CN115107108A - Continuous blanking and waste recovery system of new energy battery insulating sheet - Google Patents
Continuous blanking and waste recovery system of new energy battery insulating sheet Download PDFInfo
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- CN115107108A CN115107108A CN202211040334.2A CN202211040334A CN115107108A CN 115107108 A CN115107108 A CN 115107108A CN 202211040334 A CN202211040334 A CN 202211040334A CN 115107108 A CN115107108 A CN 115107108A
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- fixedly connected
- blanking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
- H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
- H01M50/593—Spacers; Insulating plates
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- Chemical Kinetics & Catalysis (AREA)
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- General Chemical & Material Sciences (AREA)
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Abstract
The invention provides a continuous blanking and waste recovery system for an insulating sheet of a new energy battery, belonging to the technical field of blanking of the insulating sheet, and comprising a base, wherein the four corners of the upper surface of the base are fixedly connected with guide rods, and one end of each guide rod, which is far away from the base, is fixedly connected with a top; according to the device, the flattening roller is matched with the second rotating wheel and the first rotating wheel to drive the rotating shaft to rotate, so that the driven fan blades on two sides rotate along with the rotating shaft, air flow in the air exhaust groove is blown outwards, a negative pressure area is generated at the part, close to each other, of the two driven fan blades, air flow in the collecting box is supplemented into the air exhaust groove, an adsorption effect can be generated at the waste material groove of the collecting box, scraps generated in the process of blanking the battery insulating sheet are quickly sucked into the collecting box, the surface tidiness of the device is improved, blanking waste materials can be collected, recycled, and the economic effect obtained when the device is used is improved.
Description
Technical Field
The invention relates to the field of blanking of insulating sheets, in particular to a continuous blanking and waste recovery system of a new energy battery insulating sheet.
Background
The common new energy automobile battery pack consists of a plurality of groups of independent batteries which are connected in parallel to supply power for an automobile, and an automobile battery insulating radiating fin is a battery insulating sheet for short and is an insulating piece which is arranged around a positive electrode and a negative electrode of the battery to prevent abnormal discharge, has insulating and radiating effects and plays a role in protecting the battery. At present, the new energy battery insulation sheets are all processed in a blanking mode in the production process, and raw materials of the battery insulation sheets are blanked one by one to form the battery insulation sheets which are complete and meet the use requirement.
At present, when the existing battery insulation sheet is blanked, the whole roll of raw material of the battery insulation sheet is cut into a sheet of initial material of the battery insulation sheet in advance, and then the initial material is punched and formed again by using a punching device, so that the working procedure is complex, and manual frequent intervention operation is required, thereby reducing the blanking efficiency; and when blanking, can produce a quantitative waste material, the waste material that produces on the traditional device will be continuous piles up on equipment, will scatter in whole workshop after receiving the effect of wind power, causes the clean and tidy degree of environment to descend, has also caused the waste of material moreover, can't retrieve the waste material that produces to the blanking and recycle, and then has reduced the productivity effect of enterprise.
How to invent a continuous blanking and waste recovery system of a new energy battery insulation sheet to improve the problems becomes a problem to be solved urgently by the technical personnel in the field.
Disclosure of Invention
In order to make up for the defects, the invention provides a continuous blanking and waste recovery system for an insulating sheet of a new energy battery, and aims to solve the problems that the existing process is complex, manual frequent intervention operation is needed, so that the blanking efficiency is reduced, and waste generated by blanking cannot be collected by a Tianyou blanking device.
