CN115097745A - Transformer bushing fault diagnosis system based on digital twinning and operation method - Google Patents
Transformer bushing fault diagnosis system based on digital twinning and operation method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于电力设备状态检测领域,涉及一种基于数字孪生的变压器套管故障诊断系统及操作方法。The invention belongs to the field of electric equipment state detection, and relates to a transformer bushing fault diagnosis system and operation method based on digital twin.
背景技术Background technique
电容型高压套管作为典型的油纸绝缘设备之一,是电力变压器不可或缺的外部连接组件。不仅起着将绕组引线引出变压器的功能,也承担着支撑与固定引线的作用。而高压套管的故障或损坏不仅会造成变压器等相关电力设备的停电,而且往往会引起套管爆炸造成变压器损毁甚至酿成火灾进一步扩大事故范围。套管的安全、稳定运行直接影响着整个电网的稳定,对其绝缘状态的诊断与评估意义重大。As one of the typical oil-paper insulation equipment, capacitive high-voltage bushing is an indispensable external connection component for power transformers. It not only plays the function of leading the winding lead out of the transformer, but also bears the role of supporting and fixing the lead. The failure or damage of the high-voltage bushing will not only cause the power outage of the transformer and other related power equipment, but also often cause the bushing to explode, causing damage to the transformer and even causing a fire to further expand the scope of the accident. The safe and stable operation of the bushing directly affects the stability of the entire power grid, and the diagnosis and evaluation of its insulation state is of great significance.
现阶段基于变压器套管实时监测数据和历史监测数据的绝缘状态诊断评估方法表现出了极大的局限性,其瞬时状态评估能力和自适应状态评估能力较差。当套管故障发生迅速或其先兆信息并不明显时,传统的阈值处理法显现出对不同运行条件下的评估片面性。同时传统的因果框架下的状态评估方法因设备机理、工况较复杂,难以建立完备的知识库且维护成本高、升级难度大,阻碍了电力设备状态评估体系的优化完善及进一步的迭代更新。At present, the insulation state diagnosis and evaluation method based on real-time monitoring data and historical monitoring data of transformer bushing shows great limitations, and its instantaneous state evaluation ability and self-adaptive state evaluation ability are poor. When the casing failure occurs rapidly or its precursor information is not obvious, the traditional threshold processing method shows one-sided evaluation under different operating conditions. At the same time, the traditional condition assessment method under the causal framework is difficult to establish a complete knowledge base due to the complex equipment mechanism and working conditions, and the maintenance cost is high and the upgrade is difficult, which hinders the optimization and improvement of the power equipment condition assessment system and further iterative update.
数字孪生技术的出现很好地解决了这一问题。数字孪生是指利用数字技术对物理实体对象的特征、行为、形成过程和性能等进行描述和建模,结合多领域的综合仿真建立与现实世界中的物理实体完全对应和一致的虚拟模型,通过虚实交互反馈、数据融合分析、决策迭代优化等手段,实时模拟自身在现实环境中的行为和性能,并对其未来发展趋势做出预测。在基于套管监测系统上,进行三维实体建模并进行电-热-机多场耦合虚拟仿真研究,形成与物理实体完全一致的虚拟模型。数字孪生是一种充分利用模型、数据、智能集成等多学科优势的技术,具备对套管全生命周期状态的映射能力,不仅对套管预测性维护提供有力的分析决策支持,同时可对电力设备故障原因进行细节追溯,利用交互反馈的信息不断改进信息世界中的产品设计模型,极大地优化套管的改进设计过程,因此开展基于数字孪生技术的高压套管状态诊断评估技术研究具有非常重要的工程实用意义。The emergence of digital twin technology has solved this problem very well. Digital twin refers to the use of digital technology to describe and model the characteristics, behavior, formation process and performance of physical objects, combined with multi-domain comprehensive simulation to establish a virtual model that is completely corresponding and consistent with the physical entities in the real world. Virtual-real interactive feedback, data fusion analysis, iterative decision-making optimization and other means, simulate its own behavior and performance in the real environment in real time, and make predictions about its future development trend. On the casing-based monitoring system, three-dimensional solid modeling and electric-thermal-machine multi-field coupling virtual simulation research are carried out to form a virtual model that is completely consistent with the physical entity. Digital twin is a technology that makes full use of the multi-disciplinary advantages of model, data, and intelligent integration. It has the ability to map the state of the entire life cycle of the casing. It not only provides strong analysis and decision support for the predictive maintenance of the casing, but also provides power The reasons for equipment failures are traced in detail, and the product design model in the information world is continuously improved by using the interactive feedback information, which greatly optimizes the improvement design process of the casing. Therefore, it is very important to carry out research on high-voltage casing condition diagnosis and evaluation technology based on digital twin technology. engineering practical significance.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决现有技术中的问题,提供一种基于数字孪生的变压器套管故障诊断系统及操作方法,旨在解决现有技术中变压器套管难以形成丰富套管数字化特征案例库且案例库维护成本高的缺陷性技术问题。The purpose of the present invention is to solve the problems in the prior art, and to provide a fault diagnosis system and operation method for transformer bushings based on digital twins, aiming to solve the problem that it is difficult to form a rich digital feature case library of bushings in the prior art for transformer bushings and Defective technical issues with high maintenance cost of case library.
