CN115111461A - Rapid first-aid repair method for PE pipeline breakage - Google Patents

Rapid first-aid repair method for PE pipeline breakage Download PDF

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Publication number
CN115111461A
CN115111461A CN202111589629.0A CN202111589629A CN115111461A CN 115111461 A CN115111461 A CN 115111461A CN 202111589629 A CN202111589629 A CN 202111589629A CN 115111461 A CN115111461 A CN 115111461A
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CN
China
Prior art keywords
pipe
water end
repair
cladding
heat shrinkable
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Granted
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CN202111589629.0A
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Chinese (zh)
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CN115111461B (en
Inventor
田文平
李伟
张莉
戴斌
万彬
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Chongqing Water Group Jiangjin Water Supply Co ltd
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Chongqing Water Group Jiangjin Water Supply Co ltd
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Priority to CN202111589629.0A priority Critical patent/CN115111461B/en
Publication of CN115111461A publication Critical patent/CN115111461A/en
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Publication of CN115111461B publication Critical patent/CN115111461B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
    • F16L55/1686Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by winding a tape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
    • F16L55/17Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/18Appliances for use in repairing pipes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipe Accessories (AREA)

Abstract

The invention relates to the technical field of emergency repair of PE pipes, in particular to a rapid emergency repair method for PE pipe breakage. S1, cutting off two ends of the PE pipe at the rupture position to obtain a near water end and a far water end opposite to the pipe orifice; s2, freezing and plugging the near water end of the PE pipe through a refrigeration technology; s3, cleaning the outer side surfaces of the near water end and the far water end of the PE pipe, and sleeving the heat-shrinkable pipe on the PE pipe from the far water end; s4, overlapping the near water end and the far water end by using a pipe supplementing element; s5, winding a raw adhesive tape on the outer side of the pipe repairing element, and coating the pipe repairing element and the PE pipe positioned on the outer side of the end part of the pipe repairing element; s6, sliding the heat shrinkable tube to fully coat the pipe repairing element, and then heating the heat shrinkable tube to shrink the heat shrinkable tube on the PE pipe; and S7, extruding and locking the pipe repairing part on the PE pipe by using the PE pipe rush repair joint. The method is used for achieving the purpose of rapidly repairing the broken position of the PE pipeline.

