CN115108339A - Bucket wheel machine attitude sensing system - Google Patents
Bucket wheel machine attitude sensing system Download PDFInfo
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- CN115108339A CN115108339A CN202210651007.4A CN202210651007A CN115108339A CN 115108339 A CN115108339 A CN 115108339A CN 202210651007 A CN202210651007 A CN 202210651007A CN 115108339 A CN115108339 A CN 115108339A
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- bucket wheel
- wheel machine
- monitoring
- cantilever
- room
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/16—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with rotary pick-up conveyors
- B65G65/20—Paddle wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
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- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Component Parts Of Construction Machinery (AREA)
Abstract
The invention discloses a bucket wheel machine posture sensing system which comprises a bucket wheel machine frame and a main monitoring room, wherein a bucket wheel machine control room and a first wireless transceiver are arranged on the bucket wheel machine frame; be equipped with total alarm center in the master control room, total display center and total operation center, and master control room wireless connection has a plurality of to divide the monitor room, bucket wheel machine control room is connected with bucket wheel machine cantilever actuating system and bucket wheel machine cantilever governing system electricity respectively, the bucket wheel machine control room of every position department, through first wireless transceiver wireless connection between bucket wheel machine cantilever actuating system and bucket wheel machine cantilever governing system and every branch monitor room that corresponds, realize unmanned control bucket wheel machine gesture, the security improves greatly.
Description
Technical Field
The invention relates to the technical field of bucket wheel machine sensing, in particular to a bucket wheel machine attitude sensing system.
Background
A bucket-wheel stacker-reclaimer, called a bucket-wheel machine for short, is a continuous-conveying efficient loading and unloading machine which is used for large-scale dry bulk cargo storage yards and can stack and reclaim materials. The belt can run in two directions, the material is taken by the bucket wheel and is sent out by the conveying arm during material taking, and the goods conveyed by the main conveyor are thrown to a yard by the conveying arm during material piling.
Bucket wheel machine among the prior art generally all is the manual work to go control, also needs the manual work to go on the scene to its gesture and judges, and is very troublesome, also can't know the very first time to whether its gesture meets the requirements, and danger coefficient increases relatively moreover.
Disclosure of Invention
The invention aims to provide a bucket wheel attitude sensing system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a bucket wheel machine posture sensing system comprises a bucket wheel machine frame and a main monitoring room, wherein a bucket wheel machine control room and a first wireless transceiver are arranged on the bucket wheel machine frame;
the main monitoring room is internally provided with a main alarm center, a main display center and a main operation center, and the main monitoring room is wirelessly connected with a plurality of sub-monitoring rooms,
the bucket wheel machine control room is connected with bucket wheel machine cantilever actuating system and bucket wheel machine cantilever governing system electricity respectively, and bucket wheel machine control room, bucket wheel machine cantilever actuating system and bucket wheel machine cantilever governing system and every branch that corresponds of every position department are through first wireless transceiver wireless connection between the monitor room.
As a preferable scheme of the present invention, each corresponding sub monitoring center is configured to monitor all bucket wheel machines, the sub monitoring rooms are configured to solve monitoring and attitude sensing of the bucket wheel machine at each corresponding position, when a problem is not solved in the sub monitoring rooms, the problem can be solved by the main monitoring center through the wireless base station, and a sensing image of the bucket wheel machine transmitted by the sub monitoring rooms is correspondingly analyzed.
As a preferable aspect of the present invention, the general display center is configured to display the attitude of the bucket wheel machine sensed by all the sub-monitoring rooms, the general alarm center is configured to alarm abnormal attitude data sensed by the sub-monitoring rooms, and the operation center is configured to perform operation transmission commands on each sub-monitoring room and perform operation communication to solve the problem of the bucket wheel machine in the abnormal attitude.
As a preferable scheme of the present invention, G-based wireless base stations are disposed between the master monitoring room and the slave monitoring rooms, and between the first wireless transceiver and the second wireless transceiver, and data transmission is completed between the master monitoring room and the slave monitoring rooms, and between the first wireless transceiver and the second wireless transceiver through the wireless base stations.
As a preferable scheme of the invention, four monitoring cameras are arranged beside the bucket wheel machine frame and used for monitoring all the bucket wheel machines, the bucket wheel machine control room, the bucket wheel machine cantilever driving system and the bucket wheel machine cantilever adjusting system.