The invention is realized by the following steps:
the invention provides a continuous blanking and waste recovery system for insulating sheets of new energy batteries, which comprises a base, wherein guide rods are fixedly connected at the peripheral corners of the upper surface of the base, one end of each guide rod, which is far away from the base, is fixedly connected with a top plate, the center part of one side, which is far away from the guide rods, of each top plate is fixedly connected with a first air cylinder, the output end of each first air cylinder penetrates through the top plate, the output end of each first air cylinder is fixedly connected with a push plate, a first spring is sleeved between the top plate and the push plate on the outer side of the output end of each first air cylinder, the middle part, which is far away from the output end of each first air cylinder, of each push plate is fixedly connected with a pulse air cylinder, the output end of each pulse air cylinder is fixedly connected with an upper blanking template, the middle part of the upper surface of the base is fixedly connected with a collecting box, and the middle part of an inner cavity of the collecting box is fixedly connected with a lower blanking template.
The flattening assembly is arranged on the left side of the upper surface of the base and is used for flattening the punched insulation sheets;
inhale the material subassembly, inhale the material subassembly and install in the base inner chamber that is located the subassembly below that flattens, inhale the material subassembly and be used for cutting the waste material and adsorb to collect the box in blanking process to this realizes waste recovery.
Preferably, a waste trough is arranged between the periphery of the lower blanking template and the collecting box, the upper surface of the lower blanking template and the upper surface of the collecting box are located on the same water surface, a discharging plate is fixedly connected to the side wall of the lower blanking template, the lower blanking template is divided into two parts along a central shaft, the lower blanking templates of the two parts are identical in size and symmetrically arranged along the central axis of the base, and two groups of stamping modules aligned with the lower blanking template are arranged at the bottom of the upper blanking template.
Preferably, a damping groove is symmetrically formed in one side, close to the lower blanking template, of the pushing plate, a telescopic rod is fixedly connected between the top of an inner cavity of the damping groove and the upper surface of the pushing plate, and a second spring is sleeved between the lower blanking template and the pushing plate on the outer side of the telescopic rod.
Preferably, a cooling groove is formed in the middle of the inner cavity of the upper cutting template, the cooling groove is communicated with the inner cavity of the telescopic rod, and cooling liquid is filled in the cooling groove.
Preferably, the subassembly that flattens includes the mounting panel, mounting panel and base upper surface fixed connection, and the mounting panel is provided with two and sets up along base center pin symmetry, two one side that the mounting panel is close to each other is rotated and is connected with the flattening roller, the flattening roller is provided with four, and four the flattening roller is the symmetry setting each other, keeps away from the base center two flattening roller lateral walls are first gear of fixedly connected with and second gear respectively, just intermeshing is connected between first gear and the second gear, is located second gear symmetry side mounting panel lateral wall fixedly connected with driving motor, just driving motor output shaft with install the second gear flattening roller lateral wall fixed connection.
Preferably, the side walls of the mounting plates on two sides are provided with positioning grooves, and positioning wheels are rotationally connected in the positioning grooves.
Preferably, be located the flattening roller below the exhaust groove has been seted up to base inner chamber, it includes the rotation axis to inhale the material subassembly, rotation axis middle part both sides are all rotated and are connected with the connecting seat, and two the connecting seat sets up along rotation axis central symmetry, connecting seat and exhaust inslot wall bottom fixed connection, the first runner of the equal fixedly connected with in rotation axis both ends, and two first runner sets up along rotation axis central symmetry, is located and installs first gear and second gear symmetrical side lower part the equal fixedly connected with second runner in flattening roller both ends, be connected through belt transmission between second runner and the first runner, be located between connecting seat and the second runner rotation axis lateral wall fixedly connected with driven flabellum, and both sides driven flabellum sets up along rotation axis central symmetry.
Preferably, an air suction groove is formed in one side, close to the air exhaust groove, of the inner cavity of the base, the air suction groove is located at one end, fixedly connected with a filter screen, of the inner cavity of the base, the air exhaust groove is communicated with the collection box through the air suction groove, and the air suction grooves are arranged at equal intervals along the center of the rotating shaft.
