CN115092634A - Belt conveyor capable of automatically removing impurities and operation method thereof - Google Patents
Belt conveyor capable of automatically removing impurities and operation method thereof Download PDFInfo
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- CN115092634A CN115092634A CN202210939514.8A CN202210939514A CN115092634A CN 115092634 A CN115092634 A CN 115092634A CN 202210939514 A CN202210939514 A CN 202210939514A CN 115092634 A CN115092634 A CN 115092634A
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- belt
- belt conveyor
- water storage
- impurities
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- 239000012535 impurity Substances 0.000 title claims abstract description 97
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 44
- 238000001514 detection method Methods 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000000926 separation method Methods 0.000 claims abstract description 24
- 238000005507 spraying Methods 0.000 claims abstract description 17
- 238000005192 partition Methods 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims description 20
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 238000009835 boiling Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims 4
- 230000005540 biological transmission Effects 0.000 abstract description 16
- 238000004140 cleaning Methods 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 241001417527 Pempheridae Species 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/24—Cleaning devices comprising plural diverse cleaning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/26—Cleaning devices for gathering residue after cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a belt conveyor capable of automatically removing impurities and an operation method thereof, wherein the belt conveyor comprises a rack, wherein the rack is internally composed of a conveying belt, a transmission roller, a driving roller and a driving device; the detection device is characterized by also comprising fixed seats, wherein a rotating rod is rotatably arranged between the fixed seats, and the upper end of the rotating rod is fixedly provided with a detection plate; the high-temperature steam spraying box is arranged in the middle of the bottom of the rack, a first impurity storage cavity is arranged at the lower end of the interior of the high-temperature steam spraying box, a water storage tank is arranged above the first impurity storage cavity, and a partition plate is arranged between the water storage tank and the first impurity storage cavity; still include the impurity separation case, its setting is in the rear end of frame bottom, the inside front side of impurity separation case is provided with second impurity and stores up the chamber, the inside rear side of impurity separation case is provided with cuts the mechanism, can realize that the clean mechanism of belt conveyor realizes the clearance to surperficial impurity under the prerequisite with conveyer belt surface non-contact.
Description
Technical Field
The invention relates to the technical field of belt conveyors, in particular to a belt conveyor capable of automatically removing impurities and an operation method thereof.
Background
The belt conveyor is a continuous conveying device which takes a conveying belt as a traction and bearing component and carries out material conveying through the movement of the conveying belt bearing materials. The belt passes around the driving roller and the tail roller to form endless annular belt, and the upper and lower belts are supported by the support rollers to limit the deflection of the belt. The driving device drives the transmission roller during working, the transmission belt is driven to run through friction force between the transmission roller and the feeding belt, materials are arranged on the transmission belt and move together with the belt, and the belt conveyor capable of realizing self-cleaning of the impurities is designed at present because more impurities are generated on the surface of the belt conveyor in the working process.
For example, chinese granted patent publication No. CN202400596U, "a cleaning device for belt conveyor", includes a driving device and a cleaner, the driving device and the cleaner are connected through a first transmission device, the cleaner is disposed on a support, the support can be controlled by an elastic device to float up and down, thereby ensuring that the cleaner is always attached to the conveyor belt; during operation, drive arrangement drives the sweeper rotation through first transmission to will adhere to the material on the conveyer belt and clean totally, the sweeper is worn and torn in the use, and resilient means just controls the support and floats, makes the sweeper that sets up on the support contact with the conveyer belt all the time, and belt conveyor cleaning device can be laminated with the conveyer belt all the time, and clean effect is better.
Although the conveying belt of the belt conveyor can be cleaned on line in the prior art, the cleaning structure adopts a contact structure, the friction can be caused to the conveying belt while cleaning, and the abrasion of the surface of the conveying belt can be caused along with the long-time use, so that the existing requirements can not be met, and the belt conveyor capable of automatically removing impurities and the operation method thereof are provided.
