CN115121201A - Comprehensive treatment device for caustic sludge - Google Patents

Comprehensive treatment device for caustic sludge Download PDF

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Publication number
CN115121201A
CN115121201A CN202211058160.2A CN202211058160A CN115121201A CN 115121201 A CN115121201 A CN 115121201A CN 202211058160 A CN202211058160 A CN 202211058160A CN 115121201 A CN115121201 A CN 115121201A
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China
Prior art keywords
stirring
gear
treatment device
churn
caustic sludge
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CN202211058160.2A
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Chinese (zh)
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CN115121201B (en
Inventor
杨松华
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Jiangsu Southeast Environmental Protection Science And Technology Co ltd
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Jiangsu Southeast Environmental Protection Science And Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0086Processes carried out with a view to control or to change the pH-value; Applications of buffer salts; Neutralisation reactions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7179Feed mechanisms characterised by the means for feeding the components to the mixer using sprayers, nozzles or jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention relates to an alkaline residue comprehensive treatment device, which comprises a fixing mechanism and an accommodating mechanism, wherein the fixing mechanism and the accommodating mechanism are used for accommodating an alkaline residue solution and a neutralization solution in a matching manner, the stirring mechanism is used for improving the stirring neutralization effect of the alkaline residue solution, and a power mechanism is used for providing forward and reverse rotation power for the stirring mechanism.

