CN115117013A - Chip interconnection member and method for manufacturing the same - Google Patents
Chip interconnection member and method for manufacturing the same Download PDFInfo
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- CN115117013A CN115117013A CN202210864407.3A CN202210864407A CN115117013A CN 115117013 A CN115117013 A CN 115117013A CN 202210864407 A CN202210864407 A CN 202210864407A CN 115117013 A CN115117013 A CN 115117013A
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- H01—ELECTRIC ELEMENTS
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- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
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Abstract
Description
技术领域technical field
本发明涉及芯片封装技术领域,具体涉及适用于芯片互联构件及其制备方法。The invention relates to the technical field of chip packaging, in particular to a component suitable for chip interconnection and a preparation method thereof.
背景技术Background technique
现有技术中,同一芯片上设置不同尺寸的I/O引脚,在所述的I/O引脚上制备导电柱和焊料块时,通常采用相同的溅射金属的晶核层工艺和电镀导电柱工艺,导致I/O引脚上对应的导电柱和焊料块和互联导电垫的整体高度是一致的,但在随后的高温回流焊工艺中,相同高度的焊料块在表面张力作用下形成球体,导致焊球在高度上的收缩;直径越大的焊料块,形成的球体在垂直方向上的收缩也越小,导致直径较小的焊料块形成的焊球与互联导电垫导通不良,并且芯片I/O引脚在水平方向上的截面积相差越大,这种焊球与互联导电垫导通不良的程度越严重。In the prior art, I/O pins of different sizes are arranged on the same chip, and when preparing conductive pillars and solder bumps on the I/O pins, the same nucleation process of sputtering metal and electroplating are usually used. Conductive pillar process, resulting in the same overall height of the corresponding conductive pillars on the I/O pins and solder bumps and interconnection conductive pads, but in the subsequent high temperature reflow process, the same height of solder bumps formed under the action of surface tension spheres, resulting in the shrinkage of the solder balls in height; the larger the diameter of the solder bumps, the smaller the shrinkage of the formed spheres in the vertical direction, resulting in poor conduction between the solder balls formed by the smaller diameter solder bumps and the interconnection conductive pads, And the greater the difference between the cross-sectional areas of the chip I/O pins in the horizontal direction, the more serious the degree of poor conduction between the solder balls and the interconnecting conductive pads.
可见,现有技术中同一芯片上不同尺寸I/O引脚在与互联载体上导电垫互联时,直径较小的回流焊球与互联导电垫之间存在的互联不良的问题。It can be seen that in the prior art, when I/O pins of different sizes on the same chip are interconnected with the conductive pads on the interconnect carrier, there is a problem of poor interconnection between the reflow solder balls with smaller diameters and the interconnection conductive pads.
发明内容SUMMARY OF THE INVENTION
针对现有技术中所存在的不足,本发明提供的芯片互联构件及其制备方法,其解决了现有技术中同一芯片上不同尺寸I/O引脚在与互联载体上导电垫互联时,直径较小的回流焊球与导电垫之间存在的互联不良的问题。In view of the deficiencies in the prior art, the chip interconnection member and the preparation method thereof provided by the present invention solve the problem that the diameter of I/O pins of different sizes on the same chip in the prior art is interconnected with the conductive pads on the interconnection carrier. The problem of poor interconnection between the smaller reflowed solder balls and the conductive pads.
第一方面,本发明提供一种芯片互联构件,应用在芯片互联基体与互联载体的焊接中,其中所述芯片互联基体包括第一叠层金属层和第二叠层金属层、第一导电柱和第二导电柱,所述互联载体包括与所述第一导电柱相对应的第一互联导电垫和与所述第二导电柱相对应的第二互联导电垫,所述第一导电柱的横截面积大于所述第二导电柱的横截面积,所述芯片互联构件包括:第一导通结构,设置在所述第一导电柱与所述第一互联导电垫之间,用于使所述第一导电柱与所述第一互联导电垫之间的导通连接,并且在焊接后形成第一导通高度;第二导通结构,设置在所述第二导电柱与所述第二互联导电垫之间,用于使所述第二导电柱与所述第二互联导电垫之间的导通连接,并且在焊接后形成第二导通高度;其中,所述第二导通结构包括补偿金属柱,用于补偿所述芯片互联基体与所述第二互联导电垫之间的导通高度,使所述第一导通高度与所述第二导通高度相同。In a first aspect, the present invention provides a chip interconnection member, which is used in the welding of a chip interconnection base and an interconnection carrier, wherein the chip interconnection base includes a first laminated metal layer, a second laminated metal layer, and a first conductive column. and a second conductive column, the interconnect carrier includes a first interconnect conductive pad corresponding to the first conductive column and a second interconnect conductive pad corresponding to the second conductive column. The cross-sectional area is larger than the cross-sectional area of the second conductive column, and the chip interconnection member includes: a first conduction structure, which is arranged between the first conductive column and the first interconnection conductive pad, and is used for making The conductive connection between the first conductive column and the first interconnection conductive pad, and the first conductive height is formed after welding; the second conductive structure is arranged between the second conductive column and the first conductive pad. Between two interconnected conductive pads, the second conductive column and the second interconnected conductive pad are used for conducting connection, and a second conduction height is formed after soldering; wherein, the second conduction The structure includes a compensating metal column for compensating the conduction height between the chip interconnection base and the second interconnection conductive pad, so that the first conduction height and the second conduction height are the same.
可选地,所述补偿金属柱设置在第二导电柱上。Optionally, the compensation metal column is arranged on the second conductive column.
可选地,所述第二导通结构还包括:第一焊接体,设置在所述补偿金属柱上,用于使所述第二导电柱通过所述补偿金属柱与所述第二互联导电垫互相焊接。Optionally, the second conduction structure further includes: a first welding body, disposed on the compensation metal column, for making the second conductive column conduct electricity with the second interconnection through the compensation metal column The pads are soldered to each other.