Disclosure of Invention
The invention aims to provide a belt conveyor capable of automatically removing impurities and an operation method thereof, and aims to solve the problem of how to clean surface impurities on the premise of non-contact with the surface of a conveying belt by a belt conveyor cleaning mechanism in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a belt conveyor capable of automatically removing impurities comprises a frame, wherein the frame is internally composed of a conveying belt, a transmission roller, a driving roller and a driving device;
the detection device is characterized by also comprising two fixed seats, wherein the two fixed seats are symmetrically arranged at the front end of the bottom of the rack, a rotating rod is rotatably arranged between the fixed seats, a detection plate is fixedly arranged at the upper end of the rotating rod, and a fixed gap is kept between the detection plate and the conveying belt;
the high-temperature steam spraying box is arranged in the middle of the bottom of the rack, a first impurity storage cavity is arranged at the lower end of the interior of the high-temperature steam spraying box, a water storage tank is arranged above the first impurity storage cavity, a partition plate is arranged between the water storage tank and the first impurity storage cavity, and a through hole is formed in the partition plate;
still include the impurity separation case, its setting is in the rear end of frame bottom, the inside front side of impurity separation case is provided with second impurity and stores up the chamber, the inside rear side of impurity separation case is provided with cuts the mechanism, and cuts the outside that the one end of mechanism extended to the impurity separation case.
Preferably, the front side of cutting mechanism up end is provided with the blade mount pad, the bottom of blade mount pad is provided with two direction sliders, and the direction slider with cut mechanism sliding connection, the fixed branch cutter that is provided with in upper end of blade mount pad, divide the cutter to press close to mutually with the conveyer belt, the inside fixed mounting that cuts the mechanism and be located the outside one end of impurity separation case has the second motor, the output shaft fixed mounting of second motor has the drive wheel, the crank is installed to one side of drive wheel up end, and articulate both ends rotate with blade mount pad and drive wheel respectively and be connected.
Preferably, the inside both sides of impurity separation case all are provided with the lift adjustment chamber, the screw thread transfer line is all installed to the inside in lift adjustment chamber, and the screw thread transfer line passes through the bearing with the lift adjustment chamber and is connected, the externally mounted of screw thread transfer line has the sliding block, screw thread transfer line and sliding block screw-thread fit, and the one end of sliding block is fixed mutually with the cutting mechanism, first motor is installed to the lower extreme of screw thread transfer line.
Preferably, a distance detection mechanism is arranged on the rear side of the upper end face of the slitting mechanism, a first touch switch is fixedly arranged at the bottom of the distance detection mechanism, an installation seat is arranged above the first touch switch and is in sliding connection with the distance detection mechanism, a roller is rotatably arranged inside the installation seat and is attached to the conveying belt, and a spring is fixedly arranged between the installation seat and the bottom of the distance detection mechanism.
Preferably, the inside intermediate position department of holding water tank is provided with the water storage chamber, the inside upper end of holding water tank is provided with the force (forcing) pump, and the intake pipe of force (forcing) pump extends to the upper end in water storage chamber, the upper end of holding water tank is provided with the steam spray tube, and the steam spray tube is provided with two, and the one end of steam spray tube is connected with the outlet duct of force (forcing) pump, the upper end of steam spray tube is provided with the steam nozzle that four equidistance distribute, heating device is installed to the inside lower extreme of holding water tank.
Preferably, one end of the rotating rod is fixedly provided with a convex column, the lower end of the convex column is fixedly provided with a touch sheet, one side inside the fixed seat is provided with a second touch switch, and the touch sheet is matched with the second touch switch.
Preferably, an included angle between a plane where the dividing cutter is located and a plane where the dividing mechanism is located is forty degrees, wherein the included angle is smaller than ninety degrees.