As a preferable scheme of the present invention, each of the sub monitoring rooms is provided with a sub alarm center, a sub display center and a sub operation center, the sub alarm center is configured to alarm that the attitude of the bucket wheel at the corresponding position is abnormal, the sub display center is configured to display the attitude of the bucket wheel machine at the corresponding position, and the operation center can remotely control the bucket wheel machine at the abnormal attitude and issue an instruction to a person in the control room of the bucket wheel machine.
As a preferable scheme of the invention, a sensor for sensing the driving speed is arranged at the position, located at the bucket wheel machine cantilever driving system, of the bucket wheel machine cantilever, a sensor for measuring an included angle between the bucket wheel machine cantilever and the bucket wheel machine frame is arranged at the position, adjusted by the angle, of the bucket wheel machine cantilever and the bucket wheel machine frame, and the two sensors are both electrically connected with the bucket wheel machine control chamber.
As a preferable scheme of the invention, each sub-monitoring room can correspondingly monitor and sense the postures of a plurality of bucket wheel machines.
As a preferable scheme of the invention, each monitoring camera is electrically connected with the bucket wheel machine control room.
Has the advantages that:
1. according to the invention, the plurality of monitoring cameras are arranged on the bucket wheel machine, so that images at all positions of the bucket wheel can be scanned, the posture of each position can be monitored by replacing manpower, the safety and timeliness of the machine are greatly improved, and meanwhile, the manpower is saved.
2. According to the invention, the sub-monitoring chambers are arranged at each corresponding position and are wirelessly connected with each bucket wheel machine control chamber, the bucket wheel machine cantilever driving system and the bucket wheel machine cantilever adjusting system, so that whether the corresponding postures of the sub-monitoring chambers accord with the corresponding bucket wheel machine control chambers, bucket wheel machine cantilever driving systems and bucket wheel machine cantilever adjusting systems or not are operated, driven and adjusted, the conditions are known at the first time, and thus, the judgment is made, and unnecessary risks are eliminated.
3. According to the invention, the total monitoring wireless connection is arranged and the plurality of sub-monitoring rooms are monitored simultaneously, so that the monitoring efficiency is improved, the accuracy of sensing posture judgment is improved, and the problem of abnormal posture of the bucket wheel machine is solved.
Drawings
FIG. 1 is an overall schematic view of a bucket wheel attitude sensing system of the present invention;
FIG. 2 is a perspective view of a bucket wheel machine of the attitude sensing system of the bucket wheel machine of the present invention;
FIG. 3 is a system block diagram of a bucket wheel attitude sensing system of the present invention.
In the figure: 1. a bucket wheel machine frame; 101. a bucket wheel machine control room; 102. a first wireless transceiver; 2. a bucket wheel machine cantilever; 201. a bucket wheel machine cantilever drive system; 202. a second wireless transceiver; 203. bucket wheel machine cantilever governing system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Several embodiments of the invention are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-3, the present invention provides a technical solution: a bucket wheel machine posture sensing system comprises a bucket wheel machine frame 1 and a main monitoring room, wherein a bucket wheel machine control room 101 and a first wireless transceiver 102 are arranged on the bucket wheel machine frame 1, a bucket wheel machine cantilever 2 is arranged on the bucket wheel machine frame 1, a bucket wheel machine driving system 201, a second wireless transceiver 202 and a bucket wheel machine cantilever adjusting system 203 are arranged on the bucket wheel machine cantilever 2, and monitoring cameras are arranged on the bucket wheel machine frame 1, the bucket wheel machine control room 2 and the bucket wheel machine cantilever 2;
the main monitoring room is internally provided with a main alarm center, a main display center and a main operation center, and the main monitoring room is wirelessly connected with a plurality of sub-monitoring rooms,
the bucket wheel machine control room 101 is respectively electrically connected with the bucket wheel machine cantilever driving system 201 and the bucket wheel machine cantilever adjusting system 203, and the bucket wheel machine control room 101, the bucket wheel machine cantilever driving system 201 and the bucket wheel machine cantilever adjusting system 203 at each position are wirelessly connected with each corresponding sub monitoring room through the first wireless transceiver 102.