可选地,所述补偿金属柱设置在第二互联导电垫上。Optionally, the compensation metal column is disposed on the second interconnection conductive pad.
可选地,所述第二导通结构还包括:第二焊接体,设置在所述补偿金属柱上,用于使所述第二导电柱通过所述补偿金属柱与所述第二互联导电垫互相焊接。Optionally, the second conduction structure further includes: a second welding body, disposed on the compensation metal column, for making the second conductive column conduct electricity with the second interconnection through the compensation metal column The pads are soldered to each other.
可选地,所述第一导电柱的材料包括铜;或/和所述第二导电柱的材料包括铜。Optionally, the material of the first conductive column includes copper; or/and the material of the second conductive column includes copper.
可选地,所述第一导通结构包括焊球结构;或/和所述第二导通结构包括焊球结构。Optionally, the first conduction structure includes a solder ball structure; or/and the second conduction structure includes a solder ball structure.
可选地,通过沉积锡基合金焊料和高温回流工艺制备所述的焊球结构。Optionally, the solder ball structure is prepared by depositing tin-based alloy solder and high temperature reflow process.
第二方面,本发明提供一种芯片互联构件的制备方法,所述方法包括:提供一芯片互联基体,在所述芯片互联基体的第一导电柱和第二导电柱上涂敷光刻胶,得到第一互联光刻胶层;对所述第一互联光刻胶层进行曝光和显影,得到具有第一互联开口的第一互联掩膜层,其中所述第一互联开口与所述第二导电柱相对应;在所述第一互联开口处制备补偿金属柱;在所述补偿金属柱上涂敷光刻胶得到第二互联光刻胶层,对所述第二互联光刻胶层进行曝光和显影,得到具有互联开口阵列的第二互联掩膜层,其中所述互联开口阵列包括与所述第一导电柱相对应的第二互联开口和与所述补偿金属柱相对应的第三互联开口;在所述第二互联开口和所述第三互联开口处沉积焊料,使在所述第一导电柱上形成第一导通结构和在所述补偿金属柱上形成第一焊接体,得到芯片互联构件。In a second aspect, the present invention provides a method for preparing a chip interconnection member, the method comprising: providing a chip interconnection base, and coating photoresist on a first conductive column and a second conductive column of the chip interconnection base, obtaining a first interconnecting photoresist layer; exposing and developing the first interconnecting photoresist layer to obtain a first interconnecting mask layer having a first interconnecting opening, wherein the first interconnecting opening and the second interconnecting opening are The conductive pillars correspond; a compensation metal pillar is prepared at the first interconnection opening; photoresist is applied on the compensation metal pillar to obtain a second interconnection photoresist layer, and the second interconnection photoresist layer is subjected to Exposure and development to obtain a second interconnect mask layer having an array of interconnect openings, wherein the array of interconnect openings includes second interconnect openings corresponding to the first conductive pillars and third interconnect openings corresponding to the compensation metal pillars interconnecting openings; depositing solder at the second interconnecting openings and the third interconnecting openings, so that a first conductive structure is formed on the first conductive pillars and a first solder body is formed on the compensation metal pillars, A chip interconnect structure is obtained.
可选地,提供一芯片互联基体,包括:提供一载板和包括多个芯片的硅晶圆,所述载板通过键合胶与所述硅晶圆的无源面粘接,其中,芯片中包括第一内置导电垫和第二内置导电垫,且第一内置导电垫的横截面积大于所述第二内置导电垫的横截面积;在所述硅晶圆的有源面上涂敷光刻胶得到第一芯片光刻胶层,对所述第一芯片光刻胶层进行曝光和显影制备得到具有第一开口阵列的第一芯片掩膜层,所述第一开口阵列包括与所述第一内置导电垫相对应的第一芯片开口和与所述第二内置导电垫相对应的第二芯片开口;在所述第一芯片掩膜层上制备叠层金属层;在所述叠层金属层上涂敷光刻胶得到第二芯片光刻胶层,并对所述第二芯片光刻胶层进行曝光和显影制备得到具有第二开口阵列的第二芯片掩膜层,所述第二开口阵列包括与所述第一芯片开口相对应的第三芯片开口和与所述第二芯片开口相对应的第四芯片开口;在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后得到所述芯片互联基体。Optionally, providing a chip interconnection base includes: providing a carrier board and a silicon wafer including a plurality of chips, the carrier board is bonded to the passive surface of the silicon wafer by bonding glue, wherein the chips are It includes a first built-in conductive pad and a second built-in conductive pad, and the cross-sectional area of the first built-in conductive pad is greater than the cross-sectional area of the second built-in conductive pad; coating the active surface of the silicon wafer The photoresist obtains a first chip photoresist layer, and the first chip photoresist layer is exposed and developed to prepare a first chip mask layer with a first opening array, wherein the first opening array includes the same a first chip opening corresponding to the first built-in conductive pad and a second chip opening corresponding to the second built-in conductive pad; a laminated metal layer is prepared on the first chip mask layer; Coating photoresist on the metal layer to obtain a second chip photoresist layer, and exposing and developing the second chip photoresist layer to prepare a second chip mask layer with a second opening array, the The second opening array includes a third chip opening corresponding to the first chip opening and a fourth chip opening corresponding to the second chip opening; at the third chip opening and the fourth chip opening Copper electroplating is carried out, and the chip interconnection base is obtained after the first conductive pillar and the second conductive pillar are prepared.
可选地,在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后得到所述芯片互联基体,包括:在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后,清洗去除所述第二芯片掩膜层、叠层金属层和所述第一芯片掩膜层得到所述芯片互联基体;或,在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后,保留所述第二芯片掩膜层、叠层金属层和所述第一芯片掩膜层得到所述芯片互联基体。Optionally, electroplating copper at the opening of the third chip and the opening of the fourth chip to obtain the chip interconnection base after preparing the first conductive column and the second conductive column, comprising: placing the third chip on the third chip. The opening and the opening of the fourth chip are electroplated with copper, and after the first conductive pillar and the second conductive pillar are prepared, the mask layer of the second chip, the laminated metal layer and the mask layer of the first chip are cleaned and removed. Obtaining the chip interconnection matrix; or, electroplating copper at the third chip opening and the fourth chip opening, and after preparing the first conductive column and the second conductive column, retaining the second chip mask layer , stacking the metal layer and the first chip mask layer to obtain the chip interconnection base.