The operation method of the belt conveyor capable of automatically removing the impurities comprises the following steps:
step one, in the running process of the belt conveyor, monitoring impurities on the surface of the conveyor belt in real time by a detection plate at the upper end of a rotating rod;
secondly, after impurities on the surface of the conveyor belt contact the detection plate, the rotating rod is driven to rotate, the touch sheet at one end is made to contact a second touch switch in the fixed seat, and the high-temperature steam spraying box and the impurity separation box are opened to work based on the second touch switch;
step three, the heating device is started, water in the water storage tank is rapidly heated to a boiling state, a large amount of high-temperature steam is generated, the pressure pump is started, air containing the high-temperature steam is conveyed to the steam spray pipe and then is sprayed towards the conveying belt direction by the steam spray head, impurities with poor adhesive force can be rapidly washed away by high-pressure air, and meanwhile, hard impurities are softened, so that the adhesive force between the hard impurities and the conveying belt is gradually weakened;
and step four, starting a second motor, driving a driving wheel to rotate by an output shaft of the second motor, driving one end of a crank eccentrically arranged above the second motor to rotate, limiting a blade mounting seat provided with a dividing cutter by a guide sliding block, and reciprocating the dividing cutter at the upper end of a dividing mechanism under the action of the other end of the crank, so that the impurities on the surface of the conveyor belt are cut and fall into a second impurity storage cavity to be collected.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can keep the set distance between the slitting knife and the conveying belt at any time by arranging the distance detection mechanism which is matched with the slitting mechanism, the first motor drives the threaded transmission rod to rotate in the adjusting process, the rotating motion is converted into linear motion under the matching of the first motor and the sliding block, so that the slitting mechanism is driven to move upwards, the roller is preferentially contacted with the conveying belt and gradually contracts towards the inside of the distance detection mechanism under the action of pressure, the first motor is closed after the bottom of the mounting seat is contacted with the first touch switch, the set distance between the slitting knife and the conveying belt is kept at the moment, the conveying belt is changed in height in the process, the roller is lifted under the action of the spring, the bottom of the mounting seat is separated from the first touch switch, and then the first motor is started again, so that the fixed gap between the slitting knife and the conveying belt is adjusted in real time, frictional force is lower when gyro wheel and conveyer belt contact on the one hand, uses for a long time and can not lead to the fact the emery wheel to the conveyer belt, and on the other hand keeps less clearance at its prerequisite not with the conveyer belt laminating with the distance between cutter and the conveyer belt with the help of conveyer belt control, realizes the clearance to surface impurity.
2. According to the invention, through the arrangement of the splitting mechanism, the output shaft of the second motor drives the driving wheel to rotate by opening the second motor, so that one end of the crank eccentrically arranged above the splitting mechanism is driven to rotate, meanwhile, the blade mounting seat provided with the splitting cutter is limited by the guide sliding block, and the splitting cutter is enabled to do high-speed reciprocating motion at the upper end of the splitting mechanism under the action of the other end of the crank, so that impurities on the surface of the conveying belt are cut, the impurities are rapidly separated from the conveying belt and fall into the second impurity storage cavity for collection.
3. According to the invention, the high-temperature steam spraying box is arranged, under the action of the heating device, water in the high-temperature steam spraying box is rapidly heated to a boiling state, a large amount of high-temperature steam is generated, air containing the high-temperature steam is conveyed to the steam spraying pipe by starting the pressure pump, and then the steam spraying pipe sprays the air towards the conveying belt, so that on one hand, the high-pressure air can rapidly flush impurities with poor adhesive force, on the other hand, under the action of the high-temperature steam, hard impurities can be softened, the adhesive force between the hard impurities and the conveying belt is gradually weakened, and the hard impurities can be separated under the premise of not influencing the conveying belt by matching with the cutting knife, so that the impurity cleaning efficiency is improved, and the conveying belt cannot be damaged.
