CN115123943A - Installation method of hydraulic oil cylinder of large tower crane - Google Patents

Installation method of hydraulic oil cylinder of large tower crane Download PDF

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Publication number
CN115123943A
CN115123943A CN202210939449.9A CN202210939449A CN115123943A CN 115123943 A CN115123943 A CN 115123943A CN 202210939449 A CN202210939449 A CN 202210939449A CN 115123943 A CN115123943 A CN 115123943A
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CN
China
Prior art keywords
oil cylinder
hydraulic oil
installation
tower crane
climbing frame
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Granted
Application number
CN202210939449.9A
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Chinese (zh)
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CN115123943B (en
Inventor
甘一鸣
米成宏
雷大可
郑怀鹏
冯广胜
夏文龙
唐善琳
陈长华
曹佩銮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Major Bridge Engineering Group Co Ltd MBEC
Xuzhou Construction Machinery Group Co Ltd XCMG
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China Railway Major Bridge Engineering Group Co Ltd MBEC
Xuzhou Construction Machinery Group Co Ltd XCMG
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Application filed by China Railway Major Bridge Engineering Group Co Ltd MBEC, Xuzhou Construction Machinery Group Co Ltd XCMG filed Critical China Railway Major Bridge Engineering Group Co Ltd MBEC
Priority to CN202210939449.9A priority Critical patent/CN115123943B/en
Publication of CN115123943A publication Critical patent/CN115123943A/en
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Publication of CN115123943B publication Critical patent/CN115123943B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • Jib Cranes (AREA)

Abstract

The invention relates to a method for mounting a hydraulic oil cylinder of a large tower crane, belonging to the technical field of tower cranes. The method comprises the following steps: firstly, mounting a jacking cross beam on a step of a foundation section; secondly, connecting the hydraulic oil cylinder with the jacking cross beam; thirdly, step mounting a cushion block on the upper side of the foundation section to be heightened, and placing a support rod of the climbing frame on an auxiliary cushion block; the fourth step: and connecting the hydraulic oil cylinder with the climbing frame to complete installation. The invention has the beneficial effects that: the hydraulic oil cylinder and the jacking oil cylinder are arranged on the foundation section in advance in the installation process, so that the influence of the gravity of the hydraulic oil cylinder can be reduced, the safety is high, the requirement on hoisting equipment can be reduced, and the cost is saved. The installation position of the hydraulic oil cylinder is determined after the hydraulic oil cylinder is fixed at the lower end, so that the installation precision can be improved, and the process is stable. The installation order is clear and definite and the precision is high, can practice thrift manpower and materials, reduce cost.

