CN115093248B - Composite material impregnation processing assembly line - Google Patents
Composite material impregnation processing assembly line Download PDFInfo
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- CN115093248B CN115093248B CN202210715471.5A CN202210715471A CN115093248B CN 115093248 B CN115093248 B CN 115093248B CN 202210715471 A CN202210715471 A CN 202210715471A CN 115093248 B CN115093248 B CN 115093248B
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- tank body
- dipping
- impregnation
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- movable cylinder
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/82—Coating or impregnation with organic materials
- C04B41/83—Macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/48—Macromolecular compounds
- C04B41/488—Other macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
Abstract
The invention relates to the field of carbon-carbon composite material impregnation processing, in particular to a composite material impregnation processing production line. The device comprises a movable cylinder body for dipping pretreatment, a dipping tank body for dipping pretreatment and a water-cooling cleaning mechanism for cooling and cleaning; a base is arranged inside the tank body of the impregnation tank; an operation door is arranged on one side of the tank body of the impregnation tank; the base is provided with a movable barrel capable of moving up and down. The invention has the beneficial effects that: arranging the preheating processing link in a dipping tank; when the pitch heats the workpieces in the impregnation tank in an impregnation mode, the roasted products are preheated synchronously, so that not only can the heat be fully utilized, but also the consistent adjustment of the preheating impregnation temperature can be efficiently completed. After preheating is finished, an operator directly opens the side operation door, lifts the movable cylinder, directly moves the preheated roasted product workpiece on the base into the impregnation support in the tank, and waits for impregnation processing; and then the workpiece can be efficiently and continuously cooled and cleaned.
Description
Technical Field
The invention relates to the field of carbon-carbon composite material impregnation processing, in particular to a composite material impregnation processing production line.
Background
Carbon materials such as carbon bricks, carbon blocks, graphite blocks, electrodes and the like need to be subjected to the impregnation process in the production process. The impregnation process comprises two steps, and before the formal impregnation step, the roasted product to be impregnated needs to be subjected to preheating treatment; the following process and processing equipment involved in the two dipping processing links in the prior art are analyzed:
1. before impregnation, the carbon blank to be impregnated must be subjected to preheating treatment in a preheating furnace, and the aim is as follows: firstly, gas adsorbed in pores of the carbon blank is removed; secondly, removing the water absorbed in the pores of the carbon blank; thirdly, matching the temperature of the carbon blank body with the temperature of the impregnant asphalt. The elimination of gas and moisture adsorbed in pores of the carbon blank creates conditions for the impregnant pitch to smoothly enter the pores of the carbon blank, and the carbon blank is fully preheated, so that the temperature of the carbon blank body is higher than that of the impregnant pitch, the coal pitch can be ensured to keep a good rheological state during impregnation, and the improvement of the impregnation effect is facilitated. Otherwise, when the liquid impregnant pitch meets the carbon blank with lower temperature, the temperature of the coal pitch is correspondingly reduced, so that the viscosity of the impregnant pitch is increased, the rheological property of the impregnant pitch is deteriorated, and the impregnation effect is reduced. Therefore, the prior impregnation pretreatment link has the following problems: 1. the preheating device is usually an independent heating element, and the temperature required during pretreatment needs to be accurately regulated and controlled so as to ensure that when the product to be impregnated with proper preheating temperature enters the impregnation tank and contacts with the impregnant asphalt, the temperature of the carbon blank just enables the impregnant asphalt to keep the best fluidity (the viscosity is lowest), thereby being beneficial to the impregnant asphalt to easily permeate into the carbon blank during pressurization. The permeation of impregnant asphalt into pores inside the carbon blank is influenced due to insufficient preheating temperature; the surface of the carbon blank is oxidized due to overhigh preheating temperature; therefore, in the prior art, the temperature of the preheating part is difficult to approach the temperature of the asphalt agent in the impregnation link by adopting independent heating, the processing cost is higher, and the impregnation heat cannot be fully utilized. 2. In the impregnation preheating link of the carbon-carbon material, the absorption of moisture after the carbon-carbon material is heated is also one of the key factors for whether the subsequent impregnation is sufficient; in this regard, the prior art is being considered and improved upon.
