CN115102991A - Automatic noninductive storage inventory management system who changes - Google Patents
Automatic noninductive storage inventory management system who changes Download PDFInfo
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- CN115102991A CN115102991A CN202210705203.5A CN202210705203A CN115102991A CN 115102991 A CN115102991 A CN 115102991A CN 202210705203 A CN202210705203 A CN 202210705203A CN 115102991 A CN115102991 A CN 115102991A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/40—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups with provisions for indicating, recording, or computing price or other quantities dependent on the weight
- G01G19/42—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups with provisions for indicating, recording, or computing price or other quantities dependent on the weight for counting by weighing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/52—Weighing apparatus combined with other objects, e.g. furniture
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- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses an automatic non-inductive warehouse inventory management system, which comprises a customized goods shelf, a field processing unit and a business server; the output end of the customized shelf is connected with the input end of the field processing unit, and the field processing unit is in bidirectional communication connection with the service server; the customized shelf is used for storing materials and collecting material quantity information; the field processing unit processes real-time data transmitted by the customized shelf and receives an instruction sent by the service server; the service server provides warehouse management service functions and provides an operation interface for management personnel. The invention modifies the goods shelf through an innovative sensor system and completes the data processing of the goods shelf by matching with a field processing unit, thereby completing the automatic identification of materials, the automatic counting of entering and exiting of the goods shelf and the automatic inventory checking, and further realizing the storage management without feeling to operators.
Description
Technical Field
The invention relates to the technical field of warehouse management, in particular to an automatic non-inductive warehouse inventory management system.
Background
With the development of IT technology in recent years, warehouse management gradually applies various informatization systems to complete the automation and informatization of warehouse material management.
For the most core material warehousing, ex-warehouse and checking function realization of a warehousing system, the current industry generally adopts the modes of bar codes, two-dimensional codes or RFID labels and the like to identify materials, and the materials are identified by a bar code scanner, and then the identified codes are submitted to an IT management system for processing.
Although the method realizes automation and electronization of counting and identifying the materials, the method still has the following obvious disadvantages.
1. Because the materials need to be scanned and identified one by one, the workload of the whole operation is still large.
2. Standard parts (such as screw rods and screw caps) which are inconvenient to label are difficult to scan and identify.
3. It relates to the difficulty of metering the specific quantity of the material (such as cable) in and out of the warehouse (such as metering the specific cutting length when cutting a section of material in and out of the warehouse).
Disclosure of Invention
The invention provides an automatic non-inductive warehousing inventory management system aiming at the obvious defects in the material identification management in the mode of generally adopting bar codes, two-dimensional codes or RFID labels and the like in the realization of the current warehousing system industry.
The purpose of the invention is realized by the following technical scheme:
an automatic noninductive warehouse inventory management system comprises a customized shelf, a field processing unit and a business server; the output end of the customized shelf is connected with the input end of the field processing unit, and the field processing unit is in bidirectional communication connection with the service server; the customized shelf is used for storing materials and collecting material quantity information; the field processing unit processes real-time data transmitted by the customized shelf and receives an instruction issued by the service server; the business server is used for providing a warehouse management business function and providing an operation interface for management personnel.
The customized goods shelf comprises a wireless scanning sensor customized goods shelf and a weight sensor customized goods shelf, the wireless scanning sensor customized goods shelf is used for placing materials pasted with wireless identification labels, and the weight sensor customized goods shelf is used for placing standard part materials which are not convenient for pasting the wireless identification labels and non-standard part materials which are difficult to measure specific quantities.
The wireless scanning sensor customized shelf comprises a shelf clapboard, a wireless scanning antenna, a signal feeder line and a multi-port signal transceiver; the wireless scanning antenna is arranged in the shelf clapboard and is connected with the input end of the multi-port signal transceiver through a wireless signal feeder; the output end of the multi-port signal transceiver is connected with the field processing unit.
The weight sensor customized shelf comprises a shelf clapboard, a film pressure sensor and a pressure sensor signal feeder line; the film pressure sensor is arranged on the shelf clapboard and is connected with the field processing unit through a pressure sensor signal feeder.