Description

Rapid repair method for PE pipeline breakage
Technical Field
The invention relates to the technical field of emergency repair of PE pipes, in particular to a rapid emergency repair method for PE pipe breakage.
Background
In the water supply process of the urban water delivery and distribution pipeline, the pipeline is damaged due to external force impact or aging of the material of the pipeline, and the pipeline needs to be emergently maintained in a water cut-off mode. The maintenance method generally comprises the steps of finding a valve well with the nearest distance between the upstream and the downstream of a damaged point of the pipeline, closing the valve, and cutting off a water source. Then, a damaged point is excavated, a large amount of water in the pipeline needs to be pumped out, and then the pipeline is maintained. However, large-diameter pipelines need a lot of time to pump water out, which wastes water sources and increases maintenance time and cost.
Disclosure of Invention
Aiming at the defects of the technology, the invention aims to provide a rapid repair method for PE pipeline breakage, which is used for achieving the purpose of rapid repair of the PE pipeline breakage.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a method of rush repair for PE pipe rupture, the method comprising the steps of:
s1, cutting off two ends of the PE pipeline at the fracture position to obtain a near water end and a far water end opposite to the pipe orifice;
s2, freezing and plugging the near water end of the PE pipe through a refrigeration technology;
s3, cleaning the outer side surfaces of the near water end and the far water end of the PE pipe, and sleeving the heat shrinkable pipe on the PE pipe from the far water end;
s4, overlapping the near water end and the far water end by using a pipe supplementing element;
s5, winding a raw adhesive tape on the outer side of the pipe repairing element, and coating the pipe repairing element and the PE pipe positioned on the outer side of the end part of the pipe repairing element;
s6, sliding the heat shrinkable tube to fully coat the pipe repairing element, and then heating the heat shrinkable tube to shrink the heat shrinkable tube on the PE pipe;
and S7, pressing and locking the pipe repairing part on the PE pipe by using the PE pipe rush repair joint.
Further limiting, before the step S1 is executed, a valve closest to the PE pipeline breakage position is closed, and the valve closing device has the advantages that the valve is closed, water flow in the PE pipe can be cut off, waste of water sources caused by rush repair is avoided, and meanwhile, the influence of flowing water flow on rush repair work can be avoided.
Further limiting, the freezing and plugging of the near water end in the step S2 is performed by a refrigeration rod plugging or a liquid nitrogen plugging, wherein when the refrigeration stick is used for plugging, the refrigeration stick is placed at the lower part of the PE pipe at the water inlet end and is contacted with the PE pipe, this is advantageous because, since the PE pipe breaks at a great probability a great distance from the valve, after closing the valve, the water flow in the PE pipe needs to flow for a long time to cut off the flow, but in order to repair the emergency, the long-time water cut-off does not occur, the PE pipe is blocked by freezing the water flowing out of the near water end, can salvage the PE pipe, the refrigeration stick makes the temperature of the nearly water end of PE pipe reduce, makes the intraductal rivers of PE present frozen state, forms the ice wall, and the continuous collection of rivers then can make the height increase of ice wall, and is up to accomplishing the shutoff to the intraductal rivers of PE.
Further inject, when using the liquid nitrogen shutoff, need set up the U type pipe with nearly water end laminating in the outside of PE pipe, then pour into the liquid nitrogen into in the U type pipe, its beneficial part lies in because the temperature of liquid nitrogen is very low, if direct action is on the PE pipe, very easily causes low temperature to damage to the PE pipe, consequently through the mode of cold transmission, can still not cause the damage to the PE pipe when can freezing to the rivers in the PE pipe.
Further defined, in step S6, the length of the heat shrinkable tube is fully wrapped with the patch element and the raw tape.
Further limited, the pipe supplementing element comprises a first coating part and a second coating part, two ends of the first coating part and two ends of the second coating part are respectively lapped on a near water end and a far water end, the radian of the first coating part is larger than that of the second coating part, the end part of the first coating part is at least partially overlapped with that of the second coating part when the pipe supplementing element is installed, and the end part of the first coating part is positioned at the inner side of the end part of the second coating part, the pipe supplementing element has the advantages that the far water end of the near water end is communicated through the overlapping of the end parts of the first coating part and the second coating part to play a role of a connecting pipeline, and after the pipe supplementing element is installed, under the action of water pressure, because the contact area of the first coating part and water flowing inside the first coating part is large, the two ends of the first coating part tend to expand outwards under the pressure of water, namely the two ends of the first coating part are enabled to be abutted against the overlapped part of the first coating part and the second coating part, the automatic locking of the two can be realized, and the contact sealing effect between the two is improved.
Further limiting, in the step S7, when the PE pipe repair joint presses and locks the pipe repair part, at least the end of the pipe repair element is pressed on the PE pipe, which is beneficial to pressing and sealing the end of the pipe repair element, so as to further improve the water leakage prevention effect.
Further, before step S7, winding the surface of the shrunk heat shrinkable tube with a raw adhesive tape is further included, which is advantageous in that after the heat shrinkable tube is shrunk, the heat shrinkable tube can be tightly attached to the tube repairing element, and the end of the tube repairing element is sealed at the near water end and the far water end by pressing, so as to achieve the sealing effect, and winding the raw adhesive tape on the outer side surface thereof can further improve the sealing and water leakage prevention effects.
Further limiting, after step S7, if the broken PE pipe is buried in the soil, the repair distribution needs to be filled with soil after the first-aid repair is completed.
The heat shrinkable tube is further limited to be a PET heat shrinkable tube, and has the advantages that the heat resistance, the electrical insulation performance and the mechanical performance of the PET heat shrinkable tube greatly exceed those of a pvc heat shrinkable tube, and more importantly, the PET heat shrinkable tube is non-toxic and easy to recover, does not generate toxic and harmful influences on human bodies and the environment, and meets the requirement of environmental protection better.
The technical effects of the invention are as follows:
(1) by using the method to rush repair the PE pipe, the rush repair efficiency can be greatly improved, the waste of water resources is reduced, and the adverse effect on life and industry caused by long-time water cut-off is avoided. (2) By the method, the first coating piece and the second coating piece are installed, when water pressure acts on the first coating piece, two ends of the first coating piece and the overlapped part of the two coating pieces are extruded and sealed, and the pipe repairing effect is improved. (3) The freezing plugging is realized to the nearly water end, the waste of the interior water source of reduction PE pipeline that can be very big to and need not wait for the water source to run dry just can be under construction, promoted the speed that PE pipe was salvageed.