2. The existing dipping processing technology determines that once relevant processing equipment is operated, a transfer step is needed for conveying a preheated roasted product into a dipping tank, and the control on the temperature and the moisture of a workpiece is also ensured in a transfer link; this can result in either a rough transfer step, saving costs, but affects the good condition of the workpiece before it is introduced into the tank, and thus the quality of the dipping process; or professional transfer equipment and process are adopted, so that the stable state of the workpiece is guaranteed to a certain extent, the time and money cost is greatly improved, and the two purposes are achieved.
3. The existing dipping processing production line can not be matched with the continuous dipping processing equipment which is improved and solves the problems to realize efficient cooling, cleaning and processing, thereby influencing the processing quality and efficiency of the subsequent links of dipped goods.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the transfer of the workpieces in the preheating link and the dipping link of the dipping processing is too complex, and the pretreatment state of the workpieces is easily influenced; in the prior art, the temperature of a preheating link is difficult to be consistent with the impregnation temperature, and the utilization rate of the impregnation heat is not high; meanwhile, the workpiece after the dipping processing cannot be continuously and efficiently cooled and cleaned.
In order to solve the problems, the technical scheme adopted by the invention is as follows: a composite material dipping processing assembly line comprises a movable cylinder body for dipping processing pretreatment, a dipping tank body for dipping processing and a water-cooling cleaning mechanism for cooling and cleaning; a base is arranged inside the tank body of the impregnation tank; an operation door is arranged on one side of the tank body of the impregnation tank, and an asphalt pump and a vacuum pump are connected to the tank body of the impregnation tank; the base is provided with a movable barrel capable of moving up and down, the tank body of the impregnation tank is provided with a top cover right above the movable barrel, and impregnation supports for hanging workpieces to be impregnated are uniformly arranged on the side edges of the base at intervals in the tank body of the impregnation tank; a preheating frame for containing a roasted product is arranged in the movable cylinder; a connecting seat is arranged on one side of the movable cylinder body and connected with a vertically arranged lifting shaft; one end of the lifting shaft is arranged outside the tank body of the impregnation tank and is connected and driven by a lifting motor, and a control console for controlling the lifting motor is also arranged on one side of the tank body of the impregnation tank; a moisture absorption piece is arranged in the movable cylinder; the movable cylinder is a heat-conducting structural part; the base bottom is connected and is provided with the rotating electrical machines who is used for driving the base rotatory.
The invention has the beneficial effects that: arranging the preheating processing link in a dipping tank; when the pitch heats the workpieces in the impregnation tank in an impregnation mode, the roasted products are preheated synchronously, so that not only can heat be fully utilized, but also the consistent adjustment of the preheating impregnation temperature can be efficiently completed, and the preheating temperature adjustment of the roasted products in the same batch cannot be influenced by the adjustment of different working conditions or parameters. After preheating is finished, an operator directly opens the side operation door, lifts the movable barrel, directly moves the preheated roasted product workpiece on the base into the dipping support in the tank for waiting for dipping processing, the influence of temperature and humidity can be completely ignored, and the required cost is saved while simplifying the steps; the work piece is then placed on a conveyor belt for efficient continuous cooling and cleaning.
As a further improvement of the invention, the technical problems to be solved are as follows: the temperature of the workpiece after the dipping processing is high, and stains such as a dipping agent and the like are remained on the surface.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: a conveying belt for conveying the workpiece subjected to the dipping processing is arranged on one side of the tank body of the dipping tank, and rolling shafts are uniformly distributed on the conveying belt; one end of the conveying belt penetrates through a cleaning chamber in the water-cooling cleaning mechanism; and a spray head for spraying cold water to clean and cool is arranged above the conveyor belt in the cleaning chamber.
The beneficial effect of the improvement is as follows: the process of water cooling and stain cleaning of the dipped processed product can be carried out by a clean water spray-washing mode.