Preferably, the collecting tank has been seted up at base inner chamber middle part, the collecting tank is linked together with the collection box, just the collection box lower part is the setting of falling trapezoidal font, sliding connection has the pull box in the collecting tank, one side fixedly connected with magnetic sheet of pull box and base laminating, the pull box passes through magnetic sheet and is connected with base lateral wall magnetism, one side fixedly connected with elasticity gasbag that the roof is close to push plate, elasticity gasbag lateral wall fixedly connected with air duct, the one end that elasticity gasbag was kept away from to the air duct is linked together with collection box inner chamber lower part.
Preferably, the outer diameter of the drawing box is the same as the inner diameter of the collecting tank, and the length and the depth of the drawing box are both the same as the depth and the length of the collecting tank.
The invention has the beneficial effects that: the flattening roller is matched with the second rotating wheel and the first rotating wheel to drive the rotating shaft to rotate, so that the driven fan blades on two sides rotate along with the rotating shaft, air flow in the air exhaust groove is blown outwards, negative pressure areas are generated at the parts, close to each other, of the two driven fan blades, air flow in the collecting box is supplemented into the air exhaust groove, an adsorption effect can be generated at a waste material groove of the collecting box, fragments generated in the process of blanking the battery insulating sheets are sucked into the collecting box quickly, the surface tidiness of the device is improved, blanking waste materials can be collected, recycled and further the economic effect obtained when the device is used is improved; and utilize the meshing between first gear and the second gear to be connected, can make the downward blanking template of insulating piece proper motion remove to after the blanking is accomplished, the insulating piece of not blanking will be to the ejecting lower blanking template after the blanking is accomplished, with this realization automatic continuous blanking, need not artifical intervention operation, and then improved the device's production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic front view of an overall structure of a continuous blanking and scrap recycling system for insulating sheets of a new energy battery according to an embodiment of the present invention;
fig. 2 is a schematic bottom view of a continuous blanking and scrap recycling system for insulating sheets of new energy batteries according to an embodiment of the present invention;
fig. 3 is a schematic side view of an overall structure of a continuous blanking and scrap recycling system for insulating sheets of new energy batteries according to an embodiment of the present invention;
fig. 4 is a schematic side view partially in section of a continuous blanking and scrap recycling system for insulating sheets of new energy batteries according to an embodiment of the present invention;
fig. 5 is an enlarged structural view of an area a in fig. 4 of a continuous blanking and scrap recycling system for an insulation sheet of a new energy battery according to an embodiment of the present invention;
fig. 6 is a schematic view of an internal structure of a collecting box of a continuous blanking and scrap recycling system for insulating sheets of a new energy battery according to an embodiment of the present invention;
fig. 7 is a schematic diagram of an internal structure of a push plate of a continuous blanking and scrap recycling system for an insulating sheet of a new energy battery according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a flattening assembly of a continuous blanking and scrap recycling system for insulating sheets of new energy batteries according to an embodiment of the present invention.
In the figure: 1. a base; 101. a guide bar; 102. a top plate; 103. a first cylinder; 104. a first spring; 105. a box is drawn out; 2. a push plate; 21. a pulse cylinder; 22. punching a cutting template; 3. a collection box; 31. punching a lower cutting template; 32. a stripper plate; 4. a flattening assembly; 41. mounting a plate; 42. flattening rollers; 43. a first gear; 44. a second gear; 45. positioning wheels; 5. a material suction assembly; 51. a rotating shaft; 52. a connecting seat; 53. a first runner; 54. a second rotating wheel; 55. a driven fan blade; 56. a suction groove; 6. a second spring; 7. an elastic air bag; 71. an air duct.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Referring to fig. 1-8, the continuous blanking and waste recovery system for the new energy battery insulation sheet comprises a base 1, wherein the four corners of the upper surface of the base 1 are fixedly connected with guide rods 101, one end of each guide rod 101, which is far away from the base 1, is fixedly connected with a top plate 102, the central part of one side, which is far away from the guide rods 101, of the top plate 102 is fixedly connected with a first air cylinder 103, the output end of the first air cylinder 103 penetrates through the top plate 102, the output end of the first air cylinder 103 is fixedly connected with a push plate 2, and the first spring 104 is sleeved between the top plate 102 and the pushing plate 2 on the outer side of the output end of the first cylinder 103, the middle part of one side of the pushing plate 2, which is far away from the output end of the first cylinder 103, is fixedly connected with a pulse cylinder 21, the output end of the pulse cylinder 21 is fixedly connected with an upper blanking template 22, the middle part of the upper surface of the base 1 is fixedly connected with a collecting box 3, and the middle part of the inner cavity of the collecting box 3 is fixedly connected with a lower blanking template 31.
