CN115111461B - Rapid rush repair method for PE pipeline rupture - Google Patents

Rapid rush repair method for PE pipeline rupture Download PDF

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Publication number
CN115111461B
CN115111461B CN202111589629.0A CN202111589629A CN115111461B CN 115111461 B CN115111461 B CN 115111461B CN 202111589629 A CN202111589629 A CN 202111589629A CN 115111461 B CN115111461 B CN 115111461B
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China
Prior art keywords
pipe
water end
cladding piece
repair
heat shrinkage
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CN202111589629.0A
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CN115111461A (en
Inventor
田文平
李伟
张莉
戴斌
万彬
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Chongqing Water Group Jiangjin Water Supply Co ltd
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Chongqing Water Group Jiangjin Water Supply Co ltd
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Priority to CN202111589629.0A priority Critical patent/CN115111461B/en
Publication of CN115111461A publication Critical patent/CN115111461A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
    • F16L55/1686Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by winding a tape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
    • F16L55/17Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/18Appliances for use in repairing pipes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipe Accessories (AREA)

Abstract

The invention relates to the technical field of PE pipe rush-repair, in particular to a quick rush-repair method for PE pipe breakage. S1, cutting off two ends of a broken part of a PE pipeline to obtain a near water end and a far water end which are opposite to each other in a pipe orifice; s2, freezing and plugging are carried out on the near water end on the PE pipe through a refrigeration technology; s3, cleaning the outer side surfaces of the near water end and the far water end of the PE pipe, and sleeving the heat shrinkage pipe on the PE pipe from the far water end; s4, overlapping the near water end and the far water end by using a pipe supplementing element; s5, winding a raw adhesive tape on the outer side of the pipe supplementing element, and coating the pipe supplementing element and a part of PE pipe positioned on the outer side of the end part of the pipe supplementing element; s6, sliding the heat shrinkage tube to enable the heat shrinkage tube to fully cover the pipe supplementing element, and then heating the heat shrinkage tube to enable the heat shrinkage tube to be tightly contracted on the PE tube; and S7, extruding and locking the pipe supplementing part on the PE pipe by using the PE pipe rush repair joint. The method is used for achieving the purpose of rapidly repairing the broken part of the PE pipeline.