The field processing unit comprises a wireless scanning sensor data interface, a pressure sensor data interface, a wireless identification tag data processing module, a standard component weight data processing module, a non-standard component weight data processing module and a service data interface;
the wireless scanning sensor data interface is used for issuing a command of reading the wireless identification tag to the multi-port signal transceiver and receiving the wireless identification tag coded data read from the multi-port signal transceiver;
the pressure sensor data interface is used for reading real-time pressure data from the film pressure sensor;
the wireless identification tag data processing module is used for carrying out duplication removal and type-based summarization on wireless identification tag data uploaded by the multi-port signal transceiver to form type-based summarized material inventory data;
the standard component weight data processing module is used for converting the pressure data into weight data, classifying the weight data according to a source shelf, corresponding to a specific standard component type (material type information corresponding to the shelf is from a business server), and calculating the total quantity of the current shelf materials according to the standard unit weight of the material type;
the nonstandard component weight data processing module is used for converting the pressure data into weight data, classifying the weight data according to a source shelf, corresponding to a specific nonstandard component type (material type information corresponding to the shelf is originated from a service server), and calculating the total quantity of the current shelf materials according to the standard unit weight of the material type;
the service data interface is used for receiving the command information of the service server, calling the corresponding functional module, acquiring configuration information (such as material type, unit weight and the like) from the service server, and transmitting the summary inventory information back to the service server.
The business server comprises a business command interface, a tag data management module, a material type management module, a material attribute data management module, an inventory business management module, a configuration management module, an equipment management module and a database management module;
the business command interface is used for providing downlink command sending and uplink inventory and personnel information receiving capacity for the front-end field processing unit;
the tag data management module is used for providing information management capability for the corresponding relation between the wireless identification tag code and the material;
the material type management module is used for providing information management capabilities of adding, deleting and changing the types of the materials in the warehouse and the relevance of the goods shelf;
the material attribute data management module is used for providing the management capability of adding, deleting, modifying and checking information for the attributes (such as size, weight, attribution relationship and the like) related to the materials in the library;
the inventory business management module is used for collecting information of inventory, inventory change, operators and the like at the front end to form specific inventory management business data and reports of warehouse entry, inventory and the like and providing an operation interface for managers;
the configuration management module is used for providing information management capacity of organizations, personnel, warehouses and facilities for the whole system;
the equipment management module is used for providing equipment configuration, parameter and state management capability for the whole system;
the database management module is used for providing database operation support of data serialization and persistence for the whole business server.
The utility model provides an automatic noninductive warehouse inventory management system of changing, still includes the access control system of punching the card, and the access control system of punching the card is connected with the site processing unit.
The key points of the invention are as follows:
1. for materials which can be pasted with wireless identification tags, the wireless scanning sensor customized shelf is suitable for the wireless scanning sensor customized shelf, and each shelf needs to be connected to a multi-port signal transceiver to scan the wireless identification tags because of a plurality of wireless scanning antennae.
2. For some types of standard and non-standard components which are not suitable for attaching wireless identification, the wireless identification is suitable for weight sensor customized shelves, and each shelf is connected to an on-site processing unit because of a film pressure sensor.
3. The multi-port signal transceiver only completes the scanning and collecting work of the wireless identification label, and the processing and the transmission of the data to the service server are completed by the field processing unit.
And 4, adjusting the number of network element devices such as the wireless scanning antenna and the film pressure sensor according to actual requirements.
5. The communication network between the field processing unit and the service server can be a fixed network or a wireless network.
The invention has the beneficial effects that:
according to the invention, the front-end goods shelf is modified through an innovative sensor system, and automatic material identification, automatic in-out counting and automatic inventory checking are completed by matching with goods shelf data processing equipment deployed on site, so that the storage management without feeling to operators is realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is an overall architecture diagram of the present invention;
FIG. 2 is a schematic view of a wireless scanning sensor custom shelf structure of the present invention;
FIG. 3 is a schematic view of a weight sensor custom shelf configuration of the present invention;
FIG. 4 is a diagram of the field processing unit architecture of the present invention;
FIG. 5 is a business server architecture diagram of the present invention;
fig. 6 is a flow chart of the operation of the present invention.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention is constructed in a systematic way as follows and can support a plurality of different kinds of customized shelves.