Description

Installation method of hydraulic oil cylinder of large tower crane
Technical Field
The invention relates to a method for mounting a hydraulic oil cylinder of a large tower crane, belonging to the technical field of tower cranes.
Background
When the super-tonnage tower crane adopts a hydraulic cylinder to jack, the hydraulic cylinder and the cylinder box body beam need to be installed in high altitude, and the size and the weight of the corresponding hydraulic cylinder are increased along with the increase of the size of the cross section of the tower body of the large-tonnage tower crane. The requirements on the installation accuracy and the installation efficiency of the hydraulic oil cylinder are high, if the angle and the position of the hydraulic oil cylinder are deviated, the installation efficiency of the hydraulic oil cylinder is seriously influenced, and meanwhile, the requirement on hoisting equipment is higher and higher due to the increase of the whole weight of the climbing frame.
After the hydraulic oil cylinder and the jacking cross beam are installed, the whole weight is overlarge, the installation space is limited, the installation in high altitude is extremely difficult in the existing mode, and the requirement on hoisting equipment is overhigh. The installation process of the existing tower crane has the following defects: the climbing frame with the hydraulic oil cylinder and the jacking cross beam is installed in integral hoisting, the requirement on hoisting equipment is too high when the weight of the climbing frame of the ultra-large tonnage tower crane is too high, the integral installation of the climbing frame is difficult due to too large weight, the installation efficiency is low, the installation cost is high, the installation position is not accurate, and the installation process is complex and the safety accident is easy to occur.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the method for mounting the hydraulic oil cylinder of the large tower crane, which ensures that the mounting is convenient, safe and reliable.
The invention is realized by the following technical scheme: a large tower crane hydraulic oil cylinder installation method is characterized by comprising the following steps:
firstly, mounting a jacking cross beam on a step I of a foundation section;
secondly, connecting the hydraulic oil cylinder with the jacking cross beam;
thirdly, mounting a cushion block on the step I on the upper side of the foundation section to be heightened, and placing a support rod of the climbing frame on an auxiliary cushion block;
the fourth step: and connecting the hydraulic oil cylinder with the climbing frame to complete installation.
The first step is specifically as follows: hanging the jacking cross beam on the step I at the lowest layer on two sides of the foundation section, and penetrating an anti-falling pin shaft;
the second step is specifically as follows: lifting a hydraulic oil cylinder, enabling a push rod to face downwards, installing a push rod head into an ear plate of a jacking cross beam, penetrating a pin shaft, installing a shaft end baffle, enabling the oil cylinder to lean against a cross web member on the uppermost layer of a foundation section under the assistance of a chain block, and temporarily fixing the oil cylinder by using a chain block pocket;
the third step is specifically as follows: firstly, placing auxiliary cushion blocks on 4 steps on the upper layer of the basic section, then hoisting the climbing frame, slowly sleeving the climbing frame from the upper part, supporting four support rods on the auxiliary cushion blocks of the steps on the upper layer of the basic section, and ensuring that the support rods are reliably clamped into the steps.
The fourth step is specifically as follows: after the hydraulic oil cylinder and the headless pin shaft are installed, the hydraulic oil cylinder and the headless pin shaft are connected with the upper lug plate of the climbing frame and fixed through the bolt pin shaft and the like to complete installation.
The invention has the beneficial effects that: the hydraulic oil cylinder and the jacking oil cylinder are arranged on the foundation section in advance in the installation process, so that the influence of the gravity of the hydraulic oil cylinder can be reduced, the safety is high, the requirement on hoisting equipment can be reduced, and the cost is saved. The installation position of the hydraulic oil cylinder is determined after the hydraulic oil cylinder is fixed at the lower end, so that the installation precision can be improved, and the process is stable. The installation sequence is clear and definite and the precision is high, can practice thrift manpower and materials, reduce cost.
Drawings
The invention is further illustrated below with reference to the figures and examples.
FIG. 1 is a schematic view of the installation of a first step of the present invention;
FIG. 2 is a schematic illustration of the installation of the second step of the present invention;
FIG. 3 is an installation schematic of a third step of the present invention;
FIG. 4 is a schematic view of the installation of the fourth step of the present invention;
FIG. 5 is an enlarged view of the schematic mounting of the headless pin of the present invention;
in the figure: 1. a base section; 2. jacking the cross beam; 3. step I; 4. a hydraulic cylinder; 5. marking II; 6. cushion blocks; 7. a climbing frame; 8. a stay bar; 9. a headless pin shaft; 10. an ear plate.
Detailed Description
The method for mounting the hydraulic oil cylinder of the large-scale tower crane shown in the figures 1 to 5 is characterized by comprising the following steps of:
firstly, mounting a jacking cross beam 2 on a step I3 of a foundation section 1;
secondly, connecting the hydraulic oil cylinder 4 with the jacking cross beam 2;
thirdly, mounting a cushion block 6 on the step I3 on the upper side of the foundation section 1 to be heightened, and placing a support rod 8 of the climbing frame on the auxiliary cushion block 6;
the fourth step: and connecting the hydraulic oil cylinder 4 with the climbing frame 7 to complete installation.
The first step is specifically as follows: hanging the jacking cross beam 2 on the step I3 at the lowest layer at two sides of the foundation section 1, and penetrating an anti-drop pin shaft;
the second step is specifically as follows: hoisting a hydraulic oil cylinder 4, enabling a push rod to face downwards, installing a push rod head into an ear plate of the jacking cross beam 2, penetrating a pin shaft, installing a shaft end baffle, and meanwhile, enabling the oil cylinder to lean against a cross web member on the uppermost layer of the foundation section 1 with the aid of a chain block and be temporarily fixed by being wrapped up by the chain block;
the third step is specifically as follows: firstly, placing auxiliary cushion blocks 6 on 4 steps II 5 on the upper layer of the foundation section 1, then hoisting a climbing frame 7, slowly sleeving the climbing frame from the upper part, supporting four support rods 8 on the auxiliary cushion blocks 6 of the steps II 5 on the upper layer of the foundation section 1, and ensuring that the support rods 8 are reliably clamped into the steps II 5.
The fourth step is specifically as follows: after the hydraulic oil cylinder 4 and the headless pin shaft 9 are installed, the hydraulic oil cylinder is connected with the upper lug plate 10 of the climbing frame 7 and fixed through a bolt pin shaft and the like, and installation is finished.