The flattening assembly 4 is arranged on the left side of the upper surface of the base 1, and the flattening assembly 4 is used for flattening the punched insulation sheets;
inhale material subassembly 5, inhale material subassembly 5 and install in the 1 inner chamber of base that is located flattening subassembly 4 below, inhale material subassembly 5 and be used for in the blanking in-process will cut the waste material and adsorb to collecting box 3 to this realization waste material is retrieved.
It should be noted that: through the arrangement of the structure, the first air cylinder is used for pushing the push plate 2 and the upper blanking template 22 to move downwards, and after the upper blanking template 22 is attached to the lower blanking template 31, the pulse air cylinder 21 releases instant impact, so that the blanking work of the battery insulation sheets is completed.
Referring to fig. 4 and 6, further, a waste chute is arranged between the periphery of the lower die plate 31 and the collecting box 3, the upper surface of the lower die plate 31 and the upper surface of the collecting box 3 are on the same water surface, a discharging plate 32 is fixedly connected to the side wall of the lower die plate 31, the lower die plate 31 is divided into two parts along the central axis, the lower die plates 31 of the two parts have the same size and are symmetrically arranged along the central axis of the base 1, and two sets of stamping modules aligned with the lower die plate 31 are arranged at the bottom of the upper die plate 22;
it should be noted that: utilize blanking template 31 to set up the dirty tank all around down to this piece that produces when cutting the battery insulating piece falls into the dirty tank, collect the waste material with this, effectively avoided the waste of resource, and then improved the economic benefits of enterprise, moreover at single blanking in-process, will accomplish the output of two insulating pieces simultaneously, thereby improved the device's blanking efficiency, and then improved the device's production efficiency.
Referring to fig. 7, further, shock absorption grooves are symmetrically formed in one side, close to the lower blanking template 31, of the push plate 2, a telescopic rod is fixedly connected between the top of an inner cavity of the shock absorption groove and the upper surface of the push plate 2, and a second spring 6 is sleeved between the lower blanking template 31 and the push plate 2 and located on the outer side of the telescopic rod;
referring to fig. 7, further, a cooling groove is formed in the middle of an inner cavity of the upper punching template 22, the cooling groove is communicated with the inner cavity of the telescopic rod, and cooling liquid is filled in the cooling groove;
it should be noted that: at first, utilize the coolant liquid of intussuseption in the cooling bath, can dispel the heat and cool down the bottom of upper cutting template 22, because the heat that the friction action produced when this effectual reduction punches repeatedly, and then the durability of upper cutting template 22 has been improved, and stretch out and the in-process that contracts at pulse cylinder 21, also will make the telescopic link slide from top to bottom simultaneously, make the inside atmospheric pressure of telescopic link change with this, and then can realize the mobile mixed effect to the coolant liquid of filling in the cooling bath, with this radiating effect to upper cutting template 22 has further been improved.