The system comprises a customized shelf, a field processing unit and a service server; the output end of the customized shelf is connected with the input end of the field processing unit, and the field processing unit is in bidirectional communication connection with the service server; the customized shelf is used for storing materials and collecting material quantity information; the field processing unit processes real-time data transmitted by the customized shelf and receives an instruction issued by the service server; the business server is used for warehouse management and providing an operation interface for management personnel.
The utility model provides an automatic noninductive warehouse inventory management system of changing, still includes the access control system of punching the card, and the access control system of punching the card is connected with the site processing unit.
The customized shelf comprises a wireless scanning sensor customized shelf and a weight sensor customized shelf, wherein the wireless scanning sensor customized shelf can be a UHF sensor customized shelf in one implementation case, the wireless scanning sensor customized shelf is used for placing materials adhered with wireless identification labels, the wireless scanning sensor customized shelf can be RFID labels in one implementation case, and the weight sensor customized shelf is used for placing standard part materials which are not convenient to label and non-standard part materials of which the specific quantity is difficult to measure.
The wireless scanning sensor customizing shelf clapboard is internally provided with 2-3 wireless scanning antennae (according to the shelf area), wherein the wireless scanning antennae can be UHF polarized antennae in one embodiment, and are connected to a multi-port signal transceiver through a signal feeder, and the wireless scanning antennae can be UHF multi-port signal transceiver in one embodiment; the partition may be arranged as a bottom, side or top panel of the pallet (depending on the particular configuration of the pallet).
In operation, the multiport signal transceiver is timed, such as: every 1 minute, or through the reading signal that field processing unit transmitted drive wireless scanning antenna send the material on the radio wave scanning goods shelves, it can respond to this scanning signal with this label's serial number to paste wireless identification label on the material, and its response signal is received by wireless scanning antenna and is transmitted to multiport signal transceiver through the signal feeder, and multiport signal transceiver passes the label code in this response signal back to field processing unit processing to discern what material has on this goods shelves.
The weight sensor customized shelf is suitable for placing standard part materials (such as screw rods and screw caps) which are inconvenient to label and non-standard part materials (such as cables) which are difficult to measure in specific quantity.
2-3 film pressure sensors (determined according to the area of the goods shelf) are arranged in the weight sensor customized goods shelf partition plate, and the film pressure sensors are arranged in the weight sensor customized goods shelf partition plate through a feeder line field processing unit; the partition is arranged as a floor of the rack to better capture the real weight of the material.
During operation, "film pressure sensor" acquires the pressure data that this goods shelves material produced to the bottom plate to transmit "field processing unit" through "pressure sensor signal feeder", field processing unit "at first converts pressure data into weight data, again according to the material information calculation material quantity that obtains in advance:
1. standard parts: and dividing the total weight of the current material by the weight of the single standard component to obtain the number data of the materials.
2. Non-standard parts: the total weight of the material is divided by the weight of the standard unit (e.g., cable weight per centimeter) to obtain material measurement data.
The architecture of the embedded subsystem of the field processing unit is as follows:
wireless scanning sensor data interface: issuing a command for reading the wireless identification tag to a multi-port signal transceiver; and receiving the coded data of the wireless identification tag which is read from the multi-port signal transceiver.
Pressure sensor data interface: current pressure data is read from the diaphragm pressure sensor.
And (3) wireless identification tag data processing: and carrying out data deduplication and type-based summarization on the wireless identification tag data uploaded by the multi-port signal transceiver to form type-based summarized material inventory data.
Processing weight data of the standard parts: converting the pressure data to weight data; classifying according to source shelves and corresponding to specific standard component types, wherein material type information corresponding to the shelves is sourced from a business server; and then calculating the total quantity of the current shelf materials according to the standard weight of the single piece of the material type.
Processing nonstandard component weight data: converting the pressure data to weight data; classifying according to source shelves and corresponding to specific non-standard component types, wherein material type information corresponding to the shelves is sourced from a business server; and then calculating the total quantity of the current shelf materials according to the standard unit weight of the material types.
Service data interface: receiving command information of a service server and calling a corresponding functional module; acquiring necessary configuration information (such as material type, unit weight and the like) from a service server; and transmitting the collected inventory information such as inventory, operator ID and the like back to the business server.