第三方面,本发明提供一种芯片互联构件的制备方法,所述方法包括:提供一互联载体,在所述互联载体的第一互联导电垫和第二互联导电垫上涂敷光刻胶,得到第一互联载体光刻胶层;对所述第一互联载体光刻胶层进行曝光和显影,得到具有第一互联载体开口的第一互联载体掩膜层,其中所述第一互联载体开口与所述第二互联导电垫相对应;在所述第一互联载体开口处制备补偿金属柱;在所述补偿金属柱上涂敷光刻胶得到第二互联载体光刻胶层,对所述第二互联载体光刻胶层进行曝光和显影,得到具有互联载体开口阵列的第二互联载体掩膜层,其中所述互联载体开口阵列包括与所述第一互联导电垫相对应的第二互联载体开口和与所述补偿金属柱相对应的第三互联载体开口;在所述第二互联载体开口和所述第三互联载体开口处沉积焊料,使在所述第一互联导电垫上形成第一导通结构、在所述补偿金属柱上形成补偿金属柱和第二焊接体,清洗去除第一互联载体光刻胶层和第一互联载体掩膜层得到芯片互联构件。In a third aspect, the present invention provides a method for preparing a chip interconnection member, the method comprising: providing an interconnection carrier, and applying photoresist on the first interconnection conductive pad and the second interconnection conductive pad of the interconnection carrier to obtain a first interconnecting carrier photoresist layer; exposing and developing the first interconnecting carrier photoresist layer to obtain a first interconnecting carrier mask layer having a first interconnecting carrier opening, wherein the first interconnecting carrier opening is The second interconnection conductive pad corresponds to; a compensation metal column is prepared at the opening of the first interconnection carrier; photoresist is applied on the compensation metal column to obtain a second interconnection carrier photoresist layer, and the Two interconnected carrier photoresist layers are exposed and developed to obtain a second interconnected carrier mask layer with an interconnected carrier opening array, wherein the interconnected carrier opening array includes a second interconnected carrier corresponding to the first interconnected conductive pad opening and a third interconnection carrier opening corresponding to the compensation metal post; depositing solder at the second interconnection carrier opening and the third interconnection carrier opening to form a first conductive pad on the first interconnection conductive pad Through the structure, a compensation metal column and a second welding body are formed on the compensation metal column, and the first interconnection carrier photoresist layer and the first interconnection carrier mask layer are cleaned and removed to obtain a chip interconnection member.
相比于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过第一导通结构和第二导通结构,使芯片互联基体上横截面积较大的导电柱与互联载体上的互联导电垫相互连接后形成第一导通高度,使芯片互联基体上横截面积较小的导电柱与互联载体上的导电垫相互连接后形成第二导通高度,且使所述第一导通高度与所述第二导通高度相同,从而解决了现有技术中同一芯片上不同尺寸I/O引脚在与互联导电垫联接时直径较小的回流焊球与互联导电垫之间存在的互联不良问题,保证了芯片封装的电气可靠性。In the present invention, through the first conduction structure and the second conduction structure, the conductive pillars with larger cross-sectional area on the chip interconnection base and the interconnection conductive pads on the interconnection carrier are connected to each other to form a first conduction height, so that the chips are interconnected with the base. The conductive column with the smaller cross-sectional area and the conductive pad on the interconnect carrier are connected to each other to form a second conduction height, and the first conduction height and the second conduction height are made the same, thereby solving the problem of existing In the technology, when I/O pins of different sizes on the same chip are connected to the interconnection conductive pads, the problem of poor interconnection between the reflow solder balls with smaller diameters and the interconnection conductive pads ensures the electrical reliability of the chip package.
附图说明Description of drawings
图1所示为现有技术中同一芯片上不同尺寸I/O引脚与互联载体上的导电垫互联之间存在焊接不良的原理图;FIG. 1 is a schematic diagram of poor soldering between the I/O pins of different sizes on the same chip and the interconnection of the conductive pads on the interconnection carrier in the prior art;
图2所示为本发明实施例提供的第一种芯片互联构件的结构示意图;FIG. 2 is a schematic structural diagram of a first chip interconnection component provided by an embodiment of the present invention;
图3所示为本发明实施例提供的第一种芯片互联构件的应用场景示意图;FIG. 3 is a schematic diagram of an application scenario of a first chip interconnection component provided by an embodiment of the present invention;
图4所示为本发明实施例提供的一种芯片互联基体的制备方法的流程示意图;FIG. 4 is a schematic flowchart of a method for preparing a chip interconnection substrate according to an embodiment of the present invention;
图5所示为本发明实施例提供的一种载板与芯片贴合的示意图;FIG. 5 is a schematic diagram of bonding a carrier plate and a chip according to an embodiment of the present invention;
图6所示为本发明实施例提供的一种制备第一芯片掩膜层的示意图;FIG. 6 is a schematic diagram of preparing a first chip mask layer according to an embodiment of the present invention;
