Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a monitoring and mounting system of a coiling system, so as to provide a timely auxiliary supporting function according to different conditions, and meanwhile, a controller sends alarm information to a background server to remind workers of the existence of conditions at a scaffold and prompt for solving problems in time.
In order to achieve the purpose, the invention provides the following technical scheme: a monitoring and mounting system of a disc buckle system comprises a detection assembly, a controller and an auxiliary assembly, wherein the detection assembly comprises an axial force sensor and an inclination angle sensor which are all mounted in the disc buckle system, the axial force sensor and the inclination angle sensor are both coupled with the controller to exchange information in real time, the auxiliary assembly comprises a base, a driving part and a correcting part, the base is fixedly connected with the ground, the controller is arranged in the base, the correcting part comprises a supporting part, a left limiting part and a right limiting part, one end of the driving part is fixedly connected with the ground, the other end of the driving part penetrates through the base and is fixedly connected with the supporting part to drive the supporting part to move up and down, the left limiting part is assembled with the base through a clamping piece, one end of the clamping piece is fixedly connected with the bottom surface of the left limiting part, the other end of the clamping piece is assembled with the base, the left limiting part is assembled with the supporting part through a connecting piece, the one end and the spacing portion in a left side of connecting piece rotate to be connected, and the other end rotates with the supporting part to be connected, be provided with the mounting that is used for connecting spacing portion in a left side and supporting part between spacing portion in a left side and the supporting part, spacing portion in a right side is the same with the spacing portion in a left side structure, joint spare and mounting all are coupled with the controller, the locking/unblock state of controller control joint spare/mounting to direction of motion when control supporting part upward movement.
As a further improvement of the invention, the clamping member comprises a clamping column, a clamping block and a first electromagnet, one end of the clamping column is fixedly connected with the left limiting part, the other end of the clamping column is assembled with the base, the clamping block is a triangular prism with a right-angled triangle cross section, a first groove with a shape matched with that of the clamping block is arranged on the clamping column, the first electromagnet is arranged in the clamping column, the upper surface of the first electromagnet is flush with the groove wall of the first groove below, the first electromagnet is fixedly connected with the clamping block through a spring, the clamping block is made of a magnet, and the edge of the clamping block below is hinged with the groove edge of the first groove below.
As a further improvement of the invention, the supporting part comprises a supporting seat, a supporting column and a supporting head, one surface of the supporting seat facing the base is fixedly connected with a driving part, the driving part drives the supporting seat to move up and down, one end of the supporting column is spherical and is rotationally connected with the supporting seat through a rotating shaft, and the other end of the supporting column is rotationally connected with the supporting head.
As a further improvement of the invention, the support column is connected with the left limiting part through a connecting piece, the support column and the left limiting part are both provided with limiting grooves which reserve spaces for the rotation of the connecting piece, and the shapes of the limiting grooves are adapted to the motion trail of the connecting piece.
As a further improvement of the invention, a second groove and a third groove are respectively arranged on the opposite surfaces of the left limiting part and the support column, the second groove and the third groove are corresponding in position, the fixing part comprises a fixing block and a second electromagnet, the second electromagnet is arranged at the bottom of the second groove, the second electromagnet is fixedly connected with the fixing block through a spring, and the fixing block is made of a magnet.
As a further improvement of the invention, a slide block is arranged on one side of the left limiting part opposite to the support column, a sliding groove is arranged on one side of the support column opposite to the left limiting part, and the slide block and the sliding groove are adaptive in shape.
As a further improvement of the invention, the number of the sliding blocks and the sliding grooves is a plurality, and the number of the sliding blocks and the number of the sliding grooves are corresponding to each other.
As a further improvement of the invention, the support head comprises an arc-shaped support and a connecting seat, the arc-shaped support is fixedly connected with the connecting seat through a spring, the connecting seat is rotatably connected with the top end of the support column through a ball, the connecting seat is fixedly connected with the ball, and the ball is rotatably connected with the top end of the support column through a rotating shaft.
