CN115123717B - Intelligent warehousing operation method, system, device and storage medium based on three-dimensional warehousing system - Google Patents
Intelligent warehousing operation method, system, device and storage medium based on three-dimensional warehousing system Download PDFInfo
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- CN115123717B CN115123717B CN202210613334.0A CN202210613334A CN115123717B CN 115123717 B CN115123717 B CN 115123717B CN 202210613334 A CN202210613334 A CN 202210613334A CN 115123717 B CN115123717 B CN 115123717B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S10/00—Systems supporting electrical power generation, transmission or distribution
- Y04S10/50—Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications
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Abstract
The utility model provides an intelligent warehousing operation method, system and device based on a three-dimensional warehousing system and a storage medium, and belongs to the technical field of electric power material warehousing. The warehouse operation system comprises a stereoscopic warehouse and an warehouse-in and warehouse-out management terminal, wherein the warehouse-in and warehouse-out management terminal comprises a warehouse-in operation module and a warehouse-out operation module. The warehouse-in operation module comprises a first label reading sub-module, a warehouse-in address matching sub-module and a warehouse-in instruction sub-module. The ex-warehouse operation module comprises a task acquisition sub-module, a warehouse distribution state acquisition sub-module, an ex-warehouse position selection sub-module and an ex-warehouse instruction sub-module. And the warehouse-in and warehouse-out management terminal is arranged to manage and control the distribution state of the electric power materials on the heavy material goods shelves from the warehouse-in and warehouse-out processes of the electric power materials, so that the stress distribution of the heavy material goods shelves is basically balanced in the whole warehouse-in process, the potential safety hazard is eliminated, and the safety risk is reduced.
Description
Technical Field
The utility model belongs to the technical field of electric power material warehousing, and particularly relates to an intelligent warehousing operation method, system and device based on a three-dimensional warehousing system and a storage medium.
Background
In the modern power material management process, the power material purchased in a centralized way, including a ring main unit, a box-type transformer (simply called box transformer), a wire coil and the like, is usually stored in a hub central warehouse, and then transferred to a peripheral area when needed.
For large or ultra-large electric power material warehouses, more materials are often required to be stored, however, the limitation of the storage mode of stacking large electric power materials on the ground is limited, firstly, the net space of the warehouse cannot be effectively utilized, so that the net space of the warehouse is low in utilization rate, and the storage amount of the electric power materials, particularly the overweight and ultra-large electric power materials, is limited. The utility model patent No. 202123383147.8 provides an automatic stereoscopic warehouse capable of storing overweight and oversized electric power supplies, which comprises a supply delivery area and a supply storage area, wherein the supply storage area is provided with at least one heavy supply goods shelf and at least one stacker crane, and the heavy supply goods shelf can store 2-8 layers of electric power supplies in the height direction; one side of heavy goods and materials goods shelves is provided with the transportation passageway, follows in parallel the direction of transportation passageway sets up the guide rail, stacker crane sets up on the guide rail, the guide rail extends to the goods and materials handing-over district. The heavy material goods shelf can store electric materials such as the ring main unit, the box transformer and the like of 2-8 layers in the height direction, so that the clearance of the warehouse is fully utilized, and the warehousing capacity of the warehouse is improved.
However, along with the increase of the length and the height of the heavy material goods shelves, the heavy material goods shelves are limited by the supply and demand state of 'whole storage zero taking' of the current power storage, the material storage positions on the goods shelves are often filled with materials at one time and then gradually taken away from one side close to the goods taking port, so that one ends of the heavy material goods on the goods shelves are distributed more, the other ends of the heavy material goods shelves are distributed less, the stress at the two ends of the goods shelves is in an uneven state for a long time, and potential safety hazards exist.
Disclosure of Invention
Based on the above, the utility model provides an intelligent warehousing operation system based on a three-dimensional warehousing system, which aims to solve the technical problem that in the prior art, an electric heavy material goods shelf is in a stress unbalanced state for a long time and has potential safety hazards.
The utility model further provides an intelligent warehousing operation method based on the three-dimensional warehousing system.
The utility model further provides an intelligent warehousing operation device based on the three-dimensional warehousing system.
The utility model also provides a storage medium.
