CN115092732A - Automatic reel changing device for producing full-biodegradable mulching film and using method thereof - Google Patents
Automatic reel changing device for producing full-biodegradable mulching film and using method thereof Download PDFInfo
- Publication number
- CN115092732A CN115092732A CN202210807969.4A CN202210807969A CN115092732A CN 115092732 A CN115092732 A CN 115092732A CN 202210807969 A CN202210807969 A CN 202210807969A CN 115092732 A CN115092732 A CN 115092732A
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- Prior art keywords
- winding
- mulching film
- full
- frame
- electromagnetic clutch
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/28—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for farming
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- Winding Of Webs (AREA)
Abstract
The invention belongs to the technical field of mulching film production, and particularly relates to an automatic reel changing device for producing full-biodegradable mulching films and a using method thereof. The invention meets the winding requirement of the winding frame on the full-biodegradable mulching film, and can realize automatic roll change after the empty roll drives the mulching film to rotate and wind to form a full roll.
Description
Technical Field
The invention belongs to the technical field of mulching film production, and particularly relates to an automatic reel changing device for producing a full-biodegradable mulching film and a using method of the automatic reel changing device.
Background
Mulching films, i.e., ground covering films, are generally transparent or black PE films, and also have green and silver films, and are used for ground covering, and have functions of increasing soil temperature, maintaining soil moisture, maintaining soil structure, preventing pests from attacking crops and diseases caused by certain microorganisms, and promoting plant growth. The mode of manual membrane change is often adopted in the production process of plastic film, and not only inefficiency, the handling capacity is big moreover, very consuming time and wasting power.
To this end, the patent specification with publication number CN114044391A discloses an automatic roll-changing device for producing full-biodegradable mulching film, which is convenient to disassemble by cutting off the mulching film, moving the full-roll mulching film on the second support plate through the rotation of the shaft-inserting plate, separating the full-roll mulching film from the contact with the roller to stop the rotation of the full-roll mulching film, placing the empty-roll core on the first support plate, driving the empty-roll core to rotate around the roller through the rotation of the roll-changing assembly, and putting on the shaft-inserting plate, limiting the movement of the empty-roll core through the shaft-inserting plate, driving the roller to rotate through the first motor, driving the empty-roll core to rotate through the roller, driving the mulching film to rotate and wind through the empty-roll core, so that the device automatically finishes the film-changing work.
But the automatic roll changing device for producing the full-biodegradable mulching film still has the defects in use, and firstly, the automatic roll changing device cannot realize the automatic roll changing after the mulching film is driven by an empty roll to rotate and wind to form a full roll; secondly, the whole structure is complex and is not suitable for batch automatic roll change. Therefore, optimization improvements are needed.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides an automatic roll changing device for producing a full-biodegradable mulching film and a using method thereof.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
an automatic reel changing device for producing full-biodegradable mulching films comprises a bottom plate, a first vertical plate, a second vertical plate, a winding motor, a support shaft, a belt pulley, a reel frame mounting roller, a reel frame, an electromagnetic clutch, a reel changing motor, a reel changing screw rod and a movable block, wherein the first vertical plate, the second vertical plate and the winding motor are fixedly mounted at the upper end of the bottom plate, the support shaft is rotatably supported at the top end of the first vertical plate, one end of the support shaft is in transmission connection with an output shaft of the winding motor through the belt pulley, the reel frame mounting roller for mounting the reel frame is fixed at the other end of the support shaft, the electromagnetic clutch is fixed at the top end of the second vertical plate, the input end of the electromagnetic clutch is connected with the output shaft of the reel changing motor, the output end of the electromagnetic clutch is connected with the reel changing screw rod penetrating through the support shaft and extending into the reel frame mounting roller, and the movable block matched with the reel changing screw rod is sleeved on the outer side, the winding frame can perform horizontal displacement along the axial direction of the winding frame mounting roller under the pushing of the movable block.
Further, in the automatic reel changing device for producing the full-biodegradable mulching film, the first vertical plate and the second vertical plate are arranged side by side, and a through hole matched with an output shaft in a winding motor is formed in the position, close to the bottom end, of the second vertical plate.
Further, among the above-mentioned full biodegradable plastic film production is with automatic reel change device, the roll frame installation roller includes the roll body, the outside of roll body is equipped with protruding key portion, and protruding key portion is close to first riser department and is equipped with spacing portion, the inside of roll body is equipped with the cavity, the one end plate of roll body is equipped with the through-hole even as an organic whole with the back shaft inner chamber, and another end plate inboard is seted up and is changeed a lead screw location commentaries on classics hole with reel change lead screw complex, the cavity inner wall symmetry of roll body seted up with movable block complex guide way.
