CN115095766A - Monitoring and installing system of disc buckle system - Google Patents

Abstract

The invention discloses a monitoring and mounting system of a coiling system, which comprises a detection component, a controller and an auxiliary component, wherein the detection component comprises an axial force sensor and an inclination angle sensor which are both arranged in the coiling system, the axial force sensor and the inclination angle sensor are both coupled with the controller, the auxiliary component comprises a base, a driving part and a correcting part which are fixedly connected with the ground, the controller is arranged in the base, the correcting part comprises a supporting part, a left limiting part and a right limiting part, one end of the driving part is fixedly connected with the ground, the other end of the driving part penetrates through the base and is fixedly connected with the supporting part, the supporting part is driven to move up and down, the left limiting part is assembled with the base through a clamping piece, the left limiting part is assembled with the supporting part through a connecting piece, a fixing piece used for connecting the left limiting part and the supporting part is arranged between the left limiting part and the supporting part, the right limiting part and the left limiting part are identical in structure, and the clamping piece and the fixing piece are both coupled with the controller; so as to provide timely auxiliary supporting function according to different conditions.

Description

A monitoring and installation system for the buckle system

technical field

The invention relates to the field of scaffolding, in particular to a monitoring installation system of a buckle system.

Background technique

Scaffolding is an indispensable and important role in building construction. It is a working platform set up to ensure the smooth progress of each construction process. The safety of the scaffolding itself deserves attention. It is very necessary to install a monitoring system in the buckle system to monitor the conditions of the scaffold in real time, such as inclination, load and other parameters. The monitoring system can timely transmit the detected data to the background to inform the staff. However, when the accident just happened or the potential safety hazard first appeared, the staff could not arrive at the scene to solve the problem in time, which may further aggravate the hidden danger over time and affect the safety of production and on-site.

SUMMARY OF THE INVENTION

Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a monitoring and installation system for the buckle system, so as to provide timely auxiliary support according to different situations, and at the same time, the controller sends alarm information to the background server to remind the staff to scaffold There is a situation here and a reminder to solve the problem in time.

In order to achieve the above object, the present invention provides the following technical solutions: a monitoring and installation system for a buckle system, comprising a detection component, a controller and an auxiliary component, and the detection component includes an axial force sensor and an axial force sensor all installed in the buckle system. an inclination sensor, the axial force sensor and the inclination sensor are both coupled to the controller to exchange information in real time, the auxiliary component includes a base fixedly connected to the ground, a driving part and a correction part, the controller is arranged in the base, The correcting part includes a support part, a left limit part, and a right limit part. One end of the driving part is fixedly connected to the ground, and the other end is fixedly connected to the support part after passing through the base to drive the support part to move up and down. The left limit part is assembled with the base through a clip, one end of the clip is fixedly connected with the bottom surface of the left limit part, and the other end is assembled with the base, and the left limit part is assembled with the support part through a connector One end of the connecting piece is rotatably connected with the left limit part, and the other end is rotatably connected with the support part. A fixing piece for connecting the left limit part and the support part is arranged between the left limit part and the support part, so The structure of the right limit part and the left limit part is the same, and the clip and the fixing part are both coupled with the controller, and the controller controls the locking/unlocking state of the clip part/fixing part to control the support part upward The direction of movement during exercise.

As a further improvement of the present invention, the clamping piece includes a clamping column, a clamping block, and a first electromagnet. One end of the clamping column is fixedly connected to the left limit portion, and the other end is assembled with the base. It is a triangular prism with a right-angled triangle in cross section, a first groove whose shape is adapted to the shape of the clamping block is arranged on the clamping column, the first electromagnet is arranged in the clamping column, and the first electromagnet is arranged in the clamping column. The upper surface is flush with the bottom groove wall of the first groove, the first electromagnet is fixedly connected to the clamping block through a spring, the clamping block is made of magnets, and the lower edge of the clamping block is connected to the clamping block. The lower groove edge of the first groove is hinged.

As a further improvement of the present invention, the support part includes a support seat, a support column and a support head, the side of the support seat facing the base is fixedly connected with the drive part, the drive part drives the support seat to move up and down, and the support column is One end is spherical, which is rotatably connected with the support seat through a rotating shaft, and the other end is rotatably connected with the support head.

As a further improvement of the present invention, the support column and the left limit part are connected by a connecting piece, and both the support column and the left limit part are provided with a limit groove that reserves space for the rotation of the connecting piece, and the limit groove The shape of the connector is adapted to the movement trajectory of the connector.