In an embodiment, referring to fig. 1 and fig. 3, each corresponding sub monitoring center is configured to monitor all bucket wheel machines, each sub monitoring room is configured to solve monitoring and attitude sensing of the bucket wheel machine at each corresponding position, when the sub monitoring room senses that a problem is not solved, the problem can be solved by the main monitoring center through the wireless base station, and a sensing image of the bucket wheel machine transmitted by the sub monitoring room is analyzed correspondingly.
In an embodiment, referring to fig. 1 and fig. 3, the general display center is configured to display the attitude of the bucket wheel machine sensed by all the sub monitoring rooms, the general alarm center is configured to alarm the abnormal attitude data sensed by the sub monitoring rooms, and the operation center is configured to operate and communicate a command to each sub monitoring room and operate and communicate the sub monitoring rooms to solve the problem of the bucket wheel machine in the abnormal attitude.
In an embodiment, referring to fig. 1, fig. 2 and fig. 3, a wireless base station based on 5G is disposed between the main monitoring room and the sub-monitoring room, and between the first wireless transceiver 102 and the second wireless transceiver 202, and data transmission is completed between the main monitoring room and the sub-monitoring room, and between the first wireless transceiver and the second wireless transceiver through the wireless base station.
In an embodiment, referring to fig. 1, fig. 2 and fig. 3, four monitoring cameras are respectively disposed beside the bucket wheel machine frame 1 for monitoring all the bucket wheel machines, the bucket wheel machine control room, the bucket wheel machine cantilever driving system 201 and the bucket wheel machine cantilever adjusting system 203.
In an embodiment, referring to fig. 1 and fig. 3, each of the sub monitoring rooms is provided with a sub alarm center, a sub display center and a sub operation center, the sub alarm center is used for alarming that the attitude of the bucket wheel at the corresponding position is abnormal, the sub display center is used for displaying the attitude of the bucket wheel machine at the corresponding position, and the operation center can remotely control the bucket wheel machine at the abnormal attitude and issue an instruction to a person in the control room of the bucket wheel machine.
In an embodiment, referring to fig. 1, fig. 2 and fig. 3, a sensor for sensing a driving speed is disposed at a position of the bucket wheel cantilever driving system 201 of the bucket wheel machine cantilever 2, a sensor for measuring an included angle between the bucket wheel machine cantilever 2 and the bucket wheel machine frame 1 is disposed at an angle adjusting position of the bucket wheel machine cantilever 2 and the bucket wheel machine frame 1, and both the sensors are electrically connected to the bucket wheel machine control chamber 101.
In an embodiment, referring to fig. 1, each of the sub-monitoring rooms may correspondingly monitor and sense the attitude of a plurality of bucket wheel machines.
In an embodiment, referring to fig. 1, each of the monitoring cameras is electrically connected to the bucket wheel machine control room 101.
The operation principle is as follows: when the invention is used, the plurality of monitoring cameras are arranged on the bucket wheel machine, so that the invention can be used for scanning images at all positions of the bucket wheel, replaces manpower to monitor the posture at each position, greatly improves the safety and timeliness of the machine, meanwhile, the manpower is saved, the sub monitoring chambers are arranged at the corresponding positions and are wirelessly connected with the control chambers of the bucket wheel machine, the cantilever driving system of the bucket wheel machine and the cantilever adjusting system of the bucket wheel machine, is used for monitoring whether the corresponding postures of the bucket wheel machine control chamber, the bucket wheel machine cantilever driving system and the bucket wheel machine cantilever adjusting system meet the operation, driving and adjustment, the situation is known at first time, thereby making a judgment, eliminating unnecessary risks, setting a total monitoring wireless connection and simultaneously monitoring a plurality of sub-monitoring rooms, the efficiency of supervision is improved, the accuracy of perception posture judgment is improved, and the efficiency of solving the problem that the posture of the bucket wheel machine is abnormal is improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a bucket wheel machine attitude perception system, includes bucket wheel machine frame (1) and total control room, its characterized in that: the bucket wheel machine comprises a bucket wheel machine frame (1), a bucket wheel machine control room (101) and a first wireless transceiver (102) are arranged on the bucket wheel machine frame (1), a bucket wheel machine cantilever (2) is arranged on the bucket wheel machine cantilever (2), a bucket wheel machine driving system (201), a second wireless transceiver (202) and a bucket wheel machine cantilever adjusting system (203) are arranged on the bucket wheel machine cantilever (2), and monitoring cameras are arranged on the bucket wheel machine frame (1), the bucket wheel machine control room (2) and the bucket wheel machine cantilever (2);
the main monitoring room is internally provided with a main alarm center, a main display center and a main operation center, and the main monitoring room is wirelessly connected with a plurality of sub-monitoring rooms,
the bucket wheel machine control room (101) is respectively electrically connected with the bucket wheel machine cantilever driving system (201) and the bucket wheel machine cantilever adjusting system (203), and the bucket wheel machine control room (101), the bucket wheel machine cantilever driving system (201) and the bucket wheel machine cantilever adjusting system (203) at each position are in wireless connection with each corresponding sub monitoring room through the first wireless transceiver (102).
