CN115096362A - Motor stator slot wedge monitoring and analyzing method and device - Google Patents
Motor stator slot wedge monitoring and analyzing method and device Download PDFInfo
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Abstract
本发明公开了一种电机定子槽楔监测分析方法及装置。该方法包括获取电机的传感数据和状态数据;其中,传感数据包括电机的定子槽楔的振动数据和电机的键相信号;根据传感数据和状态数据确定定子槽楔的紧固状态,其中,紧固状态包括振动情况、健康度和剩余松动量中的至少一个;根据紧固状态确定定子槽楔异常时,发出报警信息。本发明实施例的技术方案实现了实时监测分析定子槽楔的状态,达到了快速准确的测试定子槽楔的效果。
The invention discloses a method and a device for monitoring and analyzing a motor stator slot wedge. The method includes acquiring sensing data and state data of a motor; wherein the sensing data includes vibration data of a stator slot wedge of the motor and a key phase signal of the motor; determining the tightening state of the stator slot wedge according to the sensing data and the state data, Wherein, the tightening state includes at least one of vibration, health and remaining looseness; when it is determined that the stator wedge is abnormal according to the tightening state, an alarm message is issued. The technical solution of the embodiment of the present invention realizes real-time monitoring and analysis of the state of the stator slot wedge, and achieves the effect of quickly and accurately testing the stator slot wedge.
Description
技术领域technical field
本发明涉及电机技术领域,尤其涉及一种电机定子槽楔监测分析方法及装置。The invention relates to the technical field of motors, and in particular, to a method and device for monitoring and analyzing a motor stator slot wedge.
背景技术Background technique
电动机经常用作电站各类重要辅机的驱动机,电机定子绕组的直线段部分通常利用槽楔和垫条将其紧固在定子铁心槽内。Electric motors are often used as drivers for various important auxiliary machines in power stations. The straight sections of the stator windings of the motor are usually fastened in the stator core slots by slot wedges and spacers.
在电机运行过程中,定子槽楔将承受来自铁心槽内部分定子线棒的各种交变电磁力和变负荷引起的热膨胀外力,定子槽楔容易发生松动或移动,从而影响定子线棒在槽内的紧固程度,致使定子线棒表面发生机械磨损和槽内放电,在电腐蚀的作用下破坏电机定子主绝缘,加速主绝缘劣化甚至导致电机运行事故,进而影响重要机器的正常运行,甚至导致机器停运,严重威胁电厂的安全稳定运行。During the operation of the motor, the stator slot wedge will bear various alternating electromagnetic forces from some stator bars in the core slot and the thermal expansion external force caused by the variable load. The tightness of the inner part will cause mechanical wear on the surface of the stator bar and discharge in the slot, which will destroy the main insulation of the motor stator under the action of electrical corrosion, accelerate the deterioration of the main insulation and even lead to motor operation accidents, thereby affecting the normal operation of important machines, and even This leads to machine outage, which seriously threatens the safe and stable operation of the power plant.
目前,在测试电机定子槽楔时,是电机停运抽转子后,通过人工敲击听声法或者电子敲击位移分析手段来检测定子槽楔的紧度,此时电机处于冷态,定子槽楔的紧固程度与电机热态运行过程存在较大的差异,且无法模拟定子槽楔在热态时承受线棒电磁载荷的动态振动情况,无法准确测试定子槽楔的振动情况。另外,这类方法只能在停机期间进行,发现问题后再制定修理方案,无法快速测试定子槽楔的松动情况。At present, when testing the stator slot wedge of the motor, the tightness of the stator slot wedge is detected by the manual percussion sound method or the electronic percussion displacement analysis method after the motor is stopped and the rotor is drawn. At this time, the motor is in a cold state, and the stator slot There is a big difference between the tightening degree of the wedge and the running process of the motor in the hot state, and the dynamic vibration of the stator slot wedge under the electromagnetic load of the wire bar cannot be simulated, and the vibration of the stator slot wedge cannot be accurately tested. In addition, this kind of method can only be carried out during the shutdown, and the repair plan can be formulated after the problem is found, and the looseness of the stator slot wedge cannot be quickly tested.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种电机定子槽楔监测分析方法及装置,以实现快速、准确的测试电机定子槽楔的振动情况。The invention provides a motor stator slot wedge monitoring and analysis method and device, so as to realize rapid and accurate testing of the vibration condition of the motor stator slot wedge.
根据本发明的一方面,提供了一种电机定子槽楔监测分析方法,电机定子槽楔监测分析方法包括:According to an aspect of the present invention, a method for monitoring and analyzing a motor stator slot wedge is provided, and the method for monitoring and analyzing a motor stator slot wedge includes:
获取电机的传感数据和状态数据;其中,所述传感数据包括电机的定子槽楔的振动数据和电机的键相信号;Acquiring sensing data and state data of the motor; wherein the sensing data includes vibration data of the stator wedges of the motor and key phase signals of the motor;
根据所述传感数据和所述状态数据确定所述定子槽楔的紧固状态,其中,所述紧固状态包括振动情况、健康度和剩余松动量中的至少一个;Determine a tightening state of the stator wedges according to the sensing data and the state data, wherein the tightening state includes at least one of a vibration condition, a degree of health, and a residual looseness;
根据所述紧固状态确定所述定子槽楔异常时,发出报警信息。When it is determined that the stator wedge is abnormal according to the tightening state, an alarm message is issued.
可选地,获取电机的传感数据,包括:Optionally, acquire sensor data of the motor, including:
获取所述电机每一相带中至少一个所述定子槽楔上多个点的振动数据,并获取所述电机的键相信号。Acquire vibration data of multiple points on at least one of the stator slot wedges in each phase belt of the motor, and acquire key phase signals of the motor.
可选地,根据所述传感数据和所述状态数据确定所述定子槽楔的紧固状态,包括以下中的至少一种:Optionally, the fastening state of the stator wedge is determined according to the sensing data and the state data, including at least one of the following:
根据所述传感数据和所述状态数据确定所述定子槽楔的振动情况;Determine the vibration condition of the stator slot wedge according to the sensing data and the state data;
根据所述传感数据和所述状态数据确定所述定子槽楔的健康度;determining the health of the stator wedges according to the sensing data and the state data;
根据所述传感数据和所述状态数据确定所述定子槽楔的剩余松动量。The remaining loose amount of the stator wedge is determined according to the sensing data and the state data.
可选地,根据所述传感数据和所述状态数据确定所述定子槽楔的振动情况,包括:Optionally, determining the vibration condition of the stator slot wedges according to the sensing data and the state data, including:
根据所述状态数据确定电机的当前功率,并根据所述键相信号确定电机的当前频率;Determine the current power of the motor according to the state data, and determine the current frequency of the motor according to the key phase signal;
根据所述电机每一相带中至少一个所述定子槽楔上多个点的振动数据,确定所述定子槽楔的当前振动值;Determine the current vibration value of the stator slot wedge according to vibration data of multiple points on at least one of the stator slot wedges in each phase band of the motor;
所述当前振动值大于所述当前功率和所述当前频率对应的预设振动值时,确定所述定子槽楔的振动异常;When the current vibration value is greater than the preset vibration value corresponding to the current power and the current frequency, determine that the vibration of the stator slot wedge is abnormal;
根据所述紧固状态确定所述定子槽楔异常时,发出报警信息,包括:When it is determined that the stator wedge is abnormal according to the tightening state, an alarm message is issued, including:
所述定子槽楔的振动异常时,确定所述定子槽楔异常,发出报警信息。When the vibration of the stator slot wedge is abnormal, it is determined that the stator slot wedge is abnormal, and an alarm message is issued.
可选地,根据所述传感数据和所述状态数据确定所述定子槽楔的健康度,包括:Optionally, determining the health of the stator slot wedges according to the sensing data and the state data, including:
根据所述电机每一相带中至少一个所述定子槽楔上多个点的振动数据,确定每一所述定子槽楔的最大振动值和平均振动值;Determine the maximum vibration value and the average vibration value of each of the stator slot wedges according to vibration data of multiple points on at least one of the stator slot wedges in each phase band of the motor;
根据所述状态数据确定所述电机的当前功率不变时,所述最大振动值和所述平均振动值的差值小于第一预设值,且所述最大振动值小于第二预设值时,确定所述定子槽楔的健康度处于正常状态;When it is determined according to the state data that the current power of the motor remains unchanged, the difference between the maximum vibration value and the average vibration value is less than a first preset value, and when the maximum vibration value is less than a second preset value , determine that the health of the stator slot wedge is in a normal state;
随电机运行时间的变化,所述最大振动值大于所述第二预设值,所述最大振动值的变化率大于第三预设值,且所述平均振动值的变化率小于第四预设值时,确定所述定子槽楔的健康度处于待关注状态;As the motor running time changes, the maximum vibration value is greater than the second preset value, the rate of change of the maximum vibration value is greater than the third preset value, and the rate of change of the average vibration value is less than the fourth preset value When the value is , it is determined that the health of the stator slot wedge is in the state to be concerned;
随电机运行时间的变化,所述最大振动值的变化率小于第五预设值,且所述平均振动值的变化率大于第六预设值时,确定所述定子槽楔的健康度处于异常状态;With the change of the running time of the motor, when the rate of change of the maximum vibration value is less than the fifth preset value, and the rate of change of the average vibration value is greater than the sixth preset value, it is determined that the health of the stator wedge is abnormal state;
随电机运行时间的变化,所述最大振动值的变化率小于第七预设值,所述平均振动值的变化率大于第八预设值,且所述平均振动值与所述最大振动值的差值小于第九预设值,确定所述定子槽楔的健康度处于严重异常状态;As the motor running time changes, the rate of change of the maximum vibration value is less than the seventh preset value, the rate of change of the average vibration value is greater than the eighth preset value, and the difference between the average vibration value and the maximum vibration value is The difference value is less than the ninth preset value, it is determined that the health of the stator slot wedge is in a serious abnormal state;
根据所述紧固状态确定所述定子槽楔异常时,发出报警信息,包括:When it is determined that the stator wedge is abnormal according to the tightening state, an alarm message is issued, including:
所述定子槽楔的健康度处于待关注状态、异常状态或严重异常状态时,发出报警信息。When the health of the stator slot wedge is in the state to be concerned, the abnormal state or the serious abnormal state, an alarm message is issued.