Claims (5)

1. A large tower crane hydraulic oil cylinder installation method is characterized by comprising the following steps:
firstly, mounting a jacking cross beam (2) on a step I (3) of a foundation section (1);
secondly, connecting the hydraulic oil cylinder (4) with the jacking cross beam (2);
thirdly, mounting a cushion block (6) on the step I (3) on the upper side of the foundation section (1) to be heightened, and placing a climbing frame support rod (8) on the auxiliary cushion block (6);
the fourth step: and connecting the hydraulic oil cylinder (4) with the climbing frame (7) together to complete installation.
2. The method for installing the hydraulic oil cylinder of the large-scale tower crane according to claim 1, characterized in that the first step specifically comprises the following steps: the jacking cross beam (2) is hung on the step I (3) at the lowest layer of the two sides of the foundation section (1) and penetrates through an anti-drop pin shaft.
3. The method for installing the hydraulic oil cylinder of the large-scale tower crane according to claim 1, wherein the second step is specifically as follows: and hoisting a hydraulic oil cylinder (4), enabling a push rod to face downwards, installing a push rod head into an ear plate of the jacking cross beam (2), penetrating a pin shaft, installing a shaft end baffle, and meanwhile, leaning the oil cylinder against a cross web member on the uppermost layer of the foundation section (1) with the assistance of a chain block and temporarily fixing the oil cylinder by being wrapped by the chain block.
4. The method for installing the hydraulic oil cylinder of the large-scale tower crane according to claim 1, wherein the third step is specifically as follows: firstly, placing auxiliary cushion blocks (6) on 4 steps (II) (5) on the upper layer of a basic section (1), then hoisting a climbing frame (7), slowly sleeving the climbing frame from the upper part, supporting four support rods (8) on the auxiliary cushion blocks (6) of the steps (II) (5) on the upper layer of the basic section (1), and ensuring that the support rods (8) are reliably clamped into the steps (II) (5).
5. The method for installing the hydraulic oil cylinder of the large-scale tower crane according to claim 1, wherein the fourth step is specifically as follows: after the hydraulic oil cylinder (4) and the headless pin shaft (9) are installed, the hydraulic oil cylinder is connected with the upper lug plate (10) of the climbing frame (7) together, and the hydraulic oil cylinder and the headless pin shaft are fixed through a bolt pin shaft and the like to complete installation.
CN202210939449.9A 2022-08-05 2022-08-05 Installation method of hydraulic cylinder of large-scale tower crane Active CN115123943B (en)

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CN202210939449.9A CN115123943B (en) 2022-08-05 2022-08-05 Installation method of hydraulic cylinder of large-scale tower crane

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Application Number Priority Date Filing Date Title
CN202210939449.9A CN115123943B (en) 2022-08-05 2022-08-05 Installation method of hydraulic cylinder of large-scale tower crane

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CN115123943B CN115123943B (en) 2023-05-30

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103787211A (en) * 2014-01-27 2014-05-14 徐州建机工程机械有限公司 Anti-fall control device for tower crane lifting
CN204752027U (en) * 2015-07-01 2015-11-11 郑州科润机电工程有限公司 Device that climbs of formula of climbing tower machine
CN107777587A (en) * 2016-08-29 2018-03-09 彭龙喜 A kind of tower crane assembly technology
CN108910730A (en) * 2018-08-10 2018-11-30 中国电建集团河南工程有限公司 The construction method of installation of large-scale horizontal derrick crane
CN212076229U (en) * 2020-04-22 2020-12-04 河南金利重工科技有限公司 Large-scale tower machine bilateral hydraulic jacking system
CN113148893A (en) * 2021-04-17 2021-07-23 中交路桥建设有限公司 Hydraulic jacking load-bearing support and mounting method thereof
CN114701956A (en) * 2022-01-13 2022-07-05 中联重科建筑起重机械有限责任公司 Climbing system for tower crane and tower crane

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103787211A (en) * 2014-01-27 2014-05-14 徐州建机工程机械有限公司 Anti-fall control device for tower crane lifting
CN204752027U (en) * 2015-07-01 2015-11-11 郑州科润机电工程有限公司 Device that climbs of formula of climbing tower machine
CN107777587A (en) * 2016-08-29 2018-03-09 彭龙喜 A kind of tower crane assembly technology
CN108910730A (en) * 2018-08-10 2018-11-30 中国电建集团河南工程有限公司 The construction method of installation of large-scale horizontal derrick crane
CN212076229U (en) * 2020-04-22 2020-12-04 河南金利重工科技有限公司 Large-scale tower machine bilateral hydraulic jacking system
CN113148893A (en) * 2021-04-17 2021-07-23 中交路桥建设有限公司 Hydraulic jacking load-bearing support and mounting method thereof
CN114701956A (en) * 2022-01-13 2022-07-05 中联重科建筑起重机械有限责任公司 Climbing system for tower crane and tower crane

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