As a further improvement of the present invention, a second groove and a third groove are respectively provided on the opposite side of the left limit part and the support column, the positions of the second groove and the third groove are corresponding, and the fixing The component includes a fixed block and a second electromagnet, the second electromagnet is arranged at the bottom of the second groove, the second electromagnet is fixedly connected with the fixed block through a spring, and the fixed block is made of a magnet.

As a further improvement of the present invention, a slide block is provided on the side of the left limit portion opposite to the support column, and a slide slot is provided on the side of the support column opposite to the left limit portion. The shape of the slide block and the slide groove fit.

As a further improvement of the present invention, the number of the slider and the chute is several, and the numbers correspond to each other.

As a further improvement of the present invention, the support head includes an arc-shaped support and a connecting seat, the arc-shaped support is fixedly connected to the connecting seat through a spring, and the connecting seat is rotatably connected to the top end of the support column through a ball, so The connecting seat is fixedly connected with the ball, and the ball is rotatably connected with the top end of the support column through a rotating shaft.

The beneficial effects of the invention are: when the real-time monitoring system detects that the scaffolding is abnormal, the problem can be analyzed in time, and different abnormal situations can be judged in time, the auxiliary components provide timely auxiliary support according to different situations, and the controller sends an alarm at the same time. The information is sent to the back-end server to remind the staff that there is a situation in the scaffold and to solve the problem in time. Before the staff has solved the problem, the support department can provide a certain support force for the beam of the scaffold to prevent the scaffold from breaking and collapsing. cause greater losses and safety hazards.

Description of drawings

Fig. 1 is the front view schematic diagram of the present invention;

2 is a side view of a support head in the present invention;

Fig. 3 is the top sectional view of the left limit part and the support column in the present invention;

Fig. 4 is the enlarged view of A place in Fig. 1;

FIG. 5 is an enlarged view of B in FIG. 1 .

Reference numerals: 1, detection component; 2, controller; 3, auxiliary component; 31, base; 32, drive part; 33, correction part; 331, support part; 3311, support seat; 3312, support column; 3313, Support head; 332, the left limit part; 333, the right limit part; 4, the clip; 41, the clip column; 42, the clip; 43, the first electromagnet; 5, the connecting piece; 6, the fixing piece ; 61, fixed block; 62, second electromagnet; 7, first groove; 8, limit groove; 9, second groove; 10, third groove; 11, slider; 12, chute; 13. Arc support; 14. Connecting seat; 15. Ball.

Detailed ways

The present invention will be further described in detail below with reference to the embodiments given in the accompanying drawings.

Referring to FIGS. 1-5 , a monitoring and installation system for a disc buckle system in this embodiment includes a detection component 1, a controller 2 and an auxiliary component 3. The detection component 1 is installed on the disc buckle system, and the detection component 1 includes a shaft The force sensor and the inclination sensor, the axial force sensor and the inclination sensor are all installed on the scaffold in the buckle system. The auxiliary component 3 includes a base 31, a driving part 32 and a correction part 33 that are fixedly connected to the ground, and the controller 2 is arranged on the base 31. Among them, the straightening portion 33 includes a supporting portion 331, a left limiting portion 332, and a right limiting portion 333. One end of the driving portion 32 is fixedly connected to the ground, and the other end is fixedly connected to the supporting portion 331 after passing through the base 31 to drive the supporting portion. 331 moves up and down. The left limiting portion 332 and the right limiting portion 333 have the same structure, and are respectively assembled with the base 31 through a clip 4 and assembled with the support portion 331 through a connecting piece 5 respectively. One end of the clip 4 is fixedly connected with the bottom surface of the left limiting portion 332 , and the other end is assembled with the base 31 . A fixing member 6 is arranged between the left limiting portion 332 and the supporting portion 331 . One end of the fixing member 6 is fixedly connected with the left limiting portion 332 , and the other end is assembled with the supporting portion 331 . Fixtures 6 are also provided. One end of the connecting piece 5 is rotatably connected with the left limiting portion 332, and the other end is rotatably connected with the supporting portion 331. The controller 2 is connected with the clipping piece 4/fixing piece 6 to control the locking/locking of the clipping piece 4/fixing piece 6. Unlocking, thereby achieving the movement direction of the control support portion 331 when it moves upward.