The architecture of the service server subsystem is as follows:
a service command interface: the front-end field processing unit is provided with descending command sending and ascending information receiving capabilities such as inventory, personnel and the like.
And (3) label data management: and providing information management capability for the corresponding relation between the wireless identification tag code and the material.
Material type management: and information management capabilities such as addition, deletion, modification and check are provided for the types of materials in the warehouse and the relevance of the goods shelf.
Material attribute data management: and information management capabilities such as adding, deleting, modifying, checking and the like are provided for the attributes (such as size, weight, attribution relationship and the like) related to the materials in the library.
Ex-warehouse, in-warehouse and inventory management: information of front-end stock, stock change, operators and the like is collected to form specific warehouse management service data and reports such as warehouse entry and inventory, and management personnel operation interfaces are provided.
Configuration management: and the information management capability of organizations, personnel, warehouses, facilities and the like is provided for the whole system.
Equipment management: and the management capability of equipment configuration, parameters, states and the like is provided for the whole system.
Database management: and providing data serialization and persistent database operation support for the whole business server.
The working process of the system in operation is shown in fig. 5:
after the system runs, the service server sends a periodic polling command to the field processing unit, and the unit periodically polls the wireless tags and weight information of subordinate shelves according to the polling time configured by the server;
after the data and the information are collected to the field processing unit, the unit collects the material quantity on the shelf according to the calculation rule in the previous chapter and the types and reports the collected material quantity to the service server. The business server completes various warehousing management businesses required by the user according to the data.
Periodically polling is always carried out after the system operates, and the current real-time material inventory condition is obtained;
when the material retriever enters the warehouse, the card is swiped at the entrance guard according to the ID of the material retriever, so that the operation of entering and exiting the warehouse is activated; the system records the ID of the operator and binds the ID with the subsequent operation data;
the operator directly selects and takes away the required materials, the system can acquire the materials in the warehouse and calculate the material change difference during the next polling, and the difference is finally sent back to the service server. And the server forms the judgment of the warehouse-in and warehouse-out operation type according to the positive and negative conditions of the difference and automatically forms an operation report together with the personnel ID and the material quantity of the operation.
In order to respond to the inventory requirement of the user more quickly, the system supports that the service server initiates an inventory checking command, the command immediately triggers the inventory inquiring operation in the periodic polling command, and the operation summarizes the current material inventory condition and sends the summary back to the service server to automatically form an inventory report. Therefore, the whole system can achieve the function of finishing the most core material warehousing, ex-warehouse and checking of the warehousing system noninductively for operators when in operation.
The invention realizes the non-inductive warehousing and automatic warehousing and inventory operation aiming at the most core functions of warehousing, ex-warehousing and inventory of materials of the warehousing system. And effectively avoids the following problems of the warehousing system on the market:
1. because the materials need to be scanned and identified one by one, the workload of the whole operation is still large.
2. Standard parts (such as screw rods and screw caps) which are inconvenient to label are difficult to scan and identify.
3. It relates to the difficulty of metering the specific quantity of the material (such as cable) in and out of the warehouse (such as metering the specific cutting length when cutting a section of material in and out of the warehouse).
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and is not to be construed as limited to the exclusion of other embodiments, and that various other combinations, modifications, and environments may be used and modifications may be made within the scope of the concepts described herein, either by the above teachings or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. An automatic noninductive warehouse inventory management system is characterized by comprising a customized goods shelf, a field processing unit and a business server; the output end of the customized shelf is connected with the input end of the field processing unit, and the field processing unit is in bidirectional communication connection with the service server; the customized shelf is used for storing materials and collecting material quantity information by using a sensor system; the field processing unit processes real-time material information transmitted by the customized shelf and receives an instruction sent by the service server; the business server is used for providing a warehouse management business function and providing an operation interface for management personnel.
2. The automated non-inductive storage inventory management system of claim 1, wherein the custom shelves comprise a wireless scanning sensor custom shelf and a weight sensor custom shelf, the wireless scanning sensor custom shelf is used for placing materials to which wireless identification labels are attached, and the weight sensor custom shelf is used for placing standard part materials to which wireless identification labels are not attached conveniently and non-standard part materials of which specific quantity is difficult to measure.