图7所示为本发明实施例提供的一种制备叠层金属层的示意图;FIG. 7 is a schematic diagram of preparing a laminated metal layer according to an embodiment of the present invention;
图8所示为本发明实施例提供的一种制备第二芯片掩膜层的示意图;FIG. 8 is a schematic diagram of preparing a second chip mask layer according to an embodiment of the present invention;
图9所示为本发明实施例提供的一种制备第一导电柱和第二导电柱的示意图;FIG. 9 is a schematic diagram of preparing a first conductive column and a second conductive column according to an embodiment of the present invention;
图10所示为本发明实施例提供的一种芯片互联基体的结构示意图;FIG. 10 is a schematic structural diagram of a chip interconnection substrate provided by an embodiment of the present invention;
图11所示为本发明实施例提供的第二种芯片互联构件的结构示意图;FIG. 11 is a schematic structural diagram of a second type of chip interconnection member provided by an embodiment of the present invention;
图12所示为本发明实施例提供的第二种芯片互联构件的应用场景示意图;FIG. 12 is a schematic diagram of an application scenario of a second type of chip interconnection component provided by an embodiment of the present invention;
图13所示为本发明实施例提供的第一种芯片互联构件的制备方法的流程示意图;FIG. 13 is a schematic flowchart of a method for preparing a first chip interconnection member provided by an embodiment of the present invention;
图14所示为本发明实施例提供的一种在芯片互联基体制备第一互联光刻胶层的示意图;14 is a schematic diagram of preparing a first interconnect photoresist layer on a chip interconnect substrate according to an embodiment of the present invention;
图15所示为本发明实施例提供的一种制备第一互联掩膜层的示意图;FIG. 15 is a schematic diagram of preparing a first interconnect mask layer according to an embodiment of the present invention;
图16所示为本发明实施例提供的一种制备补偿金属柱的示意图;FIG. 16 is a schematic diagram of preparing a compensation metal column according to an embodiment of the present invention;
图17所示为本发明实施例提供的一种制备第二互联掩膜层的示意图;FIG. 17 is a schematic diagram of preparing a second interconnection mask layer according to an embodiment of the present invention;
图18所示为本发明实施例提供的一种制备第一导通结构和第二焊料块的示意图;FIG. 18 is a schematic diagram of preparing a first conduction structure and a second solder bump according to an embodiment of the present invention;
图19所示为本发明实施例提供的第二种芯片互联构件的制备方法的流程示意图;FIG. 19 is a schematic flowchart of a method for preparing a second chip interconnection member provided by an embodiment of the present invention;
图20所示为本发明实施例提供的一种制备第一互联载体光刻胶层的示意图;FIG. 20 is a schematic diagram of preparing a photoresist layer of a first interconnection carrier provided by an embodiment of the present invention;
图21所示为本发明实施例提供的一种制备第一互联载体掩膜层的示意图;21 is a schematic diagram of preparing a first interconnect carrier mask layer according to an embodiment of the present invention;
图22所示为本发明实施例提供的另一种制备补偿金属柱的示意图;FIG. 22 is a schematic diagram of another preparation of a compensation metal column provided by an embodiment of the present invention;
图23所示为本发明实施例提供的一种制备第二互联载体掩膜层的示意图。FIG. 23 is a schematic diagram of preparing a second interconnect carrier mask layer according to an embodiment of the present invention.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.
在阐述本实施例之前需对背景技术中提到的问题进行展开说明:现有技术中,由于芯片内置的特殊电路设计,通常需要在同一个芯片上实现不同电流密度和/或不同信号强度的传输,因此在同一个芯片上会存在不同尺寸的I/O引脚,如图1a和图1b所示,芯片100中与其内置导电垫10电气联接的导电柱11及在布设在导电柱11上的焊料块12,互联载体1上布设有互联导电垫13,其中,互联导电垫13可设计成与芯片100上较大尺寸的焊料块12a相对应的互联导电垫13a、与芯片100上较小尺寸的焊料块12b相对应的互联导电垫13b,或者将互联载体1上的互联导电垫均设计成与芯片100上较大尺寸的焊料块12a相对应的互联导电垫13a。当芯片100上的焊料块12与互联载体1上的互联导电垫13一一对应后,通过高温回流焊工艺来实现焊料块的熔融,焊料块在表面张力的作用下形成焊球,构成导电柱11与互联导电垫13之间的合金互联结构。然而,如果同一芯片中存在不同尺寸的导电柱11和焊料块12,采用常规的互联结构和制备工艺,会造成如图2所示的焊接不良的现象。分析其原因是由于:在对芯片上不同尺寸I/O引脚上制备导电柱11和焊料块12时,通常是对芯片统一进行光刻开口、沉积叠层金属层及电镀铜工艺,由于相同时间内电镀铜工艺的时间是一致的,所以不同尺寸I/O引脚对应位置上制备的导电柱11的高度和焊料块12的高度是相同的,在高温回流焊中,焊料块12会在表面张力作用下形成球体,回流焊球的球径或回流焊球的高度与焊料块的水平截面积大小呈正相关性,因此,直径较大的焊料块得到的回流焊球与互联导电垫能形成良好电气互联,而直径较小的焊料块形成的回流焊球与互联导电垫不能形成良好的互联结构,造成直径较小的焊球与互联导电垫之间的互联电阻大大增大,如果同一芯片上不同I/O引脚对应的截面积尺寸相差较大时,甚至会造成直径较小的回流焊球与互联导电垫无法连通的情况。Before describing this embodiment, it is necessary to expand on the problems mentioned in the background technology: in the prior art, due to the special circuit design built into the chip, it is usually necessary to realize different current densities and/or different signal strengths on the same chip. Therefore, there will be I/O pins of different sizes on the same chip. As shown in FIG. 1a and FIG. The interconnecting
所述的互联载体包括但不限于:封装基板、金属布线层结构(RDL)、带有TSV导电通孔的硅载板、带有TSV导电通孔的桥接芯片、带有电连接层的芯片封装体、带有导电通孔的玻璃载板、带有导电通孔的陶瓷载板。The interconnection carrier includes but is not limited to: package substrate, metal wiring layer structure (RDL), silicon carrier board with TSV conductive vias, bridge chips with TSV conductive vias, chip packages with electrical connection layers body, glass carrier with conductive vias, ceramic carrier with conductive vias.