为达到上述目的,本发明采用以下技术方案予以实现:To achieve the above object, the present invention adopts the following technical solutions to realize:
本发明提出的一种基于数字孪生的变压器套管故障诊断系统,包括多参量在线监测系统、多场耦合虚拟仿真模型和故障诊断软件系统;所述多参量在线监测系统的输出端口与所述故障诊断软件系统的第一输入端口相连;所述多场耦合虚拟仿真模型的输出端口与所述故障诊断软件系统的第二输入端口相连;所述多场耦合虚拟仿真模型的输入端口与所述故障诊断软件系统的输出端口相连;A digital twin-based transformer bushing fault diagnosis system proposed by the present invention includes a multi-parameter on-line monitoring system, a multi-field coupled virtual simulation model and a fault diagnosis software system; the output port of the multi-parameter on-line monitoring system and the fault diagnosis system The first input port of the diagnosis software system is connected; the output port of the multi-field coupling virtual simulation model is connected with the second input port of the fault diagnosis software system; the input port of the multi-field coupling virtual simulation model is connected to the fault The output port of the diagnostic software system is connected;
所述多参量在线监测系统安装于实体套管上,所述多参量在线监测系统用于实时采集套管运行过程中的相对介损、相对电容和局部放电信号,并将采集的数据传输至所述故障诊断软件系统;The multi-parameter on-line monitoring system is installed on the solid casing, and the multi-parameter on-line monitoring system is used to collect the relative dielectric loss, relative capacitance and partial discharge signals in real time during the operation of the casing, and transmit the collected data to the The fault diagnosis software system described above;
所述多场耦合虚拟仿真模型用于实时仿真套管电场、温度场和应力分布的情况,并根据所述故障诊断软件系统传输的信息实时更改仿真条件;The multi-field coupling virtual simulation model is used to simulate the electric field, temperature field and stress distribution of the casing in real time, and change the simulation conditions in real time according to the information transmitted by the fault diagnosis software system;
所述套管故障诊断软件系统用于将采集到的套管状态信息实时显示、存储、传输以及特征提取,并形成套管故障数字化特征案例库,实现套管的故障诊断。The casing fault diagnosis software system is used for real-time display, storage, transmission and feature extraction of the collected casing state information, and forms a casing fault digital characteristic case database to realize the casing fault diagnosis.
优选地,所述多参量在线监测系统包括复合传感器、采集器和工控机;Preferably, the multi-parameter online monitoring system includes a composite sensor, a collector and an industrial computer;
复合传感器包括安装于套管取油口的第一传感器和安装于套管末屏的第二传感器;所述采集器和所述工控机均安装在汇控柜中;The composite sensor includes a first sensor installed at the oil outlet of the casing and a second sensor installed at the end screen of the casing; both the collector and the industrial computer are installed in the control cabinet;
所述采集器与所述复合传感器之间采用电气连接;所述采集器将采集的信号数据转换为数字信号通过光纤传递给所述工控机,所述工控机用于将数据传输给所述故障诊断软件系统。An electrical connection is adopted between the collector and the composite sensor; the collector converts the collected signal data into a digital signal and transmits it to the industrial computer through an optical fiber, and the industrial computer is used to transmit the data to the fault. Diagnostic software system.
优选地,所述套管上共安装六个传感器和三个采集器,三个采集器采用同步触发的方式。Preferably, a total of six sensors and three collectors are installed on the casing, and the three collectors are triggered synchronously.
优选地,所述多场耦合虚拟仿真模型由有限元分析软件依据套管的真实结构搭建。Preferably, the multi-field coupled virtual simulation model is constructed by finite element analysis software according to the real structure of the casing.
优选地,利用CAE软件对所述多场耦合虚拟仿真模型进行多场耦合分析。Preferably, the multi-field coupling analysis is performed on the multi-field coupling virtual simulation model by using CAE software.
优选地,所述多参量在线监测系统与所述故障诊断软件系统之间采用光纤将数字信号转换为光信号进行传输。Preferably, an optical fiber is used between the multi-parameter on-line monitoring system and the fault diagnosis software system to convert digital signals into optical signals for transmission.
优选地,相对介损与相对电容量的计算采用相对测量法,相对测量法是指选择一台与被试设备并联的其它电容型设备作为参考设备。Preferably, the relative dielectric loss and the relative capacitance are calculated by using the relative measurement method, and the relative measurement method refers to selecting one other capacitive device connected in parallel with the device under test as a reference device.