4. According to the invention, the impurity detection mechanism is arranged, the detection plate is realized based on the detection plate at the upper end of the rotating rod, the detection plate keeps a set distance with the conveying belt, and cannot be in contact with the detection plate under the condition of no impurity, once the impurity is in contact with the detection plate, the rotating rod is driven to rotate after the detection plate is collided, the touch sheet at one end is enabled to be in contact with the second touch switch in the fixed seat, the high-temperature steam spraying box and the impurity separation box are started to work based on the second touch switch, the cleaning of the impurity is realized, the mechanism can be started under the condition that the impurity exists on the surface of the conveying belt, the energy consumption is reduced, and the damage caused by the long-time work of the cleaning mechanism can be avoided.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of the area A of FIG. 1 in accordance with the present invention;
FIG. 3 is a front elevational view of the internal structure of the slitting mechanism according to this invention;
FIG. 4 is a rear elevational view of the internal structure of the slitting mechanism according to this invention;
FIG. 5 is a top plan view of the slitting mechanism of this invention;
FIG. 6 is an enlarged view of a portion of the area B of FIG. 1 in accordance with the present invention;
fig. 7 is a perspective view of a rotary lever of the present invention.
In the figure: 1. a frame; 2. a conveyor belt; 3. spraying a high-temperature steam box; 4. a water storage tank; 5. a pressure pump; 6. a steam nozzle; 7. a steam spray head; 8. a heating device; 9. a first impurity storage chamber; 10. an impurity separation box; 11. a slitting mechanism; 12. a second impurity storage chamber; 13. a distance detection mechanism; 14. a roller; 15. a mounting base; 16. a spring; 17. a first trigger switch; 18. a blade mount; 19. a guide slide block; 20. a slitting knife; 21. a lift adjustment chamber; 22. a slider; 23. a threaded drive rod; 24. a first motor; 25. a second motor; 26. a drive wheel; 27. a crank; 28. a fixed seat; 29. rotating the rod; 30. a convex column; 31. a touch sheet; 32. a second trigger switch; 33. and (6) detecting the board.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-7, an embodiment of the present invention is shown: a belt conveyor capable of automatically removing impurities comprises a frame 1, wherein the inside of the frame 1 consists of a conveying belt 2, a transmission roller, a driving roller and a driving device;
the detection device is characterized by further comprising two fixed seats 28, wherein the two fixed seats 28 are symmetrically arranged at the front end of the bottom of the rack 1, a rotating rod 29 is rotatably arranged between the fixed seats 28, a detection plate 33 is fixedly arranged at the upper end of the rotating rod 29, and a fixed gap is kept between the detection plate 33 and the conveying belt 2;
the high-temperature steam spraying box is arranged in the middle of the bottom of the rack 1, a first impurity storage cavity 9 is formed in the lower end of the interior of the high-temperature steam spraying box 3, a water storage box 4 is arranged above the first impurity storage cavity 9, a partition plate is arranged between the water storage box 4 and the first impurity storage cavity 9, and a through hole is formed in the partition plate;
still include impurity separation case 10, its setting is in the rear end of frame 1 bottom, and the inside front side of impurity separation case 10 is provided with second impurity and stores up chamber 12, and the inside rear side of impurity separation case 10 is provided with cuts mechanism 11, and cuts the outside that the one end of mechanism 11 extended to impurity separation case 10.
Referring to fig. 2-5, a blade mounting seat 18 is disposed at the front side of the upper end surface of the slitting mechanism 11, two guide sliders 19 are disposed at the bottom of the blade mounting seat 18, the guide sliders 19 are slidably connected with the slitting mechanism 11, a slitting knife 20 is fixedly disposed at the upper end of the blade mounting seat 18, the slitting knife 20 is close to the conveyor belt 2, a second motor 25 is fixedly mounted inside one end of the slitting mechanism 11, which is located at the outer end of the impurity separating box 10, a driving wheel 26 is fixedly mounted on an output shaft of the second motor 25, a crank 27 is mounted at one side of the upper end surface of the driving wheel 26, and two ends of the crank 27 are rotatably connected with the blade mounting seat 18 and the driving wheel 26 respectively.