第一方面,为了解决上述问题,本发明提供芯片互联构件,具体包括以下实施例:In the first aspect, in order to solve the above problems, the present invention provides a chip interconnection member, which specifically includes the following embodiments:
实施例一Example 1
图2所示为本发明实施例提供的第一种芯片互联构件的结构示意图;如图2所示,芯片互联构件应用在芯片互联基体与互联载体的焊接中,其中所述芯片互联基体包括第一叠层金属层22a、第一导电柱24a,和第二叠层金属层22b、第二导电柱24b,所述互联载体包括与所述第一导电柱24a相对应的第一互联导电垫和与所述第二导电柱24b相对应的第二互联导电垫,所述第一导电柱24a的横截面积大于所述第二导电柱24b的横截面积,所述芯片互联构件包括:FIG. 2 is a schematic structural diagram of a first chip interconnection member provided by an embodiment of the present invention; as shown in FIG. 2 , the chip interconnection member is applied in the welding of a chip interconnection base and an interconnection carrier, wherein the chip interconnection base includes a first chip interconnection base. A stacked
第一导通结构,设置在所述第一导电柱24a与所述第一互联导电垫之间,用于使所述第一导电柱24a与所述第一互联导电垫互联焊接,并且在焊接后形成第一导通高度;The first conduction structure is disposed between the first
第二导通结构,设置在所述第二导电柱24b与所述第二互联导电垫之间,用于使所述第二导电柱24b与所述第二互联导电垫互联焊接,并且在焊接后形成第二导通高度;The second conduction structure is disposed between the second
其中,所述第一导通高度与所述第二导通高度相同。Wherein, the first conduction height is the same as the second conduction height.
在本实施例的第一种实现方式中,所述第二导通结构包括:补偿金属柱32,设置在第二导电柱24b上,用于补偿芯片互联基体与互联载体间的导通高度;第二焊接体35b,设置在所述补偿金属柱32上,用于使所述第二导电柱24b通过所述补偿金属柱32与所述第二互联导电垫互相焊接。In the first implementation manner of this embodiment, the second conduction structure includes: a
与现有技术相比,本实施例的有益效果为:Compared with the prior art, the beneficial effects of this embodiment are:
在本实施例中,如图3所示,通过在直径较小的第二导电柱24b上制备具有一定高度的补偿金属柱32,使与所述补偿金属柱32上对应的第一焊接体35b在高温回流后形成的第二互联焊球36b与第二导电柱24b、第二互联导电垫13b之间形成良好的导通互联结构;并且通过在直径较大的第一导电柱24a上制备的第一导通结构在高温回流后形成的第一互联焊球36a与第一导电柱24a、第一互联导电垫13a之间形成良好的导通互联结构,进而使所述第一导电柱与所述第一互联导电垫焊接后形成的焊接高度,与所述第二导电柱与所述第二互联导电垫焊接后形成的焊接高度相同,从而解决了同一芯片上不同尺寸I/O引脚在与互联载体上导电垫互联时直径较小的回流焊球与导电垫之间存在的互联不良的问题。In this embodiment, as shown in FIG. 3 , a
第二方面,本实施例提供一种芯片互联基体的制备方法,具体工艺步骤如下:In the second aspect, the present embodiment provides a method for preparing a chip interconnection substrate, and the specific process steps are as follows:
图4所示为本发明实施例提供的芯片互联基体的制备方法的流程示意图;如图4所示,所述芯片互联基体的制备方法具体包括以下步骤:FIG. 4 is a schematic flowchart of a method for preparing a chip interconnection base provided by an embodiment of the present invention; as shown in FIG. 4 , the preparation method of the chip interconnection base specifically includes the following steps:
步骤S101,提供一载板和包括多个芯片的硅晶圆,所述载板通过键合胶与所述硅晶圆的无源面粘接。In step S101, a carrier board and a silicon wafer including a plurality of chips are provided, and the carrier board is bonded to the passive surface of the silicon wafer by bonding glue.
在本实施例中,如图5所示,硅晶圆S1中包括多个芯片100,在芯片100的有源面包括第一内置导电垫10a和第二内置导电垫10b,且第一内置导电垫10a的横截面积大于所述第二内置导电垫10b的横截面积;与有源面相对应的是硅晶圆的无源面。载板C1通过键合胶F1连接硅晶圆S1的无源面;其中,在所述硅晶圆粘贴在所述键合胶之前需要进行减薄处理。In this embodiment, as shown in FIG. 5 , the silicon wafer S1 includes a plurality of
步骤S102,在所述硅晶圆的有源面上涂敷光刻胶得到第一芯片光刻胶层,对所述第一芯片光刻胶层进行曝光和显影制备得到具有第一开口阵列的第一芯片掩膜层。Step S102, coating photoresist on the active surface of the silicon wafer to obtain a first chip photoresist layer, exposing and developing the first chip photoresist layer to prepare a first chip photoresist layer with a first opening array. The first chip mask layer.
需要说明的是,如图6a所示,在硅晶圆S1的有源面上涂敷一层光刻胶得到第一芯片光刻胶层20a;其中,还可采用热压带有紫外感光剂的介电膜作为掩膜层。如图6b所示,通过光刻工艺对第一芯片光刻胶层20a进行曝光和显影,得到具有第一开口阵列的第一芯片掩膜层20b,其中所述第一开口阵列包括与所述第一内置导电垫10a相对应的第一芯片开口211和与所述第二内置导电垫10b相对应的第二芯片开口212。It should be noted that, as shown in FIG. 6a, a layer of photoresist is applied on the active surface of the silicon wafer S1 to obtain the first
步骤S103,在所述第一芯片掩膜层上制备叠层金属层。In step S103, a laminated metal layer is prepared on the first chip mask layer.