Description

Rapid rush repair method for PE pipeline rupture
Technical Field
The invention relates to the technical field of PE pipe rush-repair, in particular to a quick rush-repair method for PE pipe breakage.
Background
In the water supply process of urban water delivery and distribution pipelines, the pipelines are damaged due to external force impact or aging of the self materials, and the pipelines need to be subjected to emergency water stopping maintenance. The maintenance method generally includes finding the nearest valve well on the upstream and downstream of the broken point of the pipeline, closing the valve, and cutting off the water source. Then excavating out a damaged point, pumping out a large amount of water in the pipeline, and then repairing the pipeline. But the large-diameter pipeline needs a lot of time to pump out water, which wastes water source and increases maintenance time and maintenance cost.
Disclosure of Invention
Aiming at the defects of the technology, the invention aims to provide a rapid rush-repair method for PE pipeline breakage, which is used for realizing the purpose of rapidly rush-repairing the broken part of the PE pipeline.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a rapid rush repair method for PE pipe cracking, the method comprising the steps of:
s1, cutting off two ends of a broken part of a PE pipeline to obtain a near water end and a far water end with opposite pipe orifices;
s2, freezing and plugging are carried out on the near water end on the PE pipe through a refrigeration technology;
s3, cleaning the outer side surfaces of the near water end and the far water end of the PE pipe, and sleeving the heat shrinkage pipe on the PE pipe from the far water end;
s4, overlapping the near water end and the far water end by using a pipe supplementing element;
s5, winding a raw adhesive tape on the outer side of the pipe supplementing element, and coating the pipe supplementing element and a part of PE pipe positioned on the outer side of the end part of the pipe supplementing element;
s6, sliding the heat shrinkage tube to enable the heat shrinkage tube to fully cover the pipe supplementing element, and then heating the heat shrinkage tube to enable the heat shrinkage tube to be tightly contracted on the PE tube;
and S7, extruding and locking the pipe supplementing part on the PE pipe by using the PE pipe rush repair joint.
Further limiting, before executing the step S1, closing a valve closest to the broken part of the PE pipe, which is beneficial in that the valve is closed, so that the water flow in the PE pipe can be cut off, the water source waste caused by rush repair is avoided, and meanwhile, the influence of flowing water flow on the rush repair work can be avoided.
The method is further limited, in the step S2, the manner of blocking the near water end by freezing is a refrigeration rod or a liquid nitrogen blocking, wherein when the refrigeration rod is used for blocking, the refrigeration rod is placed at the lower part of the PE pipe at the water inlet end and is in contact with the PE pipe.
Further limiting, when using liquid nitrogen shutoff, need set up the U type pipe of laminating with the nearly water end in PE pipe's outside, then pour into U type intraductal with liquid nitrogen, its beneficial lies in, because the temperature of liquid nitrogen is very low, if directly act on the PE pipe, very easily cause low temperature damage to the PE pipe, consequently through the mode of cold transmission, can freeze the rivers in the PE pipe in, still can not cause the damage to the PE pipe.
Further defined, in step S6, the length of the heat shrink tube fully encapsulates the patch element and the green tape.
Further limited, the pipe supplementing element comprises a first cladding part and a second cladding part, the two ends of the first cladding part and the second cladding part are respectively lapped on the near water end and the far water end, the radian of the first cladding part is larger than that of the second cladding part, the end part of the first cladding part and the end part of the second cladding part are at least partially overlapped when the pipe supplementing element is installed, and the pipe supplementing element is beneficial in that the far water end of the near water end is communicated through the overlapping of the end parts of the first cladding part and the second cladding part, the function of a connecting pipeline is achieved, and after the pipe supplementing element is installed, the contact area of the water flowing in the first cladding part and the water flowing in the pipe supplementing element is large under the action of water pressure, so that the two ends of the first cladding part have the tendency of expanding outwards, namely the two ends of the first cladding part are abutted against the overlapping part of the first cladding part and the second cladding part, and the automatic locking of the two can be realized, and the contact sealing effect between the two can be improved.
Further limited, in step S7, when the PE pipe repair section performs extrusion locking on the pipe supplementing portion, at least the end portion of the pipe supplementing element is extruded on the PE pipe, which is beneficial to extrusion sealing the end portion of the pipe supplementing element, so as to further improve the water leakage preventing effect.
Further limited, before step S7, the method further comprises winding the surface of the shrinking heat-shrinkable tube by using a raw rubber belt, which is beneficial in that after the heat-shrinkable tube is shrunk, the heat-shrinkable tube can be tightly attached to the tube supplementing element, and the end part of the tube supplementing element is extruded and sealed on the near water end and the far water end, so that the sealing effect is realized, and the raw rubber belt is wound on the outer side surface of the heat-shrinkable tube, so that the sealing and water leakage preventing effects can be further improved.
Further defined, after step S7, if the broken PE pipe is buried in soil, it is necessary to fill the repair distribution with soil after the completion of the rush repair.
Further limited, the heat shrinkage tube is a PET heat shrinkage tube, and the heat shrinkage tube has the advantages that the heat resistance, the electrical insulation property and the mechanical property of the PET heat shrinkage tube are greatly superior to those of a pvc heat shrinkage tube, and more importantly, the PET heat shrinkage tube has no toxicity, is easy to recycle, does not have toxic influence on human bodies and the environment, and meets the environmental protection requirement.
The technical effects of the invention are as follows:
(1) By using the method to repair the PE pipe, the repair efficiency can be greatly improved, the waste of water resources is reduced, and adverse effects on life and industry caused by long-time water cut-off are avoided. (2) By means of the method, the first cladding piece and the second cladding piece are installed, when water pressure acts on the first cladding piece, two ends of the first cladding piece are extruded and sealed with the overlapped part of the cladding piece, and the pipe supplementing effect is improved. (3) The near water end is frozen and plugged, so that the waste of water sources in the PE pipeline can be greatly reduced, the construction can be performed without waiting for the water sources to flow, and the rush repair rate of the PE pipeline is improved.
Drawings
FIG. 1 is a schematic view of the water proximal end and the water distal end of the present embodiment;
fig. 2 is a schematic cross-sectional view of a pipe supplementing portion after the completion of the rush-repair in this embodiment.
Reference numerals of the drawings
The PE pipe comprises a PE pipe 1, a first cladding piece 2, a second cladding piece 3, a raw rubber belt 4, a heat shrinkage pipe 5, a PE pipe rush-repair section 6, a refrigeration rod 7, a near water end 8 and a far water end 9.
Detailed Description
The following is a further detailed description of the embodiments:
as shown in fig. 1 and 2, a rapid repair method for PE pipe rupture includes the steps of:
s1, cutting off two ends of a broken part of a PE pipe 1 to obtain a near water end 8 and a far water end 9 with opposite pipe orifices;
s2, freezing and plugging are carried out on the near water end 8 on the PE pipe 1 through a refrigeration technology;
s3, cleaning the outer side surfaces of the near water end 8 and the far water end 9 of the PE pipe 1, and sleeving the heat shrinkage pipe 5 on the PE pipe 1 from the far water end 9;
s4, overlapping the near water end 8 and the far water end 9 by using a pipe supplementing element;
s5, winding a raw adhesive tape 4 on the outer side of the pipe supplementing element, and coating the pipe supplementing element and a part of PE pipe 1 positioned on the outer side of the end part of the pipe supplementing element;
s6, sliding the heat shrinkage tube 5 to enable the heat shrinkage tube 5 to fully cover the tube supplementing element, and then heating the heat shrinkage tube 5 to enable the heat shrinkage tube 5 to be tightly contracted on the PE tube 1;
and S7, using the PE pipe rush-repair joint 6 to squeeze and lock the pipe supplementing part on the PE pipe 1.
In this embodiment, the proximal end 8 refers to the end near the valve closing end after the broken portion of the PE pipe 1 is cut, and the remaining end is the distal end 9. Before executing step S1, close a valve that is closest to PE pipe 1 pipeline rupture department, close the valve, can cut off the rivers in the PE pipe 1, avoid salvaging the water source waste that makes, can also avoid flowing rivers to influence salvaging work simultaneously. And in this embodiment, the pipe is not used to connect the near water end 8 and the far water end 9, because, in order to ensure the sealing effect between the pipe and the near water end 8 and the far water end 9, the inner diameter of the pipe and the outer diameter of the PE pipe 1 should be equal to each other in an infinite way, but this faces a problem in that, when the pipe is sleeved, since the length of the pipe needs to be greater than the length of the cut PE pipe 1 and the inner diameter of the pipe is equal to the outer diameter of the PE pipe 1, when the pipe is installed, if the diameter of the PE pipe 1 is greater, the pipe is not easy to bend, and the PE pipe 1 itself is bent, and when the surface is uneven, it is very difficult for the near pipe to be sleeved on the near water end 8 and the far water end 9.
In step S2, the manner of blocking the near water end 8 by freezing is that the refrigeration rod 7 is blocked or liquid nitrogen is blocked, in this embodiment, the refrigeration rod may be a refrigeration pipe, when the refrigeration rod 7 is used for blocking, the refrigeration rod 7 is placed at the lower part of the near water end 8PE pipe 1 and contacts with the PE pipe 1, because the breaking position of the PE pipe 1 is quite distant from the valve, after the valve is closed, the water flow in the PE pipe 1 still needs to flow for quite a long time, but in order to avoid long-time water interruption in the rush repair process, the life of residents is not influenced, therefore, the PE pipe 1 can be rush repaired by freezing the water flowing out of the near water end 8, the temperature of the near water end 8 of the PE pipe 1 is reduced by the refrigeration rod 7, the water flow in the PE pipe 1 is in a frozen state, an ice wall is formed, and the height of the ice wall is increased until the water flow in the PE pipe 1 is gathered.
When using the liquid nitrogen shutoff, need set up the U type pipe of laminating with near water end 8 in the outside of PE pipe 1, then pour into U type intraductal with liquid nitrogen, because the temperature of liquid nitrogen is very low, if directly act on PE pipe 1, very easily cause low temperature damage to PE pipe 1 pipe, consequently through the mode of cold transmission, can freeze the rivers in the PE pipe 1, still can not cause the damage to PE pipe 1.
In step S6, the length of the heat shrink tubing 5 fully encapsulates the patch element and the raw tape 4.
The pipe supplementing element comprises a first coating part 2 and a second coating part 3, wherein the two ends of the first coating part 2 and the second coating part 3 are respectively overlapped on a near water end 8 and a far water end 9, the radian of the first coating part 2 is larger than that of the second coating part 3, the arc length of the first coating part 2 is longer, the coating area is large, the end part of the first coating part 3 and the end part of the second coating part 3 are at least partially overlapped when the pipe supplementing element is installed, the end part of the first coating part 2 is positioned on the inner side of the end part of the second coating part 3, the far water end 9 of the near water end 8 is communicated through the overlapping of the end parts of the first coating part 2 and the second coating part 3 to play the role of a connecting pipeline, after the installation is finished, under the action of water pressure, as the contact area between the first cladding piece 2 and the water flowing in the first cladding piece is large, the pressure of the water is applied, the two ends of the first cladding piece 2 have a trend of expanding outwards, namely, the two ends of the first cladding piece 2 are propped against the overlapped part of the first cladding piece 2 and the second cladding piece 3, so that the automatic locking of the first cladding piece 2 and the second cladding piece can be realized, the contact sealing effect between the first cladding piece and the second cladding piece is improved, and the installation mode is that the second cladding piece 3 is installed on the first cladding piece, because the arc length of the first cladding piece 2 is longer, the fixation is firmer, the gravity of the water is borne, and the influence of the gravity of the water on the connection stability is reduced.
In step S7, when the PE pipe repair section 6 performs extrusion locking on the pipe supplementing portion, at least the end portion of the pipe supplementing element is extruded on the PE pipe 1, and the end portion of the pipe supplementing element is extruded and sealed, so that the water leakage preventing effect is further improved.
Before step S7, the method further includes winding the surface of the shrink heat shrinkage tube 5 with the raw rubber belt 4, tightly attaching the shrink heat shrinkage tube 5 to the pipe supplementing element after the shrink heat shrinkage tube 5 is shrunk, and extruding and sealing the end parts of the pipe supplementing element on the near water end 8 and the far water end 9 to achieve sealing effect, and winding the raw rubber belt 4 on the outer side surface of the pipe supplementing element can further improve sealing and water leakage preventing effects.
After step S7, if the broken PE pipe 1 is buried in soil, it is necessary to fill the repair distribution with soil after the completion of the rush repair.
The heat shrinkage tube 5 is a PET heat shrinkage tube 5, the heat resistance, the electrical insulation property and the mechanical property of the PET heat shrinkage tube 5 (the PET heat shrinkage tube 5) are greatly higher than those of pvc heat shrinkage tubes, and more importantly, the PET heat shrinkage tubes have no toxicity, are easy to recycle, do not have toxic influence on human bodies and the environment, and meet the environmental protection requirement.
It should be noted in advance that, in the present invention, unless explicitly specified and limited otherwise, terms such as "mounted," "connected," "fixed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The foregoing is merely exemplary embodiments of the present invention, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present invention, and these should also be considered as the scope of the present invention, which does not affect the effect of the implementation of the present invention and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (8)