Drawings
FIG. 1 is a schematic view of the proximal and outlet ends of this embodiment;
fig. 2 is a schematic cross-sectional view of a repair pipe section after completion of first-aid repair in the present embodiment.
Reference numerals
The device comprises a PE pipe 1, a first coating piece 2, a second coating piece 3, a raw rubber belt 4, a heat-shrinkable pipe 5, a PE pipe rush-repair joint 6, a refrigeration rod 7, a near water end 8 and a far water end 9.
Detailed Description
The following is further detailed by way of specific embodiments:
as shown in fig. 1 and 2, a rapid repair method for PE pipe rupture includes the following steps:
s1, cutting off two ends of the broken part of the PE pipe 1 to obtain a near water end 8 and a far water end 9 opposite to the pipe openings;
s2, freezing and plugging the near water end 8 on the PE pipe 1 through a refrigeration technology;
s3, cleaning the outer side surfaces of the near water end 8 and the far water end 9 of the PE pipe 1, and sleeving the heat shrinkable pipe 5 on the PE pipe 1 from the far water end 9;
s4, overlapping the near water end 8 and the far water end 9 by using a pipe supplementing element;
s5, winding the raw adhesive tape 4 on the outer side of the pipe repairing element, and coating the pipe repairing element and the PE pipe 1 positioned on the outer side of the end part of the pipe repairing element;
s6, sliding the heat shrinkable tube 5 to enable the heat shrinkable tube 5 to fully coat the tube repairing element, and then heating the heat shrinkable tube 5 to enable the heat shrinkable tube 5 to be shrunk on the PE tube 1;
and S7, pressing and locking the repair pipe part on the PE pipe 1 by using the PE pipe repair joint 6.
In this embodiment, the proximal end 8 refers to the end close to the closed valve after the PE pipe 1 is broken, and the remaining end is the distal end 9. Before step S1 is executed, close the nearest valve apart from PE pipe 1 pipeline rupture department, close the valve, can cut the rivers in PE pipe 1, avoid salvageing the water source that makes extravagant, can also avoid flowing rivers to cause the influence to salvage work simultaneously. And how do not adopt the mode of the pipe to communicate near water end 8 and far water end 9 in this embodiment, the reason is, in order to guarantee the sealed effect of pipe and near water end 8 and far water end 9, so the internal diameter of pipe and the external diameter of PE pipe 1 should be infinitely nearly equal for the ideality, but just face a problem like this, when cup jointing the pipe, because the length of pipe needs to be greater than by the length of intercepting PE pipe 1 and the internal diameter of pipe is equal with the external diameter of PE pipe 1, so when the installation, if the diameter of PE pipe 1 is great, it is inflexible, and PE pipe 1 self has the crooked condition, and when the unsmooth condition in surface, so the nearly pipe cup joints on near water end 8 and far water end 9 very difficultly.
The freezing and plugging mode of the near water end 8 in the step S2 is a refrigeration stick 7 plugging or a liquid nitrogen plugging, in this embodiment, the refrigeration stick may be a refrigeration pipe, wherein when the refrigeration stick 7 is used for plugging, the refrigeration stick 7 is placed at the lower part of the near water end 8PE pipe 1 and contacts with the PE pipe 1, because the rupture position of the PE pipe 1 is far away from the valve in a large probability, after the valve is closed, the water flow in the PE pipe 1 can flow for a long time to cut off, but in order to avoid long-time water cut-off in the emergency repair process, the life of residents is affected, therefore, the PE pipe 1 is plugged by freezing the water flowing out of the near water end 8, i.e. the PE pipe 1 can be repaired, the refrigeration stick 7 reduces the temperature of the near water end 8 of the PE pipe 1, so that the water flow in the PE pipe 1 is in a frozen state to form an ice wall, and the height of the ice wall is increased by continuously converging the water flow, until the water flow in the PE pipe 1 is sealed.
When using the liquid nitrogen shutoff, need set up the U type pipe of 8 laminatings of near water end in the outside of PE pipe 1, then pour into the U type intraductal with the liquid nitrogen, because the temperature of liquid nitrogen is very low, if direct action is on PE pipe 1, very easily cause the low temperature to damage PE pipe 1 pipe, consequently through the mode of cold transmission, can be to the rivers in PE pipe 1 when freezing, still can not cause the damage to PE pipe 1.
In step S6, the length of the heat shrinkable tube 5 entirely covers the patch member and the raw tape 4.
The pipe supplementing element comprises a first coating member 2 and a second coating member 3, wherein two ends of the first coating member 2 and the second coating member 3 are respectively lapped on a near water end 8 and a far water end 9, the radian of the first coating member 2 is larger than that of the second coating member 3, the arc length of the first coating member 2 is longer, the coating area is large, specifically as shown in the figure, the end part of the first coating member 3 is at least partially overlapped with the end part of the second coating member 3 during installation, the end part of the first coating member 2 is positioned on the inner side of the end part of the second coating member 3, the far water end 9 of the near water end 8 is communicated through the overlapping of the end parts of the first coating member 2 and the second coating member 3, the function of connecting a pipeline is achieved, after the installation is completed, under the action of water pressure, the contact area of the first coating member 2 and water flowing inside the first coating member is large, so that the two ends of the first coating member 2 have the tendency of outward expansion under the water pressure, the both ends that can make first cladding piece 2 support tightly on the part that first cladding piece 2 and second cladding piece 3 overlap promptly, can realize the automatic locking of the two, promote the sealed effect of contact between the two, preferred mounting means is that second cladding piece 3 is installed last, because the arc length of first cladding piece 2 is longer, fixed more firm, makes it undertake the gravity of water, reduces the influence of water gravity to connecting the steadiness.
In step S7, when the PE pipe repair joint 6 presses and locks the pipe repair part, at least the end of the pipe repair element is pressed on the PE pipe 1, and the end of the pipe repair element is pressed and sealed, thereby further improving the water leakage prevention effect.
Before step S7, winding the surface of the shrunk heat shrinkable tube 5 with the raw adhesive tape 4, after the heat shrinkable tube 5 is shrunk, the heat shrinkable tube can be tightly attached to the tube repairing element, and the end of the tube repairing element is sealed on the near water end 8 and the far water end 9 by pressing, so as to achieve the sealing effect, and the winding the raw adhesive tape 4 on the outer side surface can further improve the sealing and water leakage prevention effects.
After step S7, if the broken PE pipe 1 is buried in the soil, it is necessary to fill the repair distribution with the soil after the completion of the emergency repair.
The heat shrinkable tube 5 is a PET heat shrinkable tube 5, the heat resistance, the electrical insulation performance and the mechanical properties of the PET heat shrinkable tube 5 (the polyester heat shrinkable tube 5) greatly exceed those of a pvc heat shrinkable sleeve, and more importantly, the PET heat shrinkable sleeve is non-toxic and easy to recover, does not generate toxic influence on human bodies and the environment, and meets the requirement of environmental protection.
It should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several variations and modifications can be made, which should also be considered as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the utility of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (10)