在本实施例中,如图7所示,在所述第一芯片掩膜层20b上溅射若干层叠层金属层22,在一种具体的叠层金属层结构中,所述的叠层金属层包括溅射金属阻挡层和铜种子层;所述的金属阻挡层包括Ti、Ni、Cu、Pd、Pt或Ti-W,其作用是阻挡铜原子向芯片基底的扩散。In this embodiment, as shown in FIG. 7 , several stacked
步骤S104,在所述叠层金属层上涂敷光刻胶得到第二芯片光刻胶层,并对所述第二芯片光刻胶层进行曝光和显影制备得到具有第二开口阵列的第二芯片掩膜层。Step S104, coating photoresist on the laminated metal layer to obtain a second chip photoresist layer, and exposing and developing the second chip photoresist layer to prepare a second chip having a second opening array. Chip mask layer.
需要说明的是,如图8a所示,在叠层金属层上涂敷光刻胶层得到第二芯片光刻胶层23a;It should be noted that, as shown in FIG. 8a, a photoresist layer is coated on the laminated metal layer to obtain a second
如图8b所示,通过光刻工艺对第二芯片光刻胶层23a进行曝光、显影,得到具有第二开口阵列的第二芯片掩膜层23b,所述第二开口阵列包括与所述第一芯片开口211相对应的第三芯片开口221和与所述第二芯片开口212相对应的第四芯片开口222。As shown in FIG. 8b, the second
进一步地,所述叠层金属层22包括在第一开口阵列上的叠层金属层和在第一开口阵列以外的掩膜叠层金属层。Further, the
步骤S105,在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后得到所述芯片互联基体。Step S105 , electroplating copper at the openings of the third chip and the openings of the fourth chip to prepare the first conductive pillar and the second conductive pillar to obtain the chip interconnection base.
在本实施例中,在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后得到所述芯片互联基体,包括:在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后,清洗去除所述第二芯片掩膜层、叠层金属层和所述第一芯片掩膜层得到所述芯片互联基体。In this embodiment, copper electroplating is performed at the third chip opening and the fourth chip opening, and the first conductive pillar and the second conductive pillar are prepared to obtain the chip interconnection base, including: The openings of the three chips and the openings of the fourth chip are electroplated with copper, and after the first conductive pillar and the second conductive pillar are prepared, the mask layer of the second chip, the laminated metal layer and the mask of the first chip are cleaned and removed. The film layer obtains the chip interconnection substrate.
可选地,在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后得到所述芯片互联基体,包括:在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱之后,保留所述第二芯片掩膜层、叠层金属层和所述第一芯片掩膜层得到所述芯片互联基体。Optionally, electroplating copper at the opening of the third chip and the opening of the fourth chip to obtain the chip interconnection base after preparing the first conductive column and the second conductive column, comprising: placing the third chip on the third chip. The opening and the opening of the fourth chip are electroplated with copper, and after the first conductive column and the second conductive column are prepared, the mask layer of the second chip, the laminated metal layer and the mask layer of the first chip are retained to obtain The chip interconnection substrate.
在本实施例中,如图8~9所示,在所述第三芯片开口221和所述第四芯片开口222对应的叠层金属层上电镀铜工艺,制备得到第一导电柱24a和第二导电柱24b。其中,导电柱的高度可大于或小于或等于第二芯片掩膜层23b的高度。In this embodiment, as shown in FIGS. 8 to 9 , a copper electroplating process is performed on the stacked metal layers corresponding to the
在得到的芯片互联基体的第一种方式中,如图10a所示,依次清洗去除第二芯片掩膜层23b、第一开口阵列以外的掩膜叠层金属层、第一芯片掩膜层20b,制备得到在芯片有源面上与芯片内置导电垫联接的芯片互联基体P1,其中,芯片互联基体P1包括叠层金属层、第一导电柱24a和第二导电柱24b的。In the first method of the obtained chip interconnection base, as shown in FIG. 10a, the second
在得到的芯片互联基体的第二种方式中,如图10b所示,在所述第三芯片开口处和所述第四芯片开口处电镀铜,制备得到第一导电柱和第二导电柱,与上述第一种方式不同的是,此处的芯片互联基体P1'不需要去除所述第二芯片掩膜层、第一开口阵列以外的掩膜叠层金属层和第一芯片掩膜层,即光刻胶掩模层和叠层金属层共同包围第一导电柱和第二导电柱。In the second method of the obtained chip interconnection base, as shown in FIG. 10b, copper is electroplated at the opening of the third chip and the opening of the fourth chip to prepare a first conductive column and a second conductive column, Different from the above-mentioned first method, the chip interconnection base P1' here does not need to remove the second chip mask layer, the mask stack metal layer and the first chip mask layer other than the first opening array, That is, the photoresist mask layer and the stacked metal layer together surround the first conductive pillar and the second conductive pillar.
第二方面,本实施例提供一种芯片互联构件的制备方法,具体工艺步骤如下:In the second aspect, the present embodiment provides a method for preparing a chip interconnection member, and the specific process steps are as follows:
图11所示为本发明实施例提供的第一种芯片互联构件的制备方法的流程示意图;如图11所示,所述芯片互联构件的制备方法具体包括以下步骤:FIG. 11 is a schematic flowchart of a method for preparing a first chip interconnection member provided by an embodiment of the present invention; as shown in FIG. 11 , the preparation method of the chip interconnection member specifically includes the following steps:
步骤S201,提供一芯片互联基体P1,在所述芯片互联基体的第一导电柱和第二导电柱上涂敷光刻胶,得到第一互联光刻胶层。Step S201 , providing a chip interconnection substrate P1, and coating photoresist on the first conductive pillar and the second conductive pillar of the chip interconnection substrate to obtain a first interconnection photoresist layer.
需要说明的是,如图12所示,在芯片互联基体的第一导电柱24a和第二导电柱24b上涂敷光刻胶得到第一互联光刻胶层30a;其中,还可采用热压带有紫外光感光剂的介电膜作为掩膜层来取代第一互联光刻胶层30a。It should be noted that, as shown in FIG. 12 , the first
本工艺步骤还可参照图10b所示,在芯片互联基体P1'上直接涂敷光刻胶,以达到节省光刻胶材料和简化工艺流程的目的。In this process step, as shown in FIG. 10b, photoresist is directly coated on the chip interconnection substrate P1', so as to achieve the purpose of saving photoresist material and simplifying the process flow.