Further, in the automatic reel changing device for producing the full-biodegradable mulching film, the middle part of the movable block is provided with a screw rod groove matched with the reel changing screw rod, and electric push rods are embedded into two ends of the movable block.
Further, among the above-mentioned full biodegradable plastic film production is with automatic reel change device, the book frame includes the winding part and is located the baffle portion at its both ends, the inside of winding part be equipped with roll body complex spliced eye, the inner wall of spliced eye seted up with convex key portion and spacing complex keyway, the inner wall of spliced eye is close to both ends department and is equipped with the constant head tank with electric putter expansion end complex.
Further, in the automatic reel changing device for producing the full-biodegradable mulching film, the reel changing motor is fixed with the side wall of the second vertical plate through a support.
Further, in the automatic reel changer for producing the full-biodegradable mulching film, when the electromagnetic clutch is electrified, the input end and the output end of the electromagnetic clutch are fixedly connected and can synchronously rotate; when the electromagnetic clutch is powered off, the connection relation between the input end and the output end is disconnected, and independent actions are not influenced.
The use method of the automatic roll changing device for producing the full-biodegradable mulching film comprises the following steps:
1) the winding frame in an empty winding state is installed on the winding frame installation roller by using a manipulator, the movable end of the electric push rod is ejected out during installation, so that the positioning groove of the winding frame and the movable end of the electric push rod are mutually clamped, the electromagnetic clutch is electrified, and the winding change motor rotates in the forward direction to drive the winding frame to be completely installed on the winding frame installation roller;
2) when the electromagnetic clutch is powered off, the winding motor starts to work, and the belt pulley is utilized to drive the winding frame mounting roller and the winding frame positioned on the winding frame mounting roller to rotate, so that the winding and winding of the full-biodegradable mulching film are realized;
3) when the fully biodegradable mulching film on the winding frame is in a fully wound state, the winding motor stops working, and the fully biodegradable mulching film is cut off by using an external cutting device;
4) the electromagnetic clutch is electrified, the coil changing motor rotates reversely to drive the coil frame to be gradually separated from the coil frame mounting roller, the movable end of the electric push rod retracts, the coil frame in a full coil state is moved away from the coil frame mounting roller by the manipulator, and the coil changing operation is completed.
The invention has the beneficial effects that:
the full-biodegradable mulching film winding device is reasonable in structural design, a winding part is formed by the winding motor, the support shaft, the belt pulley and the winding frame mounting roller, the winding frame can meet the winding requirement of the winding frame on full-biodegradable mulching films, a reel changing part is formed by the winding motor, the electromagnetic clutch, the reel changing screw rod, the movable block and the electric push rod, the empty reel can drive the mulching films to rotate and wind to form full reels, the whole structure is simple, and the full-biodegradable mulching film winding device is suitable for automatic reel changing in batches.
Of course, it is not necessary for any product to achieve all of the above advantages at the same time in the practice of the invention.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic structural view of the present invention without a roll stand;
FIG. 3 is a schematic view of the rolling member of the present invention;
FIG. 4 is a schematic view of a half-section structure of the supporting shaft and the winding frame mounting roller of the present invention;
FIG. 5 is a schematic view of the reel change unit according to the present invention;
FIG. 6 is a schematic view of the structure of the roll stand of the present invention;
in the drawings, the parts are numbered as follows:
1-bottom plate, 2-first vertical plate, 3-second vertical plate, 4-rolling motor, 5-supporting shaft, 6-belt pulley, 7-rolling frame installation roller, 701-roller body, 702-convex key part, 703-limiting part, 704-cavity, 705-through hole, 706-screw rod positioning rotary hole, 707-guide groove, 8-rolling frame, 801-winding part, 802-baffle part, 803-plug hole, 804-key groove, 805-positioning groove, 9-electromagnetic clutch, 10-rolling change motor, 11-rolling change screw rod, 12-movable block and 13-electric push rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present embodiment is an automatic reel changer for producing a fully biodegradable mulching film, including a bottom plate 1, a first vertical plate 2, a second vertical plate 3, a winding motor 4, a supporting shaft 5, a belt pulley 6, a reel mounting roller 7, a reel 8, an electromagnetic clutch 9, a reel changing motor 10, a reel changing screw rod 11, and a movable block 12. The upper end fixed mounting of bottom plate 1 has first riser 2, second riser 3 and coiling motor 4, and the top of first riser 2 is rotated and is supported there is back shaft 5, and the one end of back shaft 5 carries out the transmission through belt pulley 6 and coiling motor 4's output shaft and is connected, and the other end is fixed with a book frame installation roller 7 that is used for installing a book frame 8. Roll-changing motor 10 is fixed through the lateral wall of support with second riser 3, the top of second riser 3 is fixed with electromagnetic clutch 9, electromagnetic clutch 9's input is connected with roll-changing motor 10's output shaft, electromagnetic clutch 9's output is connected with the roll-changing lead screw 11 that runs through in back shaft 5 stretches into roll frame installation roller 7, roll-changing lead screw 11's body of rod outside cover be equipped with rather than complex movable block 12, roll frame 8 can carry out horizontal displacement along the axial of roll frame installation roller 7 under the promotion of movable block 12.