可选地,根据所述传感数据和所述状态数据确定所述定子槽楔的健康度,包括:Optionally, determining the health of the stator slot wedges according to the sensing data and the state data, including:
根据所述电机每一相带中至少一个所述定子槽楔上多个点的振动数据,确定每一所述定子槽楔的通频振动值;其中,所述通频振动值为所有振动数据的振动幅值的矢量和;According to the vibration data of multiple points on at least one of the stator slot wedges in each phase belt of the motor, the over-frequency vibration value of each stator slot wedge is determined; wherein, the over-frequency vibration value is all vibration data The vector sum of the vibration amplitudes;
根据所述状态数据和所述振动数据确定所述定子槽楔的主频振动分量;Determine the main frequency vibration component of the stator slot wedge according to the state data and the vibration data;
所述通频振动值小于第十预设值,且所述主频振动分量在所有频率分量中的占比大于第十一预设值时,确定所述定子槽楔的健康度处于正常状态;When the over-frequency vibration value is less than the tenth preset value, and the proportion of the main frequency vibration component in all frequency components is greater than the eleventh preset value, it is determined that the health of the stator wedge is in a normal state;
随电机运行时间的变化,所述通频振动值的变化率大于零,且所述主频振动分量在所有频率分量中的占比变化率小于零时,确定所述定子槽楔的健康度处于待关注状态;With the change of the running time of the motor, when the rate of change of the general frequency vibration value is greater than zero, and the rate of change of the proportion of the main frequency vibration component in all frequency components is less than zero, it is determined that the health of the stator slot wedge is in the range. pending status;
所述通频振动值大于第十二预设值,且所述主频振动分量在所有频率分量中的占比小于第十三预设值时,确定所述定子槽楔的健康度处于异常状态;When the over-frequency vibration value is greater than the twelfth preset value, and the proportion of the main frequency vibration component in all frequency components is less than the thirteenth preset value, it is determined that the health of the stator wedge is in an abnormal state ;
根据所述紧固状态确定所述定子槽楔异常时,发出报警信息,包括:When it is determined that the stator wedge is abnormal according to the tightening state, an alarm message is issued, including:
所述定子槽楔的健康度处于关注状态或异常状态时,发出报警信息。When the health of the stator slot wedge is in a concerned state or an abnormal state, an alarm message is issued.
可选地,根据所述传感数据和所述状态数据确定所述定子槽楔的健康度,包括:Optionally, determining the health of the stator slot wedges according to the sensing data and the state data, including:
根据所述电机每一相带中至少一个所述定子槽楔上多个点的振动数据,确定每一所述定子槽楔的平均振动值;determining an average vibration value of each of the stator wedges according to vibration data of a plurality of points on at least one of the stator wedges in each phase band of the motor;
根据所述状态数据确定所述电机的功率不变时,所述定子槽楔的平均振动值的变化率大于第十四预设值,且根据所述状态数据确定所述电机的温度的变化率大于第十五预设值时,确定所述定子槽楔的健康度处于异常状态;When it is determined according to the state data that the power of the motor remains unchanged, the rate of change of the average vibration value of the stator wedges is greater than the fourteenth preset value, and the rate of change of the temperature of the motor is determined according to the state data When it is greater than the fifteenth preset value, it is determined that the health degree of the stator slot wedge is in an abnormal state;
根据所述紧固状态确定所述定子槽楔异常时,发出报警信息,包括:When it is determined that the stator wedge is abnormal according to the tightening state, an alarm message is issued, including:
所述定子槽楔的健康度处于异常状态时,发出报警信息。When the health of the stator slot wedge is in an abnormal state, an alarm message is issued.
可选地,根据所述传感数据和所述状态数据确定所述定子槽楔的剩余松动量,包括:Optionally, determining the remaining looseness of the stator slot wedges according to the sensing data and the state data, including:
根据与所述电机相同型号的电机的定子槽楔的振动数据、定子参数和松动量建立松动量对应关系;According to the vibration data of the stator slot wedge of the motor of the same model as the motor, the stator parameter and the loose amount, the corresponding relationship of the loose amount is established;
根据所述定子槽楔的当前振动数据、所述状态数据中的当前定子参数和所述对应关系确定所述定子槽楔的剩余松动量;Determine the residual looseness of the stator slot wedge according to the current vibration data of the stator slot wedge, the current stator parameter in the state data and the corresponding relationship;
根据所述紧固状态确定所述定子槽楔异常时,发出报警信息,包括:When it is determined that the stator wedge is abnormal according to the tightening state, an alarm message is issued, including:
所述定子槽楔的剩余松动量小于预设松动量时,发出报警信息。When the residual looseness of the stator slot wedge is less than the preset looseness, an alarm message is issued.
根据本发明的另一方面,提供了一种电机定子槽楔监测分析装置,电机定子槽楔监测分析装置包括:传感模块和控制模块;According to another aspect of the present invention, a motor stator slot wedge monitoring and analysis device is provided, and the motor stator slot wedge monitoring and analysis device includes: a sensing module and a control module;
所述传感模块与所述控制模块连接,所述传感模块用于采集电机的传感数据和电机的状态数据;所述控制模块用于获取电机的传感数据和状态数据;根据所述传感数据和所述状态数据确定所述定子槽楔的紧固状态,其中,所述紧固状态包括振动情况、健康度和剩余松动量中的至少一个;根据所述紧固状态确定所述定子槽楔异常时,发出报警信息;其中,所述传感数据包括电机的定子槽楔的振动数据和电机的键相信号。The sensing module is connected with the control module, and the sensing module is used to collect the sensing data of the motor and the state data of the motor; the control module is used to obtain the sensing data and state data of the motor; according to the The sensing data and the state data determine a tightening state of the stator wedge, wherein the tightening state includes at least one of a vibration condition, a degree of health, and a residual looseness; the tightening state is determined according to the tightening state. When the stator slot wedge is abnormal, an alarm message is issued; wherein, the sensing data includes vibration data of the stator slot wedge of the motor and the key phase signal of the motor.
可选地,所述传感模块包括电容式振动传感器和电涡流传感器;Optionally, the sensing module includes a capacitive vibration sensor and an eddy current sensor;
所述电容式振动传感器设置在每一相带中的定子槽楔上,每一相带中设置至少一个所述电容式振动传感器,所述电容式振动传感器用于采集所述定子槽楔的多个点的振动数据;The capacitive vibration sensor is arranged on the stator slot wedge in each phase band, and at least one of the capacitive vibration sensor is arranged in each phase band, and the capacitive vibration sensor is used to collect the multi-frequency characteristics of the stator slot wedge. vibration data of points;
所述电涡流传感器用于采集所述电机的键相信号。The eddy current sensor is used to collect the key phase signal of the motor.
本发明实施例的技术方案,通过获取电机的传感数据和状态数据,可以确定定子槽楔的紧固状态,在根据紧固状态确定定子槽楔是否异常时,可以根据振动情况、健康度和剩余松动量中的至少一个进行判断。当根据振动数据、键相信号和状态数据确定定子槽楔的振动异常时,表明定子槽楔振动较大,定子槽楔较松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。In the technical solution of the embodiment of the present invention, the fastening state of the stator slot wedge can be determined by acquiring the sensor data and state data of the motor. When determining whether the stator slot wedge is abnormal according to the fastening state, it can be determined according to the vibration condition, health and At least one of the remaining loose amounts is judged. When the abnormal vibration of the stator slot wedge is determined according to the vibration data, key phase signal and state data, it indicates that the stator slot wedge vibrates greatly, the stator slot wedge is loose, and the tightening state of the stator slot wedge is abnormal, so the abnormality of the stator slot wedge is determined.
也可以根据传感数据和状态数据确定定子槽楔的健康度,当健康度异常时,表明定子槽楔较松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。The health degree of the stator slot wedge can also be determined according to the sensor data and the state data. When the health degree is abnormal, it indicates that the stator slot wedge is loose and the tightening state of the stator slot wedge is abnormal, so as to determine the abnormality of the stator slot wedge.
也可以根据传感数据和状态数据确定定子槽楔的剩余松动量,当定子槽楔的剩余松动量过小时,表明定子槽楔过于松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。当判断定子槽楔异常时,控制模块就会发出报警信息,及时提醒工作人员对定子槽楔进行检修。因此,通过实时采集定子槽楔的振动数据可以实时判断定子槽楔是否异常,达到快速测试定子槽楔的效果;并且,结合电机的键相信号和状态数据,可以确定电机的运转状态,在电机正常运行时测试定子槽楔,判断定子槽楔的紧固状态,可以更准确的测试定子槽楔;根据键相信号可以确定电机的频率,根据状态数据可以确定电机的功率,可以在相同频率和相同功率下,观察定子槽楔的振动变化,可以更准确的测试定子槽楔。本发明实施例的技术方案解决了在电机停运后对定子槽楔进行检测,无法快速准确的检测定子槽楔的状态的问题,实现了实时监测分析定子槽楔的状态,达到了快速准确的测试定子槽楔的效果。The residual looseness of the stator wedge can also be determined according to the sensor data and state data. When the residual looseness of the stator wedge is too small, it indicates that the stator wedge is too loose and the tightening state of the stator wedge is abnormal, so as to determine the stator wedge. abnormal. When it is judged that the stator slot wedge is abnormal, the control module will issue an alarm message to remind the staff to repair the stator slot wedge in time. Therefore, by collecting the vibration data of the stator slot wedge in real time, it is possible to determine whether the stator slot wedge is abnormal in real time, so as to achieve the effect of quickly testing the stator slot wedge. During normal operation, test the stator slot wedge to judge the tightening state of the stator slot wedge, which can test the stator slot wedge more accurately; the frequency of the motor can be determined according to the key phase signal, and the power of the motor can be determined according to the state data. Under the same power, the vibration change of the stator slot wedge can be observed, and the stator slot wedge can be tested more accurately. The technical solution of the embodiment of the present invention solves the problem that the state of the stator wedge cannot be detected quickly and accurately after the motor is stopped, realizes the real-time monitoring and analysis of the state of the stator wedge, and achieves a fast and accurate detection of the state of the stator wedge. Test the effect of stator wedges.
