 30. Wherein the water content of the bagasse is less than 8 percent, so that the bagasse is light; the fiber length of the bagasse is more than 1.2mm, so that the bagasse has enough fiber strength, and the strength of the masonry mortar can be effectively improved.
In the above embodiment, the hollow ceramic particles have a particle size of 5 to 8 mm. The hollow ceramic particles have excellent properties, such as low density, high cylinder pressure strength, high porosity, high softening coefficient, good frost resistance, excellent alkali-resistant aggregate reactivity and the like. Especially, the composite material has the characteristics of light weight, corrosion resistance, freezing resistance, earthquake resistance, good isolation and the like due to small density, porous interior, uniform shape and components and certain strength and firmness.
In the scheme, the fly ash is national standard two-grade fly ash. The second-grade fly ash is preferably used for refining pumping concrete, large-volume concrete, impervious structural concrete, sulfate-resistant concrete, soft water weathering-resistant concrete, underground and underwater engineering concrete, grouting concrete and roller compacted concrete.
In the scheme, the quartz sand is 40-70 meshes. The heavy calcium carbonate adopts 150-mesh heavy calcium carbonate.
The masonry mortar is added with hollow ceramic particles, the internal structure characteristics of the hollow ceramic particles are fine honeycomb micropores which are closed rather than communicated, and the masonry mortar has the effects of light weight and heat preservation; brucite fiber is also added, so that the tensile strength of the masonry mortar is improved, and the masonry bonding capability of the masonry mortar to bricks is improved; the bagasse improves the high-strength bonding capacity of the masonry mortar, and the masonry mortar can keep light weight.
Example two
The novel heat-insulation masonry mortar comprises the following components in percentage by mass: 35% of limestone, 10% of quartz sand, 4.8% of fly ash, 5% of ground limestone, 25% of filler, 20% of cement and 0.2% of additive; wherein the filler comprises hollow ceramic particles, brucite fibers and bagasse; the admixture comprises a modifier and a thickening agent, wherein the modifier is a mixture of cellulose ether, polysiloxane and polycarboxylic acid; the thickening agent is mortar thickening powder; the mass percentage of the mortar thickening powder, the cellulose ether, the polysiloxane and the polycarboxylic acid is 90:1:2: 5.
In the above scheme, the mass percentages of the hollow ceramic particles, brucite fiber and bagasse are 50:20: 30. Wherein the water content of the bagasse is less than 8 percent, so that the light weight of the bagasse can be ensured; the fiber length of the bagasse is more than 1.2mm, so that the bagasse has enough fiber strength, and the strength of the masonry mortar can be effectively improved.
In the above embodiment, the hollow ceramic particles have a particle size of 5-8 mm. The hollow ceramic particles have excellent properties, such as low density, high cylinder pressure strength, high porosity, high softening coefficient, good frost resistance, excellent alkali-resistant aggregate reactivity and the like. Especially, the composite material has the characteristics of light weight, corrosion resistance, freezing resistance, earthquake resistance, good isolation and the like due to small density, porous interior, uniform shape and components and certain strength and firmness.
In the scheme, the fly ash is national standard two-grade fly ash. The second-grade fly ash is preferably used for refining pumping concrete, large-volume concrete, impervious structural concrete, sulfate-resistant concrete, soft water weathering-resistant concrete, underground and underwater engineering concrete, grouting concrete and roller compacted concrete.
In the scheme, the quartz sand is 40-70 meshes. The heavy calcium carbonate adopts 150-mesh heavy calcium carbonate.
The masonry mortar is added with hollow ceramic particles, the internal structure characteristics of the hollow ceramic particles are fine honeycomb micropores which are closed rather than communicated, and the masonry mortar has the effects of light weight and heat preservation; brucite fiber is also added, so that the tensile strength of the masonry mortar is improved, and the masonry bonding capability of the masonry mortar to bricks is improved; the bagasse improves the high-strength bonding capacity of the masonry mortar, and the masonry mortar can keep light weight.
EXAMPLE III
The novel heat-insulation masonry mortar comprises the following components in percentage by mass: 32% of limestone, 22% of quartz sand, 3% of fly ash, 6.7% of ground limestone, 28% of filler, 8% of cement and 0.3% of additive; wherein the filler comprises hollow ceramic particles, brucite fibers and bagasse; the admixture comprises a modifier and a thickening agent, wherein the modifier is a mixture of cellulose ether, polysiloxane and polycarboxylic acid; the thickening agent is mortar thickening powder; the mass percentage of the mortar thickening powder, the cellulose ether, the polysiloxane and the polycarboxylic acid is 90:1:2: 5.
In the above scheme, the mass percentages of the hollow ceramic particles, the brucite fibers and the bagasse are 50:20: 30. Wherein the water content of the bagasse is less than 8 percent, so that the bagasse is light; the fiber length of the bagasse is more than 1.2mm, so that the bagasse has enough fiber strength, and the strength of the masonry mortar can be effectively improved.
In the above embodiment, the hollow ceramic particles have a particle size of 5 to 8 mm. The hollow ceramic particles have excellent properties such as low density, high cylinder pressure strength, high porosity, high softening coefficient, good freezing resistance, excellent alkali-aggregate resistance, and the like. Especially, the composite material has the characteristics of light weight, corrosion resistance, freezing resistance, earthquake resistance, good isolation and the like due to small density, porous interior, uniform shape and components and certain strength and firmness.
In the scheme, the fly ash is national standard two-grade fly ash. The second-grade fly ash is preferably used for refining pumping concrete, large-volume concrete, impervious structural concrete, sulfate-resistant concrete, soft water weathering-resistant concrete, underground and underwater engineering concrete, grouting concrete and roller compacted concrete.
In the scheme, the quartz sand is 40-70 meshes. The heavy calcium carbonate adopts 150-mesh heavy calcium carbonate.
The masonry mortar is added with hollow ceramic particles, the internal structure characteristics of the hollow ceramic particles are fine honeycomb micropores which are closed rather than communicated, and the masonry mortar has the effects of light weight and heat preservation; brucite fiber is also added, so that the tensile strength of the masonry mortar is improved, and the masonry bonding capability of the masonry mortar to bricks is improved; the bagasse improves the high-strength bonding capacity of the masonry mortar, and the masonry mortar can keep light weight.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (8)