As a further improvement of the invention, the technical problems to be solved are as follows: the whole workpiece surface can not be cleaned efficiently and comprehensively when the dipped material is cooled and cleaned.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the cleaning chamber is characterized in that a shifting tooth is arranged at one end of the rolling shaft outside the conveying belt, and a toothed plate matched with the shifting tooth is arranged below the shifting tooth on the inner wall of the cleaning chamber, so that the shifting tooth rolls on the toothed plate and drives the rolling shaft to rotate.
The beneficial effect of the improvement is as follows: the moving of the conveyor belt drives the shifting teeth to be matched with the toothed plate, so that the workpiece in the cleaning chamber rotates along with the roller below, and the whole surface can rotate and wash with comprehensive cold water.
As a further improvement of the invention, the technical problems to be solved are as follows: how to realize how to take out the preheated roasted product quickly and conveniently.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the preheating frame comprises a plurality of layers of screen plates and supporting sleeves for supporting and connecting the screen plates, and supporting columns matched with the supporting sleeves are arranged on the base.
The beneficial effect of the improvement is as follows: the sleeve which is sleeved on the support column and can flexibly slide up and down in class can be used for quickly taking out the preheating frame, so that the roasting product can be quickly conveyed to the impregnation link by an operator, and the heat loss influence is reduced to a lower level.
As a further improvement of the invention, the technical problems to be solved are as follows: how the quick removal of the preheating rack is further optimized.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the top of the supporting sleeve is also provided with a pull handle used for pulling the supporting sleeve to move up and down.
The beneficial effect of the improvement is as follows: the rapid removal of the pre-heating rack is further optimized.
As a further improvement of the invention, the technical problems to be solved are as follows: how to help the staff to know the dipping processing condition in the tank intuitively and clearly; how to realize the quick convenient opening and closing of operation door.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the operating door is provided with an observation window for observing the internal condition of the tank body of the impregnation tank; the operating door and the dipping tank body are connected through a hinged seat.
The beneficial effect of the improvement is as follows: the help staff is when knowing jar interior flooding processing situation directly perceivedly, can also connect the setting through articulated seat, can realize the quick convenient opening closure of operation door.
As a further improvement of the invention, the technical problems to be solved are as follows: how to avoid the asphalt infiltration in the movable cylinder body to influence the processing quality during the dipping processing.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: and a sealing groove matched with the bottom of the movable barrel body is formed in the base.
The beneficial effect of the improvement is as follows: when the movable barrel is preheated, the sealing performance of the bottom and the base is improved, and the processing quality is ensured.
As a further improvement of the invention, the technical problems to be solved are as follows: how to realize the quick convenient opening and closing of operation door.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: and a handle for lifting is arranged on the operating door.
The beneficial effect of the improvement is as follows: through the handle setting, can realize the quick convenient opening of operating door and close.
As a further improvement of the invention, the technical problems to be solved are as follows: how to absorb the moisture emitted from the workpiece more efficiently while heating.
In order to solve the technical problems, the invention further adopts the following improved technical scheme: the moisture absorbing member is a solid desiccant.
The beneficial effect of the improvement is as follows: the absorbent member is further optimized.
Drawings
FIG. 1 is a schematic perspective view of a production line according to the present invention.
Fig. 2 is a schematic perspective view of the impregnation tank 1 according to the present invention.
Fig. 3 is a schematic top view of the impregnation tank 1 according to the present invention.
Fig. 4 is a schematic cross-sectional view of B-B in fig. 3.
Fig. 5 is a schematic perspective view of the water-cooling cleaning mechanism 13 according to the present invention.