The technical scheme for solving the technical problems is as follows:
an intelligent warehousing operation system based on a three-dimensional warehousing system, comprising:
the three-dimensional warehouse is provided with a material handing-over area and a material storage area, the material storage area is provided with at least one heavy material goods shelf and at least one warehouse-in and warehouse-out executing mechanism, the heavy material goods shelf is provided with a plurality of material storage positions, and the material storage positions are provided with a first coordinate representing the position of the material storage position in the height direction and a second coordinate representing the position of the material storage position in the length direction; a transfer channel is arranged at one side of the heavy material goods shelf, a guide rail is arranged along the direction parallel to the transfer channel, the warehouse-in and warehouse-out executing mechanism is arranged on the guide rail, and the guide rail extends to the material connecting area; and
the warehouse-in and warehouse-out management terminal comprises a warehouse-in operation module and a warehouse-out operation module, wherein the warehouse-in operation module comprises:
the first label reading sub-module is used for acquiring first label information of warehouse-in materials; the first tag information at least comprises material category information and material number information;
the warehouse address matching sub-module is used for matching the warehouse address information for the first label information according to the first constraint condition; the warehouse address information at least comprises first coordinate information and second coordinate information, wherein the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate;
the warehousing instruction sub-module is used for forming a warehousing instruction according to the matched warehousing address information so that a warehousing execution mechanism receives the warehousing instruction and executes a material warehousing action;
the job module for ex-warehouse comprises:
the task acquisition sub-module is used for acquiring a job task of the ex-warehouse; the job task of leaving warehouse comprises material category information;
the warehouse distribution state acquisition sub-module is used for acquiring warehouse address information of materials with the same material category information of all materials requiring warehouse-out;
the warehouse-out position selection sub-module is used for selecting one piece of warehouse-out address information as the position of the warehouse-out material according to the second constraint condition;
and the ex-warehouse instruction sub-module is used for forming an ex-warehouse instruction according to the determined position of the ex-warehouse material, so that the ex-warehouse execution mechanism receives the ex-warehouse instruction and executes the material ex-warehouse action according to the analyzed warehouse address information.
Preferably, the warehouse address matching submodule includes:
the first array unit is used for acquiring first coordinate information of all the current remaining materials to form a first array;
the first statistics unit is used for counting the quantity of electric materials with different material category information under the same first coordinate information;
the first comparison unit is used for comparing and determining the maximum value in the number of the electric materials with different material category information under the same first coordinate information;
the first matching unit is used for preferentially matching the same electric power materials as the material category information of the electric power materials corresponding to the maximum quantity for the material storage bits with the same first coordinate information.
Preferably, the ex-warehouse location selection submodule includes:
the second group unit is used for acquiring first coordinate information of electric materials with the same material category information as that in the ex-warehouse operation task in the current residual materials;
the second statistics unit is used for counting the number of the electric materials with the same first coordinate information and the same material category information;
the second comparison unit is used for comparing and determining the minimum value of the electric power material quantity with the same first coordinate information and the same material category information, and acquiring the first coordinate information corresponding to the minimum value;
the second matching unit is used for randomly selecting one electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value and confirming the warehouse address information of the electric power material.
Preferably, the ex-warehouse operation module further comprises a checking sub-module, which is used for acquiring first label information of the materials to be ex-warehouse and checking the material category information.
Firstly, providing a stereoscopic warehouse, wherein the stereoscopic warehouse is provided with a material handover area and a material storage area, the material storage area is provided with at least one heavy material goods shelf and at least one warehouse-in and warehouse-out executing mechanism, the heavy material goods shelf is provided with a plurality of material storage positions, and the material storage positions are provided with first coordinates representing positions of the material storage positions in the height direction and second coordinates representing positions of the material storage positions in the length direction; a transfer channel is arranged at one side of the heavy material goods shelf, a guide rail is arranged along the direction parallel to the transfer channel, the warehouse-in and warehouse-out executing mechanism is arranged on the guide rail, and the guide rail extends to the material connecting area; the intelligent warehousing operation method based on the three-dimensional warehousing system comprises a warehousing operation process and a warehouse-out operation process; the warehouse-in operation process comprises the following steps:
the method comprises the steps that an input-output management terminal obtains first label information of input materials; the first tag information comprises material category information and material number information;
the warehouse-in and warehouse-out management terminal matches warehouse address information for the first tag information according to the second constraint condition; the warehouse address information at least comprises first coordinate information and second coordinate information, wherein the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate;
the warehouse-in and warehouse-out management terminal forms a warehouse-in instruction according to the matched warehouse-in address information;
the warehouse-in and warehouse-out executing mechanism receives the warehouse-in instruction and executes a material warehouse-in action;
the ex-warehouse operation process comprises the following steps:
the method comprises the steps that an ex-warehouse management terminal obtains an ex-warehouse job task; the job task of leaving warehouse comprises material category information;
the warehouse-in and warehouse-out management terminal acquires the warehouse address information of the materials with the same material category information of the materials required to be warehouse-out;
the warehouse-in and warehouse-out management terminal selects one piece of warehouse address information as the position of the warehouse-out material according to the first constraint condition;
and the warehouse-in and warehouse-out management terminal forms a warehouse-out instruction according to the determined position of the warehouse-out material, so that a warehouse-out and warehouse-out executing mechanism receives the warehouse-out instruction and executes the material warehouse-out action according to the analyzed warehouse address information.
Preferably, the "in-out warehouse management terminal matches warehouse address information for the first tag information according to the first constraint condition" includes the following steps:
the method comprises the steps that an input-output storage management terminal obtains first coordinate information of all current remaining materials to form a first array;
the warehouse-in and warehouse-out management terminal counts the quantity of electric power supplies with different material category information under the same first coordinate information;
the warehouse-in and warehouse-out management terminal compares and determines the maximum value in the quantity of the electric power materials with different material category information under the same first coordinate information;
the input and output management terminal is a material storage position with the same first coordinate information, and preferentially matches the same electric material as the material category information of the electric material corresponding to the maximum quantity.