步骤S202,对所述第一互联光刻胶层进行曝光和显影,得到具有第一互联开口的第一互联掩膜层,其中所述第一互联开口与所述第二导电柱相对应。Step S202 , exposing and developing the first interconnecting photoresist layer to obtain a first interconnecting mask layer having first interconnecting openings, wherein the first interconnecting openings correspond to the second conductive pillars.
如图13所示,对第一互联光刻胶层30a进行曝光、显影,得到具有第一互联开口31的第一互联掩膜层30b,其中所述第一互联开口31与所述第二导电柱24b相对应。As shown in FIG. 13, the first
步骤S203,在所述第一互联开口处制备补偿金属柱。Step S203, preparing a compensation metal column at the first interconnection opening.
如图14所示,在第一互联开口31处进行电镀铜工艺,得到补偿金属柱32。As shown in FIG. 14 , a copper electroplating process is performed on the
步骤S204,在所述补偿金属柱上涂敷光刻胶得到第二互联光刻胶层,对所述第二互联光刻胶层进行曝光和显影,得到具有互联开口阵列的第二互联掩膜层。Step S204, coating photoresist on the compensation metal post to obtain a second interconnecting photoresist layer, exposing and developing the second interconnecting photoresist layer, to obtain a second interconnecting mask having an array of interconnecting openings Floor.
如图15a所示,在所述补偿金属柱32上涂敷光刻胶得到第二互联光刻胶层33a;As shown in FIG. 15a, coating photoresist on the
如图15b所示,对第二互联光刻胶层33a进行曝光、显影处理,得到具有互联开口阵列的第二互联掩膜层33b;其中所述互联开口阵列包括与所述第一导电柱24a相对应的第二互联开口341和与所述补偿金属柱32相对应的第三互联开口342。As shown in FIG. 15b, the second
步骤S205,在所述第二互联开口和所述第三互联开口处沉积焊料,使在所述第一导电柱上形成第一导通结构和在所述补偿金属柱上形成第一焊接体,得到芯片互联构件。Step S205, depositing solder on the second interconnection opening and the third interconnection opening, so that a first conduction structure is formed on the first conductive column and a first solder body is formed on the compensation metal column, A chip interconnect structure is obtained.
如图16所示,在所述第二互联开口341和所述第三互联开口342处沉积焊料,使在所述第一导电柱24a上形成第一导通结构35a和在所述补偿金属柱32上形成第一焊接体35b;清洗去除第二互联掩膜层33b和第一互联掩膜层30b之后得到如图2所示的芯片互联构件。其中,所述焊料包括锡基合金焊料。As shown in FIG. 16, solder is deposited on the
在本实施例中,在芯片互联基体P1上制备得到芯片互联构件后与互联载体进行互联时,还包括以下步骤:In this embodiment, when the chip interconnection member is prepared on the chip interconnection base P1 and then interconnected with the interconnection carrier, the following steps are further included:
如图2~3所示,使芯片互联构件上的第一导通结构和第一焊接体分别与互联载体上的互联导电垫一一对应,其中,直径较大的第一导通结构35a与第一互联导电垫13a对应、直径较小的第一焊料块35b与第二互联导电垫13b对应。高温回流工艺使第一导通结构35a和第一焊接体35b熔融,在表面张力作用下制备分别得到第一互联焊球36a和第二互联焊球36b,从而使补偿金属柱32和第二互联焊球36b形成的焊接高度与第一互联焊球36a的焊接高度相同。As shown in FIGS. 2-3 , the first conductive structures and the first soldering bodies on the chip interconnection member are made to correspond one-to-one with the interconnection conductive pads on the interconnection carrier, wherein the first
实施例二Embodiment 2
图17所示为本发明实施例提供的第二种芯片互联构件的结构示意图;如图17所示,所述第二导通结构包括:补偿金属柱42,设置在第二互联导电垫13b上,用于补偿第二导通高度;第二焊接体43b,设置在所述补偿金属柱42上,用于实现所述第二导电柱与所述补偿金属柱之间的焊接联接。FIG. 17 is a schematic structural diagram of a second type of chip interconnection member provided in an embodiment of the present invention; as shown in FIG. 17 , the second conduction structure includes: a
与现有技术相比,本实施例的有益效果为:Compared with the prior art, the beneficial effects of this embodiment are:
在本实施例中,需要说明的是,如图18a和18b所示,通过在互联载体中直径较小的第二互联导电垫13b上制备具有一定高度的补偿金属柱42,使与所述补偿金属柱42上对应的第二焊料块43b在高温回流后形成的第二互联焊球44b与第二叠层金属层22b、第二导电柱24b、补偿金属柱42和第二互联导电垫13b之间形成良好的导通互联结构;并且通过在直径较大的第一互联导电垫13a上制备的第一导通结构43a在高温回流后形成的第一互联焊球44a与第一叠层金属层22a、第一导电柱24a、第一互联导电垫13a之间形成良好的导通互联结构,进而使所述第一导电柱24a与所述第一互联导电垫13a在焊接后形成的焊接高度,与所述第二导电柱24b与所述第二互联导电垫13b在焊接后形成的焊接高度相同,从而解决了同一芯片上不同尺寸I/O引脚在与互联载体上导电垫互联时直径较小的回流焊球与导电垫之间存在的互联不良的问题。In this embodiment, it should be noted that, as shown in Figures 18a and 18b, by preparing a
第二方面,本实施例提供一种芯片互联构件的制备方法,具体工艺步骤如下:In the second aspect, the present embodiment provides a method for preparing a chip interconnection member, and the specific process steps are as follows:
图19所示为本发明实施例提供的第二种芯片互联构件的制备方法的流程示意图;如图19所示,所述芯片互联构件的制备方法具体包括以下步骤:FIG. 19 is a schematic flowchart of a method for preparing a second type of chip interconnection member provided by an embodiment of the present invention; as shown in FIG. 19 , the preparation method of the chip interconnection member specifically includes the following steps:
步骤S301,提供一互联载体,在所述互联载体的第一互联导电垫和第二互联导电垫上涂敷光刻胶,得到第一互联载体光刻胶层;Step S301, providing an interconnection carrier, and coating photoresist on the first interconnection conductive pad and the second interconnection conductive pad of the interconnection carrier to obtain a first interconnection carrier photoresist layer;