The axial force sensor and the inclination sensor transmit the information detected in real time to the controller 2. The controller 2 is preset with the normal range value of the steel pipe load of the scaffold and the normal range value of the steel pipe inclination. The controller 2 receives the two sensors send and then compare them with the normal range values respectively. When the steel pipe is overloaded, the controller 2 controls the two clips 4 between the left limit part 332 and the right limit part 333 and the base 31 to unlock, and controls the left limit part 332 and the right limit part 333 and the support The two fixing parts 6 between the parts 331 are locked, and the driving part 32 is controlled to drive the support part 331 to rise, the support part 331 drives the left limit part 332 and the right limit part 333 to rise at the same time, and the support part 331 supports the beam of the scaffold At the same time, the controller 2 sends an alarm message to the background server to remind the staff that there is a situation here and the problem can be solved in time. Before the staff has solved the problem, the support part 331 can provide a certain supporting force for the beam of the scaffolding, preventing the scaffolding. Broken, collapsed, etc., resulting in greater losses and safety hazards. When the steel pipe is inclined, such as when the steel pipe on the left side of the auxiliary assembly 3 is inclined to the right, the controller 2 controls the locking part 4 between the left limit part 332 and the base 31 to lock, the left limit part 332 and the support part The fixing member 6 between the 331 is unlocked, and at the same time, the locking member 4 between the right limiting portion 333 and the base 31 is controlled to unlock, the fixing member 6 between the right limiting portion 333 and the supporting portion 331 is locked, and the driving portion 32 drives The support portion 331 moves upward, the support portion 331 drives the right limit portion 333 to move upward together, and the connecting member 5 between the left limit portion 332 and the support portion 331 restricts the moving direction of the support portion 331 and drives the support portion 331 to deflect to the left, The top of the support part 331 can support the steel pipe inclined on the left, so as to prevent the angle of the steel pipe from being further increased, and the controller 2 will also transmit the alarm information to the background server to remind the staff that the steel pipe is inclined and needs to be dealt with in time. , to avoid further increase of losses and reduce potential safety hazards; for example, when the steel pipe on the right side of the auxiliary component 3 is inclined to the left, the controller 2 controls the support part 331 to deflect to the right to support the steel pipe inclined to the right side. The working principle is the same as the above. This will not be repeated. Moreover, the communication technology between the controller 2 and the background server is the prior art known to those skilled in the art, and details are not described here. The driving part 32 may be an electric push rod or an electro-hydraulic rod or the like.

When the support portion 331 drives the left limit portion 332 and the right limit portion 333 to support the beam simultaneously, the left limit portion 332 and the right limit portion 333 are connected as a whole through the connecting member 5 and the support portion 331 . The supporting portion 331 is supported by the right limiting portion 332 and the right limiting portion 333 at the same time, preventing the supporting portion 331 from being unevenly stressed and biased to the left or right, which can better support the beam.

Preferably, the clip 4 includes a clip column 41, a clip block 42, and a first electromagnet 43. One end of the clip joint 41 is fixedly connected to the left limit portion 332, and the other end is assembled with the base 31. The clip block 42 is a cross-section. It is a right-angled triangular prism, a first groove 7 whose shape is adapted to the shape of the clamping block 42 is provided on the clamping column 41, and the first electromagnet 43 is arranged in the clamping column 41, as shown in FIG. The upper surface of an electromagnet 43 is flush with the lower groove wall of the first groove 7, and the upper surface of the first electromagnet 43 is fixedly connected to the clamping block 42 through a spring. The clamping block 42 is made of magnets, and the clamping block 42 The lower edge of the first groove 7 is hinged to the lower edge of the first groove 7 . When the controller 2 controls the first electromagnet 43 and the blocking block 42 to have the same polarity on the side opposite to the first electromagnet 43, the first electromagnet 43 repels the blocking block 42 and pushes it outward, and the blocking block 42 is hinged at the In order to turn the shaft outward, when the block 42 is located outside the first groove 7, one right-angled side of its cross-section is flush with the notch of the first groove 7, and the other right-angled side is the groove of the first groove 7. The mouth is vertical, at this time the blocking block 42 is located in the base 31, which restricts the movement of the left limit part 332, so that the left limit part 332 is fixed on the base 31; when the controller 2 controls the first electromagnet 43 and the blocking block 42 to be relatively When the polarity of one side of an electromagnet 43 is opposite, the first electromagnet 43 attracts the blocking block 42 to turn it inward, and the blocking block 42 turns inward with the hinge as the axis until the blocking block 42 and the first electromagnet 43 is attached, and at this time, the latch can move upward and extend out of the base 31 to release the restriction on the left limit portion 332, so that the left limit portion 332 can move upward. The magnitude of the repulsive force between the first electromagnet 43 and the clamping block 42 can be adjusted according to different situations, which is the prior art known to those skilled in the art.