应当理解,本部分所描述的内容并非旨在标识本发明的实施例的关键或重要特征,也不用于限制本发明的范围。本发明的其它特征将通过以下的说明书而变得容易理解。It should be understood that the content described in this section is not intended to identify key or critical features of the embodiments of the invention, nor is it intended to limit the scope of the invention. Other features of the present invention will become readily understood from the following description.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本发明实施例提供的一种电机定子槽楔监测分析方法的流程图;1 is a flowchart of a method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention;
图2是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图;2 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention;
图3是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图;3 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention;
图4是本发明实施例提供的定子槽楔振动分析结果示意图;4 is a schematic diagram of a vibration analysis result of a stator slot wedge provided by an embodiment of the present invention;
图5是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图;5 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention;
图6是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图;6 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention;
图7是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图;7 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention;
图8是本发明实施例提供的一种电机定子槽楔监测分析装置的结构示意图;8 is a schematic structural diagram of a motor stator slot wedge monitoring and analysis device provided by an embodiment of the present invention;
图9是本发明实施例提供的又一种电机定子槽楔监测分析装置的结构示意图。FIG. 9 is a schematic structural diagram of another motor stator slot wedge monitoring and analysis device provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to make those skilled in the art better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only Embodiments are part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”及其任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second" and the like in the description and claims of the present invention and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used may be interchanged under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the term "comprising" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or elements is not necessarily limited to those steps or elements expressly listed, Rather, other steps or units not expressly listed or inherent to the process, method, product or apparatus may be included.
图1是本发明实施例提供的一种电机定子槽楔监测分析方法的流程图,如图1所示,该方法包括:FIG. 1 is a flowchart of a method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention. As shown in FIG. 1 , the method includes:
S110、获取电机的传感数据和状态数据;其中,传感数据包括电机的定子槽楔的振动数据和电机的键相信号。S110. Acquire sensing data and state data of the motor; wherein the sensing data includes vibration data of the stator slot wedge of the motor and key phase signals of the motor.
具体地,可以通过传感器采集电机的传感数据和状态数据,例如通过电容式振动传感器采集电机的定子槽楔的振动数据,通过电涡流传感器采集电机的键相信号,控制模块可以从传感器获取电机的传感数据和状态数据。Specifically, the sensor data and state data of the motor can be collected by sensors. For example, the vibration data of the stator slot wedge of the motor can be collected by a capacitive vibration sensor, and the key phase signal of the motor can be collected by an eddy current sensor. The control module can obtain the motor from the sensor. sensor data and status data.
示例性的,电机例如为发电厂辅机的驱动机,即为发电机发电提供辅助的机器,电机例如可以驱动发电机的散热系统中的风机系统和水泵系统。电机的状态数据例如包括发电机组的实发功率、锅炉总燃料量、主汽流量、总风量等整体数据,还包括风机系统的烟气流量、风压、风温、风门挡板开度等;水泵系统的总流量、压力等,还包括电机定子电流、定子电流频率、定子电压、定子绕组温度、冷风温度、热风温度等数据。根据电机的状态数据可以判断电机的运行状态是否正常,在电机的运行状态正常的情况下,再对电机的定子槽楔的振动数据进行分析,可以更准确的分析定子槽楔的状态,从而判断定子槽楔的松动程度。Exemplarily, the motor is, for example, a drive machine of an auxiliary machine of a power plant, that is, a machine that provides assistance for the generator to generate power. The motor, for example, can drive a fan system and a water pump system in a heat dissipation system of the generator. The state data of the motor include, for example, the actual power of the generator set, the total fuel volume of the boiler, the main steam flow, and the total air volume, etc., as well as the flue gas flow, air pressure, air temperature, and damper opening of the fan system; The total flow, pressure, etc. of the water pump system also includes data such as motor stator current, stator current frequency, stator voltage, stator winding temperature, cold air temperature, and hot air temperature. According to the state data of the motor, it can be judged whether the running state of the motor is normal. When the running state of the motor is normal, the vibration data of the stator slot wedge of the motor can be analyzed to more accurately analyze the state of the stator slot wedge, so as to judge Looseness of the stator wedges.
其中,控制模块例如为电站的总控系统,也可以是其他控制器,本实施例并不进行限定。The control module is, for example, an overall control system of a power station, and may also be other controllers, which are not limited in this embodiment.
S120、根据传感数据和状态数据确定定子槽楔的紧固状态,其中,所述紧固状态包括振动情况、健康度和剩余松动量中的至少一个。S120. Determine the tightening state of the stator wedges according to the sensing data and the state data, wherein the tightening state includes at least one of vibration, health, and remaining looseness.
具体地,根据传感数据和状态数据确定定子槽楔的紧固状态,可以确定定子槽楔是否松动,从而判断定子槽楔是否异常。紧固状态异常时,表明定子槽楔松动,可以确定定子槽楔异常。可以根据传感数据和状态数据确定定子槽楔的振动情况,当振动异常时,表明定子槽楔较松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。也可以根据传感数据和状态数据确定定子槽楔的健康度,当健康度异常时,表明定子槽楔较松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。也可以根据传感数据和状态数据确定定子槽楔的剩余松动量,当定子槽楔的剩余松动量过小时,表明定子槽楔过于松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。Specifically, the fastening state of the stator slot wedge is determined according to the sensing data and the state data, and it can be determined whether the stator slot wedge is loose, so as to determine whether the stator slot wedge is abnormal. When the tightening state is abnormal, it indicates that the stator slot wedge is loose, and it can be determined that the stator slot wedge is abnormal. The vibration of the stator slot wedge can be determined according to the sensor data and state data. When the vibration is abnormal, it indicates that the stator slot wedge is loose and the tightening state of the stator slot wedge is abnormal, so as to determine the abnormality of the stator slot wedge. The health degree of the stator slot wedge can also be determined according to the sensor data and the state data. When the health degree is abnormal, it indicates that the stator slot wedge is loose and the tightening state of the stator slot wedge is abnormal, so as to determine the abnormality of the stator slot wedge. The residual looseness of the stator wedge can also be determined according to the sensor data and state data. When the residual looseness of the stator wedge is too small, it indicates that the stator wedge is too loose and the tightening state of the stator wedge is abnormal, so as to determine the stator wedge. abnormal.
S130、根据紧固状态确定定子槽楔异常时,发出报警信息。S130 , when it is determined that the stator slot wedge is abnormal according to the tightening state, an alarm message is issued.
具体地,在根据紧固状态确定定子槽楔是否异常时,可以根据振动情况、健康度和剩余松动量中的至少一个进行判断。当根据振动数据、键相信号和状态数据确定定子槽楔的振动异常时,表明定子槽楔振动较大,定子槽楔较松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。也可以根据传感数据和状态数据确定定子槽楔的健康度,当健康度异常时,表明定子槽楔较松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。也可以根据传感数据和状态数据确定定子槽楔的剩余松动量,当定子槽楔的剩余松动量过小时,表明定子槽楔过于松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。当判断定子槽楔异常时,控制模块就会发出报警信息,及时提醒工作人员对定子槽楔进行检修。因此,通过实时采集定子槽楔的振动数据可以实时判断定子槽楔是否异常,实现了实时监测分析定子槽楔的状态,达到快速测试定子槽楔的效果;并且,结合电机的键相信号和状态数据,可以确定电机的运转状态,在电机正常运行时测试定子槽楔,判断定子槽楔的紧固状态,可以更准确的测试定子槽楔;根据键相信号可以确定电机的频率,根据状态数据可以确定电机的功率,可以在相同频率和相同功率下,观察定子槽楔的振动变化,可以更准确的测试定子槽楔。Specifically, when it is determined whether the stator slot wedge is abnormal according to the tightening state, the judgment can be made according to at least one of the vibration condition, the health degree and the remaining loose amount. When the abnormal vibration of the stator slot wedge is determined according to the vibration data, key phase signal and state data, it indicates that the stator slot wedge vibrates greatly, the stator slot wedge is loose, and the tightening state of the stator slot wedge is abnormal, so the abnormality of the stator slot wedge is determined. The health degree of the stator slot wedge can also be determined according to the sensor data and the state data. When the health degree is abnormal, it indicates that the stator slot wedge is loose and the tightening state of the stator slot wedge is abnormal, so as to determine the abnormality of the stator slot wedge. The residual looseness of the stator wedge can also be determined according to the sensor data and state data. When the residual looseness of the stator wedge is too small, it indicates that the stator wedge is too loose and the tightening state of the stator wedge is abnormal, so as to determine the stator wedge. abnormal. When it is judged that the stator slot wedge is abnormal, the control module will issue an alarm message to remind the staff to repair the stator slot wedge in time. Therefore, by collecting the vibration data of the stator slot wedge in real time, it is possible to judge whether the stator slot wedge is abnormal in real time, realize the real-time monitoring and analysis of the state of the stator slot wedge, and achieve the effect of quickly testing the stator wedge; The data can determine the running state of the motor, test the stator slot wedge when the motor is running normally, and judge the fastening state of the stator slot wedge, which can test the stator slot wedge more accurately; according to the key phase signal, the frequency of the motor can be determined, according to the status data The power of the motor can be determined, the vibration change of the stator slot wedge can be observed under the same frequency and the same power, and the stator slot wedge can be tested more accurately.