The character label in the figure is expressed as 1, a tank body of the dipping tank; 2. a top cover; 3. an asphalt pump; 4. a vacuum pump; 5. a lifting motor; 6. a console; 7. a movable barrel; 8. a preheating frame; 9. a base; 10. a rotating electric machine; 11. a conveyor belt; 12. a roller; 13. a water-cooling cleaning mechanism; 101. an operating door; 102. a hinged seat; 103. a handle; 104. an observation window; 201. an absorbent member; 501. a lifting shaft; 502. a connecting seat; 801. a support sleeve; 802. a screen plate; 803. pulling a handle; 901. a sealing groove; 902. a support pillar; 903. impregnating the stent; 1101. shifting teeth; 1301. screening a screen; 1302. a cleaning chamber; 1303. a spray head; 1304. a toothed plate.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
Example 1:
as shown in fig. 1-5, a composite material dipping processing line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the impregnation tank body 1, and an asphalt pump 3 and a vacuum pump 4 are connected to the impregnation tank body 1; a movable cylinder 7 capable of moving up and down is arranged on the base 9, the top cover 2 of the dipping tank body 1 is arranged right above the movable cylinder 7, and dipping supports 903 for hanging workpieces to be dipped and processed are arranged on the dipping tank body 1 at the side edges of the base 9 at regular intervals; a preheating frame 8 for containing roasted products is arranged in the movable cylinder 7; a connecting seat 502 is arranged on one side of the movable cylinder 7, and the connecting seat 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is further arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate.
Example 2:
as a further optimization of the above embodiment, as shown in fig. 1-5: a composite material dipping processing assembly line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the impregnation tank body 1, and an asphalt pump 3 and a vacuum pump 4 are connected to the impregnation tank body 1; a movable cylinder 7 capable of moving up and down is arranged on the base 9, the top cover 2 of the dipping tank body 1 is arranged right above the movable cylinder 7, and dipping supports 903 for hanging workpieces to be dipped and processed are arranged on the dipping tank body 1 at the side edges of the base 9 at regular intervals; a preheating frame 8 for containing roasted products is arranged in the movable cylinder 7; a connecting seat 502 is arranged at one side of the movable cylinder 7, the connecting base 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is also arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate. A conveyor belt 11 for conveying the workpiece subjected to the dipping processing is arranged on one side of the dipping tank body 1, and rolling shafts 12 are uniformly distributed on the conveyor belt 11; one end of the conveyor belt 11 passes through a cleaning chamber 1302 in the water-cooling cleaning mechanism 13; a spray head 1303 for spraying cold water to clean and reduce temperature is arranged above the conveyor belt 11 in the cleaning chamber 1302.
Example 3:
as a further optimization of the above embodiment, as shown in fig. 1-5: a composite material dipping processing assembly line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the tank body 1 of the impregnation tank, and an asphalt pump 3 and a vacuum pump 4 are connected to the tank body 1 of the impregnation tank; a movable cylinder 7 capable of moving up and down is arranged on the base 9, the top cover 2 of the dipping tank body 1 is arranged right above the movable cylinder 7, and dipping supports 903 for hanging workpieces to be dipped and processed are arranged on the dipping tank body 1 at the side edges of the base 9 at regular intervals; a preheating frame 8 for containing a roasted product is arranged in the movable cylinder 7; a connecting seat 502 is arranged on one side of the movable cylinder 7, and the connecting seat 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is also arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate. A conveyor belt 11 for conveying the workpiece subjected to the dipping processing is arranged on one side of the dipping tank body 1, and rollers 12 are uniformly distributed on the conveyor belt 11; one end of the conveyor belt 11 passes through a cleaning chamber 1302 in the water-cooling cleaning mechanism 13; and a spray head 1303 for spraying cold water to clean and cool is arranged above the conveyor belt 11 in the cleaning chamber 1302. One end of the roller 12 is provided with a shifting tooth 1101 on the outer side of the conveyor belt 11, and a toothed plate 1304 matched with the shifting tooth 1101 is arranged on the inner wall of the cleaning chamber 1302 below the shifting tooth 1101, so that the shifting tooth 1101 rolls on the toothed plate 1304 and drives the roller 12 to rotate.