Referring to fig. 1, 3 and 8, further, the flattening assembly 4 includes mounting plates 41, the mounting plates 41 are fixedly connected to the upper surface of the base 1, the two mounting plates 41 are symmetrically arranged along the central axis of the base 1, the sides of the two mounting plates 41 close to each other are rotatably connected with flattening rollers 42, the number of the flattening rollers 42 is four, the four flattening rollers 42 are symmetrically arranged, the side walls of the two flattening rollers 42 far away from the center of the base 1 are respectively and fixedly connected with a first gear 43 and a second gear 44, the first gear 43 and the second gear 44 are meshed with each other, the side walls of the mounting plates 41 located on the symmetrical sides of the second gear 44 are fixedly connected with driving motors, and the output shafts of the driving motors are fixedly connected with the side walls of the flattening rollers 42 provided with the second gear 44;
it should be noted that: the four flattening rollers 42 which are symmetrically arranged can be used for flattening the passing insulating sheet, so that the flatness of the surface of the insulating sheet is ensured, the high apparent quality of the insulating sheet after subsequent blanking and forming is ensured, the blanking efficiency of the device is improved, and the insulating sheet can enter the lower blanking template 31 in a flat and straight manner, so that the waste condition caused by blanking the insulating sheet in a bent state is effectively avoided, and the practicability of the device is improved; and the downward blanking template 31 of the insulating sheet can be moved by oneself by utilizing the meshed connection between the first gear 43 and the second gear 44, and after the blanking is finished, the blanking template 31 is ejected out of the blanked insulating sheet, so that the automatic continuous blanking is realized, the manual intervention operation is not needed, and the production efficiency of the device is further improved.
Referring to fig. 1 and 8, further, positioning grooves are formed in the side walls of the mounting plates 41 on the two sides, and positioning wheels 45 are rotatably connected in the positioning grooves;
it should be noted that: utilize to rotate the locating wheel 45 that sets up in the constant head tank, can fix a position the insulating piece of walking between and the nip roll 42 to this ensures laying that the insulating piece can be accurate under on blanking template 31, utilizes the rotation effect of locating wheel 45 moreover, can also reduce the frictional force that the insulating piece produced at the location removal in-process, thereby has improved the rate of marcing of insulating piece, and then has improved the blanking efficiency of the device.
Referring to fig. 4, 5 and 8, further, an air exhaust groove is formed in the inner cavity of the base 1 below the flattening roller 42, the material suction assembly 5 comprises a rotating shaft 51, two sides of the middle of the rotating shaft 51 are rotatably connected with connecting seats 52, and two connecting seats 52 are arranged symmetrically along the center of the rotating shaft 51, the connecting seats 52 are fixedly connected with the bottom of the inner wall of the exhaust groove, both ends of the rotating shaft 51 are fixedly connected with first rotating wheels 53, two first rotating wheels 53 are arranged along the center of the rotating shaft 51 in a symmetrical manner, two ends of the flattening roller 42 positioned at the lower part of the symmetrical side provided with the first gear 43 and the second gear 44 are fixedly connected with second rotating wheels 54, the second rotating wheels 54 are in transmission connection with the first rotating wheels 53 through belts, driven fan blades 55 are fixedly connected to the side wall of the rotating shaft 51 between the connecting seat 52 and the second rotating wheels 54, and the driven fan blades 55 at two sides are arranged along the center of the rotating shaft 51 in a symmetrical manner;
referring to fig. 4, 5 and 6, further, an air suction groove 56 is formed in one side of the inner cavity of the base 1, which is close to the air discharge groove, a filter screen is fixedly connected to one end of the air suction groove 56, which is located in the inner cavity of the base 1, the air discharge groove is communicated with the collection box 3 through the air suction groove 56, and a plurality of air suction grooves 56 are arranged at equal intervals along the center of the rotating shaft 51;
it should be noted that: utilize flattening roller 42 cooperation second runner 54 and first runner 53 to drive rotation axis 51 and rotate, thereby make both sides driven fan blade 55 follow the rotation, blow the air current in the exhaust groove outwards with this, thereby the part that is close to each other at two driven fan blade 55 produces the negative pressure region, and then make the air current in the collection box 3 supplement to the exhaust groove, also will produce adsorption effect in the dirty tank department of collection box 3 with this, make the piece that produces when blanking battery insulating piece inhale fast in collecting box 3, with this clean and tidy nature on the device surface has been improved, and can also collect the recovery and recycle to the blanking waste material, and then the economic benefits who gains when having improved the use device.