Referring to fig. 3 and 4, the two sides inside the impurity separating box 10 are provided with a lifting adjusting cavity 21, the lifting adjusting cavity 21 is internally provided with a threaded transmission rod 23, the threaded transmission rod 23 is connected with the lifting adjusting cavity 21 through a bearing, a sliding block 22 is arranged outside the threaded transmission rod 23, the threaded transmission rod 23 is in threaded fit with the sliding block 22, one end of the sliding block 22 is fixed with the slitting mechanism 11, and the lower end of the threaded transmission rod 23 is provided with a first motor 24, so that the height adjustment of the slitting mechanism 11 can be realized.
Referring to fig. 2, a distance detecting mechanism 13 is disposed at the rear side of the upper end surface of the slitting mechanism 11, a first touch switch 17 is fixedly disposed at the bottom of the distance detecting mechanism 13, a mounting seat 15 is disposed above the first touch switch 17, the mounting seat 15 is slidably connected to the distance detecting mechanism 13, a roller 14 is rotatably disposed inside the mounting seat 15, the roller 14 is attached to the conveyor belt 2, a spring 16 is fixedly disposed between the mounting seat 15 and the bottom of the distance detecting mechanism 13, the distance detecting mechanism 13 is matched with the slitting mechanism 11 to keep a set distance between the slitting knife 20 and the conveyor belt 2, during adjustment, a first motor 24 drives a threaded transmission rod 23 to rotate, and converts the rotation motion into linear motion under the matching of a sliding block 22, so as to drive the slitting mechanism 11 to move upward, the roller 14 preferentially contacts the conveyor belt 2, and gradually contracts toward the inside of the distance detecting mechanism 13 under the action of pressure, after the bottom of the mounting seat 15 contacts the first touch switch 17, the first motor 24 is turned off, the dividing cutter 20 and the conveyor belt 2 keep a set distance, the conveyor belt 2 changes in height in the process, the roller 14 is lifted under the action of the spring 16, the bottom of the mounting seat 15 is separated from the first touch switch 17, and then the first motor 24 is turned on again, so that the fixed gap between the dividing cutter 20 and the conveyor belt 2 is adjusted in real time.
Please refer to fig. 1, the inside intermediate position department of water storage tank 4 is provided with the water storage chamber, the inside upper end of water storage tank 4 is provided with force (forcing) pump 5, and the intake pipe of force (forcing) pump 5 extends to the upper end in water storage chamber, the upper end of water storage tank 4 is provided with steam spray tube 6, steam spray tube 6 is provided with two, and steam spray tube 6's one end is connected with force (forcing) pump 5's outlet duct, steam spray tube 6's upper end is provided with four equidistance distribution's steam jet 7, heating device 8 is installed to the inside lower extreme of water storage tank 4, the cooperation divides cutter 20, can separate it under the prerequisite that does not influence the conveyer belt, not only improve impurity cleaning efficiency, and can not cause the damage to the conveyer belt.
Referring to fig. 6 and 7, a protruding column 30 is fixedly disposed at one end of the rotating rod 29, a touch plate 31 is fixedly disposed at the lower end of the protruding column 30, a second touch switch 32 is disposed at one side inside the fixing seat 28, and the touch plate 31 is matched with the second touch switch 32.
Referring to FIG. 2, the angle between the plane of the slitting blade 20 and the plane of the slitting mechanism 11 is forty degrees.