Description

Comprehensive treatment device for caustic sludge
Technical Field
The invention relates to the field of comprehensive treatment of alkaline residue, in particular to a comprehensive treatment device for alkaline residue.
Background
The caustic sludge refers to alkaline waste slag discharged in the processes of alkali preparation and alkali treatment in industrial production. Comprises waste residue discharged in the process of preparing alkali by an ammonium-alkali method and alkaline waste residue discharged in other industrial production processes. The alkaline residue mainly comprises the waste residue which takes calcium salts such as calcium carbonate, calcium sulfate, calcium chloride and the like as main components, and also contains a small amount of sulfur dioxide and other components;
the present caustic sludge treatment method has a plurality of, generally adopts caustic sludge solution to cooperate the acid solvent to carry out the processing mode of neutralization, generally all uses agitating unit when the neutralization is handled, but present agitating unit is the mode of simply adopting the (mixing) shaft to cooperate the agitator, and in the neutralization later stage, when the caustic sludge solution progressively neutralizes the saturation, simple rotatory stirring is too steady, causes the neutralization effect unsatisfactory.
Disclosure of Invention
The invention provides an alkaline residue comprehensive treatment device, which aims to solve the technical problem that the stirring effect is not ideal because the stirring mode tends to be stable in the later stirring when alkaline residue solution is neutralized and stirred.
The comprehensive treatment device for the alkaline residue adopts the following technical scheme: including being used for carrying out the fixed establishment that the cooperation held and hold the mechanism to alkaline residue solution and neutralization solution, still including the rabbling mechanism that is arranged in improving alkaline residue solution stirring neutralization effect and be used for doing rabbling mechanism provides the power unit of just reversing power, power unit installs fixed establishment power take off end, power unit external connection rabbling mechanism, power unit rabbling mechanism installs hold inside the mechanism.
Further, the stirring mechanism comprises a stirring cylinder, a lifting helical blade is arranged in the stirring cylinder, the outer part of the mixing drum is connected with a lifting air bag in a sliding way, the inner side of the lifting air bag is connected with four lifting racks in the mixing drum clamping layer through a connecting shaft, the lifting racks are uniformly arranged in the interlayer in the stirring cylinder, arc racks are formed on the two end faces of each lifting rack, one end of the lifting rack is matched with an adjusting gear, the outside of the adjusting gear is connected with a stirring blade through an adjusting shaft, the rack at the other end of the lifting rack is matched with a switching valve, the switching valve is internally connected with a water supply valve, the inner side of the water supply valve is communicated with the inside of the mixing drum through a sealing pipe, the outer side of the switching valve is connected with a high-pressure nozzle, the outer side of the output end of the high-pressure nozzle is connected with the stirring cylinder through a fixing ball, and an opening is formed in the side face of the bottom of the stirring cylinder.
Furthermore, power unit includes the center pin, the center pin lower extreme is connected promote helical blade, the center pin is close to the upper end position and installs the forward gear, the center pin external connection has the stirring power axle, reverse gear is installed to stirring power axle upper end, forward gear, reverse gear one end is through crisscross gear cooperation, stirring power axle lower extreme passes through flange joint the churn.
Further, hold the mechanism and include the agitator, sealed lid is installed to the agitator upper end, the inlet pipe is all installed to sealed lid upper end both sides, the bleeder valve is installed to agitator lower extreme front side, crisscross gear passes through the connecting shaft to be fixed sealed covering.
Further, the fixing mechanism comprises a support frame, a reduction gearbox is mounted at the upper end of the support frame, a power input end of the reduction gearbox is connected with a motor, an output end of the reduction gearbox is connected with the central shaft, and the front end of the support frame is located on two sides of the stirring barrel and is provided with a fixing seat.
Further, the opening angle of the valve plate inside the water supply valve is 210 degrees, and the opening angle of the valve plate inside the switching valve is 180 degrees.
Furthermore, the opening directions of the high-pressure nozzles are staggered upwards and downwards at the initial positions respectively.
The invention has the beneficial effects that: according to the invention, the high pressure formed by the forward rotation of the stirring blades in cooperation with the internal lifting helical blades is used for spraying turbulent flow by using the high pressure nozzle, so that the turbulent flow is formed in the caustic sludge solution and the neutralization solution, and the spraying effect is improved in the neutralization later period due to the solution saturation, so that the neutralization effect is improved under the cooperation of the turbulent flow.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of a fixing mechanism of an embodiment of an integrated caustic sludge treatment apparatus according to the present invention;
FIG. 2 is a schematic structural view of a forward gear of an embodiment of the comprehensive alkali dreg processing device;
FIG. 3 is a schematic structural diagram of a first state of a stirring blade of an embodiment of an alkaline residue comprehensive treatment device according to the present invention;
FIG. 4 is a structural diagram of a second state of a stirring blade of the embodiment of the comprehensive alkali dreg processing device;
FIG. 5 is a schematic structural view of a lifting helical blade of an embodiment of the comprehensive alkali dreg processing device;
FIG. 6 is a sectional view of a top view of a lifting rack of an embodiment of an apparatus for integrated alkali residue treatment according to the present invention;
FIG. 7 is a schematic view of the internal structure of a mixing drum of an embodiment of the comprehensive alkaline residue treatment apparatus of the present invention;