优选地,相对介损和相对电容的计算如公式(1)和公式(2)所示:Preferably, the relative dielectric loss and relative capacitance are calculated as shown in formula (1) and formula (2):
△tanδ=tanδ2-tanδ1≈tan(δ2-δ1)=tanα (1)△tanδ=tanδ 2 -tanδ 1 ≈tan(δ 2 -δ 1 )=tanα (1)
Cx/Cn=Ix/In (2)Cx/Cn=Ix/In (2)
其中,△tanδ为套管的相对介损,δ1为泄漏电流信号的相位夹角,δ2为参考电流信号的相位夹角,α为参考电流信号与泄漏电流信号之间的相位夹角;Ix为泄漏电流信号的基波幅值,In为参考电流信号的基波幅值,Cx为被试设备的相对电容量,Cn为参考设备的相对电容量。Among them, Δtanδ is the relative dielectric loss of the bushing, δ 1 is the phase angle of the leakage current signal, δ 2 is the phase angle of the reference current signal, and α is the phase angle between the reference current signal and the leakage current signal; Ix is the fundamental amplitude of the leakage current signal, In is the fundamental amplitude of the reference current signal, Cx is the relative capacitance of the device under test, and Cn is the relative capacitance of the reference device.
优选地,故障诊断软件系统基于Dione开发平台架构;Preferably, the fault diagnosis software system is based on the Dione development platform architecture;
套管故障数字化特征案例库包括套管放电信号数字化特征信息、套管放电谱图基本信息和套管放电谱图统计算子信息。The casing fault digital characteristic case library includes the digital characteristic information of the casing discharge signal, the basic information of the casing discharge spectrum and the statistical calculator information of the casing discharge spectrum.
本发明提出的一种基于数字孪生的变压器套管故障诊断系统的操作方法,包括如下步骤:The operation method of a digital twin-based transformer bushing fault diagnosis system proposed by the present invention includes the following steps:
多参量在线监测系统对套管运行过程中的相对介损、相对电容与局部放电信号进行采集,再将采集到的运行数据传输至故障诊断软件系统实现实时显示;The multi-parameter online monitoring system collects the relative dielectric loss, relative capacitance and partial discharge signals during the operation of the casing, and then transmits the collected operation data to the fault diagnosis software system for real-time display;
同时多场耦合虚拟仿真模型根据故障诊断软件系统传输的信息实时更改仿真条件,在多场耦合虚拟仿真模型中设置套管的典型故障得到该故障下的运行数据用于丰富套管数字化特征案例库,实现套管的故障诊断。At the same time, the multi-field coupling virtual simulation model changes the simulation conditions in real time according to the information transmitted by the fault diagnosis software system, and sets the typical fault of the casing in the multi-field coupling virtual simulation model to obtain the operating data under the fault, which is used to enrich the casing digital feature case library , to realize the fault diagnosis of the casing.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提出的一种基于数字孪生的变压器套管故障诊断系统,基于数字孪生技术,构建的数字孪生体与物理实体同步运行,并为物理实体的故障诊断产生套管故障数字化特征案例,可将提取的特征参量与案例库进行比较,判断套管是否发生故障,相较于传统的检测方法更容易获得套管的故障案例。通过多场耦合虚拟仿真模型构建的套管虚拟数字孪生体,根据套管运行的状态信息对仿真条件进行实时更改,获取能反映套管真实运情况的仿真计算结果,相较于传统的检测方法能更早地发现套管内部的异常状况,有利于防止套管故障的发生。套管故障诊断软件系统对套管故障的信息进行存储,有利于进行套管故障原因的追踪与回溯,从而提出改进套管设计结构的指导性意见。The invention proposes a fault diagnosis system for transformer bushings based on digital twins. Based on the digital twin technology, the constructed digital twins run synchronously with physical entities, and generate digital feature cases of bushing faults for fault diagnosis of physical entities. The extracted characteristic parameters are compared with the case library to determine whether the casing is faulty. Compared with the traditional detection method, it is easier to obtain the fault case of the casing. The virtual digital twin of the casing constructed by the multi-field coupled virtual simulation model changes the simulation conditions in real time according to the status information of the casing operation, and obtains the simulation calculation results that can reflect the real operation of the casing. Compared with the traditional detection method The abnormal condition inside the casing can be found earlier, which is beneficial to prevent the occurrence of casing failure. The casing fault diagnosis software system stores the casing fault information, which is conducive to the tracking and backtracking of the casing fault causes, so as to provide guiding opinions for improving the casing design structure.
进一步地,多参量在线监测系统与套管故障诊断软件系统之间采用光纤将数字信号转换为光信号进行传输,其具有频带宽、抗干扰能力强、损耗低、无温漂的特点,适合于远距离高精度的套管状态参量信息传输。Further, optical fiber is used between the multi-parameter online monitoring system and the casing fault diagnosis software system to convert digital signals into optical signals for transmission. Long-distance high-precision casing state parameter information transmission.