Referring to fig. 2, 3 and 6, further, a collecting tank is arranged in the middle of an inner cavity of the base 1, the collecting tank is communicated with the collecting box 3, the lower portion of the collecting box 3 is arranged in an inverted trapezoid shape, a pulling box 105 is connected in the collecting tank in a sliding manner, a magnetic sheet is fixedly connected to one side, attached to the base 1, of the pulling box 105, the pulling box 105 is magnetically connected with the side wall of the base 1 through the magnetic sheet, an elastic air bag 7 is fixedly connected to one side, close to the pushing plate 2, of the top plate 102, an air duct 71 is fixedly connected to the side wall of the elastic air bag 7, and one end, away from the elastic air bag 7, of the air duct 71 is communicated with the lower portion of the inner cavity of the collecting box 3;
further, the outer diameter of the drawing box 105 is the same as the inner diameter of the collecting tank, and the length and the depth of the drawing box 105 are both the same as the depth and the length of the collecting tank;
it should be noted that: the waste materials can be better moved into the drawing box 105 by the aid of the collecting box 3 arranged in the inverted trapezoidal shape, blocking in the collecting box 3 is effectively avoided, the pushing plate 2 is used for upwards pushing the elastic air bag 7, and air flow in the elastic air bag is enabled to be filled into the collecting box 3 through the air guide pipe 71 (carefully explaining, a one-way valve is arranged in the air guide pipe 71 and only allows air to be blown into the collecting box 3, an air inlet valve is arranged on the other side of the elastic air bag 7 and only supplies air into the elastic air bag 7), so that the waste materials entering the collecting box 3 are impacted, arch-shaped accumulation of the waste materials can be avoided, and collecting effect of the waste material collecting device is improved.
Referring to fig. 1-8, the working principle of the continuous blanking and waste recovery system for the new energy battery insulation sheet is as follows: firstly, a battery insulation sheet penetrates through four symmetrically arranged flattening rollers 42, then a driving motor is started, under the mutual meshing action between a first gear 43 and a second gear 44, two flattening rollers 42 positioned at the outermost side are enabled to rotate reversely at the same time, so that the battery insulation sheet can continuously move forwards under the extrusion propulsion effect generated by the reverse rotation of the two flattening rollers 42 (wherein, it needs to be explained that the rotation interval of the driving motor needs to be preset before use, so that enough time is ensured to finish the subsequent blanking work); when the battery insulation sheet moves to the upper part of the lower cutting template 31, the driving motor stops rotating, the first air cylinder 103 is used for pushing the push plate 2 and the upper cutting template 22 to move downwards, and after the upper cutting template 22 is attached to the lower cutting template 31, the pulse air cylinder 21 releases instant impact, so that the blanking work of the battery insulation sheet is completed; meanwhile, a certain amount of waste materials are generated in the blanking process, the generated scraps fall into a waste material groove to collect the waste materials, and in the single blanking process, the lower blanking template 31 is divided into two identical parts along the central shaft, so that the two insulation sheets can be simultaneously produced, the blanking efficiency of the device is improved, and the production efficiency of the device is improved; then, the driving motor continues to rotate, the blanked insulating sheet is pushed by the blanked insulating sheet to move to the stripper plate 32, and then the blanked insulating sheet reaches the lower blanking template 31 again, so that automatic continuous blanking is realized, manual intervention operation is not needed, and the production efficiency of the device is improved;
meanwhile, in the rotating process, the flattening roller 42, in cooperation with the transmission effect between the second rotating wheel 54 and the first rotating wheel 53, will drive the rotating shaft 51 to rotate, so as to drive the driven fan blades 55 at the two sides of the rotating shaft 51 to rotate synchronously, so as to blow the air flow in the exhaust groove outwards, and generate a negative pressure area at the part where the two driven fan blades 55 are close to each other, so as to make the air flow in the collecting box 3 supplement to the exhaust groove, so that the waste material groove of the collecting box 3 will also generate an adsorption effect, so that the scraps generated in the process of blanking the battery insulation sheets are quickly sucked into the collecting box 3, so that the blanking wastes can be collected, recycled and reused; when the pushing plate 2 moves upwards to reset, the elastic air bag 7 is extruded, so that the air flow in the elastic air bag is filled into the collecting box 3 through the air duct 71, the waste materials entering the collecting box 3 are impacted, the situation that the waste materials are stacked in an arched shape can be avoided, and the collecting effect of the device is improved.