FIG. 8 is a partial detailed view of an embodiment of an integrated caustic sludge treatment apparatus according to the present invention;
FIG. 9 is a schematic structural view of a positional relationship between a lifting rack and an integrated alkaline residue treatment apparatus according to an embodiment of the present invention;
FIG. 10 is a schematic structural view of a high-pressure nozzle of an embodiment of the integrated caustic sludge treatment apparatus according to the present invention.
In the figure: 1. a fixing mechanism; 2. an accommodating mechanism; 3. a power mechanism; 4. a stirring mechanism; 11. a support frame; 12. an electric motor; 13. a reduction gearbox; 14. a fixed seat; 21. a stirring barrel; 22. a sealing cover; 23. a feed pipe; 24. a discharge valve; 31. a central shaft; 32. a stirring power shaft; 33. staggered gears; 34. a spur gear; 35. a counter gear; 41. a mixing drum; 42. a stirring blade; 43. a lifting air bag; 44. an adjustment shaft; 45. a high pressure nozzle; 46. an adjusting gear; 47. a lifting rack; 48. lifting the helical blade; 49. fixing the ball; 410. a switching valve; 411. a water supply valve; 412. and (5) sealing the tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The embodiment of the comprehensive alkaline residue treatment device disclosed by the invention comprises a fixing mechanism 1 and an accommodating mechanism 2 which are used for accommodating an alkaline residue solution and a neutralization solution in a matching manner, and also comprises a stirring mechanism 4 used for improving the stirring and neutralization effects of the alkaline residue solution and a power mechanism 3 used for providing forward and reverse rotation power for the stirring mechanism 4, wherein the power mechanism 3 is arranged at the power output end of the fixing mechanism 1, the external part of the power mechanism 3 is connected with the stirring mechanism 4, and the power mechanism 3 and the stirring mechanism 4 are arranged in the accommodating mechanism 2, as shown in fig. 1 to 10.
The stirring mechanism 4 comprises a stirring cylinder 41, a lifting helical blade 48 is arranged inside the stirring cylinder 41, a lifting air bag 43 is connected outside the stirring cylinder 41 in a sliding manner, the inner side of the lifting air bag 43 is connected with four lifting racks 47 in an interlayer of the stirring cylinder 41 through a connecting shaft, the lifting racks 47 are uniformly arranged in the interlayer inside the stirring cylinder 41, arc racks are formed on two end faces of each lifting rack 47, one end of each lifting rack 47 is matched with an adjusting gear 46, the outer part of each adjusting gear 46 is connected with a stirring blade 42 through an adjusting shaft 44, the other end of each lifting rack 47 is matched with a switching valve 410, a water supply valve 411 is connected inside the switching valve 410, the inner side of the water supply valve 411 is communicated with the inside of the stirring cylinder 41 through a sealing pipe 412, a high-pressure nozzle 45 is connected outside the switching valve 410, the outer side of the output end of the high-pressure nozzle 45 is connected with the stirring cylinder 41 through a fixing ball 49, and an opening is arranged on the side surface of the bottom of the stirring cylinder 41, the stirring cylinder 41 drives the stirring blades 42 to rotate positively to match with the reverse rotation of the internal lifting helical blades 48, so that the internal lifting helical blades 48 extrude the solution in a closed environment, the solution is sprayed out by the high-pressure nozzle 45, and the stable state of the solution inside is disturbed, so that the stirring effect is improved.
The power mechanism 3 comprises a central shaft 31, the lower end of the central shaft 31 is connected with a lifting helical blade 48, a forward gear 34 is installed at a position, close to the upper end, of the central shaft 31, a stirring power shaft 32 is connected to the outside of the central shaft 31, a reverse gear 35 is installed at the upper end of the stirring power shaft 32, one end of the forward gear 34 is matched with one end of the reverse gear 35 through a staggered gear 33, the lower end of the stirring power shaft 32 is connected with a stirring cylinder 41 through a flange, and the forward gear 34, the reverse gear 35 and the staggered gear 33 are matched to respectively provide forward transmission power and reverse rotation power for the stirring cylinder 41 and the lifting helical blade 48.
Accommodate mechanism 2 and include agitator 21, sealed lid 22 is installed to agitator 21 upper end, and inlet pipe 23 is all installed to sealed 22 upper end both sides, and bleeder valve 24 is installed to agitator 21 lower extreme front side, and crisscross gear 33 passes through the connecting axle to be fixed on sealed lid 22.
Fixing mechanism 1 includes support frame 11, and reduction box 13 is installed to support frame 11 upper end, and reduction box 13 power input end is connected with motor 12, and center pin 31 is connected to the reduction box 13 output, and support frame 11 front end is located agitator 21 both sides and installs fixing base 14.
The opening angle of the inner valve plate of the water supply valve 411 is 210 degrees, and the opening angle of the inner valve plate of the switching valve 410 is 180 degrees.
The opening directions of the high-pressure nozzles 45 are staggered upward and downward in the initial position.
Firstly, alkaline residue solution is filled into the stirring barrel 21 through a feeding pipe 23 in fig. 2, a reduction gearbox 13 is started to enable a central shaft 31 to rotate and start, the central shaft 31 drives a forward gear 34 to be matched with the forward gear 34, a reverse gear 35 and a staggered gear 33, so that forward rotating force and reverse rotating force are respectively provided for a stirring barrel 41 and a lifting helical blade 48, a neutralized liquid acid solvent is filled into the stirring barrel 21 through the feeding pipe 23 to enable the interior to be neutralized, meanwhile, the stirring blade 42 is driven to rotate forward through the stirring barrel 41 to be matched with the reverse rotation of the lifting helical blade 48, so that the lifting helical blade 48 extrudes the solution in a closed environment, and then the high-pressure nozzle 45 is used for ejecting the solution to disturb the self stable state in the solution, so that the stirring effect is improved;