2. The bucket wheel attitude sensing system of claim 1, wherein: every corresponds branch surveillance center is used for monitoring all bucket wheel machines, divide the control room then to be used for solving every control and the gesture perception that corresponds position department bucket wheel machine, accessible wireless base station is handed the problem to main surveillance center when the perception of branch surveillance room appears the problem and can not solve to and to divide the transmission of surveillance room to come to make corresponding analysis to the perception image of bucket wheel machine.
3. The bucket wheel attitude sensing system of claim 1, wherein: the general display center is used for displaying the attitude of the bucket wheel machine sensed by all the sub monitoring rooms, the general alarm center is used for giving an alarm to abnormal attitude data sensed by the sub monitoring rooms, and the operation center is used for operating each sub monitoring room to transmit commands and carrying out operation communication to solve the problem of the bucket wheel machine in the abnormal attitude.
4. The bucket wheel attitude sensing system of claim 1, wherein: and wireless base stations based on 5G are arranged among the main monitoring room, the sub-monitoring rooms, the first wireless transceiver (102) and the second wireless transceiver (202), and data transmission is completed among the main monitoring room, the sub-monitoring rooms, the first wireless transceiver and the second wireless transceiver through the wireless base stations.
5. The bucket wheel attitude sensing system of claim 1, wherein: the monitoring cameras are four and are respectively arranged beside the bucket wheel machine frame (1) and used for monitoring all the bucket wheel machines, the control chambers of the bucket wheel machines, the cantilever driving systems (201) of the bucket wheel machines and the cantilever adjusting systems (203) of the bucket wheel machines.
6. The bucket wheel attitude sensing system of claim 1, wherein: every divide all to be equipped with in the monitor, divide the alarm center, divide and show the center and divide operation center, and divide the alarm center to be used for the alarm to correspond the bucket wheel gesture of position unusual, divide the bucket wheel gesture that shows the center and be used for showing corresponding position department, operation center then can the bucket wheel machine under the unusual gesture of remote control to personnel to its bucket wheel machine control indoor issue the instruction.
7. The bucket wheel attitude sensing system of claim 1, wherein: bucket wheel machine cantilever (2) are located bucket wheel machine cantilever actuating system (201) and locate to be equipped with the sensor that is used for perception drive speed, are equipped with the sensor that is used for measuring both contained angles at the angle modulation department of bucket wheel machine cantilever (2) and bucket wheel machine frame (1), and two sensors all with bucket wheel machine control room (101) between electric connection.
8. The bucket wheel attitude sensing system of claim 1, wherein: each sub-monitoring room can correspondingly monitor and sense the postures of a plurality of bucket wheel machines.
9. The bucket wheel attitude sensing system of claim 1, wherein: each monitoring camera is electrically connected with a bucket wheel machine control room (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210651007.4A CN115108339A (en) | 2022-06-10 | 2022-06-10 | Bucket wheel machine attitude sensing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210651007.4A CN115108339A (en) | 2022-06-10 | 2022-06-10 | Bucket wheel machine attitude sensing system |
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| CN115108339A true CN115108339A (en) | 2022-09-27 |
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| CN202210651007.4A Pending CN115108339A (en) | 2022-06-10 | 2022-06-10 | Bucket wheel machine attitude sensing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117714637A (en) * | 2023-11-16 | 2024-03-15 | 中交机电工程局有限公司 | Monitoring system and method for production operation process in port |
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- 2022-06-10 CN CN202210651007.4A patent/CN115108339A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117714637A (en) * | 2023-11-16 | 2024-03-15 | 中交机电工程局有限公司 | Monitoring system and method for production operation process in port |
| CN117714637B (en) * | 2023-11-16 | 2024-08-20 | 中交机电工程局有限公司 | Monitoring system and method for production operation process in port |
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