Preferably, the "control terminal determines a warehouse address information according to the second constraint condition" includes the following steps:
the method comprises the steps that an ex-warehouse management terminal obtains first coordinate information of electric materials with the same material category information as that in an ex-warehouse operation task from current residual materials;
the input and output management terminal counts the number of the electric power supplies with the same first coordinate information and the same material category information;
the warehouse-in and warehouse-out management terminal compares and determines the minimum value of the number of the electric power supplies with the same first coordinate information and the same material category information, and acquires the first coordinate information corresponding to the minimum value;
the warehouse-in and warehouse-out management terminal randomly selects one electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value, and confirms the warehouse address information of the electric power material.
Preferably, the ex-warehouse operation process includes the steps of: the ex-warehouse management terminal acquires first tag information of the materials to be ex-warehouse and collates the material category information.
An intelligent warehousing operation device based on a three-dimensional warehousing system, comprising:
a memory for storing a computer program;
and the processor is used for realizing the intelligent warehousing operation method based on the three-dimensional warehousing system when executing the computer program.
A computer readable storage medium having stored thereon a computer program which, when executed by a processor, implements a stereoscopic warehousing system-based intelligent warehousing operation method as described above.
Compared with the prior art, the utility model has at least the following advantages:
based on the provided stereoscopic warehouse, an access management terminal for managing the warehousing and the ex-warehouse of the electric power materials is arranged, and the access management terminal forms an optimal electric power material warehousing scheme under a first constraint condition according to the distribution state of the electric power materials in the current stereoscopic warehouse, so that after the electric power materials are warehoused, the electric power materials on the heavy material goods shelves are distributed reasonably, and the overall stress of the heavy material goods shelves is uniform. And the warehouse-in and warehouse-out management terminal forms an optimal electric power material warehouse-out scheme according to the distribution state of the electric power materials in the current stereoscopic warehouse under a second constraint condition, so that the influence on the stress balance on the heavy material goods shelf is minimal after the local electric power materials are subjected to warehouse-out. And the warehouse-in and warehouse-out management terminal is arranged to manage and control the distribution state of the electric power materials on the heavy material goods shelves from the warehouse-in and warehouse-out processes of the electric power materials, so that the stress distribution of the heavy material goods shelves is basically balanced in the whole warehouse-in process, the potential safety hazard is eliminated, and the safety risk is reduced.
Drawings
Fig. 1 is a schematic plan layout of a stereoscopic warehouse according to an embodiment.
FIG. 2 is a logic diagram of an embodiment of an in-out management terminal.
FIG. 3 is a process flow diagram of a warehouse entry process in one embodiment.
FIG. 4 is a process flow diagram of a process of a shipment operation in one embodiment.
In the figure: the system comprises a material handing-over area 1, a material storage area 2, a heavy material goods shelf 10, an in-out warehouse execution mechanism 20, a transfer channel 30, a guide rail 40, a warehouse operation module 100, a first tag reading sub-module 110, a warehouse address matching sub-module 120, a first array unit 121, a first statistics unit 122, a first comparison unit 123, a first matching unit 124, a warehouse instruction sub-module 130, a warehouse operation module 200, a task acquisition sub-module 210, a warehouse distribution state acquisition sub-module 220, a warehouse-out position selection sub-module 230, a second array unit 231, a second statistics unit 232, a second comparison unit 233, a second matching unit 234, a warehouse-out instruction sub-module 240 and a verification sub-module 250.
Description of the embodiments
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other. The technical solution of the present utility model will be further described below with reference to the accompanying drawings of the embodiments of the present utility model, and the present utility model is not limited to the following specific embodiments.
It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components. In the description of the present utility model, it should be understood that, if there are terms such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", etc., that indicate an azimuth or a positional relationship based on the directions or the positional relationships shown in the drawings, it is only for convenience of describing the present utility model and simplifying the description, but not for indicating or suggesting that the apparatus or element to be referred to must have a specific azimuth, be constructed and operated in a specific azimuth, so that the terms describing the positional relationship in the drawings are merely for exemplary illustration and should not be construed as limitations of the present patent, and that the specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
In one embodiment of the utility model, an intelligent warehouse operation system based on a stereoscopic warehouse system is provided, and comprises a stereoscopic warehouse and a warehouse-in and warehouse-out management terminal. Please refer to fig. 1, wherein the stereoscopic warehouse is provided with a material delivering area 1 and a material storing area 2, the material storing area 2 is provided with at least one heavy material shelf 10 and at least one warehouse-in and warehouse-out executing mechanism 20, the heavy material shelf 10 is provided with a plurality of material storing positions, and the material storing positions have a first coordinate representing the position of the material storing position in the height direction and a second coordinate representing the position of the material storing position in the length direction. One side of the heavy goods shelf 10 is provided with a transfer channel 30, a guide rail 40 is arranged along the direction parallel to the transfer channel 30, the warehouse-in and warehouse-out executing mechanism 20 is arranged on the guide rail 40, and the guide rail 40 extends to the goods and materials handing-over area 1.