进一步地,多场耦合虚拟仿真模型由有限元分析软件依据套管的真实结构搭建,可以对套管的电场、温度场与应力分布情况进行实时仿真,并具有图形可交互界面,可以对仿真过程中的参数进行更改。Further, the multi-field coupling virtual simulation model is built by finite element analysis software according to the real structure of the casing, which can simulate the electric field, temperature field and stress distribution of the casing in real time, and has a graphical interactive interface, which can be used for simulation process. to change the parameters in .
本发明提出的一种基于数字孪生的变压器套管故障诊断系统的操作方法,通过多参量在线监测系统采集信息将传输给故障诊断软件系统,故障诊断软件系统与多场耦合虚拟仿真模型相互交互,不仅能够实时更改仿真条件,还能丰富套管故障数字化特征案例库,该方法操作简单,便于实现故障诊断。The operation method of a transformer bushing fault diagnosis system based on digital twin proposed by the present invention collects information through a multi-parameter on-line monitoring system and transmits it to a fault diagnosis software system, and the fault diagnosis software system interacts with the multi-field coupling virtual simulation model. Not only can the simulation conditions be changed in real time, but also the digital characteristic case library of casing faults can be enriched. The method is simple to operate and easy to realize fault diagnosis.
附图说明Description of drawings
为了更清楚的说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to describe the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明的基于数字孪生的变压器套管故障诊断系统图。FIG. 1 is a diagram of a transformer bushing fault diagnosis system based on digital twin of the present invention.
图2为本发明的多参量在线监测系统的结构图。FIG. 2 is a structural diagram of the multi-parameter on-line monitoring system of the present invention.
图3为本发明相对介损和相对电容的计算原理图。FIG. 3 is a schematic diagram of the calculation of relative dielectric loss and relative capacitance of the present invention.
图4为本发明的变压器套管二维轴对称模型图。4 is a two-dimensional axisymmetric model diagram of a transformer bushing of the present invention.
其中,1-导体;2-第一变压器油;3-上瓷套;4-法兰;5-下瓷套;6-均压球;7-第二变压器油;8-油纸。Among them, 1- conductor; 2- first transformer oil; 3- upper porcelain sleeve; 4- flange; 5- lower porcelain sleeve; 6- equalizing ball; 7- second transformer oil; 8- oil paper.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明实施例的描述中,需要说明的是,若出现术语“上”、“下”、“水平”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that if the terms "upper", "lower", "horizontal", "inside", etc. appear, the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings , or the orientation or positional relationship that the product of the invention is usually placed in use, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed in a specific orientation and operation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.
此外,若出现术语“水平”,并不表示要求部件绝对水平,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the presence of the term "horizontal" does not imply that the component is required to be absolutely horizontal, but rather may be tilted slightly. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the embodiments of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
下面结合附图对本发明做进一步详细描述:Below in conjunction with accompanying drawing, the present invention is described in further detail:
一种基于数字孪生的变压器套管故障诊断系统,如图1所示,包括套管多参量在线监测系统、多场耦合虚拟仿真模型和故障诊断软件系统,多参量在线监测系统的输出端口与故障诊断软件系统的第一输入端口相连;多场耦合虚拟仿真模型的输出端口与故障诊断软件系统的第二输入端口相连;多场耦合虚拟仿真模型的输入端口与故障诊断软件系统的输出端口相连。A digital twin-based transformer bushing fault diagnosis system, as shown in Figure 1, includes a bushing multi-parameter online monitoring system, a multi-field coupled virtual simulation model and a fault diagnosis software system, and the output ports and faults of the multi-parameter online monitoring system. The first input port of the diagnosis software system is connected; the output port of the multi-field coupling virtual simulation model is connected with the second input port of the fault diagnosis software system; the input port of the multi-field coupling virtual simulation model is connected with the output port of the fault diagnosis software system.
多参量在线监测系统安装于实体套管上,多参量在线监测系统能够实时采集套管运行过程中的相对介损、相对电容与局部放电信号,并将采集的数据传输至故障诊断软件系统实现实时显示。多参量在线监测系统的结构图如图2所示,多参量在线监测系统包括复合传感器、采集器和工控机,复合传感器包括安装于套管取油口的第一传感器和安装于套管末屏的第二传感器,采集器和工控机均安装在汇控柜中。采集器与复合传感器之间采用电气连接,负责控制相关数据的采集,并对其进行分析、对比、运算、转换、存储等操作;采集器将采集的信号数据转换为数字信号通过光纤传递给工控机,工控机用于将数据传输给故障诊断软件系统。每台变压器三相共计安装六个传感器和三个采集器,三相采集器采用同步触发的方式,同时对三相的数据信息进行采集。The multi-parameter online monitoring system is installed on the solid casing. The multi-parameter online monitoring system can collect the relative dielectric loss, relative capacitance and partial discharge signals in real time during the operation of the casing, and transmit the collected data to the fault diagnosis software system to realize real-time show. The structure diagram of the multi-parameter on-line monitoring system is shown in Figure 2. The multi-parameter on-line monitoring system includes a composite sensor, a collector and an industrial computer. The composite sensor includes a first sensor installed at the oil outlet of the casing and a screen installed at the end of the casing. The second sensor, collector and industrial computer are all installed in the control cabinet. The collector and the composite sensor are electrically connected, which is responsible for controlling the collection of relevant data, and performing operations such as analysis, comparison, calculation, conversion, and storage; the collector converts the collected signal data into digital signals and transmits them to the industrial control through optical fibers. The industrial computer is used to transmit data to the fault diagnosis software system. A total of six sensors and three collectors are installed in three phases of each transformer. The three-phase collector adopts the method of synchronous triggering and collects the data information of the three phases at the same time.