3. The automated non-inductive warehouse inventory management system of claim 2, wherein the wireless scanning sensor custom shelf comprises shelf dividers, wireless scanning antennas, signal feed lines, and a multi-port signal transceiver; the wireless scanning antenna is arranged in the shelf clapboard and is connected with the input end of the multi-port signal transceiver through a signal feeder; the output end of the multi-port signal transceiver is connected with the field processing unit.
4. The automated non-inductive warehousing inventory management system of claim 2 wherein the weight-sensor custom shelf includes shelf dividers, film pressure sensors, and pressure sensor signal feeds; the film pressure sensor is arranged on the shelf clapboard and is connected with the field processing unit through a pressure sensor signal feeder.
5. The automated non-inductive warehousing inventory management system of claim 1, wherein the field processing unit comprises a wireless scanning sensor data interface, a pressure sensor data interface, a wireless identification tag data processing module, a standard component weight data processing module, a non-standard component weight data processing module and a business data interface;
the wireless scanning sensor data interface is used for issuing a command for reading the information of the wireless identification tag to the multi-port signal transceiver and receiving the wireless identification tag coded data read from the multi-port signal transceiver;
the pressure sensor data interface is used for reading real-time pressure data from the film pressure sensor;
the wireless identification tag data processing module is used for carrying out de-duplication and type-based summarization on wireless identification tag data uploaded by the multi-port signal transceiver to form type-based summarized material inventory data;
the standard component weight data processing module is used for converting the pressure data into material quantity data, classifying the data according to a source shelf, corresponding to a specific standard component type, and calculating the total quantity of the materials of the current shelf according to the standard unit weight of the material type;
the nonstandard component weight data processing module is used for converting the pressure data into material quantity data, classifying the material according to a source shelf, corresponding to a specific nonstandard component type, and calculating according to the standard unit weight of the material type to obtain the total quantity of the materials of the current shelf;
the business data interface is used for acquiring the material configuration information from the business server, receiving the command information of the business server, completing corresponding functional operation, and simultaneously transmitting the inventory information after calculation and summary back to the business server.
6. The automated non-inductive warehousing inventory management system of claim 1, wherein the business server comprises a business command interface, a tag data management module, a material type management module, a material attribute data management module, an inventory business management module, a configuration management module, a device management module, and a database management module;
the service command interface is used for providing downlink command sending and uplink inventory and personnel information receiving capacity for the front-end field processing unit;
the tag data management module is used for providing information management capability for the corresponding relation between the wireless identification tag code and the material;
the material type management module is used for providing information management capabilities of adding, deleting and changing the types of the materials in the warehouse and the relevance of the goods shelf;
the material attribute data management module is used for providing the management capability of increasing, deleting, modifying and checking the related attributes of the materials in the library;
the inventory business management module is used for collecting information of inventory, inventory change, operators and the like at the front end to form specific inventory management business data and reports of warehouse entry, inventory and the like and providing an operation interface for managers;
the configuration management module is used for providing information management capacity of organizations, personnel, warehouses and facilities for the whole system;
the equipment management module is used for providing equipment configuration, parameter and state management capability for the whole system;
the database management module is used for providing database operation support of data serialization and persistence for the whole business server.
7. The automated non-inductive warehouse inventory management system of claim 1, further comprising a card-swiping access control system, wherein the card-swiping access control system is connected to the field processing unit.
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| CN202210705203.5A CN115102991A (en) | 2022-06-21 | 2022-06-21 | Automatic noninductive storage inventory management system who changes |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117698133A (en) * | 2024-02-05 | 2024-03-15 | 深圳市创想三维科技股份有限公司 | Multi-consumable printing control method, printing system and storage medium |
| CN117698133B (en) * | 2024-02-05 | 2024-05-17 | 深圳市创想三维科技股份有限公司 | Multi-consumable printing control method, printing system and storage medium |
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2022
- 2022-06-21 CN CN202210705203.5A patent/CN115102991A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117698133A (en) * | 2024-02-05 | 2024-03-15 | 深圳市创想三维科技股份有限公司 | Multi-consumable printing control method, printing system and storage medium |
| CN117698133B (en) * | 2024-02-05 | 2024-05-17 | 深圳市创想三维科技股份有限公司 | Multi-consumable printing control method, printing system and storage medium |
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