Referring to fig. 2, the warehouse entry and exit management terminal includes a warehouse entry operation module 100 and a warehouse exit operation module 200, wherein the warehouse entry operation module 100 includes a first tag reading sub-module 110, a warehouse entry address matching sub-module 120, and a warehouse entry command sub-module 130.
The first tag reading sub-module 110 is configured to obtain first tag information of the warehouse-in material; the first tag information at least comprises material category information and material number information.
The warehouse address matching sub-module 120 is configured to match warehouse address information for the first tag information according to a first constraint condition; the warehouse address information at least comprises first coordinate information and second coordinate information, the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate.
The warehousing instruction sub-module 130 is configured to form a warehousing instruction according to the matched warehousing address information, so that the warehousing instruction is received by the warehousing execution mechanism, and the material warehousing action is executed.
The job-out module 200 includes a task acquisition sub-module 210, a warehouse distribution status acquisition sub-module 220, a job-out position selection sub-module 230, and a job-out instruction sub-module 240.
The task obtaining sub-module 210 is configured to obtain a job task of a job to be delivered; the job task of leaving warehouse comprises material category information.
The warehouse distribution state obtaining sub-module 220 is configured to obtain warehouse address information of materials with the same material category information of all materials required to be delivered.
The ex-warehouse location selection sub-module 230 is configured to select, according to a first constraint condition, one warehouse address information as a location where the ex-warehouse material is located.
The ex-warehouse instruction sub-module 240 is configured to form an ex-warehouse instruction according to the determined position of the ex-warehouse material, so that the ex-warehouse execution mechanism receives the ex-warehouse instruction, and execute the material ex-warehouse action according to the parsed warehouse address information.
In some embodiments, the heavy goods shelf 10 is capable of storing 2-8 layers of heavy electrical goods in a height direction and 2-20 layers of heavy electrical goods side by side in a length direction. Heavy electric materials include, but are not limited to, ring main units, box-type transformers (simply called box-type transformers), wire coils and the like. Each heavy-duty power supply occupies an independent supply storage location, each supply storage location may be located by a first coordinate for characterizing its height and a second coordinate for characterizing its distance, e.g., the supply storage locations of the bottom tier may be labeled A1, A2, A3 … … in sequence, the supply storage locations of the second tier may be labeled B1, B2, B3 … … in sequence, the supply storage locations of the third tier may be labeled C1, C2, C3 … … in sequence, and so on.
The garage access actuator 20 may be a stacker crane, and the guide rail 40 may include a top rail disposed at an upper end of the stacker crane and a bottom rail disposed at a bottom end of the stacker crane. The warehouse entry and exit execution mechanism 20 may place electric power materials on any one of the material storage locations of the heavy material storage rack 10, and may also remove electric power materials placed on any one of the material storage locations from the heavy material storage rack 10.
The ex-warehouse management terminal realizes the warehouse management process and the ex-warehouse management process of the electric power materials through the cooperation of computer hardware and computer programs.
The warehouse-in operation module 100 is mainly configured to receive power materials in warehouse, and distribute and place new power materials in warehouse in a proper position according to the current power material storage condition in the stereoscopic warehouse, so that the heavy material shelf 10 is stressed uniformly. The warehouse-in operation module 100 mainly includes a first tag reading sub-module 110, a warehouse address matching sub-module 120, and a warehouse-in command sub-module 130.
The first tag reading sub-module 110 is configured to obtain first tag information of the warehouse-in material; the first tag information at least comprises material category information and material number information. For example, the first tag reading sub-module 110 includes an RFID component or a bar code identification component for obtaining first tag information from the associated tag of the electrical asset. The first tag information may be defined by an operator according to the type and number of the electric power materials, and the first tag information includes but is not limited to the type information and the number information of the electric power materials. For example, the first label information of the ring main unit is defined as HG0001, HG0002, HG0003 … …, the first label information of the box-type transformer is defined as XB0001, XB0002, XB0003 … …, and the first label information of the wire coil is defined as XP0001, XP0002, XP0003 … …
The warehouse address matching sub-module 120 is configured to match warehouse address information for the first tag information according to a first constraint condition. The warehouse address information at least comprises first coordinate information and second coordinate information, the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate. That is, under the limitation of the first constraint condition, the currently empty material storage bit is allocated to the first tag information, for example, the B3 position is allocated to the XB0001, which means that the box-type transformer with the first tag information of the XB0001 will be stored in the B3 position.
Preferably, in order to reasonably configure the material storage bits allocated for the first tag information, so that the stress uniformity of the heavy material rack 10 is better after all the material storage is completed, in an embodiment, the storage address matching sub-module 120 includes a first array unit 121, a first statistics unit 122, a first comparison unit 123, and a first matching unit 124.