多场耦合虚拟仿真模型由有限元分析软件依据套管的真实结构建立,多场耦合虚拟仿真模型可以实时仿真套管电场、温度场与应力分布的情况,多场耦合虚拟仿真模型能够与故障诊断软件系统实现双向的信息交互。The multi-field coupling virtual simulation model is established by the finite element analysis software according to the real structure of the casing. The multi-field coupling virtual simulation model can simulate the electric field, temperature field and stress distribution of the casing in real time. The multi-field coupling virtual simulation model can be used with fault diagnosis. The software system realizes two-way information exchange.
套管故障诊断软件系统具有将采集到的套管状态信息实时显示、存储、传输以及特征提取的功能,同时其具备套管故障数字化特征案例库,可将提取的特征参量与案例库进行比较,根据采集到的信息判断套管是否发生故障。套管故障诊断软件系统构建的套管数字化案例库模板包含以下三种信息:套管放电信号数字化特征信息、套管放电谱图基本信息、套管放电谱图统计算子信息。套管放电谱图基本信息包含正负放电的放电起始相位、放电熄灭相位、相位宽度、放电重复率、放电量平均值、放电量标准差、相位重心等与放电有关的基本信息。The casing fault diagnosis software system has the functions of real-time display, storage, transmission and feature extraction of the collected casing status information. According to the collected information, determine whether the casing is faulty. The casing digitization case library template constructed by the casing fault diagnosis software system contains the following three kinds of information: the digitized characteristic information of the casing discharge signal, the basic information of the casing discharge spectrum, and the statistical calculation sub-information of the casing discharge spectrum. The basic information of the bushing discharge spectrum includes the discharge initiation phase, discharge extinction phase, phase width, discharge repetition rate, discharge volume average, discharge volume standard deviation, phase center of gravity and other basic information related to discharge of positive and negative discharges.
其中,多参量在线监测系统与套管故障诊断软件系统之间采用光纤将数字信号转换为光信号进行传输,其具有频带宽、抗干扰能力强、损耗低、无温漂的特点,适合于远距离高精度的套管状态参量信息传输。Among them, optical fiber is used between the multi-parameter online monitoring system and the casing fault diagnosis software system to convert digital signals into optical signals for transmission. It has the characteristics of wide frequency band, strong anti-interference ability, low loss and no temperature drift, and is suitable for long-distance transmission. Distance and high-precision casing state parameter information transmission.
多场耦合虚拟仿真模型可根据套管故障诊断软件系统传输的信息实时更改仿真条件,多场耦合虚拟仿真模型与套管实体同步运行,并输出套管的各种状态参量信息至故障诊断软件系统。这些状态参量经故障诊断系统进行特征参量提取后,所得结果可以丰富套管故障数字化特征案例库。The multi-field coupling virtual simulation model can change the simulation conditions in real time according to the information transmitted by the casing fault diagnosis software system. The multi-field coupling virtual simulation model runs synchronously with the casing entity, and outputs various state parameter information of the casing to the fault diagnosis software system. . After these state parameters are extracted by the fault diagnosis system, the obtained results can enrich the digital characteristic case database of casing faults.
相对介损与相对电容量的计算采用相对测量法,相对测量法是指选择一台与被试设备并联的其它电容型设备作为参考设备。通过串接在两台设备末屏(或低压端)接地线上的信号取样单元,分别测量参考电流信号In和被测电流信号Ix,两路电流信号经滤波、放大、采样等数字处理,利用谐波分析法分别提取其基波分量,计算出其相位差和幅度比,从而获得被试设备和参考设备的相对介损差值和电容量比值,其原理如图3所示。The relative dielectric loss and relative capacitance are calculated using the relative measurement method. The relative measurement method refers to selecting another capacitive device connected in parallel with the device under test as a reference device. The reference current signal In and the measured current signal Ix are measured respectively by the signal sampling unit connected in series on the grounding line of the end screen (or low-voltage end) of the two devices. The two current signals are filtered, amplified, sampled and other digital processing. The harmonic analysis method extracts its fundamental wave components, respectively, and calculates the phase difference and amplitude ratio, so as to obtain the relative dielectric loss difference and capacitance ratio of the tested equipment and the reference equipment. The principle is shown in Figure 3.