1. A rapid rush repair method for PE pipe cracking, the method comprising the steps of:
s1, closing a valve nearest to a broken position of a PE pipeline, and cutting off two ends of the broken position of the PE pipeline to obtain a near water end and a far water end with opposite pipe orifices;
s2, freezing and plugging are carried out on the near water end on the PE pipe through a refrigeration technology;
s3, cleaning the outer side surfaces of the near water end and the far water end of the PE pipe, and sleeving the heat shrinkage pipe on the PE pipe from the far water end;
s4, overlapping the near water end and the far water end by using a pipe supplementing element;
s5, winding a raw adhesive tape on the outer side of the pipe supplementing element, and coating the pipe supplementing element and a part of PE pipe positioned on the outer side of the end part of the pipe supplementing element; the pipe supplementing element comprises a first cladding piece and a second cladding piece, wherein the two ends of the first cladding piece and the second cladding piece are respectively overlapped on a near water end and a far water end, the radian of the first cladding piece is larger than that of the second cladding piece, the arc length of the first cladding piece is longer, the cladding area is large, the end part of the first cladding piece and the end part of the second cladding piece are at least partially overlapped when the pipe supplementing element is installed, the end part of the first cladding piece is positioned at the inner side of the end part of the second cladding piece, the near water end and the far water end are communicated through the overlapping of the end parts of the first cladding piece and the second cladding piece, the effect of a connecting pipeline is achieved, the contact area of the first cladding piece and water flowing in the pipe is large under the effect of water pressure after the installation is completed, the two ends of the first cladding piece have the trend of outwards expanding, and the two ends of the first cladding piece are abutted against the overlapping part of the first cladding piece and the second cladding piece, and the installation mode is that the second cladding piece is installed on the upper part;
s6, sliding the heat shrinkage tube to enable the heat shrinkage tube to fully cover the pipe supplementing element, and then heating the heat shrinkage tube to enable the heat shrinkage tube to be tightly contracted on the PE tube;
and S7, extruding and locking the pipe supplementing part on the PE pipe by using the PE pipe rush repair joint.
2. The rapid repair method for the broken PE pipe according to claim 1, wherein the manner of plugging the near water end in the step S2 is a refrigeration rod plugging or a liquid nitrogen plugging, and the refrigeration rod is placed under the PE pipe at the water inlet end and is in contact with the PE pipe when the refrigeration rod is used for plugging.
3. The rapid repair method for PE pipeline breakage according to claim 2, wherein when liquid nitrogen is used for plugging, a U-shaped pipe attached to the near water end is required to be arranged outside the PE pipe, and then liquid nitrogen is injected into the U-shaped pipe.
4. The rapid repair method for PE pipe breakage according to claim 1, wherein in step S6, the length of the heat shrink tube fully covers the repair pipe element and the green tape.
5. The rapid repair method for broken PE pipe according to claim 1, wherein in the step S7, when the PE pipe repair joint performs compression locking on the repair pipe portion, at least the end portion of the repair pipe element is compressed on the PE pipe.
6. The rapid repair method for PE pipe breakage of claim 1, further comprising winding the surface of the shrunken heat shrink tubing with raw tape prior to step S7.
7. The rapid repair method for PE pipe breakage according to claim 1, wherein after step S7, if the broken PE pipe is buried in soil, the repair distribution needs to be filled with soil after the completion of the repair.
8. The rapid repair method for PE pipe breakage of claim 1, wherein the heat shrink tube is a PET heat shrink tube.
CN202111589629.0A 2021-12-23 2021-12-23 Rapid rush repair method for PE pipeline rupture Active CN115111461B (en)