Preferably, the support portion 331 includes a support base 3311, a support column 3312 and a support head 3313. The side of the support base 3311 facing the base 31 is fixedly connected to the drive portion 32, and the drive portion 32 drives the support base 3311 to move up and down. One end of the support column 3312 is The spherical shape is rotatably connected with the support base 3311 through a rotating shaft, and the other end is rotatably connected with the support head 3313 . The spherical end is convenient when the support column 3312 is deflected to the left or right, and the rotating shaft can restrain the support column 3312 so that the support column 3312 will not be separated from the support seat 3311 . The support column 3312 and the left limit part 332 are connected by the connecting piece 5, and the support column 3312 and the left limit part 332 are both provided with a limit groove 8 that reserves space for the rotation of the connecting piece 5. The shape is adapted to the movement trajectory of the connecting piece 5. Similarly, the right limiting portion 333 is also provided with a limiting slot 8 that reserves space for the rotation of the connecting piece 5. When the support column 3312 is deflected to the left or right, the limit The groove 8 can provide a space for the connecting piece 5 to rotate, and limit the rotation track of the connecting piece 5 to a certain extent.

Preferably, a second groove 9 and a third groove 10 are respectively provided on the opposite side of the left limiting portion 332 and the support column 3312. The positions of the second groove 9 and the third groove 10 correspond to each other, and the fixing member 6 includes a fixing member 6. The block 61, the second electromagnet 62, the second electromagnet 62 is arranged at the bottom of the second groove 9, the second electromagnet 62 is fixedly connected to the fixing block 61 through a spring, and the fixing block 61 is made of a magnet. When the controller 2 controls the second electromagnet 62 to have the same polarity as the opposite side of the fixed block 61, the fixed block 61 is repelled, moves to the second groove 9 and the third groove 10, and gets stuck in the left limit part 332 and the support column 3312, at this time, the support seat 3311 moves up and down to drive the left limit part 332 to move together; when the controller 2 controls the second electromagnet 62 and the opposite side of the fixing block 61 to have opposite polarities, the second The electromagnet 62 attracts the fixing block 61 , and the fixing block 61 retracts into the second groove 9 to unlock the left limiting portion 332 and the support column 3312 . The structures of the right limiting portion 333 and the left limiting portion 332 are the same, and the connection structures between the right limiting portion 333 and the supporting column 3312 are also the same, which will not be repeated here. The fixing member 6 has a simple structure, but can achieve the effect of unlocking/locking, with low cost and high applicability.

Preferably, the slider 11 is provided on the side of the left limiting portion 332 opposite to the support column 3312 , and the sliding groove 12 is provided on the side of the support column 3312 opposite to the left limiting portion 332 , and the shapes of the slider 11 and the sliding groove 12 are adapted to each other , the cooperation of the slider 11 and the chute 12 makes the connection between the support column 3312 and the left limit part 332 more tightly. When the support column 3312 and the left limit part 332 move upward together, the slider 11 is limited to the chute 12, and it is not easy to Shaking, with higher stability, when the support column 3312 moves upward relative to the left limit portion 332, the support column 3312 is limited so that it will not be biased to other directions, and the stability and precision of the support are higher. As shown in FIG. 3 , the number of the slider 11 and the chute 12 can be several, which can be determined according to the actual application, so as to further improve the stability of the support column 3312 . The structure between the right limiting portion 333 and the support column 3312 is the same as that between the left limiting portion 332 and the support column 3312 .

Preferably, the support head 3313 includes an arc-shaped support 13 and a connecting seat 14. The arc-shaped support 13 is fixedly connected to the connecting seat 14 through a spring, and the connecting seat 14 is rotatably connected to the top of the support column 3312 through a ball 15. The connecting seat 14 It is fixedly connected with the ball 15, and the ball 15 is rotatably connected with the top end of the support column 3312 through a rotating shaft. As shown in Fig. 2, the arrangement of the balls 15 and the spring can be fine-tuned according to the shape of the steel pipe and the specific position of the steel pipe, so as to better fit the steel pipe, maximize the supporting effect, and improve the supporting effect.