相对介损和相对电容的计算如公式(1)和公式(2)所示:The calculation of relative dielectric loss and relative capacitance are shown in formula (1) and formula (2):
△tanδ=tanδ2-tanδ1≈tan(δ2-δ1)=tanα (1)△tanδ=tanδ 2 -tanδ 1 ≈tan(δ 2 -δ 1 )=tanα (1)
Cx/Cn=Ix/In (2)Cx/Cn=Ix/In (2)
其中,△tanδ为套管的相对介损,δ1为泄漏电流信号的相位夹角,δ2为参考电流信号的相位夹角,α为参考电流信号与泄漏电流信号之间的相位夹角;Ix为泄漏电流信号的基波幅值,In为参考电流信号的基波幅值,Cx为被试设备的相对电容量,Cn为参考设备的相对电容量。Among them, Δtanδ is the relative dielectric loss of the bushing, δ 1 is the phase angle of the leakage current signal, δ 2 is the phase angle of the reference current signal, and α is the phase angle between the reference current signal and the leakage current signal; Ix is the fundamental amplitude of the leakage current signal, In is the fundamental amplitude of the reference current signal, Cx is the relative capacitance of the device under test, and Cn is the relative capacitance of the reference device.
套管运行过程中相对介损的采集与计算、相对电容量的采集与计算由以下几个过程组成:The acquisition and calculation of the relative dielectric loss and the acquisition and calculation of the relative capacitance during the operation of the casing consist of the following processes:
(1)参考电流信号的采集:由于电容型设备的末屏(或低压端)大都在其本体上的二次端子盒内或设备内部直接接地,难以直接获取其接地电流,因此需要预先对其末屏接地进行改造,将高精度穿心式电流互感器套入末屏对地引线中,利用高精度数据采集卡对电流互感器输出信号进行高速采集,在信号采集模块将模拟信号依次转换为数字信号、光信号,通过光纤将信号传输至主机附近的节点,最终将光信号转换为数字信号传输到主机。(1) Collection of reference current signal: Since most of the terminal screen (or low-voltage end) of capacitive equipment is directly grounded in the secondary terminal box on its body or inside the equipment, it is difficult to directly obtain its grounding current. The grounding of the last screen is transformed, and the high-precision through-center current transformer is inserted into the grounding lead of the last screen. The high-precision data acquisition card is used to collect the output signal of the current transformer at high speed, and the analog signal is sequentially converted into the signal acquisition module. Digital signals and optical signals are transmitted to nodes near the host through optical fibers, and finally the optical signals are converted into digital signals and transmitted to the host.
(2)套管泄露电流信号的采集:其方法同参考电流信号的采集方法。(2) Collection of casing leakage current signal: the method is the same as the collection method of reference current signal.
(3)数据的采集与传输:利用高精度数据采集卡对电流互感器输出信号进行高速采集,在信号采集模块将模拟信号依次转换为数字信号、光信号,通过光纤将信号传输至主机附近的节点,最终将光信号转换为数字信号传输到主机。光纤传输信号具有频带宽、抗干扰能力强、损耗低、无温漂的特点,适合远距离高精度数据传输。(3) Data acquisition and transmission: High-speed acquisition of the output signal of the current transformer using a high-precision data acquisition card, converting the analog signal into a digital signal and an optical signal in turn in the signal acquisition module, and transmitting the signal to the host near the host through the optical fiber. The node finally converts the optical signal into a digital signal and transmits it to the host. Optical fiber transmission signals have the characteristics of wide frequency band, strong anti-interference ability, low loss and no temperature drift, and are suitable for long-distance high-precision data transmission.
(4)数据的分析与处理:主机负责触发信号的控制、数据的处理和分析,其对全数字化的信号进行分析处理,经过傅立叶变换提取较高精度的相位、幅值等信息,从而计算出工频下的相对介质损耗因数和相对电容量等参量。(4) Data analysis and processing: The host is responsible for triggering signal control, data processing and analysis. It analyzes and processes the fully digitized signal, and extracts high-precision phase, amplitude and other information through Fourier transform, so as to calculate Parameters such as relative dielectric loss factor and relative capacitance at power frequency.
套管局部放电信号的在线测量由电流传感器、高频脉冲电流传感器、采集装置、汇控柜四部分组成。电流传感器实时监测变压器套管末屏对地电流信号;当充油套管内部放电发生的瞬间,会产生一个高频的脉冲电流,高频脉冲电流传感器获取此脉冲电流的同时,将高频脉冲电流信号与套管末屏泄漏电流信号一起送入采集装置,采集装置同步采集两个电流信号,高频脉冲电流信号作为充油套管内部放电的标志予以记录、存储、运算,套管末屏泄漏电流信号作为充油套管内部放电的相位信号记录、存储、运算。汇控柜内的嵌入式计算机定时通过光纤转换器读取采集装置的信息,对其进行分析、运算、存储、转发等操作。The on-line measurement of the partial discharge signal of the bushing consists of four parts: the current sensor, the high-frequency pulse current sensor, the acquisition device, and the control cabinet. The current sensor monitors the ground current signal at the end of the transformer bushing in real time; when the internal discharge of the oil-filled bushing occurs, a high-frequency pulse current will be generated. The current signal and the leakage current signal at the end of the casing are sent to the acquisition device. The acquisition device collects the two current signals synchronously. The high-frequency pulse current signal is recorded, stored and calculated as a symbol of the internal discharge of the oil-filled casing. The end of the casing is screened. The leakage current signal is recorded, stored and calculated as the phase signal of the internal discharge of the oil-filled bushing. The embedded computer in the control cabinet regularly reads the information of the acquisition device through the optical fiber converter, and performs operations such as analysis, calculation, storage, and forwarding.