It should be noted that the specific model specification of the motor needs to be determined by model selection according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, so detailed description is omitted.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Continuous blanking and waste recovery system of new energy battery insulating piece, including base (1), its characterized in that, base (1) upper surface all fixedly connected with guide bar (101) in corner all around, the one end fixedly connected with roof (102) of base (1) is kept away from in guide bar (101), roof (102) keep away from one side center part fixedly connected with first cylinder (103) of guide bar (101), first cylinder (103) output runs through roof (102), first cylinder (103) output end fixedly connected with push plate (2), and first cylinder (103) output end outside is located and has cup jointed first spring (104) between roof (102) and push plate (2), one side middle part fixedly connected with pulse cylinder (21) of first cylinder (103) output is kept away from in push plate (2), pulse cylinder (21) output end fixedly connected with upper blanking template (22), the middle part of the upper surface of the base (1) is fixedly connected with a collecting box (3), and the middle part of the inner cavity of the collecting box (3) is fixedly connected with a lower punching template (31);
the flattening assembly (4), the flattening assembly (4) is installed on the left side of the upper surface of the base (1), and the flattening assembly (4) is used for flattening the punched insulation sheets;
inhale material subassembly (5), inhale material subassembly (5) and install in base (1) inner chamber that is located flattening subassembly (4) below, inhale material subassembly (5) and be used for cutting the waste material and adsorb to collecting in the box (3) in blanking process to this realizes waste recovery.
2. The continuous blanking and waste recycling system for the new energy battery insulation sheet according to claim 1, characterized in that a waste chute is arranged between the periphery of the lower blanking template (31) and the collection box (3), the upper surface of the lower blanking template (31) and the upper surface of the collection box (3) are on the same water level, a discharge plate (32) is fixedly connected to the side wall of the lower blanking template (31), the lower blanking template (31) is divided into two parts along the central axis, the two parts of the lower blanking template (31) are the same in size and symmetrically arranged along the central axis of the base (1), and two sets of stamping modules aligned with the lower blanking template (31) are arranged at the bottom of the upper blanking template (22).
3. The continuous blanking and waste recovery system for the new energy battery insulation sheets according to claim 1, wherein shock absorption grooves are symmetrically formed in one side, close to the lower blanking template (31), of the pushing plate (2), a telescopic rod is fixedly connected between the top of an inner cavity of each shock absorption groove and the upper surface of the pushing plate (2), and a second spring (6) is sleeved between the lower blanking template (31) and the pushing plate (2) on the outer side of the telescopic rod.
4. The continuous blanking and waste recovery system for the new energy battery insulation sheet as claimed in claim 3, wherein a cooling tank is provided in the middle of the inner cavity of the upper blanking template (22), the cooling tank is communicated with the inner cavity of the telescopic rod, and the cooling tank is filled with a cooling liquid.
5. The continuous blanking and waste recycling system for the new energy battery insulation sheet according to claim 1, wherein the flattening assembly (4) comprises a mounting plate (41), the mounting plate (41) is fixedly connected with the upper surface of the base (1), the mounting plate (41) is provided with two plates and symmetrically arranged along the central axis of the base (1), one side of the two mounting plates (41) close to each other is rotatably connected with a flattening roller (42), the flattening roller (42) is provided with four rollers, the four flattening rollers (42) are symmetrically arranged with each other, the side walls of the two flattening rollers (42) far away from the center of the base (1) are respectively and fixedly connected with a first gear (43) and a second gear (44), the first gear (43) and the second gear (44) are connected with each other in an engaged manner, the side wall of the mounting plate (41) located on the symmetrical side of the second gear (44) is fixedly connected with a driving motor, and the output shaft of the driving motor is fixedly connected with the side wall of the flattening roller (42) provided with a second gear (44).