The invention has the beneficial effects that: the utility model discloses a scaffold has the problem place of timely analysis when detecting the scaffold in real-time monitoring system and having abnormality, and in time make the judgement to the abnormal conditions of difference, the auxiliary assembly provides timely auxiliary stay effect according to the condition of difference, the simultaneous control ware sends alarm information to backend server, remind staff's scaffold here to have the condition and remind timely solution problem, before the staff has not solved the problem, the supporting part can provide certain holding power for the crossbeam of scaffold, prevent that the scaffold from appearing the fracture, the condition such as collapse and cause bigger loss and potential safety hazard.
Detailed Description
The invention will be further described in the following with reference to embodiments shown in the drawings.
Referring to fig. 1-5, the monitoring and installing system of a disc buckle system of this embodiment includes a detecting component 1, a controller 2 and an auxiliary component 3, the detecting component 1 is installed on the disc buckle system, the detecting component 1 includes an axial force sensor and an inclination sensor, both the axial force sensor and the inclination sensor are installed on a scaffold in the disc buckle system, the auxiliary component 3 includes a base 31 fixedly connected with the ground, a driving portion 32 and a correcting portion 33, the controller 2 is disposed in the base 31, the correcting portion 33 includes a supporting portion 331, a left limiting portion 332 and a right limiting portion 333, one end of the driving portion 32 is fixedly connected with the ground, and the other end of the driving portion passes through the base 31 and then is fixedly connected with the supporting portion 331, so as to drive the supporting portion 331 to move up and down. The left limiting part 332 and the right limiting part 333 have the same structure, are assembled with the base 31 through a clamping piece 4 respectively, and are assembled with the supporting part 331 through a connecting piece 5 respectively. One end of the clamping piece 4 is fixedly connected with the bottom surface of the left limiting part 332, and the other end of the clamping piece is assembled with the base 31. A fixing member 6 is arranged between the left limiting portion 332 and the supporting portion 331, one end of the fixing member 6 is fixedly connected with the left limiting portion 332, the other end is assembled with the supporting portion 331, and the fixing member 6 is also arranged between the right limiting portion 333 and the supporting portion 331. One end of the connecting piece 5 is rotatably connected with the left limiting part 332, the other end of the connecting piece is rotatably connected with the supporting part 331, and the controller 2 is connected with the clamping piece 4/fixing piece 6 to control the locking/unlocking of the clamping piece 4/fixing piece 6, so that the movement direction of the supporting part 331 during upward movement is controlled.
The axial force sensor and the inclination angle sensor transmit information detected in real time to the controller 2, a steel pipe load normal range value and a steel pipe inclination angle normal range value of a scaffold are preset in the controller 2, and the controller 2 compares the information sent by the two sensors with the normal range values respectively after receiving the information. When the steel pipe overload bearing, two joint spare 4 unblocks between controller 2 control left spacing portion 332 and the spacing portion 333 in right and the base 31, control two mounting 6 lockings between spacing portion 332 in left side and the spacing portion 333 in right side and the supporting part 331, and control drive division 32 drive supporting part 331 and rise, supporting part 331 drives left spacing portion 332 and the spacing portion 333 in right side and rises simultaneously, supporting part 331 supports the crossbeam of scaffold, controller 2 sends alarm information to backend server simultaneously, remind the staff here to have the condition and can in time solve the problem, before the staff has not solved the problem, supporting part 331 can provide certain holding power for the crossbeam of scaffold, prevent that the scaffold from appearing the fracture, the condition such as collapsing causes bigger loss and potential safety hazard. When the steel pipe is inclined, for example, when the steel pipe on the left side of the auxiliary assembly 3 is inclined to the right, the controller 2 controls