The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims (8)

1. The monitoring and mounting system of the disc buckle system is characterized by comprising a detection assembly (1), a controller (2) and an auxiliary assembly (3), wherein the detection assembly (1) comprises an axial force sensor and an inclination angle sensor which are both mounted in the disc buckle system, the axial force sensor and the inclination angle sensor are both coupled with the controller (2) to exchange information in real time, the auxiliary assembly (3) comprises a base (31) fixedly connected with the ground, a driving part (32) and a correcting part (33), the controller (2) is arranged in the base (31), the correcting part (33) comprises a supporting part (331), a left limiting part (332) and a right limiting part (333), one end of the driving part (32) is fixedly connected with the ground, and the other end of the driving part penetrates through the base (31) and then is fixedly connected with the supporting part (331) to drive the supporting part (331) to move up and down, the left limit part (332) is assembled with the base (31) through a clamping piece (4), one end of the clamping piece (4) is fixedly connected with the bottom surface of the left limit part (332), the other end of the clamping piece is assembled with the base (31), the left limit part (332) is assembled with the supporting part (331) through a connecting piece (5), one end of the connecting piece (5) is rotatably connected with the left limit part (332), the other end of the connecting piece is rotatably connected with the supporting part (331), a fixing piece (6) used for connecting the left limit part (332) and the supporting part (331) is arranged between the left limit part (332) and the supporting part (331), the right limit part (333) and the left limit part (332) are identical in structure, the clamping piece (4) and the fixing piece (6) are both coupled with the controller (2), and the controller (2) controls the locking/unlocking state of the clamping piece (4)/the fixing piece (6), to control the moving direction of the support part (331) when moving upward.

2. A monitored installation system of a fastener system according to claim 1, the clamping piece (4) comprises a clamping column (41), a clamping block (42) and a first electromagnet (43), one end of the clamping column (41) is fixedly connected with the left limiting part (332), the other end is assembled with the base (31), the clamping block (42) is a triangular prism with a right-angled triangle section, a first groove (7) with a shape matched with that of the clamping block (42) is arranged on the clamping column (41), the first electromagnet (43) is arranged in the clamping column (41), and the upper surface of the first electromagnet (43) is flush with the groove wall of the first groove (7) which is positioned at the lower part, the first electromagnet (43) is fixedly connected with the clamping block (42) through a spring, the fixture block (42) is made of a magnet, and the edge of the fixture block (42) located below is hinged with the groove edge of the first groove (7) located below.

3. The monitoring and installation system of a disc buckle system as claimed in claim 1, wherein the supporting portion (331) comprises a supporting base (3311), a supporting post (3312) and a supporting head (3313), a surface of the supporting base (3311) facing the base (31) is fixedly connected to a driving portion (32), the driving portion (32) drives the supporting base (3311) to move up and down, one end of the supporting post (3312) is spherical and is rotatably connected to the supporting base (3311) via a rotating shaft, and the other end of the supporting post is rotatably connected to the supporting head (3313).

4. A monitoring and mounting system for a disc fastener system according to claim 3, wherein the supporting post (3312) is connected to the left stopper portion (332) by a connecting member (5), the supporting post (3312) and the left stopper portion (332) are each provided with a stopper groove (8) for reserving a space for rotation of the connecting member (5), and the shape of the stopper groove (8) is adapted to the movement locus of the connecting member (5).

5. A monitoring and mounting system for a disc fastening system according to claim 3, wherein a second groove (9) and a third groove (10) are respectively formed on the opposite surfaces of the left limiting portion (332) and the supporting column (3312), the positions of the second groove (9) and the third groove (10) correspond to each other, the fixing member (6) comprises a fixing block (61) and a second electromagnet (62), the second electromagnet (62) is disposed at the bottom of the second groove (9), the second electromagnet (62) is fixedly connected with the fixing block (61) through a spring, and the fixing block (61) is made of a magnet.

6. A monitoring and mounting system for a disc fastener system according to claim 3, wherein a sliding block (11) is disposed on a side of the left stopper portion (332) opposite to the supporting post (3312), a sliding groove (12) is disposed on a side of the supporting post (3312) opposite to the left stopper portion (332), and the sliding block (11) and the sliding groove (12) are adapted in shape.

7. A monitoring and mounting system for a fastener system according to claim 6, wherein the number of said slide blocks (11) and said slide grooves (12) is several, and the number of said slide blocks and the number of said slide grooves correspond to each other.

8. A monitoring and mounting system of a disc buckle system according to claim 3, wherein the supporting head (3313) comprises an arc support (13) and a connecting seat (14), the arc support (13) is fixedly connected to the connecting seat (14) by a spring, the connecting seat (14) is rotatably connected to the top end of the supporting post (3312) by a ball (15), the connecting seat (14) is fixedly connected to the ball (15), and the ball (15) is rotatably connected to the top end of the supporting post (3312) by a rotating shaft.

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