6. The continuous blanking and waste recycling system for the new energy battery insulation sheets according to claim 5, wherein positioning grooves are formed in the side walls of the mounting plates (41) on two sides, and positioning wheels (45) are rotatably connected in the positioning grooves.
7. The continuous blanking and scrap recycling system for insulating sheets of new energy batteries according to claim 5, wherein the inner cavity of the base (1) below the flattening roller (42) is provided with an air exhaust slot, the material suction assembly (5) comprises a rotating shaft (51), connecting seats (52) are rotatably connected to both sides of the middle portion of the rotating shaft (51), two connecting seats (52) are arranged along the center of the rotating shaft (51), the connecting seats (52) are fixedly connected to the bottom of the inner wall of the air exhaust slot, first rotating wheels (53) are fixedly connected to both ends of the rotating shaft (51), two first rotating wheels (53) are arranged along the center of the rotating shaft (51), second rotating wheels (54) are fixedly connected to both ends of the flattening roller (42) at the lower portion of the symmetrical side where the first gear (43) and the second gear (44) are installed, and the second rotating wheels (54) are connected to the first rotating wheels (53) through a belt transmission, the side wall of the rotating shaft (51) between the connecting seat (52) and the second rotating wheel (54) is fixedly connected with driven fan blades (55), and the driven fan blades (55) on two sides are arranged symmetrically along the center of the rotating shaft (51).
8. The continuous blanking and waste recycling system for the new energy battery insulation sheets according to claim 7, characterized in that an air suction groove (56) is opened at one side of the inner cavity of the base (1) close to the air discharge groove, a filter screen is fixedly connected to one end of the air suction groove (56) located at the inner cavity of the base (1), the air discharge groove is communicated with the collection box (3) through the air suction groove (56), and the air suction grooves (56) are arranged in plurality at equal intervals along the center of the rotating shaft (51).
9. The continuous blanking and waste recovery system of new energy battery insulating piece of claim 1, characterized in that, the collecting vat has been seted up at base (1) inner chamber middle part, the collecting vat is linked together with collection box (3), just collect box (3) lower part and set up for falling trapezoidal font, sliding connection has pull box (105) in the collecting vat, one side fixedly connected with magnetic sheet of pull box (105) and base (1) laminating, pull box (105) are connected with base (1) lateral wall magnetism through the magnetic sheet, one side fixedly connected with elasticity gasbag (7) that roof (102) are close to push plate (2), elasticity gasbag (7) lateral wall fixedly connected with air duct (71), the one end that elasticity gasbag (7) were kept away from in air duct (71) is linked together with collection box (3) inner chamber lower part.
10. The continuous blanking and scrap recycling system for insulating sheets of new energy batteries according to claim 9, characterized in that the outer diameter of the drawer box (105) is the same as the inner diameter of the collection tank, and the length and depth of the drawer box (105) are the same as the depth and length of the collection tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211040334.2A CN115107108A (en) | 2022-08-29 | 2022-08-29 | Continuous blanking and waste recovery system of new energy battery insulating sheet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211040334.2A CN115107108A (en) | 2022-08-29 | 2022-08-29 | Continuous blanking and waste recovery system of new energy battery insulating sheet |
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| CN115107108A true CN115107108A (en) | 2022-09-27 |
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| CN202211040334.2A Pending CN115107108A (en) | 2022-08-29 | 2022-08-29 | Continuous blanking and waste recovery system of new energy battery insulating sheet |
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Application publication date: 20220927 |
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