The first array unit 121 is configured to obtain first coordinate information of all the remaining materials to form a first array. That is, according to the history of in-out and out-of-warehouse, the basic information of all the electric power materials stored on the heavy material shelf 10 at present, including the warehouse address information of the electric power materials and the first label information of the materials, can be obtained, so that the first coordinate information and the material category information of the electric power materials in the basic information can be intercepted, and can be used as key reference information for matching proper material storage positions for the electric power materials.
The first statistics unit 122 is configured to count the number of electric power materials having different material category information under the same first coordinate information. That is, according to the first coordinate information and the material category information of all the electric materials stored on the heavy material rack 10, the electric materials with the same first coordinate information are clustered, and then the electric materials are classified according to different material category information, and the number of the electric materials contained in each different material category information is counted. That is, the stored amounts of different electric power supplies on each layer of shelves on the heavy-duty supply shelf 10 are counted.
The first comparing unit 123 is configured to compare and determine the maximum value of the amounts of the electric power supplies having the different kinds of the supplies under the same first coordinate information. I.e. based on the statistics of the first statistics unit 122, in each determination layer, which type of electric power material is stored most is compared.
The first matching unit 124 is configured to, for the material storage bits having the same first coordinate information, preferentially match the same electric power material as the material category information of the electric power material corresponding to the maximum number. That is, within a certain tier, the same type of power supplies that are the most numerous in the tier are preferentially matched. For example, if the number of the material types XB is the largest in the layer where the first coordinate information is D, the electric material with the material type XB is preferentially matched in the layer where the first coordinate information is D.
In some special cases, when no electric power supplies are stored in the layer with the same first coordinate information, that is, the layer is an empty layer, the electric power supplies with the same material type information are randomly distributed to the material storage positions of the layer, or the electric power supplies with the largest quantity in all warehouse-in materials are matched. When two or more than two different material types but the same maximum number of electric materials exist in the layer with the same first coordinate information, randomly selecting one electric material with the maximum number of material types for matching the material storage position of the layer.
The warehouse entry instruction sub-module 130 forms a warehouse entry instruction according to the warehouse entry address information matched with the electric power materials. The warehouse-in instruction is received by the warehouse-in and warehouse-out executing mechanism, and the warehouse-in action of the materials is executed according to the established warehouse-in scheme, so that the electric materials are warehoused.
The above-mentioned warehouse entry operation module 100 realizes the optimal arrangement when electric power supplies warehouse entry for after the electric power supplies warehouse entry, the goods on the heavy goods and materials goods shelves 10 are evenly distributed, heavy goods and materials goods shelves 10 atress is balanced. It should be noted that, the long-term work of the warehouse-in operation module 100 can lead the originally randomly stored electric power materials to be orderly, form the same layer to store only one type or two types of electric power materials, and further lead the stress of the heavy material shelf 10 to be balanced.
The delivery operation module 200 is mainly used for delivering corresponding materials in the current inventory as required in response to the delivery operation task, and selecting a proper delivery position when delivering the materials, so that the heavy material goods shelf 10 is relatively balanced in stress after delivering the materials. The job-out module 200 includes a task acquisition sub-module 210, a warehouse distribution status acquisition sub-module 220, a job-out position selection sub-module 230, and a job-out instruction sub-module 240.
The task obtaining sub-module 210 is configured to receive a job task for delivery sent by the host computer, and first obtain, from the job task for delivery, information about a material category of a material to be delivered. For example, in a job task of delivering, when a ring main unit (HG) is required to be delivered, the task acquiring sub-module 210 easily acquires the material category information HG from the job task of delivering.
The warehouse distribution state obtaining sub-module 220 is configured to obtain warehouse address information of materials with the same material category information of all materials required to be delivered. And acquiring storage address information of all the electric materials with the same material category information as the electric materials required to be delivered in the delivery job task from the current storage state. For example, in a job task of delivering, a ring main unit (HG) is required to be delivered, and storage address information of the ring main unit (HG) in a current storage state is obtained.
The ex-warehouse location selection sub-module 230 is configured to select, according to a first constraint condition, one warehouse address information as a location where the ex-warehouse material is located. Under the constraint of the first constraint condition, from the storage address information of the ring main units (HG), preferably one storage address information, and the material stored on the corresponding material storage position is the material to be delivered. The warehouse address information is preferably such that the heavy goods shelves 10 are least or less affected by the removal of the goods to be delivered from the goods storage location. In general, the moving sequence of the materials with the same storage address information follows the principle of symmetry of the same layer, namely, when moving, the electric materials stored on the same layer are preferentially moved, and in the moving process, one end is moved until the electric materials on one layer are moved.
Preferably, in order to make the distribution of the remaining materials on the heavy goods shelf 10 uniform after the goods are delivered, the delivering position selecting sub-module 230 includes a second grouping unit 231, a second statistics unit 232, a second comparison unit 233, and a second matching unit 234.