when the neutralizing liquid is filled, the liquid level gradually rises, the lifting air bag 43 gradually rises under the action of buoyancy while the liquid level rises, and the lifting air bag 43 drives the lifting rack 47 of the interlayer in the stirring cylinder 41 to rise through the connecting shaft when the lifting air bag 43 rises;
when the lifting rack 47 is lifted, the racks on the two end surfaces respectively match with the adjusting gear 46 and the switching valve 410, and when the adjusting gear 46 is driven to rotate, as can be seen from fig. 9, the adjusting gear 46 drives the stirring blades 42 to rotate through the adjusting shaft 44, so that all the stirring blades 42 form an effect of deviating towards the rotating direction as shown in fig. 4, and thus the solution receives a bottom-up thrust when rotating, so that the solution and the neutralized solution both receive an upward stirring force;
meanwhile, when the lifting rack 47 rises, the lifting rack 47 is matched with the switching valve 410, the switching valve 410 is driven to rotate at the moment, when the switching valve 410 rotates, the switching valve is matched with the water supply valve 411 inside through a valve plate, the solution channel is gradually increased, the high-pressure water flow is gradually increased, when the switching valve 410 rotates, the high-pressure nozzle 45 is limited by the end face of the fixing ball 49 and axially rotates by the switching valve 410, the jet direction of the high-pressure nozzle 45 is reversely and gradually reversed, the jet directions of the high-pressure nozzles 45 at the upper end and the lower end in different directions are matched, the flow disorder inside the solution is improved, and the technical problem that the stirring effect is not ideal because the stirring mode tends to be stable in the middle and later periods is solved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. The utility model provides an alkaline residue integrated processing device, is including being used for cooperating fixed establishment (1) that hold and hold mechanism (2), its characterized in that to alkaline residue solution and neutralization liquid: still including rabbling mechanism (4) and be used for doing that are used for improving the caustic sludge solution stirring neutralization effect actuating mechanism (3) of positive and negative power of turning are provided in rabbling mechanism (4), actuating mechanism (3) are installed fixed establishment (1) power take off end, actuating mechanism (3) external connection rabbling mechanism (4), actuating mechanism (3) rabbling mechanism (4) are installed inside holding mechanism (2).
2. The caustic sludge comprehensive treatment device according to claim 1, characterized in that: rabbling mechanism (4) include churn (41), churn (41) internally mounted has promotion helical blade (48), churn (41) outside sliding connection has lift gasbag (43), lift gasbag (43) inboard is through linking hub connection four lifting rack (47) in churn (41) intermediate layer, lifting rack (47) are evenly installed in the intermediate layer of churn (41) inside, lifting rack (47) both ends face all shaping has the arc rack, lifting rack (47) one end rack cooperation has adjusting gear (46), adjusting gear (46) outside is connected with stirring vane (42) through regulating shaft (44), lifting rack (47) other end rack cooperation has diverter valve (410), diverter valve (410) internal connection has water supply valve (411), water supply valve (411) inboard communicates through sealed tube (412) inside churn (41), the outer side of the switching valve (410) is connected with a high-pressure nozzle (45), the outer side of the output end of the high-pressure nozzle (45) is connected with the stirring cylinder (41) through a fixing ball (49), and an opening is formed in the side face of the bottom of the stirring cylinder (41).
3. The caustic sludge comprehensive treatment device according to claim 2, characterized in that: power unit (3) include center pin (31), center pin (31) lower extreme is connected promote helical blade (48), center pin (31) are close to the upper end position and install positive transmission gear (34), center pin (31) external connection has stirring power shaft (32), reversal gear (35) are installed to stirring power shaft (32) upper end, positive transmission gear (34) reversal gear (35) one end is through crisscross gear (33) cooperation, stirring power shaft (32) lower extreme passes through flange joint churn (41).
4. The caustic sludge comprehensive treatment device according to claim 3, characterized in that: hold mechanism (2) and include agitator (21), sealed lid (22) are installed to agitator (21) upper end, inlet pipe (23) are all installed to sealed lid (22) upper end both sides, bleeder valve (24) are installed to agitator (21) lower extreme front side, crisscross gear (33) are fixed through linking the axle on sealed lid (22).
5. The caustic sludge comprehensive treatment device according to claim 4, characterized in that: the fixing mechanism (1) comprises a support frame (11), a reduction gearbox (13) is installed at the upper end of the support frame (11), a power input end of the reduction gearbox (13) is connected with a motor (12), an output end of the reduction gearbox (13) is connected with the central shaft (31), and the front end of the support frame (11) is located two sides of the stirring barrel (21) and is provided with a fixing seat (14).
6. The caustic sludge comprehensive treatment device according to claim 2, characterized in that: the opening angle of the inner side valve plate of the water supply valve (411) is 210 degrees, and the opening angle of the inner side valve plate of the switching valve (410) is 180 degrees.
7. The caustic sludge comprehensive treatment device according to claim 2, characterized in that: the opening directions of the high-pressure nozzles (45) are staggered upwards and downwards at the initial positions respectively.
CN202211058160.2A 2022-08-30 2022-08-30 Caustic sludge comprehensive treatment device Active CN115121201B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116173873A (en) * 2023-03-21 2023-05-30 江苏东南环保科技有限公司 Alkali residue treatment homogenizing and stirring device
CN116427487A (en) * 2023-04-26 2023-07-14 江苏东南环保科技有限公司 High-efficient sediment device of getting in stock alkali slag pool
CN116443844A (en) * 2023-01-10 2023-07-18 长兴县海华化工有限公司 Preparation process of molecular sieve for methane purification
CN117205813A (en) * 2023-09-22 2023-12-12 江苏百代节能建材有限公司 Stirring device with self-cleaning function for fireproof paint preparation
WO2024092984A1 (en) * 2022-11-01 2024-05-10 联仕(昆山)化学材料有限公司 Electronic-grade negative photoresist developer preparation stirring apparatus