套管的多场耦合虚拟仿真模型由有限元分析软件建立。如图4所示,变压器套管模型由导体1、第一变压器油2、上瓷套3、法兰4、下瓷套5、均压球6、第二变压器油7和油纸8组成。根据变压器套管的结构参数,对各个部分分别敷设铝、油等材料。其中上瓷套3外部与空气直接接触,因此制作空气域实体来模拟上瓷套3外部周围的空气;同理下瓷套5外部与第一变压器油2相接触,需制作油域实体来模拟下瓷套5外部周围的第二变压器油7。The multi-field coupling virtual simulation model of casing is established by finite element analysis software. As shown in Figure 4, the transformer bushing model consists of
建立好变压器套管仿真模型之后,利用CAE软件可以对多场耦合虚拟仿真模型进行多场耦合分析,其步骤如下:After the simulation model of the transformer bushing is established, the CAE software can be used to conduct multi-field coupling analysis on the multi-field coupling virtual simulation model. The steps are as follows:
(1)CAD建模和材料规格。利用CAE软件自带的建模工具建立所研究的对象(如变压器套管)的CAD模型,或通过通用建模工具建模并导入CAE;然后分配每个域所需的材料属性,并施加相应的源/边界条件。(1) CAD modeling and material specification. Use the modeling tools that come with the CAE software to build a CAD model of the object under study (such as a transformer bushing), or model it with a general modeling tool and import it into CAE; then assign the material properties required for each domain and apply the corresponding source/boundary conditions.
(2)网格生成。大多数CAE软件基于有网格的算法,如有限元法。网格的生成在方程求解中十分重要,对计算域的离散化可以避免结果不收敛的情况出现。一般地,针对复杂工程问题,不能采用CAE软件系统自带的剖分流程(通常不是高效的),需要建立合适的剖分序列。(2) Grid generation. Most CAE software is based on meshed algorithms such as the finite element method. Grid generation is very important in equation solving, and discretization of the computational domain can prevent the results from not converging. Generally, for complex engineering problems, the subdivision process that comes with the CAE software system cannot be used (usually not efficient), and an appropriate subdivision sequence needs to be established.
(3)求解所有区域电场方程。根据套管额定值,在变压器套管的导体部分施加套管运行时的额定电压。此外,将法兰域接地。同时,计算电阻热损耗,并且将其用作为热分析中的源。(3) Solve all regional electric field equations. According to the bushing rating, the rated voltage when the bushing is operating is applied to the conductor part of the transformer bushing. Also, ground the flange domain. At the same time, resistive heat loss is calculated and used as a source in thermal analysis.
(4)求解所有区域的传热方程。通过求解下式所示方程计算温度:(4) Solve the heat transfer equation for all regions. Calculate the temperature by solving the equation shown below:
式中:ρ、Cp和k分别是密度、比热和热导率。对流热传递用包含u的术语来描述,u是流体流速。Q是热源分布,主要由内部高压导体中产生的电阻加热组成,但也有一小部分来自流经不完美绝缘体的泄漏电流。where ρ, C p and k are density, specific heat and thermal conductivity, respectively. Convective heat transfer is described in terms that include u, which is the fluid flow rate. Q is the heat source distribution, consisting mainly of resistive heating generated in the internal high voltage conductors, but also a small fraction from leakage currents flowing through imperfect insulators.
除了上述中计算的热源外,还应正确指定边界条件。对于传热区域,需要考虑两个对流区域,包括从法兰到顶部与套管外壁周围空气的外部自然对流,以及从法兰到套管底部与变压器顶部油箱的外力对流。In addition to the heat sources calculated above, the boundary conditions should be specified correctly. For the heat transfer area, two convection areas need to be considered, including external natural convection from the flange to the top and the air around the outer wall of the bushing, and external convection from the flange to the bottom of the bushing and the tank at the top of the transformer.
(5)求解所有区域的结构力学方程,计算应力分布。(5) Solve the structural mechanics equations of all regions and calculate the stress distribution.
(6)检查收敛。在此步骤中,应检查收敛条件。由于流体的低速度,实现收敛可能具有挑战性。为了处理这个问题,应该在求解器中应用参数的变化较为宽松的收敛准则。(6) Check convergence. In this step, convergence conditions should be checked. Achieving convergence can be challenging due to the low velocity of the fluid. To deal with this problem, a looser convergence criterion for parameter changes should be applied in the solver.