Example 4:
as a further optimization of the above embodiment, as shown in fig. 1-5: a composite material dipping processing assembly line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the impregnation tank body 1, and an asphalt pump 3 and a vacuum pump 4 are connected to the impregnation tank body 1; a movable barrel 7 capable of moving up and down is arranged on the base 9, the impregnating tank body 1 is arranged on the top cover 2 right above the movable barrel 7, and impregnating brackets 903 for hanging workpieces to be impregnated are arranged on the side edges of the base 9 in the impregnating tank body 1 at uniform intervals; a preheating frame 8 for containing a roasted product is arranged in the movable cylinder 7; a connecting seat 502 is arranged on one side of the movable cylinder 7, and the connecting seat 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is further arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate. The preheating frame 8 comprises a plurality of layers of screen plates 802 and a supporting sleeve 801 for supporting and connecting the screen plates 802, and a supporting column 902 matched with the supporting sleeve 801 is arranged on the base 9.
Example 5:
as a further optimization of the above embodiment, as shown in fig. 1-5: a composite material dipping processing assembly line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the impregnation tank body 1, and an asphalt pump 3 and a vacuum pump 4 are connected to the impregnation tank body 1; a movable cylinder 7 capable of moving up and down is arranged on the base 9, the top cover 2 of the dipping tank body 1 is arranged right above the movable cylinder 7, and dipping supports 903 for hanging workpieces to be dipped and processed are arranged on the dipping tank body 1 at the side edges of the base 9 at regular intervals; a preheating frame 8 for containing roasted products is arranged in the movable cylinder 7; a connecting seat 502 is arranged on one side of the movable cylinder 7, and the connecting seat 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is also arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate. The preheating frame 8 comprises a plurality of layers of screen plates 802 and a supporting sleeve 801 for supporting and connecting the screen plates 802, and a supporting column 902 matched with the supporting sleeve 801 is arranged on the base 9. The top of the supporting sleeve 801 is also provided with a pulling handle 803 for pulling the supporting sleeve 801 to move up and down.
Practice of example 6:
as a further optimization of the above embodiment, as shown in fig. 1-5: a composite material dipping processing assembly line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the tank body 1 of the impregnation tank, and an asphalt pump 3 and a vacuum pump 4 are connected to the tank body 1 of the impregnation tank; a movable cylinder 7 capable of moving up and down is arranged on the base 9, the top cover 2 of the dipping tank body 1 is arranged right above the movable cylinder 7, and dipping supports 903 for hanging workpieces to be dipped and processed are arranged on the dipping tank body 1 at the side edges of the base 9 at regular intervals; a preheating frame 8 for containing roasted products is arranged in the movable cylinder 7; a connecting seat 502 is arranged on one side of the movable cylinder 7, and the connecting seat 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is also arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate. The operation door 101 is provided with an observation window 104 for observing the internal condition of the tank body 1 of the impregnation tank; the operation door 101 is connected with the tank body 1 of the impregnation tank through a hinge seat 102.
Example 7:
as a further optimization of the above embodiment, as shown in fig. 1-5: a composite material dipping processing assembly line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the impregnation tank body 1, and an asphalt pump 3 and a vacuum pump 4 are connected to the impregnation tank body 1; a movable barrel 7 capable of moving up and down is arranged on the base 9, the impregnating tank body 1 is arranged on the top cover 2 right above the movable barrel 7, and impregnating brackets 903 for hanging workpieces to be impregnated are arranged on the side edges of the base 9 in the impregnating tank body 1 at uniform intervals; a preheating frame 8 for containing roasted products is arranged in the movable cylinder 7; a connecting seat 502 is arranged on one side of the movable cylinder 7, and the connecting seat 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is also arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate. The base 9 is provided with a sealing groove 901 matched with the bottom of the movable cylinder 7.