此外,在振动情况较为严重,或者健康度处于需要关注状态,或者定子槽楔的松动情况较小时,发出报警信息,即可以在定子槽楔完全松动前,提醒工作人员检修,可以提前预知电机运行过程中定子槽楔的松动情况,从而避免定子槽楔完全松动导致电机运行事故。In addition, when the vibration is serious, or the health is in a state that needs attention, or the looseness of the stator slot wedge is small, an alarm message is issued, that is, before the stator wedge is completely loosened, the staff can be reminded to repair, and the operation of the motor can be predicted in advance. The looseness of the stator slot wedge during the process, so as to avoid the motor running accident caused by the complete loosening of the stator slot wedge.
本实施例的技术方案,通过获取电机的传感数据和状态数据,可以确定定子槽楔的紧固状态,在根据紧固状态确定定子槽楔是否异常时,可以根据振动情况、健康度和剩余松动量中的至少一个进行判断。当根据振动数据、键相信号和状态数据确定定子槽楔的振动异常时,表明定子槽楔振动较大,定子槽楔较松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。也可以根据传感数据和状态数据确定定子槽楔的健康度,当健康度异常时,表明定子槽楔较松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。也可以根据传感数据和状态数据确定定子槽楔的剩余松动量,当定子槽楔的剩余松动量过小时,表明定子槽楔过于松动,定子槽楔的紧固状态异常,从而确定定子槽楔异常。当判断定子槽楔异常时,控制模块就会发出报警信息,及时提醒工作人员对定子槽楔进行检修。因此,通过实时采集定子槽楔的振动数据可以实时判断定子槽楔是否异常,达到快速测试定子槽楔的效果;并且,结合电机的键相信号和状态数据,可以确定电机的运转状态,在电机正常运行时测试定子槽楔,判断定子槽楔的紧固状态,可以更准确的测试定子槽楔;根据键相信号可以确定电机的频率,根据状态数据可以确定电机的功率,可以在相同频率和相同功率下,观察定子槽楔的振动变化,可以更准确的测试定子槽楔。本实施例的技术方案解决了在电机停运后对定子槽楔进行检测,无法快速准确的检测定子槽楔的状态的问题,实现了实时监测分析定子槽楔的状态,达到了快速准确的测试定子槽楔的效果。并且,本实施例的技术方案无需电机停机进行检测,可以在电机运行过程中快速准确的检测定子槽楔的状态,在定子槽楔异常时,可以及时进行停机检修,可以避免损坏电机或其他机器。In the technical solution of this embodiment, by acquiring the sensor data and state data of the motor, the tightening state of the stator slot wedge can be determined. At least one of the amount of looseness is judged. When the abnormal vibration of the stator slot wedge is determined according to the vibration data, key phase signal and state data, it indicates that the stator slot wedge vibrates greatly, the stator slot wedge is loose, and the tightening state of the stator slot wedge is abnormal, so the abnormality of the stator slot wedge is determined. The health degree of the stator slot wedge can also be determined according to the sensor data and the state data. When the health degree is abnormal, it indicates that the stator slot wedge is loose and the tightening state of the stator slot wedge is abnormal, so as to determine the abnormality of the stator slot wedge. The residual looseness of the stator wedge can also be determined according to the sensor data and state data. When the residual looseness of the stator wedge is too small, it indicates that the stator wedge is too loose and the tightening state of the stator wedge is abnormal, so as to determine the stator wedge. abnormal. When it is judged that the stator slot wedge is abnormal, the control module will issue an alarm message to remind the staff to repair the stator slot wedge in time. Therefore, by collecting the vibration data of the stator slot wedge in real time, it is possible to determine whether the stator slot wedge is abnormal in real time, so as to achieve the effect of quickly testing the stator slot wedge. During normal operation, test the stator slot wedge to judge the tightening state of the stator slot wedge, which can test the stator slot wedge more accurately; the frequency of the motor can be determined according to the key phase signal, and the power of the motor can be determined according to the state data. Under the same power, the vibration change of the stator slot wedge can be observed, and the stator slot wedge can be tested more accurately. The technical solution of this embodiment solves the problem that the state of the stator wedge cannot be detected quickly and accurately after the motor is stopped, realizes real-time monitoring and analysis of the state of the stator wedge, and achieves a fast and accurate test Effect of stator wedges. In addition, the technical solution of this embodiment does not require the motor to stop for detection, and can quickly and accurately detect the state of the stator slot wedge during the operation of the motor. When the stator slot wedge is abnormal, it can be stopped in time for maintenance, which can avoid damage to the motor or other machines. .
在上述技术方案的基础上,可选地,S120根据传感数据和状态数据确定定子槽楔的紧固状态,包括以下中的至少一种:根据传感数据和状态数据确定定子槽楔的振动情况;根据传感数据和状态数据确定定子槽楔的健康度;根据传感数据和状态数据确定定子槽楔的剩余松动量。On the basis of the above technical solution, optionally, S120 determines the tightening state of the stator slot wedge according to the sensing data and the state data, including at least one of the following: determining the vibration of the stator slot wedge according to the sensing data and the state data situation; determine the health of the stator wedges according to the sensing data and state data; determine the remaining looseness of the stator wedges according to the sensing data and state data.
示例性的,根据状态数据确定电机正常运行时,传感数据包括定子槽楔的振动数据和电机的键相信号,通过键相信号可以确定电机的当前频率,将当前频率对应的定子槽楔的振动数据与当前频率对应的预设振动数据进行对比,可以判断定子槽楔的振动是否异常;因此,通过实时采集定子槽楔的振动数据可以实时判断定子槽楔的振动是否异常,达到快速测试定子槽楔的效果;并且,结合电机的键相信号和状态数据,判断定子槽楔的振动情况,可以更准确的测试定子槽楔。Exemplarily, when it is determined according to the state data that the motor is running normally, the sensing data includes the vibration data of the stator slot wedge and the key phase signal of the motor, the current frequency of the motor can be determined through the key phase signal, and the current frequency corresponding to the stator slot wedge By comparing the vibration data with the preset vibration data corresponding to the current frequency, it is possible to determine whether the vibration of the stator wedge is abnormal; therefore, by collecting the vibration data of the stator wedge in real time, we can determine whether the vibration of the stator wedge is abnormal in real time, so as to quickly test the stator. In addition, combined with the key phase signal and state data of the motor, the vibration of the stator slot wedge can be judged, and the stator slot wedge can be tested more accurately.
根据状态数据确定电机正常运行时,根据定子槽楔的振动数据可以确定定子槽楔的健康度,例如判断定子槽楔的健康度是正常状态,还是异常状态,还是严重异常状态,因此,通过实时采集定子槽楔的振动数据可以实时判断定子槽楔的健康度,从而实时判断定子槽楔的松动量是否异常,达到快速测试定子槽楔的效果;并且,结合电机的键相信号和状态数据,判断定子槽楔的健康度,可以更准确的测试定子槽楔。When it is determined that the motor is running normally according to the state data, the health of the stator wedge can be determined according to the vibration data of the stator wedge, for example, to determine whether the health of the stator wedge is in a normal state, an abnormal state, or a serious abnormal state. Therefore, by real-time Collecting the vibration data of the stator wedge can judge the health of the stator wedge in real time, so as to judge whether the looseness of the stator wedge is abnormal in real time, and achieve the effect of quickly testing the stator wedge; By judging the health of the stator slot wedge, the stator slot wedge can be tested more accurately.
根据状态数据确定电机正常运行时,根据键相信号可以确定电机的当前频率,根据状态数据确定电机中当前定子参数,根据当前频率、当前定子参数和当前振动数据可以确定定子槽楔的剩余松动量;根据剩余松动量可以判断定子槽楔的松动情况;通过实时采集定子槽楔的振动数据可以实时判断定子槽楔的松动情况,达到快速测试定子槽楔的效果;并且,结合电机的键相信号和状态数据,判断定子槽楔的松动情况,可以更准确的测试定子槽楔。When it is determined that the motor is running normally according to the status data, the current frequency of the motor can be determined according to the key phase signal, the current stator parameters in the motor can be determined according to the status data, and the remaining looseness of the stator slot wedge can be determined according to the current frequency, current stator parameters and current vibration data. ;The looseness of the stator wedge can be judged according to the remaining looseness; the looseness of the stator wedge can be judged in real time by collecting the vibration data of the stator wedge in real time, so as to achieve the effect of rapid testing of the stator wedge; and, combined with the key phase signal of the motor And state data, determine the looseness of the stator slot wedge, can test the stator slot wedge more accurately.
图2是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图,可选地,参考图2,电机定子槽楔监测分析方法包括:FIG. 2 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention. Optionally, referring to FIG. 2 , the motor stator slot wedge monitoring and analysis method includes:
S210、获取电机每一相带中至少一个定子槽楔上多个点的振动数据,并获取电机的键相信号,获取电机的状态数据。S210: Acquire vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor, acquire key phase signals of the motor, and acquire state data of the motor.
具体地,电机例如为三相电机,则电机包括三个相带,在电机的每个相带中设置至少一个振动传感器,振动传感器设置在定子槽楔上,振动传感器例如为薄片式电容振动传感器,可以采集定子槽楔上多个点的振动数据;控制模块从振动传感器获取电机每一相带中至少一个定子槽楔上多个点的振动数据,就可以对定子槽楔的多个部位进行检测,从而提高对定子槽楔测试的准确度。并且,控制模块可以获取电机的键相信号和状态数据,将振动数据、键相信号和状态数据综合分析,可以对正常运行的电机的定子槽楔进行测试,且可以在电机的运行功率不变时,根据振动数据,观察定子槽楔的振动变化,可以更准确的对定子槽楔的状态进行分析,提高对定子槽楔测试的准确度。Specifically, if the motor is, for example, a three-phase motor, the motor includes three phase belts, and at least one vibration sensor is arranged in each phase belt of the motor, and the vibration sensor is arranged on the stator slot wedge. , the vibration data of multiple points on the stator slot wedge can be collected; the control module can obtain the vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor from the vibration sensor, and then the multiple parts of the stator slot wedge can be measured. detection, thereby improving the accuracy of the stator wedge test. In addition, the control module can obtain the key-phase signal and state data of the motor, and comprehensively analyze the vibration data, key-phase signal and state data, and can test the stator slot wedge of the motor in normal operation, and can operate the motor at the same power. At the time, according to the vibration data, the vibration change of the stator slot wedge can be observed, the state of the stator slot wedge can be more accurately analyzed, and the accuracy of the stator slot wedge test can be improved.