In this embodiment, first riser 2, second riser 3 set up side by side, and second riser 3 is close to the bottom and offered and take-up motor 4 in output shaft complex perforate.
In this embodiment, the winding frame mounting roller 7 includes a roller body 701, a convex key portion 702 is disposed on an outer side of the roller body 701, and a limiting portion 703 is disposed at a position of the convex key portion 702 close to the first vertical plate 2. The inside of the roller body 701 is provided with a cavity 704, one end plate of the roller body 701 is provided with a through hole 705 which is connected with the inner cavity of the supporting shaft 5 into a whole, the inner side of the other end plate is provided with a screw rod positioning rotating hole 706 matched with the reel changing screw rod 11, and the inner wall of the cavity of the roller body 701 is symmetrically provided with a guide groove 707 matched with the movable block 12.
In this embodiment, the middle of the movable block 12 is provided with a screw groove matched with the reel changing screw 11, and two ends of the movable block 12 are embedded with electric push rods 13.
In this embodiment, the winding frame 8 includes a winding portion 801 and baffle portions 802 located at two ends of the winding portion, an insertion hole 803 matched with the roller body 701 is provided inside the winding portion 801, a key groove 804 matched with the convex key portion 702 and the limiting portion 703 is provided on an inner wall of the insertion hole 803, and positioning grooves 805 matched with the movable end of the electric push rod 13 are provided near two ends of the inner wall of the insertion hole 803.
In this embodiment, when the electromagnetic clutch 9 is energized, the input end and the output end are fixedly connected, and can rotate synchronously; when the electromagnetic clutch 9 is powered off, the connection between the input end and the output end is disconnected, and the independent actions are not affected.
The use method of the automatic roll changing device for producing the full-biodegradable mulching film comprises the following steps:
1) the winding frame 8 in an empty winding state is partially installed on the winding frame installation roller 7 by using a manipulator, the movable end of the electric push rod 13 is ejected out during installation, so that the positioning groove 805 of the winding frame 8 is mutually clamped with the movable end of the electric push rod 13, the electromagnetic clutch 9 is electrified, the winding change motor 10 rotates in the forward direction, and the winding frame 8 is driven to be completely installed on the winding frame installation roller 7;
2) the electromagnetic clutch 9 is powered off, the winding motor 4 starts to work, and the belt pulley 6 is utilized to drive the winding frame mounting roller 7 and the winding frame 8 positioned on the winding frame mounting roller to rotate, so that the winding and winding of the full-biodegradable mulching film are realized;
3) when the fully biodegradable mulching film on the winding frame 8 is in a fully wound state, the winding motor 4 stops working, and the fully biodegradable mulching film is cut off by using an external cutting device;
4) the electromagnetic clutch 9 is electrified, the coil changing motor 10 rotates reversely to drive the coil frame 8 to be gradually separated from the coil frame mounting roller 7, the movable end of the electric push rod 13 retracts, the coil frame in a full coil state is moved away from the coil frame mounting roller by the manipulator, and the coil changing operation is completed.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The utility model provides a production of full biodegradable plastic film is with automatic reel change device which characterized in that: comprises a bottom plate, a first vertical plate, a second vertical plate, a winding motor, a supporting shaft, a belt pulley, a winding frame mounting roller, a winding frame, an electromagnetic clutch, a winding changing motor, a winding changing screw rod and a movable block, a first vertical plate, a second vertical plate and a winding motor are fixedly arranged at the upper end of the bottom plate, a supporting shaft is rotatably supported at the top end of the first vertical plate, one end of the supporting shaft is in transmission connection with an output shaft of the winding motor through a belt pulley, the other end of the supporting shaft is fixed with a winding frame mounting roller for mounting a winding frame, the top end of the second vertical plate is fixed with an electromagnetic clutch, the input end of the electromagnetic clutch is connected with the output shaft of the coil changing motor, the output end of the electromagnetic clutch is connected with a reel changing screw rod which penetrates through the support shaft and extends into the reel frame mounting roller, the outside cover of the body of rod of the change of lap lead screw is equipped with rather than complex movable block, roll up the frame and can carry out horizontal displacement along the axial of rolling up a frame installation roller under the promotion of movable block.