如图20所示,在互联载体上的互联导电垫对应的基面上涂敷一层光刻胶得到第一互联载体光刻胶层40a;其中,互联导电垫包括横截面积较大的第一互联导电垫13a和横截面积较小的第二互联导电垫13b。As shown in FIG. 20, a layer of photoresist is applied on the base surface corresponding to the interconnection conductive pad on the interconnection carrier to obtain a first interconnection
步骤S302,对所述第一互联载体光刻胶层进行曝光和显影,得到具有第一互联载体开口的第一互联载体掩膜层,其中所述第一互联载体开口与所述第二互联导电垫相对应;Step S302, exposing and developing the first interconnecting carrier photoresist layer to obtain a first interconnecting carrier mask layer having a first interconnecting carrier opening, wherein the first interconnecting carrier opening and the second interconnecting carrier are electrically conductive corresponding to the pad;
如图21所示,对第一互联载体光刻胶层40a进行曝光、显影,形成具有第一互联载体开口41b的第一互联载体掩膜层40b;其中所述第一互联载体开口41b与所述第二互联导电垫13b相对应;As shown in FIG. 21, the first interconnection
步骤S303,在所述第一互联载体开口处制备补偿金属柱;Step S303, preparing a compensation metal column at the opening of the first interconnection carrier;
如图22所示,在所述第一互联载体开口41b上填充导电金属,制备得到补偿金属柱42。As shown in FIG. 22 , conductive metal is filled on the first
步骤S304,在所述补偿金属柱上涂敷光刻胶得到第二互联载体光刻胶层,对所述第二互联载体光刻胶层进行曝光和显影,得到具有互联载体开口阵列的第二互联载体掩膜层,其中所述互联载体开口阵列包括与所述第一互联导电垫相对应的第二互联载体开口和与所述补偿金属柱相对应的第三互联载体开口;Step S304, coating photoresist on the compensation metal post to obtain a second interconnecting carrier photoresist layer, exposing and developing the second interconnecting carrier photoresist layer to obtain a second interconnecting carrier opening array. an interconnect carrier mask layer, wherein the array of interconnect carrier openings includes a second interconnect carrier opening corresponding to the first interconnect conductive pad and a third interconnect carrier opening corresponding to the compensation metal pillar;
如图23a所示,在所述补偿金属柱42上涂敷光刻胶得到第二互联载体光刻胶层40c。如图23b所示,在第二互联载体光刻胶层40c上进行曝光、显影,得到具有互联载体开口阵列的第二互联载体掩膜层40d,其中所述互联载体开口阵列包括与所述第一互联导电垫相对应的第二互联载体开口和与所述补偿金属柱相对应的第三互联载体开口。As shown in FIG. 23a, a
步骤S305,在所述第二互联载体开口和所述第三互联载体开口处沉积焊料,使在所述第一互联导电垫上形成第一导通结构、在所述补偿金属柱上形成补偿金属柱和第二焊接体,清洗去除第二互联载体掩膜层和第一互联载体掩膜层得到芯片互联构件。Step S305, depositing solder on the second interconnection carrier opening and the third interconnection carrier opening, so that a first conduction structure is formed on the first interconnection conductive pad, and a compensation metal column is formed on the compensation metal column and the second welding body, cleaning and removing the second interconnection carrier mask layer and the first interconnection carrier mask layer to obtain a chip interconnection member.
在本实施例中,如图23b所示,在所述第二互联载体开口和所述第三互联载体开口处沉积焊料,使在所述第一互联导电垫13a上形成第一导通结构43a和在所述补偿金属柱42上形成第二焊接体43b,清洗去除所述第二互联载体掩膜层和第一互联载体掩膜层后,得到如图17所示的芯片互联构件。In this embodiment, as shown in FIG. 23b, solder is deposited on the second interconnection carrier opening and the third interconnection carrier opening, so that a first
针对芯片互联基体P1'上时需要分别清洗去除第二互联载体掩膜层、第一互联载体掩膜层、第二芯片掩膜层、非导电柱区域的掩膜叠层金属层和第一芯片掩膜层。The second interconnect carrier mask layer, the first interconnect carrier mask layer, the second chip mask layer, the mask stack metal layer in the non-conductive pillar area, and the first chip need to be cleaned and removed respectively on the chip interconnect substrate P1' mask layer.
在本实施例中,在互联载体上制备得到芯片互联构件后与芯片互联基体P1进行互联时,还包括以下步骤:In this embodiment, after the chip interconnection member is prepared on the interconnection carrier and interconnected with the chip interconnection base P1, the following steps are further included:
如图18a所示,将芯片互联基体P1上的第一导电柱24a与芯片互联构件上的第一导通结构43a一一对应,芯片互联基体P1上的第二导电柱24b与芯片互联构件上的第一焊料块43b一一对应。As shown in FIG. 18a, the first
如图18b所示,高温回流工艺使第一导通结构43a和第二焊接体43b熔融,在表面张力作用下分别制备得到第一互联焊球44a和第二互联焊球44b,从而使补偿金属柱42和第二互联焊球44b形成的焊接高度与第一互联焊球44a的焊接高度相同。As shown in FIG. 18b, the high temperature reflow process melts the first
需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as "first" and "second" etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these Any such actual relationship or sequence exists between entities or operations. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
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