S220、根据状态数据确定电机的当前功率,并根据键相信号确定电机的当前频率。S220. Determine the current power of the motor according to the state data, and determine the current frequency of the motor according to the key phase signal.
具体地,状态数据包括电机的电流数据和电压数据,根据电流数据和电压数据可以确定电机的当前功率;并且根据键相信号确定电机的当前频率,可以将功率相同、频率相同的振动数据进行比较,从而准确的确定定子槽楔的振动变化;对于变频电机,也可以更准确的对定子槽楔进行测试。Specifically, the state data includes the current data and voltage data of the motor, and the current power of the motor can be determined according to the current data and the voltage data; and the current frequency of the motor is determined according to the key phase signal, and the vibration data with the same power and the same frequency can be compared. , so as to accurately determine the vibration change of the stator slot wedge; for the variable frequency motor, the stator slot wedge can also be tested more accurately.
S230、根据电机每一相带中至少一个定子槽楔上多个点的振动数据,确定定子槽楔的当前振动值。S230: Determine the current vibration value of the stator slot wedge according to the vibration data of multiple points on at least one stator slot wedge in each phase band of the motor.
具体地,根据获取的定子槽楔的振动数据,确定定子槽楔的当前振动值,可以实时确定定子槽楔的振动幅值,便于对定子槽楔的振动情况进行分析,在振动情况异常时,可以及时提醒工作人员,实现了监测分析定子槽楔的状态,达到快速检测的效果。Specifically, according to the acquired vibration data of the stator slot wedge, the current vibration value of the stator slot wedge is determined, and the vibration amplitude of the stator slot wedge can be determined in real time, which is convenient for analyzing the vibration condition of the stator slot wedge. When the vibration condition is abnormal, It can remind the staff in time, realize the monitoring and analysis of the state of the stator slot wedge, and achieve the effect of rapid detection.
S240、当前振动值大于当前功率和当前频率对应的预设振动值时,确定定子槽楔的振动异常。S240. When the current vibration value is greater than the preset vibration value corresponding to the current power and the current frequency, determine that the vibration of the stator slot wedge is abnormal.
具体地,确定与当前功率和当前频率对应的预设振动值,将当前振动值与预设振动值对比,如果当前振动值大于预设振动值,表明定子槽楔的当前振动值过大,就可以确定定子槽楔的振动异常,则定子槽楔的紧固状态异常,从而确定定子槽楔异常。通过将当前功率和当前频率对应的预设振动值与当前振动值进行对比,可以更准确的确定定子槽楔的振动情况,达到准确测试定子槽楔的效果。Specifically, the preset vibration value corresponding to the current power and the current frequency is determined, and the current vibration value is compared with the preset vibration value. If the current vibration value is greater than the preset vibration value, it indicates that the current vibration value of the stator slot wedge is too large. It can be determined that the vibration of the stator slot wedge is abnormal, and the fastening state of the stator slot wedge is abnormal, so as to determine the abnormality of the stator slot wedge. By comparing the preset vibration value corresponding to the current power and the current frequency with the current vibration value, the vibration condition of the stator slot wedge can be more accurately determined, and the effect of accurately testing the stator slot wedge can be achieved.
S250、定子槽楔的振动异常时,确定定子槽楔异常,发出报警信息。S250. When the vibration of the stator slot wedge is abnormal, it is determined that the stator slot wedge is abnormal, and an alarm message is issued.
具体地,定子槽楔的振动异常,则定子槽楔的紧固状态异常,定子槽楔发生松动,就会发出报警信息,及时提醒工作人员对定子槽楔进行维修。Specifically, if the vibration of the stator slot wedge is abnormal, the tightening state of the stator slot wedge is abnormal, and if the stator slot wedge is loose, an alarm message will be issued, and the staff will be reminded to repair the stator slot wedge in time.
可选地,在发出报警信号之后,还包括:输出检修清单。Optionally, after the alarm signal is issued, the method further includes: outputting a maintenance list.
具体地,在定子槽楔的紧固状态异常后,发出报警信息提醒工作人员,并且输出定子槽楔的检修清单,检修清单例如包括异常的定子槽楔的编号、异常的定子槽楔的振动数据和建议的检修方案等,使得工作人员可以根据检修清单对定子槽楔进行检修。Specifically, after the fastening state of the stator wedge is abnormal, an alarm message is issued to remind the staff, and the maintenance list of the stator wedge is output, and the maintenance list includes, for example, the number of the abnormal stator wedge and the vibration data of the abnormal stator wedge. and the suggested overhaul plan, etc., so that the staff can overhaul the stator slot wedge according to the overhaul list.
图3是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图,可选地,参考图3,电机定子槽楔监测分析方法包括:FIG. 3 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention. Optionally, referring to FIG. 3 , the motor stator slot wedge monitoring and analysis method includes:
S310、获取电机每一相带中至少一个定子槽楔上多个点的振动数据,并获取电机的键相信号,获取电机的状态数据。S310: Acquire vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor, acquire key phase signals of the motor, and acquire state data of the motor.
S320、根据电机每一相带中至少一个定子槽楔上多个点的振动数据,确定每一定子槽楔的最大振动值和平均振动值。S320. Determine the maximum vibration value and the average vibration value of each stator slot wedge according to vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor.
具体地,振动传感器可以采集定子槽楔上多个点的振动数据,根据多个点的振动数据确定定子槽楔的最大振动值和平均振动值,结合最大振动值和平均振动值对定子槽楔的振动进行分析,可以更准确的确定定子槽楔的健康度;避免某个点的振动值较大,而平均振动值较小时,确定定子槽楔异常,从而可以避免误判,达到准确的确定定子槽楔的健康度的效果。Specifically, the vibration sensor can collect the vibration data of multiple points on the stator slot wedge, determine the maximum vibration value and the average vibration value of the stator slot wedge according to the vibration data of the multiple points, and combine the maximum vibration value and the average vibration value to determine the stator slot wedge. The vibration of the stator can be analyzed more accurately, and the health of the stator wedge can be determined more accurately; when the vibration value of a certain point is large, and the average vibration value is small, it is determined that the stator wedge is abnormal, so as to avoid misjudgment and achieve accurate determination. The effect of the health of the stator wedges.
S330、根据状态数据确定电机的当前功率不变时,最大振动值和平均振动值的差值小于第一预设值,且最大振动值小于第二预设值时,确定定子槽楔的健康度处于正常状态。S330. When it is determined according to the state data that the current power of the motor remains unchanged, the difference between the maximum vibration value and the average vibration value is less than the first preset value, and when the maximum vibration value is less than the second preset value, determine the health of the stator slot wedges in normal condition.
具体地,根据状态数据确定电机的当前功率不变时,观察定子槽楔的最大振动值和平均振动值的变化,可以更准确的判断定子槽楔的状态。在电机的当前功率不变时,最大振动值和平均振动值的差值小于第一预设值,且最大振动值小于第二预设值时,表明最大振动值和平均振动值相差较小,且最大振动值和平均值都较小,定子槽楔较紧固,可以确定定子槽楔的健康度处于正常状态。其中,第一预设值和第二预设值可以根据实际情况进行确定,例如根据电机的型号、定子槽楔的尺寸和材料等参数进行确定,本实施例并不进行限定。Specifically, when it is determined according to the state data that the current power of the motor remains unchanged, the state of the stator wedge can be more accurately determined by observing the changes of the maximum vibration value and the average vibration value of the stator slot wedge. When the current power of the motor remains unchanged, the difference between the maximum vibration value and the average vibration value is smaller than the first preset value, and when the maximum vibration value is smaller than the second preset value, it indicates that the difference between the maximum vibration value and the average vibration value is small, And the maximum vibration value and average value are both small, the stator slot wedge is relatively tight, and it can be determined that the health of the stator slot wedge is in a normal state. The first preset value and the second preset value may be determined according to actual conditions, for example, according to parameters such as the model of the motor, the size and material of the stator slot wedge, which are not limited in this embodiment.
示例性的,图4是本发明实施例提供的定子槽楔振动分析结果示意图,如图4所示,曲线①为定子槽楔的最大振动值随时间变化的曲线,曲线②为定子槽楔的平均振动值随时间变化的曲线,曲线的横坐标为电机的运行时间,曲线的纵坐标为定子槽楔振动标幺值,在第一阶段t1,最大振动值和平均振动值的差值小于第一预设值,且最大振动值小于第二预设值,定子槽楔的健康度处于正常状态。Exemplarily, FIG. 4 is a schematic diagram of the vibration analysis result of the stator slot wedge provided by the embodiment of the present invention. As shown in FIG. 4 , the curve ① is the curve of the maximum vibration value of the stator slot wedge changing with time, and the curve ② is the stator slot wedge. The curve of the average vibration value changing with time, the abscissa of the curve is the running time of the motor, and the ordinate of the curve is the vibration per unit value of the stator slot wedge. In the first stage t1, the difference between the maximum vibration value and the average vibration value is less than the first A preset value, and the maximum vibration value is less than the second preset value, the health of the stator slot wedge is in a normal state.