the locking of the clamping piece 4 between the left limiting part 332 and the base 31, the unlocking of the fixing piece 6 between the left limiting part 332 and the supporting part 331, and simultaneously controls the unlocking of the clamping piece 4 between the right limiting part 333 and the base 31, and the locking of the fixing piece 6 between the right limiting part 333 and the supporting part 331, the driving part 32 drives the supporting part 331 to move upwards, the supporting part 331 drives the right limiting part 333 to move upwards together, the connecting piece 5 between the left limiting part 332 and the supporting part 331 limits the moving direction of the supporting part 331, drives the supporting part 331 to deflect leftwards, so that the top end of the supporting part 331 can support the steel pipe inclined on the left side, the inclined angle of the steel pipe is prevented from being further increased, and the controller 2 simultaneously transmits alarm information to a background server to remind a worker that the steel pipe at the position is inclined, timely treatment is needed, so that further increase of loss is avoided, and potential safety hazards are reduced; if the steel pipe on the right side of the auxiliary assembly 3 inclines to the left, the controller 2 controls the supporting portion 331 to deflect to the right to support the steel pipe inclined to the right. And the communication technology between the controller 2 and the background server is the prior art known to those skilled in the art, and will not be described herein. The driving portion 32 may be an electric push rod, an electro-hydraulic rod, or the like.
When the supporting portion 331 drives the left limiting portion 332 and the right limiting portion 333 to ascend and support the cross beam simultaneously, the left limiting portion 332 and the right limiting portion 333 are connected with the supporting portion 331 through the connecting piece 5 to form a whole, the left limiting portion 332 and the right limiting portion 333 support the supporting portion 331 simultaneously, the supporting portion 331 is prevented from being stressed unevenly and being deviated to the left or the right, and the cross beam can be supported well.
Preferably, the clamping member 4 includes a clamping column 41, a clamping block 42, and a first electromagnet 43, one end of the clamping column 41 is fixedly connected to the left limiting portion 332, the other end of the clamping column is assembled to the base 31, the clamping block 42 is a triangular prism with a right triangle cross section, a first groove 7 is provided on the clamping column 41, the shape of the first groove 7 is matched with that of the clamping block 42, the first electromagnet 43 is disposed in the clamping column 41, as shown in fig. 4, the upper surface of the first electromagnet 43 is flush with the groove wall of the first groove 7 located below, the upper surface of the first electromagnet 43 is fixedly connected to the clamping block 42 through a spring, the clamping block 42 is made of a magnet, and the edge of the clamping block 42 located below is hinged to the groove edge of the first groove 7 located below. When the controller 2 controls the polarities of the first electromagnet 43 and the side of the fixture block 42 opposite to the first electromagnet 43 to be the same, the first electromagnet 43 repels the fixture block 42 to push the fixture block out, the fixture block 42 turns outwards by taking the hinged position as an axis, when the fixture block 42 is positioned outside the first groove 7, one right-angle edge of the cross section of the fixture block is flush with the notch of the first groove 7, the other right-angle edge is perpendicular to the notch of the first groove 7, and at the moment, the fixture block 42 is positioned in the base 31 to limit the movement of the left limiting part 332, so that the left limiting part 332 is fixed on the base 31; when the controller 2 controls the polarities of the first electromagnet 43 and the latch 42 on the opposite side of the first electromagnet 43, the first electromagnet 43 attracts the latch 42 to turn inward, the latch 42 turns inward with the hinge as the axis until the latch 42 is attached to the first electromagnet 43, and at this time, the latch can move upward to extend out of the base 31, so that the limit of the left limit portion 332 is released, and the left limit portion 332 can move upward. The magnitude of the repulsive force between the first electromagnet 43 and the latch 42 can be adjusted according to various situations, which is known to those skilled in the art.