The second grouping unit 231 is configured to obtain first coordinate information of electric materials having the same material category information as in the job task of leaving a warehouse in the current remaining materials. And acquiring the first coordinate information of all the electric power supplies of the same category stored in the current stereoscopic warehouse according to the electric power supplies specified in the job task of delivering. For example, if the power supplies specified in the job task of leaving a warehouse are box-type transformers (XB), the storage locations of all the box-type transformers (XB) in the current stereoscopic warehouse are first obtained, and in particular, the layer distribution state of the box-type transformers (XB) in the current stereoscopic warehouse is obtained.
The second statistics unit 232 is configured to count the number of electric power supplies having the same first coordinate information and the same material category information. That is, the second statistics unit 232 is configured to statistically determine the number of electric power supplies required for the job task of delivering the same as the electric power supplies required for a certain layer of the heavy goods shelf 10 in the current stereoscopic warehouse.
The second comparing unit 233 is configured to compare and determine the minimum value of the number of electric power supplies having the same first coordinate information and the same material category information, and obtain the first coordinate information corresponding to the minimum value. That is, the same type of electric power material as that required for the job task of leaving the warehouse is found with the least amount of storage in all the layers of the heavy goods shelf 10.
The second matching unit 234 is configured to randomly select one electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value, and confirm the warehouse address information thereof. That is, one electric power material is randomly selected and determined from the layer where the electric power material of the same type as the electric power material required by the job task of the delivery with the least storage amount is located, and is used as the material to be delivered.
The ex-warehouse instruction sub-module 240 is configured to form an ex-warehouse instruction according to the determined position of the ex-warehouse material, so that the ex-warehouse execution mechanism receives the ex-warehouse instruction and executes the material ex-warehouse action.
The above-mentioned operation module 200 of leaving a warehouse realizes the optimization selection when electric power supplies are leaving a warehouse for after electric power supplies leave a warehouse, surplus electric power supplies distribute basically evenly on heavy goods shelves 10, heavy goods shelves 10 atress is balanced basically. It should be noted that, the long-time work of the ex-warehouse operation module 100 can effectively avoid the ex-warehouse mode of "new with new" at present, and avoid the problem that a few electric power materials are stored in the stereoscopic warehouse for a long time.
In some preferred embodiments, the job-out module 200 further includes a proof-reading module 250 for obtaining first tag information of the materials to be delivered and proof-reading the material category information. The checking sub-module 250 checks the material category information by collecting the first label information of the material to be delivered to ensure the accuracy of delivering the goods. And on the other hand, checking the material number information in the first label information so as to update the storage state of the current stereoscopic warehouse at a proper time.
Referring to fig. 3 and fig. 4 together, in still another embodiment of the present utility model, an intelligent warehouse operation method based on a stereoscopic warehouse system is provided, firstly, a stereoscopic warehouse is provided, the stereoscopic warehouse is provided with a material delivering area and a material storing area, the material storing area is provided with at least one heavy material shelf and at least one warehouse-in and warehouse-out executing mechanism, the heavy material shelf is provided with a plurality of material storing positions, and the material storing positions have a first coordinate representing a position where the material storing positions are located in a height direction and a second coordinate representing a position where the material storing positions are located in a length direction; one side of heavy goods and materials goods shelves is provided with the transportation passageway, follows in parallel the direction setting guide rail of transportation passageway, warehouse entry actuating mechanism sets up on the guide rail, the guide rail extends to the goods and materials handing-over district.
The intelligent warehousing operation method based on the three-dimensional warehousing system comprises a warehousing operation process and a warehouse-out operation process.
The warehouse-in operation process comprises the following steps:
the method comprises the steps that an input-output management terminal obtains first label information of input materials; the first tag information comprises material category information and material number information;
the warehouse-in and warehouse-out management terminal matches warehouse address information for the first tag information according to the first constraint condition; the warehouse address information at least comprises first coordinate information and second coordinate information, wherein the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate;
the warehouse-in and warehouse-out management terminal forms a warehouse-in instruction according to the matched warehouse-in address information;
and the warehouse-in and warehouse-out executing mechanism receives the warehouse-in instruction and executes the material warehouse-in action.
The ex-warehouse operation process comprises the following steps:
the method comprises the steps that an ex-warehouse management terminal obtains an ex-warehouse job task; the job task of leaving warehouse comprises material category information;
the warehouse-in and warehouse-out management terminal acquires the warehouse address information of the materials with the same material category information of the materials required to be warehouse-out;
the warehouse-in and warehouse-out management terminal selects one piece of warehouse address information as the position of the warehouse-out material according to the first constraint condition;
and the warehouse-in and warehouse-out management terminal forms a warehouse-out instruction according to the determined position of the warehouse-out material, so that a warehouse-out and warehouse-out executing mechanism receives the warehouse-out instruction and executes the material warehouse-out action according to the analyzed warehouse address information.