S340、随电机运行时间的变化,最大振动值大于第二预设值,最大振动值的变化率大于第三预设值,且平均振动值的变化率小于第四预设值时,确定定子槽楔的健康度处于待关注状态。S340. Determine the stator slot when the maximum vibration value is greater than the second preset value, the rate of change of the maximum vibration value is greater than the third preset value, and the rate of change of the average vibration value is less than the fourth preset value as the motor running time changes The health of the wedge is a matter of concern.
具体地,根据状态数据确定电机的当前功率不变时,随着电机运行时间的变化,最大振动值大于第二预设值,如果最大振动值的变化率大于第三预设值,且平均振动值的变化率小于第四预设值,表明定子槽楔的振动值较大,且最大振动值出现较快的增长,平均振动值缓慢增长,定子槽楔出现较小松动,确定定子槽楔的健康度处于待关注状态。其中,第三预设值和第四预设值的具体取值可以根据实际情况进行确定,例如根据电机的型号、定子槽楔的尺寸和材料等参数进行确定,本实施例并不进行限定。Specifically, when it is determined according to the state data that the current power of the motor remains unchanged, the maximum vibration value is greater than the second preset value as the running time of the motor changes, and if the rate of change of the maximum vibration value is greater than the third preset value, and the average vibration The change rate of the value is less than the fourth preset value, indicating that the vibration value of the stator slot wedge is large, and the maximum vibration value increases rapidly, the average vibration value increases slowly, and the stator slot wedge is relatively loose. Health is pending. The specific values of the third preset value and the fourth preset value may be determined according to actual conditions, for example, according to parameters such as the model of the motor, the size and material of the stator slot wedge, which are not limited in this embodiment.
示例性的,参考图4,在第二阶段,最大振动值较大,且最大振动值的变化率较大,平均振动值也缓慢增长,表明定子槽楔出现较小松动,确定定子槽楔的健康度处于待关注状态。Exemplarily, referring to Fig. 4, in the second stage, the maximum vibration value is larger, and the rate of change of the maximum vibration value is larger, and the average vibration value also increases slowly, indicating that the stator slot wedge is relatively loose. Health is pending.
S350、随电机运行时间的变化,最大振动值的变化率小于第五预设值,且平均振动值的变化率大于第六预设值时,确定定子槽楔的健康度处于异常状态。S350. When the change rate of the maximum vibration value is less than the fifth preset value and the change rate of the average vibration value is greater than the sixth preset value with the change of the motor running time, it is determined that the health of the stator slot wedge is in an abnormal state.
具体地,根据状态数据确定电机的当前功率不变时,随着电机运行时间的变化,定子槽楔的最大振动值的变化率小于第五预设值,平均振动值的变化率大于第六预设值,表明定子槽楔的最大振动值处于较稳定状态,平均振动值出现较大增长,定子槽楔整体的振动值都出现较大增长,则定子槽楔出现较大松动,定子槽楔的健康度处于异常状态。其中,第五预设值和第六预设值可以根据实际情况进行确定,例如根据电机的型号、定子槽楔的尺寸和材料等参数进行确定,本实施例并不进行限定。Specifically, when it is determined according to the state data that the current power of the motor remains unchanged, with the change of the running time of the motor, the change rate of the maximum vibration value of the stator slot wedge is less than the fifth preset value, and the change rate of the average vibration value is greater than the sixth preset value. The setting value indicates that the maximum vibration value of the stator slot wedge is in a relatively stable state, the average vibration value increases greatly, and the overall vibration value of the stator slot wedge increases greatly, then the stator slot wedge is relatively loose, and the stator slot wedge is relatively loose. Health is abnormal. The fifth preset value and the sixth preset value may be determined according to actual conditions, for example, according to parameters such as the model of the motor, the size and material of the stator slot wedge, which are not limited in this embodiment.
示例性的,参考图4,在第三阶段t3,定子槽楔的最大振动值缓慢增长,平均振动值增长较快,定子槽楔整体的振动值增长较大,定子槽楔出现较大松动,定子槽楔的健康度处于异常状态。Exemplarily, referring to FIG. 4 , in the third stage t3, the maximum vibration value of the stator slot wedge increases slowly, the average vibration value increases rapidly, the overall vibration value of the stator slot wedge increases greatly, and the stator slot wedge is relatively loose. The health of the stator wedges is abnormal.
S360、随电机运行时间的变化,最大振动值的变化率小于第七预设值,平均振动值的变化率大于第八预设值,且平均振动值与最大振动值的差值小于第九预设值,确定定子槽楔的健康度处于严重异常状态。S360. As the motor running time changes, the rate of change of the maximum vibration value is less than the seventh preset value, the rate of change of the average vibration value is greater than the eighth preset value, and the difference between the average vibration value and the maximum vibration value is less than the ninth preset value Set the value to determine that the health of the stator wedge is in a serious abnormal state.
具体地,根据状态数据确定电机的当前功率不变时,随电机运行时间的变化,最大振动值的变化率小于第七预设值,平均振动值的变化率大于第八预设值,且平均振动值与最大振动值的差值小于第九预设值,表明最大振动值处于较稳定的状态,平均振动值变化较大,且平均振动值接近最大振动值,即定子槽楔的各个点的振动值均较大,表明定子槽楔处于完全松动的临界状态,定子槽楔的健康度处于严重异常状态。其中,第七预设值、第八预设值和第九预设值可以根据实际情况进行确定,例如根据电机的型号、定子槽楔的尺寸和材料等参数进行确定,本实施例并不进行限定。Specifically, when it is determined according to the state data that the current power of the motor remains unchanged, with the change of the running time of the motor, the change rate of the maximum vibration value is less than the seventh preset value, the change rate of the average vibration value is greater than the eighth preset value, and the average The difference between the vibration value and the maximum vibration value is smaller than the ninth preset value, indicating that the maximum vibration value is in a relatively stable state, the average vibration value changes greatly, and the average vibration value is close to the maximum vibration value, that is, the difference between the points of the stator slot wedges. The vibration values are all large, indicating that the stator slot wedge is in a critical state of complete loosening, and the health of the stator slot wedge is in a serious abnormal state. Among them, the seventh preset value, the eighth preset value and the ninth preset value can be determined according to the actual situation, for example, determined according to parameters such as the model of the motor, the size and material of the stator slot wedge, and this embodiment does not limited.
示例性的,参考图4,在第四阶段t4,定子槽楔的最大振动值趋于平稳,平均振动值变化较大,且平均振动值接近最大振动值,即定子槽楔的各个点的振动值均较大,定子槽楔处于完全松动的临界状态,定子槽楔的健康度处于严重异常状态。Exemplarily, referring to FIG. 4 , in the fourth stage t4, the maximum vibration value of the stator slot wedge tends to be stable, the average vibration value varies greatly, and the average vibration value is close to the maximum vibration value, that is, the vibration of each point of the stator slot wedge. If the value is large, the stator slot wedge is in a critical state of complete loosening, and the health of the stator slot wedge is in a serious abnormal state.
S370、定子槽楔的健康度处于待关注状态、异常状态或严重异常状态时,发出报警信息。S370, when the health of the stator slot wedge is in a state to be paid attention to, an abnormal state or a serious abnormal state, an alarm message is issued.
具体地,当定子槽楔的健康度处于待关注状态、异常状态或严重异常状态时,表明定子槽楔出现松动,定子槽楔的紧固状态异常,控制模块就会发出报警信息,提醒工作人员及时进行检修。示例性的,控制模块根据定子槽楔的健康度的不同状态,可以发出不同的报警信息,以便工作人员可以根据报警信息确定定子槽楔的异常程度。Specifically, when the health of the stator slot wedge is in the state of concern, abnormal state or serious abnormal state, it indicates that the stator slot wedge is loose and the fastening state of the stator wedge is abnormal, and the control module will issue an alarm message to remind the staff Repair in time. Exemplarily, the control module may issue different alarm information according to different states of the health of the stator wedges, so that the staff can determine the abnormality of the stator wedges according to the alarm information.
图5是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图,可选地,参考图5,电机定子槽楔监测分析方法包括:5 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention. Optionally, referring to FIG. 5 , the motor stator slot wedge monitoring and analysis method includes:
S410、获取电机每一相带中至少一个定子槽楔上多个点的振动数据,并获取电机的键相信号,获取电机的状态数据。S410: Acquire vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor, acquire key phase signals of the motor, and acquire state data of the motor.
S420、根据电机每一相带中至少一个定子槽楔上多个点的振动数据,确定每一定子槽楔的通频振动值;其中,通频振动值为所有振动数据的振动幅值的矢量和。S420, according to the vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor, determine the over-frequency vibration value of each stator slot wedge; wherein, the over-frequency vibration value is a vector of the vibration amplitudes of all vibration data and.
具体地,根据定子槽楔上的多个振动数据,确定振动数据对应的振动幅值,即可确定定子槽楔的通频振动值;根据通频振动值可以确定定子槽楔的振动状态,例如通频振动值较大时,定子槽楔振动较大,可能出现松动现象;当通频振动值较小时,定子槽楔振动较小,定子槽楔较紧固。Specifically, according to a plurality of vibration data on the stator slot wedge, the vibration amplitude value corresponding to the vibration data can be determined, and then the over-frequency vibration value of the stator slot wedge can be determined; according to the over-frequency vibration value, the vibration state of the stator slot wedge can be determined, for example When the over-frequency vibration value is large, the stator slot wedge vibrates greatly, and looseness may occur; when the over-frequency vibration value is small, the stator slot wedge vibration is smaller, and the stator slot wedge is relatively tight.
S430、根据状态数据和振动数据确定定子槽楔的主频振动分量。S430. Determine the main frequency vibration component of the stator slot wedge according to the state data and the vibration data.