1. The novel heat-insulation masonry mortar is characterized by comprising the following components in percentage by mass:
30% -40% of limestone;
10-25% of quartz sand;
3-10% of fly ash;
5-8% of heavy calcium carbonate;
25-32% of filler;
8-20% of cement;
0.2 to 0.6 percent of additive;
wherein the filler comprises hollow ceramic particles, brucite fibers and bagasse; the admixture comprises a modifier and a thickening agent, wherein the modifier is a mixture of cellulose ether, polysiloxane and polycarboxylic acid; the thickening agent is mortar thickening powder; the mortar thickening powder, the cellulose ether, the polysiloxane and the polycarboxylic acid are prepared from the following components in percentage by mass: cellulose ether: polysiloxane: polycarboxylic acid =90:1:2: 5.
2. The novel heat-insulating masonry mortar according to claim 1, wherein the hollow ceramic particles, the brucite fibers and the bagasse are, in mass percentage, the hollow ceramic particles: brucite fiber: bagasse =50:20: 30.
3. A novel insulating masonry mortar according to claim 2, characterised in that the bagasse has a moisture content of less than 8%.
4. A novel insulating masonry mortar according to claim 3, characterized in that the bagasse has a fiber length of 1.2mm or more.
5. The novel heat-insulating masonry mortar according to claim 2, characterized in that the particle size of the hollow ceramic particles is 5-8 mm.
6. The novel heat-insulating masonry mortar according to claim 1, wherein the fly ash is a national second grade fly ash.
7. The novel heat-insulating masonry mortar according to claim 1, wherein the quartz sand is 40-70 meshes of quartz sand.
8. The novel heat-insulating masonry mortar of claim 1, wherein the heavy calcium carbonate is 150-mesh heavy calcium carbonate.
CN202110317111.5A 2021-03-25 2021-03-25 Novel heat-preservation masonry mortar Pending CN115124284A (en)

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CN115124284A true CN115124284A (en) 2022-09-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115716732B (en) * 2022-10-28 2024-04-26 上海中南建筑材料有限公司 Inorganic dynamic cracking-resistant repair coating and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101407394A (en) * 2008-11-12 2009-04-15 长安大学 Brucite fiber reinforced finished cement mortar material
CN103896536A (en) * 2012-12-25 2014-07-02 深圳市嘉达高科产业发展有限公司 Building external wall thermal insulating powder coating, and preparation method thereof
CN105294013A (en) * 2015-11-25 2016-02-03 诸暨市兆山天峰干混砂浆有限公司 Dry mixing building mortar
CN111187034A (en) * 2020-01-08 2020-05-22 广西建宏水泥制品有限公司 Sound insulation mortar

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101407394A (en) * 2008-11-12 2009-04-15 长安大学 Brucite fiber reinforced finished cement mortar material
CN103896536A (en) * 2012-12-25 2014-07-02 深圳市嘉达高科产业发展有限公司 Building external wall thermal insulating powder coating, and preparation method thereof
CN105294013A (en) * 2015-11-25 2016-02-03 诸暨市兆山天峰干混砂浆有限公司 Dry mixing building mortar
CN111187034A (en) * 2020-01-08 2020-05-22 广西建宏水泥制品有限公司 Sound insulation mortar

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115716732B (en) * 2022-10-28 2024-04-26 上海中南建筑材料有限公司 Inorganic dynamic cracking-resistant repair coating and preparation method thereof

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Application publication date: 20220930