Preferably, the "in-out warehouse management terminal matches warehouse address information for the first tag information according to the first constraint condition" includes the following steps:
the method comprises the steps that an input-output storage management terminal obtains first coordinate information of all current remaining materials to form a first array;
the warehouse-in and warehouse-out management terminal counts the quantity of electric power supplies with different material category information under the same first coordinate information;
the warehouse-in and warehouse-out management terminal compares and determines the maximum value in the quantity of the electric power materials with different material category information under the same first coordinate information;
the input and output management terminal is a material storage position with the same first coordinate information, and preferentially matches the same electric material as the material category information of the electric material corresponding to the maximum quantity.
Preferably, the "control terminal determines a warehouse address information according to the second constraint condition" includes the following steps:
the method comprises the steps that an ex-warehouse management terminal obtains first coordinate information of electric materials with the same material category information as that in an ex-warehouse operation task from current residual materials;
the input and output management terminal counts the number of the electric power supplies with the same first coordinate information and the same material category information;
the warehouse-in and warehouse-out management terminal compares and determines the minimum value of the number of the electric power supplies with the same first coordinate information and the same material category information, and acquires the first coordinate information corresponding to the minimum value;
the warehouse-in and warehouse-out management terminal randomly selects one electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value, and confirms the warehouse address information of the electric power material.
Further, the ex-warehouse operation process includes the steps of: the ex-warehouse management terminal acquires first tag information of the materials to be ex-warehouse and collates the material category information.
The specific process, principle and method of the intelligent warehousing operation method based on the stereoscopic warehousing system are similar to those of the intelligent warehousing operation system based on the stereoscopic warehousing system, and are not described in excessive detail herein.
In yet another embodiment of the present utility model, an intelligent warehousing operation device based on a stereoscopic warehousing system includes:
a memory for storing a computer program;
and the processor is used for realizing the intelligent warehousing operation method based on the three-dimensional warehousing system when executing the computer program.
In yet another embodiment of the present utility model, a computer readable storage medium has a computer program stored thereon, which when executed by a processor, implements a stereoscopic warehousing system-based intelligent warehousing operation method as described above.
It is to be understood that the above examples of the present utility model are provided by way of illustration only and not by way of limitation of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. An intelligent warehousing operation system based on a three-dimensional warehousing system, which is characterized by comprising:
the three-dimensional warehouse is provided with a material handing-over area and a material storage area, the material storage area is provided with at least one heavy material goods shelf and at least one warehouse-in and warehouse-out executing mechanism, the heavy material goods shelf is provided with a plurality of material storage positions, and the material storage positions are provided with a first coordinate representing the position of the material storage position in the height direction and a second coordinate representing the position of the material storage position in the length direction; a transfer channel is arranged at one side of the heavy material goods shelf, a guide rail is arranged along the direction parallel to the transfer channel, the warehouse-in and warehouse-out executing mechanism is arranged on the guide rail, and the guide rail extends to the material connecting area; and
the warehouse-in and warehouse-out management terminal comprises a warehouse-in operation module and a warehouse-out operation module, wherein the warehouse-in operation module comprises:
the first label reading sub-module is used for acquiring first label information of warehouse-in materials; the first tag information at least comprises material category information and material number information;
the warehouse address matching sub-module is used for matching the warehouse address information for the first label information according to the first constraint condition; the warehouse address information at least comprises first coordinate information and second coordinate information, wherein the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate;
the warehouse address matching submodule comprises:
the first array unit is used for acquiring first coordinate information of all the current remaining materials to form a first array;
the first statistics unit is used for counting the quantity of electric materials with different material category information under the same first coordinate information;
the first comparison unit is used for comparing and determining the maximum value in the number of the electric materials with different material category information under the same first coordinate information;
the first matching unit is used for preferentially matching the electric power materials with the same material category information as the electric power materials corresponding to the maximum quantity for the material storage positions with the same first coordinate information;
the warehousing instruction sub-module is used for forming a warehousing instruction according to the matched warehousing address information so that a warehousing execution mechanism receives the warehousing instruction and executes a material warehousing action;
the job module for ex-warehouse comprises:
the task acquisition sub-module is used for acquiring a job task of the ex-warehouse; the job task of leaving warehouse comprises material category information;
the warehouse distribution state acquisition sub-module is used for acquiring warehouse address information of materials with the same material category information of all materials requiring warehouse-out;
the warehouse-out position selection sub-module is used for selecting one piece of warehouse-out address information as the position of the warehouse-out material according to the second constraint condition; the ex-warehouse location selection submodule comprises:
the second group unit is used for acquiring first coordinate information of electric materials with the same material category information as that in the ex-warehouse operation task in the current residual materials;
the second statistics unit is used for counting the number of the electric materials with the same first coordinate information and the same material category information;
the second comparison unit is used for comparing and determining the minimum value of the electric power material quantity with the same first coordinate information and the same material category information, and acquiring the first coordinate information corresponding to the minimum value;
the second matching unit is used for randomly selecting one electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value and confirming the warehouse address information of the electric power material; and
and the ex-warehouse instruction sub-module is used for forming an ex-warehouse instruction according to the determined position of the ex-warehouse material, so that the ex-warehouse execution mechanism receives the ex-warehouse instruction and executes the material ex-warehouse action according to the analyzed warehouse address information.