Example 8:
as a further optimization of the above embodiment, as shown in fig. 1-5: a composite material dipping processing assembly line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the tank body 1 of the impregnation tank, and an asphalt pump 3 and a vacuum pump 4 are connected to the tank body 1 of the impregnation tank; a movable cylinder 7 capable of moving up and down is arranged on the base 9, the top cover 2 of the dipping tank body 1 is arranged right above the movable cylinder 7, and dipping supports 903 for hanging workpieces to be dipped and processed are arranged on the dipping tank body 1 at the side edges of the base 9 at regular intervals; a preheating frame 8 for containing a roasted product is arranged in the movable cylinder 7; a connecting seat 502 is arranged on one side of the movable cylinder 7, and the connecting seat 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is also arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate. The operation door 101 is provided with a handle 103 for lifting.
Example 9:
as a further optimization of the above embodiment, as shown in fig. 1-5: a composite material dipping processing assembly line comprises a movable cylinder 7 for dipping processing pretreatment, a dipping tank body 1 for dipping processing and a water-cooling cleaning mechanism 13 for cooling and cleaning; a base 9 is arranged in the tank body 1 of the impregnation tank; an operation door 101 is arranged on one side of the tank body 1 of the impregnation tank, and an asphalt pump 3 and a vacuum pump 4 are connected to the tank body 1 of the impregnation tank; a movable cylinder 7 capable of moving up and down is arranged on the base 9, the top cover 2 of the dipping tank body 1 is arranged right above the movable cylinder 7, and dipping supports 903 for hanging workpieces to be dipped and processed are arranged on the dipping tank body 1 at the side edges of the base 9 at regular intervals; a preheating frame 8 for containing roasted products is arranged in the movable cylinder 7; a connecting seat 502 is arranged on one side of the movable cylinder 7, and the connecting seat 502 is connected with a vertically arranged lifting shaft 501; one end of the lifting shaft 501 is arranged outside the dipping tank body 1 and is connected and driven by a lifting motor 5, and a control console 6 for controlling the lifting motor 5 is further arranged on one side of the dipping tank body 1; a moisture absorption piece 201 is arranged in the movable cylinder 7; the movable cylinder 7 is a heat-conducting structural part; the bottom of the base 9 is connected with a rotating motor 10 for driving the base 9 to rotate. The absorbent member 201 is a solid desiccant.
The working principle of the device is that when the dipping tank is used for dipping processing, a carbon-carbon material workpiece to be pretreated is placed on the preheating frame, then the top cover is opened, the preheating frame is sleeved in the supporting columns on the base, the lifting motor is controlled, and the movable barrel is driven to descend to the base and realize sealing; then, filling a moisture absorption piece into the movable cylinder body, and closing the top cover; the roasting product on the preheating frame is preheated while the heat is dissipated in the dipping process, the temperature tends to be stable and consistent after a period of time, the top cover is opened, the moisture absorbing piece is taken out, the movable barrel is lifted, the operation door is opened, the rotating motor is controlled by the control console to rotate the base, and the roasted product preheated on the base can be very conveniently and quickly placed on the dipping support in the dipping tank for dipping process; after the dipping processing is finished, the workpiece is placed on the conveying belt and conveyed into a cleaning chamber of the water-cooling cleaning mechanism for cooling and cleaning, the conveying belt moves to drive the shifting teeth and the toothed plate to be matched, the workpiece located in the cleaning chamber rotates along with a roller below the workpiece, and the whole surface is rotated and washed completely by cold water.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the above technical features may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (9)
1. A combined material flooding flow direction of packaging line which characterized in that: the device comprises a movable cylinder (7) for dipping pretreatment, a dipping tank body (1) for dipping pretreatment and a water-cooling cleaning mechanism (13) for cooling and cleaning; a base (9) is arranged in the impregnating tank body (1); an operation door (101) is arranged on one side of the impregnation tank body (1), and an asphalt pump (3) and a vacuum pump (4) are connected to the impregnation tank body (1); a movable barrel (7) capable of moving up and down is arranged on the base (9), the dipping tank body (1) is a top cover (2) right above the movable barrel (7), and dipping supports (903) used for hanging workpieces to be dipped and processed are uniformly arranged on the side edge of the base (9) at intervals in the dipping tank body (1); a preheating frame (8) for containing roasted products is arranged in the movable cylinder (7); a connecting seat (502) is arranged on one side of the movable cylinder body (7), and the connecting seat (502) is connected with a vertically arranged lifting shaft (501); one end of the lifting shaft (501) is arranged outside the dipping tank body (1) and is connected and driven by a lifting motor (5), and a control console (6) used for controlling the lifting motor (5) is further arranged on one side of the dipping tank body (1); a moisture absorption piece (201) is arranged in the movable cylinder (7); the movable cylinder (7) is a heat-conducting structural part; the bottom of the base (9) is connected with a rotating motor (10) for driving the base (9) to rotate.