(7)迭代计算。重复上述步骤,直到满足收敛条件。即迭代次数应该足够高,以实现整体计算收敛。应该注意的时,针对多物理场耦合问题,我们需要选择合适的算法;通常情况下,需要采用直接算法,并进行矩阵预处理。(7) Iterative calculation. Repeat the above steps until the convergence conditions are met. That is, the number of iterations should be high enough to achieve overall computational convergence. It should be noted that for multiphysics coupling problems, we need to choose an appropriate algorithm; usually, a direct algorithm is required, and matrix preprocessing is required.
套管故障诊断软件系统基于Dione开发平台架构,其具有组件间通信技术CPC、页面间通信技术FPC、进程间通信协议IPC以及跨服务器远程调用RPC四种通信技术,可以满足软件系统与变压器内部状态参量多场景、多通道、多层次的信息交互需求。The casing fault diagnosis software system is based on the Dione development platform architecture, which has four communication technologies: CPC, inter-page communication technology, FPC, inter-process communication protocol IPC, and cross-server remote call RPC, which can satisfy the internal state of the software system and the transformer. Parameter multi-scene, multi-channel, multi-level information interaction requirements.
套管故障诊断软件系统整合了套管运行中各个方面的状态量,包括泄漏电流值、氢气含量值、套管温度、局部放电量以及震动情况。各检测模块根据采集的数据,绘制套管各状态参量的变化图像,实现数据的可视化,方便检修运维人员实时判断套管的运行状态,有计划地进行套管的维护与检修,也便于在套管发生故障后续对故障原因进行判断和分析。The casing fault diagnosis software system integrates the status quantities of various aspects of casing operation, including leakage current value, hydrogen content value, casing temperature, partial discharge and vibration. According to the collected data, each detection module draws the change image of each state parameter of the casing, realizes the visualization of the data, facilitates the maintenance and operation and maintenance personnel to judge the running status of the casing in real time, and carries out the maintenance and repair of the casing in a planned way, which is also convenient for the maintenance and repair of the casing. After the casing fails, the cause of the failure is judged and analyzed.
本发明提出的一种基于数字孪生的变压器套管故障诊断系统的操作方法,包括如下步骤:The operation method of a digital twin-based transformer bushing fault diagnosis system proposed by the present invention includes the following steps:
多参量在线监测系统对套管运行过程中的相对介损、相对电容与局部放电信号进行采集,再将采集到的运行数据传输至故障诊断软件系统实现实时显示;The multi-parameter online monitoring system collects the relative dielectric loss, relative capacitance and partial discharge signals during the operation of the casing, and then transmits the collected operation data to the fault diagnosis software system for real-time display;
同时多场耦合虚拟仿真模型根据故障诊断软件系统传输的信息实时更改仿真条件,在多场耦合虚拟仿真模型中设置套管的典型故障得到该故障下的运行数据用于丰富套管数字化特征案例库,实现套管的故障诊断。At the same time, the multi-field coupling virtual simulation model changes the simulation conditions in real time according to the information transmitted by the fault diagnosis software system, and sets the typical fault of the casing in the multi-field coupling virtual simulation model to obtain the operating data under the fault, which is used to enrich the casing digital feature case library , to realize the fault diagnosis of the casing.
本发明提出的一种基于数字孪生的变压器套管故障诊断系统包括多参量在线监测系统、多场耦合虚拟仿真模型和故障诊断软件系统。安装在套管上的多参量在线监测系统采集套管的油温、油压、微水、相对介损、相对电容量、局部放电信号并传输至故障诊断软件系统。故障诊断软件系统将收到的信息进行实时显示,存储并提取信息中的特征参量,将其与套管故障的数字化特征案例库进行比较,对套管的故障进行诊断。故障诊断软件系统还可以将信息传输至多场耦合虚拟仿真模型,根据传输的信息对仿真模型的条件进行实时修改,得到贴切实际的套管仿真计算结果。同时仿真模型产生的套管状态参量信息也可以传输至故障诊断软件系统,经过其进行特征参量处理,用以丰富套管故障的数字化特征案例库。A digital twin-based transformer bushing fault diagnosis system proposed by the invention includes a multi-parameter on-line monitoring system, a multi-field coupling virtual simulation model and a fault diagnosis software system. The multi-parameter online monitoring system installed on the casing collects the oil temperature, oil pressure, micro water, relative dielectric loss, relative capacitance, partial discharge signal of the casing and transmits it to the fault diagnosis software system. The fault diagnosis software system displays the received information in real time, stores and extracts the characteristic parameters in the information, compares it with the digital characteristic case database of casing faults, and diagnoses the casing faults. The fault diagnosis software system can also transmit the information to the multi-field coupling virtual simulation model, and modify the conditions of the simulation model in real time according to the transmitted information, so as to obtain the actual casing simulation calculation results. At the same time, the casing state parameter information generated by the simulation model can also be transmitted to the fault diagnosis software system, which can process the characteristic parameters to enrich the digital characteristic case database of casing faults.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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