1. A rapid repair method for PE pipeline breakage is characterized by comprising the following steps:
s1, cutting off two ends of the PE pipeline fracture part to obtain a near water end and a far water end which are opposite to each other;
s2, freezing and plugging the near water end of the PE pipe through a refrigeration technology;
s3, cleaning the outer side surfaces of the near water end and the far water end of the PE pipe, and sleeving the heat-shrinkable pipe on the PE pipe from the far water end;
s4, overlapping the near water end and the far water end by using a pipe supplementing element;
s5, winding a raw adhesive tape on the outer side of the pipe repairing element, and coating the pipe repairing element and the PE pipe positioned on the outer side of the end part of the pipe repairing element;
s6, sliding the heat shrinkable tube to fully coat the pipe repairing element, and then heating the heat shrinkable tube to shrink the heat shrinkable tube on the PE pipe;
and S7, pressing and locking the pipe repairing part on the PE pipe by using the PE pipe rush repair joint.
2. A rapid repair method for PE pipe rupture according to claim 1, characterized in that before performing said step S1, a valve nearest to the PE pipe rupture is closed.
3. The rapid first-aid repair method for PE pipe breakage according to claim 1, wherein the freezing and plugging of the near water end in step S2 is performed by a refrigeration stick or liquid nitrogen plugging, wherein when the refrigeration stick is used for plugging, the refrigeration stick is placed on the lower portion of the PE pipe at the water inlet end and contacts with the PE pipe.
4. The rapid repair method for PE pipeline breakage according to claim 3, wherein when liquid nitrogen is used for plugging, a U-shaped pipe attached to the near water end needs to be arranged outside the PE pipe, and then liquid nitrogen is injected into the U-shaped pipe.
5. The method of claim 1, wherein the length of the heat shrinkable tube is fully covered with the repair tube member and the raw tape in step S6.
6. The rapid repair method for PE pipe breakage according to claim 1, wherein the pipe repair element comprises a first cladding and a second cladding, the two ends of the first cladding and the second cladding are respectively lapped on the near water end and the far water end, the radian of the first cladding is larger than that of the second cladding, the end part of the first cladding is at least partially overlapped with the end part of the second cladding during installation, and the end part of the first cladding is positioned on the inner side of the end part of the second cladding.
7. The rapid repair method for PE pipe rupture as claimed in claim 1, wherein in step S7, when the PE pipe repair joint is used to press and lock the pipe repair part, at least the end of the pipe repair element is pressed onto the PE pipe.
8. The method of claim 1, further comprising winding the surface of the shrunk heat shrinkable tube with a green tape before the step S7.
9. The method of claim 1, wherein after the step S7, if the broken PE pipe is buried in the soil, the repair distribution needs to be filled with soil after the repair is completed.
10. The method of claim 1, wherein the heat shrink tubing is PET heat shrink tubing.
CN202111589629.0A 2021-12-23 2021-12-23 Rapid rush repair method for PE pipeline rupture Active CN115111461B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111589629.0A CN115111461B (en) 2021-12-23 2021-12-23 Rapid rush repair method for PE pipeline rupture