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Application Number Priority Date Filing Date Title
CN202111589629.0A CN115111461B (en) 2021-12-23 2021-12-23 Rapid rush repair method for PE pipeline rupture

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Application Number Priority Date Filing Date Title
CN202111589629.0A CN115111461B (en) 2021-12-23 2021-12-23 Rapid rush repair method for PE pipeline rupture

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CN115111461B true CN115111461B (en) 2024-01-30

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102537571A (en) * 2012-01-06 2012-07-04 阴法军 Pipe joint used for connecting polyethylene plastic-steel winding pipes
CN203500770U (en) * 2013-10-18 2014-03-26 中广核核电运营有限公司 Ice blockage device used for pipeline blockage
CN204141145U (en) * 2014-09-15 2015-02-04 池州恒生科技发展有限公司 A kind of pipeline wind
CN110998164A (en) * 2017-07-25 2020-04-10 米尼麦克斯维京研发有限公司 Pipe arrangement consisting of pipes or pipe connections
CN210770990U (en) * 2019-10-10 2020-06-16 中国石油化工股份有限公司 Open-air patching device of small-bore steel pipeline and repair structure

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8522827B2 (en) * 2009-10-06 2013-09-03 Neptune Research, Inc. Protective seal for pipeline assembly

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102537571A (en) * 2012-01-06 2012-07-04 阴法军 Pipe joint used for connecting polyethylene plastic-steel winding pipes
CN203500770U (en) * 2013-10-18 2014-03-26 中广核核电运营有限公司 Ice blockage device used for pipeline blockage
CN204141145U (en) * 2014-09-15 2015-02-04 池州恒生科技发展有限公司 A kind of pipeline wind
CN110998164A (en) * 2017-07-25 2020-04-10 米尼麦克斯维京研发有限公司 Pipe arrangement consisting of pipes or pipe connections
CN210770990U (en) * 2019-10-10 2020-06-16 中国石油化工股份有限公司 Open-air patching device of small-bore steel pipeline and repair structure

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