具体地,根据状态数据可以确定电机的当前频率,根据电机的当前频率可以确定定子槽楔的主频率;将定子槽楔的振动数据进行傅里叶变换,可以将振动数据转换到频域,从而确定定子槽楔的主频振动分量,即振动最大的分量。并且,如果定子槽楔的频域曲线中主频振动分量对应的频率与根据电机的当前频率确定的定子槽楔的主频率一致时,表明定子槽楔较紧固。Specifically, the current frequency of the motor can be determined according to the state data, and the main frequency of the stator slot wedge can be determined according to the current frequency of the motor; Fourier transform is performed on the vibration data of the stator slot wedge, and the vibration data can be converted into the frequency domain, thereby Determine the main frequency vibration component of the stator wedge, that is, the component with the largest vibration. Moreover, if the frequency corresponding to the main frequency vibration component in the frequency domain curve of the stator slot wedge is consistent with the main frequency of the stator slot wedge determined according to the current frequency of the motor, it indicates that the stator slot wedge is relatively tight.
S440、通频振动值小于第十预设值,且主频振动分量在所有频率分量中的占比大于第十一预设值时,确定定子槽楔的健康度处于正常状态。S440. When the over-frequency vibration value is less than the tenth preset value, and the proportion of the main frequency vibration component in all frequency components is greater than the eleventh preset value, it is determined that the health of the stator wedge is in a normal state.
具体地,当通频振动值小于第十预设值,且主频振动分量在所有频率分量中的占比大于第十一预设值时,表明定子槽楔的振动幅值较小,杂波分量较小,定子槽楔的振动较小,可以确定定子槽楔的健康度处于正常状态。其中,第十预设值和第十一预设值的具体取值,可以根据实际情况进行确定,本实施例并不进行限定。Specifically, when the general frequency vibration value is less than the tenth preset value, and the proportion of the main frequency vibration component in all frequency components is greater than the eleventh preset value, it indicates that the vibration amplitude of the stator slot wedge is small, and the clutter The component is small, the vibration of the stator slot wedge is small, and it can be determined that the health of the stator slot wedge is in a normal state. The specific values of the tenth preset value and the eleventh preset value may be determined according to the actual situation, which is not limited in this embodiment.
S450、随电机运行时间的变化,通频振动值的变化率大于零,且主频振动分量在所有频率分量中的占比变化率小于零时,确定定子槽楔的健康度处于待关注状态。S450. When the change rate of the common frequency vibration value is greater than zero with the change of the motor running time, and the change rate of the proportion of the main frequency vibration component in all frequency components is less than zero, it is determined that the health of the stator slot wedge is in a state to be concerned.
具体地,随电机运行时间的变化,通频振动值的变化率大于零,且主频振动分量在所有频率分量中的占比变化率小于零时,表明通频振动值开始增长,且主频振动分量占比减小,杂波分量占比增加,定子槽楔开始出现松动,并且松动程度在变大,定子槽楔的健康度处于待关注状态。Specifically, with the change of the running time of the motor, the change rate of the general frequency vibration value is greater than zero, and the change rate of the main frequency vibration component in all frequency components is less than zero, indicating that the general frequency vibration value begins to increase, and the main frequency vibration value begins to increase. The proportion of vibration component decreases, the proportion of clutter component increases, the stator slot wedge begins to loosen, and the degree of loosening is increasing, and the health of the stator slot wedge is in a state of concern.
S460、通频振动值大于第十二预设值,且主频振动分量在所有频率分量中的占比小于第十三预设值时,确定定子槽楔的健康度处于异常状态。S460. When the over-frequency vibration value is greater than the twelfth preset value, and the proportion of the main frequency vibration component in all frequency components is less than the thirteenth preset value, it is determined that the health of the stator wedge is in an abnormal state.
具体地,通频振动值大于第十二预设值,且主频振动分量在所有频率分量中的占比小于第十三预设值时,表明通频振动值较大,且激振力主频振动分量的占比变小,定子槽楔已处于完全松动的临界状态,后续定子槽楔将出现加速磨损,定子槽楔的健康度处于异常状态。其中,第十二预设值和第十三预设值可以根据实际情况进行确定,本实施例并不进行限定。Specifically, when the over-frequency vibration value is greater than the twelfth preset value, and the proportion of the main frequency vibration component in all frequency components is smaller than the thirteenth preset value, it indicates that the over-frequency vibration value is larger and the excitation force is dominant The proportion of the frequency vibration component becomes smaller, the stator slot wedge is in a critical state of complete loosening, the subsequent stator slot wedge will experience accelerated wear, and the health of the stator slot wedge is in an abnormal state. The twelfth preset value and the thirteenth preset value may be determined according to the actual situation, which is not limited in this embodiment.
S470、定子槽楔的健康度处于关注状态或异常状态时,发出报警信息。S470, when the health of the stator slot wedge is in a concerned state or an abnormal state, an alarm message is issued.
具体地,当定子槽楔的健康度处于待关注状态或异常状态时,表明定子槽楔出现松动,定子槽楔的紧固状态异常,控制模块就会发出报警信息,提醒工作人员及时进行检修。示例性的,控制模块根据定子槽楔的健康度的不同状态,可以发出不同的报警信息,以便工作人员可以根据报警信息确定定子槽楔的异常程度。Specifically, when the health of the stator slot wedge is in a state to be concerned or in an abnormal state, it indicates that the stator slot wedge is loose and the tightening state of the stator slot wedge is abnormal, and the control module will issue an alarm message to remind the staff to perform maintenance in time. Exemplarily, the control module may issue different alarm information according to different states of the health of the stator wedges, so that the staff can determine the abnormality of the stator wedges according to the alarm information.
图6是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图,可选地,参考图6,电机定子槽楔监测分析方法包括:6 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention. Optionally, referring to FIG. 6 , the motor stator slot wedge monitoring and analysis method includes:
S510、获取电机每一相带中至少一个定子槽楔上多个点的振动数据,并获取电机的键相信号,获取电机的状态数据。S510: Acquire vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor, acquire key phase signals of the motor, and acquire state data of the motor.
S520、根据电机每一相带中至少一个定子槽楔上多个点的振动数据,确定每一定子槽楔的平均振动值。S520. Determine an average vibration value of each stator slot wedge according to vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor.
具体地,振动传感器可以采集定子槽楔上多个点的振动数据,根据多个点的振动数据确定定子槽楔的平均振动值,平均振动值可以反映定子槽楔的整体振动状态,便于对定子槽楔进行测试。Specifically, the vibration sensor can collect vibration data of multiple points on the stator slot wedge, and determine the average vibration value of the stator slot wedge according to the vibration data of the multiple points. The average vibration value can reflect the overall vibration state of the stator slot wedge, which is convenient for the stator slot wedge. Slot wedge for testing.
S530、根据状态数据确定电机的功率不变时,定子槽楔的平均振动值的变化率大于第十四预设值,且根据状态数据确定电机的温度的变化率大于第十五预设值时,确定定子槽楔的健康度处于异常状态。S530. When it is determined according to the state data that the power of the motor remains unchanged, the rate of change of the average vibration value of the stator slot wedge is greater than the fourteenth preset value, and the rate of change of the temperature of the motor is determined to be greater than the fifteenth preset value according to the state data , determine that the health of the stator slot wedge is in an abnormal state.
具体地,根据状态数据确定电机的功率不变时,定子槽楔的平均振动值的变化率大于第十四预设值,且根据状态数据确定电机的温度的变化率大于第十五预设值时,表明定子槽楔的平均振动值较大,即定子槽楔的整体振动较严重;且定子绕组温度也出现爬升,说明定子线棒振动增大,已引起定子绕组温度升高,继续运行将会磨损定子线棒主绝缘,定子槽楔的健康度处于异常状态。其中,第十四预设值和第十五预设值可以根据实际情况进行确定,例如根据电机型号、定子槽楔的尺寸和材料等参数进行确定,本实施例并不进行限定。Specifically, when it is determined according to the state data that the power of the motor remains unchanged, the rate of change of the average vibration value of the stator slot wedge is greater than the fourteenth preset value, and it is determined according to the state data that the rate of change of the temperature of the motor is greater than the fifteenth preset value When , it indicates that the average vibration value of the stator slot wedge is larger, that is, the overall vibration of the stator slot wedge is more serious; and the temperature of the stator winding also climbs, indicating that the vibration of the stator bar increases, which has caused the temperature of the stator winding to rise. The main insulation of the stator bar will be worn, and the health of the stator slot wedge is in an abnormal state. The fourteenth preset value and the fifteenth preset value may be determined according to the actual situation, for example, determined according to parameters such as the motor model, the size and material of the stator slot wedge, which are not limited in this embodiment.
S540、定子槽楔的健康度处于异常状态时,发出报警信息。S540, when the health of the stator slot wedge is in an abnormal state, an alarm message is issued.
具体地,当定子槽楔的健康度处于异常状态时,表明定子槽楔出现松动,定子槽楔的紧固状态异常,控制模块就会发出报警信息,提醒工作人员及时进行检修。示例性的,控制模块根据定子槽楔的健康度的不同状态,可以发出不同的报警信息,以便工作人员可以根据报警信息确定定子槽楔的异常程度。Specifically, when the health of the stator slot wedge is in an abnormal state, it indicates that the stator slot wedge is loose and the tightening state of the stator slot wedge is abnormal, and the control module will issue an alarm message to remind the staff to perform maintenance in time. Exemplarily, the control module may issue different alarm information according to different states of the health of the stator wedges, so that the staff can determine the abnormality of the stator wedges according to the alarm information.
图7是本发明实施例提供的又一种电机定子槽楔监测分析方法的流程图,可选地,参考图7,电机定子槽楔监测分析方法包括:FIG. 7 is a flowchart of another method for monitoring and analyzing a motor stator slot wedge provided by an embodiment of the present invention. Optionally, referring to FIG. 7 , the motor stator slot wedge monitoring and analysis method includes:
S610、获取电机每一相带中至少一个定子槽楔上多个点的振动数据,并获取电机的键相信号,获取电机的状态数据。S610: Acquire vibration data of multiple points on at least one stator slot wedge in each phase belt of the motor, acquire key phase signals of the motor, and acquire state data of the motor.