2. The automatic reel changing device for producing the full-biodegradable mulching film according to claim 1, is characterized in that: the first vertical plate and the second vertical plate are arranged side by side, and the second vertical plate is close to the bottom end and is provided with a through hole matched with an output shaft in the winding motor.
3. The automatic reel changing device for producing the full-biodegradable mulching film according to claim 1, is characterized in that: the roll up a frame installation roller includes the roll body, the outside of roll body is equipped with convex key portion, and convex key portion is close to first riser department and is equipped with spacing portion, the inside of roll body is equipped with the cavity, the one end plate of roll body is equipped with and links through-hole as an organic whole with the back shaft inner chamber, and another end plate inboard is seted up and is changeed a roll lead screw complex lead screw location commentaries on classics hole, the cavity inner wall symmetry of roll body seted up with movable block complex guide way.
4. The automatic reel-changing device for producing the full-biodegradable mulching film according to claim 3, is characterized in that: the middle part of the movable block is provided with a screw rod groove matched with the reel changing screw rod, and electric push rods are embedded into two ends of the movable block.
5. The automatic reel changing device for producing the full-biodegradable mulching film according to claim 4, is characterized in that: the winding frame comprises a winding portion and baffle portions located at two ends of the winding portion, an inserting hole matched with the roller body is formed in the winding portion, key grooves matched with the convex key portions and the limiting portions are formed in the inner wall of the inserting hole, and positioning grooves matched with the movable end of the electric push rod are formed in the positions, close to the two ends, of the inner wall of the inserting hole.
6. The automatic reel changing device for producing the full-biodegradable mulching film according to claim 1, is characterized in that: and the coil changing motor is fixed with the side wall of the second vertical plate through a support.
7. The automatic reel changing device for producing the full-biodegradable mulching film according to claim 1, is characterized in that: when the electromagnetic clutch is electrified, the input end and the output end of the electromagnetic clutch are fixedly connected and can synchronously rotate; when the electromagnetic clutch is powered off, the connection relation between the input end and the output end is disconnected, and independent actions are not influenced.
8. The use method of the automatic roll changing device for producing the full-biodegradable mulching film according to any one of claims 1 to 7, characterized by comprising the following steps:
1) the winding frame in an empty winding state is installed on the winding frame installation roller by using a manipulator, the movable end of the electric push rod is ejected out during installation, so that the positioning groove of the winding frame and the movable end of the electric push rod are mutually clamped, the electromagnetic clutch is electrified, and the winding change motor rotates in the forward direction to drive the winding frame to be completely installed on the winding frame installation roller;
2) when the electromagnetic clutch is powered off, the winding motor starts to work, and the belt pulley is utilized to drive the winding frame mounting roller and the winding frame positioned on the winding frame mounting roller to rotate, so that the winding and winding of the fully biodegradable mulching film are realized;
3) when the fully biodegradable mulching film on the winding frame is in a fully wound state, the winding motor stops working, and the fully biodegradable mulching film is cut off by using an external cutting device;
4) the electromagnetic clutch is electrified, the coil changing motor rotates reversely to drive the coil frame to be gradually separated from the coil frame mounting roller, the movable end of the electric push rod retracts, the coil frame in a full coil state is moved away from the coil frame mounting roller by the manipulator, and the coil changing operation is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210807969.4A CN115092732A (en) | 2022-07-11 | 2022-07-11 | Automatic reel changing device for producing full-biodegradable mulching film and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210807969.4A CN115092732A (en) | 2022-07-11 | 2022-07-11 | Automatic reel changing device for producing full-biodegradable mulching film and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115092732A true CN115092732A (en) | 2022-09-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210807969.4A Withdrawn CN115092732A (en) | 2022-07-11 | 2022-07-11 | Automatic reel changing device for producing full-biodegradable mulching film and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115092732A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116461070A (en) * | 2023-04-21 | 2023-07-21 | 黄冈双健包装有限公司 | Sheet trimming device |
-
2022
- 2022-07-11 CN CN202210807969.4A patent/CN115092732A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116461070A (en) * | 2023-04-21 | 2023-07-21 | 黄冈双健包装有限公司 | Sheet trimming device |
| CN116461070B (en) * | 2023-04-21 | 2024-03-22 | 黄冈双健包装有限公司 | Sheet trimming device |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20220923 |