Preferably, the supporting portion 331 includes a supporting base 3311, a supporting post 3312 and a supporting head 3313, one surface of the supporting base 3311 facing the base 31 is fixedly connected to the driving portion 32, the driving portion 32 drives the supporting base 3311 to move up and down, one end of the supporting post 3312 is spherical and rotatably connected to the supporting base 3311 through a rotating shaft, and the other end of the supporting base 3313 is rotatably connected to the supporting head 3313. The spherical end facilitates the support post 3312 to deflect left or right, and the rotation axis can restrict the support post 3312, so that the support post 3312 does not separate from the support base 3311. The support column 3312 passes through connecting piece 5 with the spacing portion 332 in a left side to be connected, all be provided with the spacing groove 8 for the rotation headspace of connecting piece 5 on the support column 3312 and the spacing portion 332 in a left side, the shape of this spacing groove 8 suits with the movement track of connecting piece 5, and is the same, also be provided with the spacing groove 8 for the connecting piece 5 rotation headspace in the spacing portion 333 in a right side, when the support column 3312 deflects left or right, spacing groove 8 can provide connecting piece 5 pivoted space, and restrict connecting piece 5 pivoted orbit to a certain extent.
Preferably, the opposite surfaces of the left limiting part 332 and the supporting column 3312 are respectively provided with a second groove 9 and a third groove 10, the positions of the second groove 9 and the third groove 10 correspond to each other, the fixing part 6 comprises a fixing block 61 and a second electromagnet 62, the second electromagnet 62 is arranged at the bottom of the second groove 9, the second electromagnet 62 is fixedly connected with the fixing block 61 through a spring, and the fixing block 61 is made of a magnet. When the controller 2 controls the polarity of the second electromagnet 62 to be the same as that of the opposite side of the fixed block 61, the fixed block 61 is repelled, moves into the second groove 9 and the third groove 10, and is clamped between the left limiting part 332 and the support column 3312, and at the moment, the support base 3311 moves up and down to drive the left limiting part 332 to move together; when the controller 2 controls the opposite polarities of the second electromagnet 62 and the fixed block 61, the second electromagnet 62 attracts the fixed block 61, the fixed block 61 is retracted into the second groove 9, the left limit portion 332 and the support column 3312 are unlocked, and the support base 3311 does not move up and down to drive the left limit portion 332 to move together. The right position-limiting part 333 and the left position-limiting part 332 have the same structure, and the connection structure with the support post 3312 is also the same, which is not described herein. The fixing piece 6 is simple in structure, capable of achieving unlocking/locking effects, low in cost and high in applicability.
Preferably, one side of the left limit part 332 relative to the support column 3312 is provided with a slide block 11, one side of the left limit part 332 relative to the support column 3312 is provided with a sliding groove 12, the shapes of the slide block 11 and the sliding groove 12 are adapted, the connection between the support column 3312 and the left limit part 332 is tighter due to the cooperation of the slide block 11 and the sliding groove 12, the support column 3312 and the left limit part 332 move upwards together, the slide block 11 is limited in the sliding groove 12 and is not easy to shake, and the support column 3312 is limited when moving upwards relative to the left limit part 332, so that the support column 3312 is not deviated to other directions, and the support stability and the support precision are higher. As shown in fig. 3, the number of the sliding blocks 11 and the sliding grooves 12 may be several, which may be determined according to the actual application, so as to further improve the stability of the supporting column 3312. The structure between the right stopper portion 333 and the support column 3312 is the same as that between the left stopper portion 332 and the support column 3312.
Preferably, the supporting head 3313 comprises an arc support 13 and a connecting seat 14, the arc support 13 is fixedly connected to the connecting seat 14 through a spring, the connecting seat 14 is rotatably connected to the top end of the supporting post 3312 through a ball 15, the connecting seat 14 is fixedly connected to the ball 15, and the ball 15 is rotatably connected to the top end of the supporting post 3312 through a rotating shaft. As shown in FIG. 2, the setting of ball 15 and spring can finely tune according to the concrete position of different steel pipe shapes, steel pipes, laminates the steel pipes better, and the maximize must play the effect of support, improves the effect of support.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.