S620、根据与电机相同型号的电机的定子槽楔的振动数据、定子参数和松动量建立松动量对应关系。S620. Establish a corresponding relationship of the looseness according to the vibration data, stator parameters and looseness of the stator wedge of the motor of the same model as the motor.
具体地,根据预先存储的与电机相同型号的电机的定子槽楔的振动数据、定子参数和松动量可以建立松动量对应关系,对应关系可以为模型,也可以为查找表,也可以为其他形式。Specifically, according to the pre-stored vibration data, stator parameters and looseness of the stator wedges of the motor of the same model as the motor, the corresponding relationship of the looseness can be established, and the corresponding relationship can be a model, a look-up table, or other forms. .
S630、根据定子槽楔的当前振动数据、状态数据中的当前定子参数和对应关系确定定子槽楔的剩余松动量。S630: Determine the residual looseness of the stator slot wedges according to the current vibration data of the stator slot wedges, the current stator parameters in the state data, and the corresponding relationship.
具体地,将定子槽楔的当前振动数据和当前定子参数代入对应关系中,可以确定定子槽楔的当前松动量,并且根据预先存储的与电机相同型号的电机的定子槽楔的最大松动量,减去当前松动量,可以确定定子槽楔的剩余松动量。Specifically, by substituting the current vibration data of the stator slot wedge and the current stator parameters into the corresponding relationship, the current looseness of the stator wedge can be determined, and according to the pre-stored maximum looseness of the stator wedge of the motor of the same model as the motor, By subtracting the current looseness, the remaining looseness of the stator wedges can be determined.
S640、定子槽楔的剩余松动量小于预设松动量时,发出报警信息。S640, when the remaining looseness of the stator slot wedge is less than the preset looseness, an alarm message is issued.
具体地,预设松动量例如为定子槽楔异常时对应的剩余松动量,当剩余松动量小于预设松动量时,表明定子槽楔的剩余松动量较小,定子槽楔的松动程度较大,定子槽楔异常,控制模块就会发出报警信息,提醒工作人员及时进行检修。Specifically, the preset looseness amount is, for example, the residual looseness amount corresponding to the abnormality of the stator slot wedge. When the residual looseness amount is less than the preset looseness amount, it indicates that the residual looseness amount of the stator slot wedge is small, and the looseness degree of the stator wedge is relatively large. , the stator slot wedge is abnormal, the control module will issue an alarm message to remind the staff to repair in time.
可选地,电机定子槽楔监测分析方法还包括:显示定子槽楔的振动情况、健康度和剩余松动量中的至少一个。Optionally, the method for monitoring and analyzing the stator slot wedge of the motor further includes: displaying at least one of the vibration condition, the health degree and the residual looseness of the stator slot wedge.
具体地,可以以图形的形式显示定子槽楔的振动情况、健康度和剩余松动量中的至少一个,方便工作人员实时观察定子槽楔的状态,达到了快速测试定子槽楔的效果。Specifically, at least one of the vibration, health and remaining looseness of the stator wedge can be displayed in a graphic form, which facilitates the staff to observe the state of the stator wedge in real time and achieves the effect of quickly testing the stator wedge.
图8是本发明实施例提供的一种电机定子槽楔监测分析装置的结构示意图,参考图8,电机定子槽楔监测分析装置包括:传感模块710和控制模块720;传感模块710与控制模块720连接,传感模块710用于采集电机的传感数据和电机的状态数据;控制模块720用于获取电机的传感数据和状态数据;根据传感数据和状态数据确定定子槽楔的紧固状态,其中,紧固状态包括振动情况、健康度和剩余松动量中的至少一个;根据紧固状态确定定子槽楔异常时,发出报警信息;其中,传感数据包括电机的定子槽楔的振动数据和电机的键相信号。8 is a schematic structural diagram of a motor stator slot wedge monitoring and analysis device provided by an embodiment of the present invention. Referring to FIG. 8 , the motor stator slot wedge monitoring and analysis device includes: a
具体地,传感模块710采集电机的传感数据和状态数据,例如通过电容式振动传感器采集电机的定子槽楔的振动数据,通过电涡流传感器采集电机的键相信号,控制模块可以从传感器获取电机的传感数据和状态数据。其中,控制模块720例如为电站的总控系统,也可以是其他控制器,本实施例并不进行限定。Specifically, the
示例性的,电机例如为发电厂辅机的驱动机,即为发电机发电提供辅助的机器,电机例如可以驱动锅炉系统和汽机系统中的风机系统和水泵系统。电机的状态数据例如包括发电机组的实发功率、锅炉总燃料量、主汽流量、总风量等整体数据,还包括风机系统的烟气流量、风压、风温、风门挡板开度等;水泵系统的总流量、压力等,还包括电机定子电流、定子电流频率、定子电压、定子绕组温度、冷风温度、热风温度等数据。控制模块720根据电机的状态数据可以判断电机的运行状态是否正常,在电机的运行状态正常的情况下,再对电机的定子槽楔的振动数据进行分析,可以更准确的分析定子槽楔的状态,从而判断定子槽楔的松动程度。控制模块720根据传感数据和状态数据确定定子槽楔的紧固状态,可以确定定子槽楔是否松动,从而判断定子槽楔是否异常。紧固状态异常时,表明定子槽楔松动,可以确定定子槽楔异常。示例性的,控制模块720在根据紧固状态确定定子槽楔是否异常时,可以根据振动情况、健康度和剩余松动量中的至少一个进行判断。控制模块720根据状态数据确定电机正常运行时,通过键相信号可以确定电机的当前频率,将当前频率对应的定子槽楔的振动数据与当前频率对应的预设振动数据进行对比,可以判断定子槽楔的振动是否异常;因此,通过实时采集定子槽楔的振动数据可以实时判断定子槽楔的振动是否异常,达到快速测试定子槽楔的效果;控制模块720根据状态数据确定电机正常运行时,根据定子槽楔的振动数据可以确定定子槽楔的健康度,判断定子槽楔的健康度是正常状态,还是异常状态,还是严重异常状态,从而实时判断定子槽楔的松动量是否异常,达到快速测试定子槽楔的效果;控制模块720根据状态数据确定电机正常运行时,根据键相信号可以确定电机的当前频率,根据状态数据确定电机中当前定子参数,根据当前频率、当前定子参数和当前振动数据可以确定定子槽楔的剩余松动量;根据剩余松动量可以实时判断定子槽楔的松动情况,达到快速测试定子槽楔的效果;并且,结合电机的键相信号和状态数据,判断定子槽楔的松动情况,可以更准确的测试定子槽楔。在判断定子槽楔的振动异常,或者定子槽楔的健康度较低,或者定子槽楔严重松动时,控制模块就会发出报警信息,及时提醒工作人员对定子槽楔进行检修。Exemplarily, the motor is, for example, a driving machine of an auxiliary machine of a power plant, that is, a machine that provides assistance for the generator to generate electricity. The motor can drive, for example, a fan system and a water pump system in a boiler system and a steam turbine system. The state data of the motor include, for example, the actual power of the generator set, the total fuel volume of the boiler, the main steam flow, and the total air volume, etc., as well as the flue gas flow, air pressure, air temperature, and damper opening of the fan system; The total flow, pressure, etc. of the water pump system also includes data such as motor stator current, stator current frequency, stator voltage, stator winding temperature, cold air temperature, and hot air temperature. The
图9是本发明实施例提供的又一种电机定子槽楔监测分析装置的结构示意图,可选地,参考图9,传感模块710包括电容式振动传感器711和电涡流传感器;电容式振动传感器711设置在每一相带中的定子槽楔810上,每一相带中设置至少一个电容式振动传感器711,电容式振动传感器711用于采集定子槽楔的多个点的振动数据;电涡流传感器用于采集电机的键相信号。FIG. 9 is a schematic structural diagram of another motor stator slot wedge monitoring and analysis device provided by an embodiment of the present invention. Optionally, referring to FIG. 9 , the
具体地,每一相带中设置至少一个电容式振动传感器711,例如每一相带中设置一个电容式振动传感器711,如图9所示,电容式振动传感器711沿铁芯820的环绕方向均匀分布。电容式振动传感器711为薄片式传感器,可以将电容式振动传感器711通过粘结剂固定在定子槽楔810上,就可以检测定子槽楔810上多个点的振动数据,电容式振动传感器711设置在每一相带中的定子槽楔810上,可以对每个相带中的定子槽楔进行分析。电涡流传感器可以检测电机的键相信号,便于确定电机的频率,使得电机无论是定频电机,还是变频电机,都可以对定子槽楔进行测试和分析。其中,电涡流传感器设置在电机的键相槽附近,键相槽设置在电机的转轴上,且键相槽与转子相邻磁极的中心位置对齐。Specifically, at least one
示例性的,在电容式振动传感器711和电涡流传感器进行检测前,可以通过控制模块720设置电容式振动传感器711和电涡流传感器的参数,例如设置灵敏度、采样率、编号和量程等参数,便于提高检测的准确度。Exemplarily, before the
应该理解,可以使用上面所示的各种形式的流程,重新排序、增加或删除步骤。例如,本发明中记载的各步骤可以并行地执行也可以顺序地执行也可以不同的次序执行,只要能够实现本发明的技术方案所期望的结果,本文在此不进行限制。It should be understood that steps may be reordered, added or deleted using the various forms of flow shown above. For example, the steps described in the present invention can be performed in parallel, sequentially or in different orders, and as long as the desired results of the technical solutions of the present invention can be achieved, no limitation is imposed herein.
上述具体实施方式,并不构成对本发明保护范围的限制。本领域技术人员应该明白的是,根据设计要求和其他因素,可以进行各种修改、组合、子组合和替代。任何在本发明的精神和原则之内所作的修改、等同替换和改进等,均应包含在本发明保护范围之内。The above-mentioned specific embodiments do not constitute a limitation on the protection scope of the present invention. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions may occur depending on design requirements and other factors. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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