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Application Number Priority Date Filing Date Title
CN202111589629.0A CN115111461B (en) 2021-12-23 2021-12-23 Rapid rush repair method for PE pipeline rupture

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CN115111461A true CN115111461A (en) 2022-09-27
CN115111461B CN115111461B (en) 2024-01-30

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110079311A1 (en) * 2009-10-06 2011-04-07 Neptune Research, Inc. Protective seal for pipeline assembly
CN102537571A (en) * 2012-01-06 2012-07-04 阴法军 Pipe joint used for connecting polyethylene plastic-steel winding pipes
CN203500770U (en) * 2013-10-18 2014-03-26 中广核核电运营有限公司 Ice blockage device used for pipeline blockage
CN204141145U (en) * 2014-09-15 2015-02-04 池州恒生科技发展有限公司 A kind of pipeline wind
CN110998164A (en) * 2017-07-25 2020-04-10 米尼麦克斯维京研发有限公司 Pipe arrangement consisting of pipes or pipe connections
CN210770990U (en) * 2019-10-10 2020-06-16 中国石油化工股份有限公司 Open-air patching device of small-bore steel pipeline and repair structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110079311A1 (en) * 2009-10-06 2011-04-07 Neptune Research, Inc. Protective seal for pipeline assembly
CN102537571A (en) * 2012-01-06 2012-07-04 阴法军 Pipe joint used for connecting polyethylene plastic-steel winding pipes
CN203500770U (en) * 2013-10-18 2014-03-26 中广核核电运营有限公司 Ice blockage device used for pipeline blockage
CN204141145U (en) * 2014-09-15 2015-02-04 池州恒生科技发展有限公司 A kind of pipeline wind
CN110998164A (en) * 2017-07-25 2020-04-10 米尼麦克斯维京研发有限公司 Pipe arrangement consisting of pipes or pipe connections
CN210770990U (en) * 2019-10-10 2020-06-16 中国石油化工股份有限公司 Open-air patching device of small-bore steel pipeline and repair structure

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