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CN211963821U (en) * 2020-03-17 2020-11-20 重庆市味鑫食品有限公司 Chicken essence production mixes machine with raw materials stirring
CN212396517U (en) * 2020-05-08 2021-01-26 西安鸿翔腾宇石油工程有限责任公司 High-temperature cross-linking agent system for fracturing
CN113019287A (en) * 2021-03-08 2021-06-25 河北今水生物科技有限公司 Cauldron body is used in production of 17 alpha-hydroxyl progesterone
CN215506534U (en) * 2021-06-07 2022-01-14 郑州伊净舒生物科技有限公司 Compounding device is used in antibacterial powder production

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CN204973762U (en) * 2015-09-09 2016-01-20 雅赛利(台州)制药有限公司 Screw agitator
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Publication number Priority date Publication date Assignee Title
WO2024092984A1 (en) * 2022-11-01 2024-05-10 联仕(昆山)化学材料有限公司 Electronic-grade negative photoresist developer preparation stirring apparatus
CN116443844A (en) * 2023-01-10 2023-07-18 长兴县海华化工有限公司 Preparation process of molecular sieve for methane purification
CN116173873A (en) * 2023-03-21 2023-05-30 江苏东南环保科技有限公司 Alkali residue treatment homogenizing and stirring device
CN116173873B (en) * 2023-03-21 2024-01-26 江苏东南环保科技有限公司 Alkali residue treatment homogenizing and stirring device
CN116427487A (en) * 2023-04-26 2023-07-14 江苏东南环保科技有限公司 High-efficient sediment device of getting in stock alkali slag pool
CN116427487B (en) * 2023-04-26 2023-09-22 江苏东南环保科技有限公司 High-efficient sediment device of getting in stock alkali slag pool
CN117205813A (en) * 2023-09-22 2023-12-12 江苏百代节能建材有限公司 Stirring device with self-cleaning function for fireproof paint preparation
CN117205813B (en) * 2023-09-22 2024-06-07 江苏百代节能建材有限公司 Stirring device with self-cleaning function for fireproof paint preparation

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Denomination of invention: A comprehensive treatment device for alkaline residue

Granted publication date: 20230922

Pledgee: Industrial Bank Co.,Ltd. Taizhou Branch

Pledgor: JIANGSU SOUTHEAST ENVIRONMENTAL PROTECTION SCIENCE AND TECHNOLOGY CO.,LTD.

Registration number: Y2024980012144