2. The composite impregnation process line of claim 1, wherein: a conveyor belt (11) used for conveying workpieces subjected to dipping processing is arranged on one side of the dipping tank body (1), and rolling shafts (12) are uniformly distributed on the conveyor belt (11); one end of the conveyor belt (11) penetrates through a cleaning chamber (1302) in the water-cooling cleaning mechanism (13); and a spray head (1303) for spraying cold water to clean and cool is arranged above the conveyor belt (11) in the cleaning chamber (1302).
3. The composite impregnation line of claim 2, wherein: one end of the roller (12) is provided with a shifting tooth (1101) on the outer side of the conveyor belt (11), and a toothed plate (1304) matched with the shifting tooth (1101) is arranged on the inner wall of the cleaning chamber (1302) below the shifting tooth (1101), so that the shifting tooth (1101) rolls on the toothed plate (1304) and drives the roller (12) to rotate.
4. The composite impregnation line of claim 1, wherein: the preheating frame (8) comprises a plurality of layers of screen plates (802) and supporting sleeves (801) used for supporting and connecting the screen plates (802), and supporting columns (902) matched with the supporting sleeves (801) are arranged on the base (9).
5. The composite impregnation line of claim 4, wherein: the top of the supporting sleeve (801) is also provided with a pull handle (803) for pulling the supporting sleeve (801) to move up and down.
6. The composite impregnation line of claim 1, wherein: the operating door (101) is provided with an observation window (104) for observing the internal condition of the tank body (1) of the impregnation tank; the operation door (101) and the impregnation tank body (1) are connected through a hinge seat (102).
7. The composite impregnation line of claim 1, wherein: and a sealing groove (901) matched with the bottom of the movable cylinder body (7) is arranged on the base (9).
8. The composite impregnation line of claim 1, wherein: the operating door (101) is provided with a handle (103) for lifting.
9. The composite impregnation line of claim 1, wherein: the moisture absorbing member (201) is a solid desiccant.
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| WO2018234316A1 (en) * | 2017-06-20 | 2018-12-27 | Siempelkamp Maschinen- Und Anlagenbau Gmbh | Method and device for producing a component from a fibre composite material |
| CN211498090U (en) * | 2019-12-31 | 2020-09-15 | 杭州幄肯新材料科技有限公司 | Surface treatment equipment for high-density carbon-carbon composite material |
| CN112053795A (en) * | 2020-09-16 | 2020-12-08 | 万基控股集团石墨制品有限公司 | Impregnation device for graphite electrode production and treatment method |
| CN213919694U (en) * | 2020-10-26 | 2021-08-10 | 智上新材料科技(东台)有限公司 | High-strength ultra-thick continuous fiber thermoplastic impregnating material equipment |
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| CN2923284Y (en) * | 2006-07-20 | 2007-07-18 | 西安超码科技有限公司 | Dipping-resin preheated agitating device |
| CN204174113U (en) * | 2014-10-17 | 2015-02-25 | 宝丰县五星石墨有限公司 | A kind of efficient impregnating autoclave |
| WO2018234316A1 (en) * | 2017-06-20 | 2018-12-27 | Siempelkamp Maschinen- Und Anlagenbau Gmbh | Method and device for producing a component from a fibre composite material |
| CN211498090U (en) * | 2019-12-31 | 2020-09-15 | 杭州幄肯新材料科技有限公司 | Surface treatment equipment for high-density carbon-carbon composite material |
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