2. The intelligent warehousing operation system based on the stereoscopic warehousing system of claim 1, wherein the ex-warehouse operation module further includes a check sub-module for acquiring first tag information of the materials to be ex-warehouse and checking the material category information.
3. An intelligent warehousing operation method based on a three-dimensional warehousing system is characterized in that,
providing a stereoscopic warehouse, wherein the stereoscopic warehouse is provided with a material handing-over area and a material storage area, the material storage area is provided with at least one heavy material goods shelf and at least one warehouse-in and warehouse-out executing mechanism, the heavy material goods shelf is provided with a plurality of material storage positions, and the material storage positions are provided with first coordinates representing positions of the heavy material storage positions in the height direction and second coordinates representing positions of the heavy material storage positions in the length direction; a transfer channel is arranged at one side of the heavy material goods shelf, a guide rail is arranged along the direction parallel to the transfer channel, the warehouse-in and warehouse-out executing mechanism is arranged on the guide rail, and the guide rail extends to the material connecting area;
the intelligent warehousing operation method based on the three-dimensional warehousing system comprises a warehousing operation process and a warehouse-out operation process;
the warehouse-in operation process comprises the following steps:
the method comprises the steps that an input-output management terminal obtains first label information of input materials; the first tag information comprises material category information and material number information;
the warehouse-in and warehouse-out management terminal matches warehouse address information for the first tag information according to the first constraint condition; the warehouse address information at least comprises first coordinate information and second coordinate information, wherein the first coordinate information corresponds to the first coordinate, and the second coordinate information corresponds to the second coordinate;
the warehouse-in and warehouse-out management terminal forms a warehouse-in instruction according to the matched warehouse-in address information;
the warehouse-in and warehouse-out executing mechanism receives the warehouse-in instruction and executes a material warehouse-in action;
the ex-warehouse operation process comprises the following steps:
the method comprises the steps that an ex-warehouse management terminal obtains an ex-warehouse job task; the job task of leaving warehouse comprises material category information;
the warehouse-in and warehouse-out management terminal acquires the warehouse address information of the materials with the same material category information of the materials required to be warehouse-out;
the warehouse-in and warehouse-out management terminal selects one piece of warehouse address information as the position of the warehouse-out material according to the second constraint condition;
the warehouse-in and warehouse-out management terminal forms a warehouse-out instruction according to the determined position of the warehouse-out material, so that a warehouse-out and warehouse-out executing mechanism receives the warehouse-out instruction and executes a material warehouse-out action according to the analyzed warehouse address information;
the method for matching the warehouse-in and warehouse-out management terminal with the warehouse-out address information for the first label information according to the first constraint condition comprises the following steps:
the method comprises the steps that an input-output storage management terminal obtains first coordinate information of all current remaining materials to form a first array;
the warehouse-in and warehouse-out management terminal counts the quantity of electric power supplies with different material category information under the same first coordinate information;
the warehouse-in and warehouse-out management terminal compares and determines the maximum value in the quantity of the electric power materials with different material category information under the same first coordinate information;
the input-output management terminal is a material storage position with the same first coordinate information, and preferentially matches the same electric material as the material category information of the electric material corresponding to the maximum quantity;
the warehouse-in and warehouse-out management terminal selects one warehouse address information according to the second constraint condition, and comprises the following steps:
the method comprises the steps that an ex-warehouse management terminal obtains first coordinate information of electric materials with the same material category information as that in an ex-warehouse operation task from current residual materials;
the input and output management terminal counts the number of the electric power supplies with the same first coordinate information and the same material category information;
the warehouse-in and warehouse-out management terminal compares and determines the minimum value of the number of the electric power supplies with the same first coordinate information and the same material category information, and acquires the first coordinate information corresponding to the minimum value;
the warehouse-in and warehouse-out management terminal randomly selects one electric power material from the electric power materials corresponding to the first coordinate information corresponding to the minimum value, and confirms the warehouse address information of the electric power material.
4. The intelligent warehousing operation method based on the stereoscopic warehousing system as set forth in claim 3, wherein the ex-warehouse operation process includes the steps of: the ex-warehouse management terminal acquires first tag information of the materials to be ex-warehouse and collates the material category information.
5. Intelligent warehousing operation device based on three-dimensional warehousing system, its characterized in that includes:
a memory for storing a computer program;
a processor for implementing the stereoscopic warehousing system-based intelligent warehousing job method according to any one of claims 3-4 when executing the computer program.
6. A computer readable storage medium, wherein a computer program is stored on the computer readable storage medium, and when executed by a processor, the computer program implements the intelligent warehousing operation method based on the stereoscopic warehousing system according to any one of claims 3-4.
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| CN113291693A (en) * | 2021-05-08 | 2021-08-24 | 国网山东省电力公司青州市供电公司 | Data storage system for electric power logistics |
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