The operation method of the belt conveyor capable of automatically removing the impurities comprises the following steps:
step one, in the running process of the belt conveyor, monitoring impurities on the surface of the conveying belt in real time by a detection plate 33 at the upper end of a rotating rod 29;
step two, after the impurities on the surface of the conveyor belt contact the detection plate 33, the rotating rod 29 is driven to rotate, the touch sheet 31 at one end is contacted with the second touch switch 32 in the fixed seat 28, and the high-temperature steam spraying box 3 and the impurity separation box 10 are opened to work based on the second touch switch 32;
step three, the heating device 8 is started, water in the water storage tank 4 is rapidly heated to a boiling state, a large amount of high-temperature steam is generated, the pressure pump 5 is started, air containing the high-temperature steam is conveyed to the steam spray pipe 6 and is sprayed towards the conveying belt 2 through the steam spray head 7, impurities with poor adhesive force can be rapidly washed away by high-pressure air, and meanwhile, hard impurities are softened, so that the adhesive force between the hard impurities and the conveying belt 2 is gradually weakened;
and step four, the second motor 25 is started, an output shaft of the second motor drives a driving wheel 26 to rotate, one end of a crank 27 eccentrically arranged above the second motor is driven to rotate, meanwhile, a blade mounting seat 18 provided with a dividing cutter 20 is limited by a guide sliding block 19, and the dividing cutter 20 reciprocates at the upper end of the dividing mechanism 11 under the action of the other end of the crank 27, so that impurities on the surface of the conveying belt 2 are cut and fall to the second impurity storage cavity 12 to be collected.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a but automatic clear away belt conveyor of impurity, includes frame (1), the inside of frame (1) comprises conveyer belt (2), driving roller, drive roller and drive arrangement, its characterized in that:
the detection device is characterized by further comprising two fixing seats (28), wherein the two fixing seats (28) are symmetrically arranged at the front end of the bottom of the rack (1), a rotating rod (29) is rotatably arranged between the fixing seats (28), a detection plate (33) is fixedly arranged at the upper end of the rotating rod (29), and a fixed gap is kept between the detection plate (33) and the conveying belt (2);
the device is characterized by further comprising a high-temperature steam spraying box (3) which is arranged in the middle of the bottom of the rack (1), wherein a first impurity storage cavity (9) is formed in the lower end of the interior of the high-temperature steam spraying box (3), a water storage box (4) is arranged above the first impurity storage cavity (9), a partition plate is arranged between the water storage box (4) and the first impurity storage cavity (9), and a through hole is formed in the partition plate;
still include impurity separation case (10), its setting is in the rear end of frame (1) bottom, the inside front side of impurity separation case (10) is provided with second impurity and stores up chamber (12), the inside rear side of impurity separation case (10) is provided with cuts mechanism (11), and cuts the outside that the one end of mechanism (11) extended to impurity separation case (10).
2. The belt conveyor capable of automatically removing foreign substances according to claim 1, wherein: the front side of cutting mechanism (11) up end is provided with blade mount pad (18), the bottom of blade mount pad (18) is provided with two direction sliders (19), and direction slider (19) with cut mechanism (11) sliding connection, the fixed branch cutter (20) that is provided with in upper end of blade mount pad (18), divide cutter (20) to press close to with conveyer belt (2) mutually, the inside fixed mounting who is located impurity separation case (10) outside one end of cutting mechanism (11) has second motor (25), the output shaft fixed mounting of second motor (25) has drive wheel (26), crank (27) are installed to one side of drive wheel (26) up end, and the both ends of crank (27) rotate with blade mount pad (18) and drive wheel (26) respectively and are connected.
3. The belt conveyor capable of automatically removing foreign substances according to claim 2, wherein: impurity separation case (10) inside both sides all are provided with lift adjustment chamber (21), screw thread transfer line (23) are all installed to the inside in lift adjustment chamber (21), and screw thread transfer line (23) pass through the bearing with lift adjustment chamber (21) and be connected, the externally mounted of screw thread transfer line (23) has sliding block (22), screw thread transfer line (23) and sliding block (22) screw-thread fit, and the one end of sliding block (22) is fixed mutually with cutting mechanism (11), first motor (24) are installed to the lower extreme of screw thread transfer line (23).
4. The belt conveyor capable of automatically removing foreign substances according to claim 3, wherein: the rear side of the upper end face of the slitting mechanism (11) is provided with a distance detection mechanism (13), the bottom of the distance detection mechanism (13) is fixedly provided with a first touch switch (17), an installation seat (15) is arranged above the first touch switch (17), the installation seat (15) is in sliding connection with the distance detection mechanism (13), rollers (14) are installed in the installation seat (15) in a rotating mode, the rollers (14) are attached to the conveying belt (2), and springs (16) are fixedly arranged between the installation seat (15) and the bottom of the distance detection mechanism (13).
5. The belt conveyor capable of automatically removing impurities according to claim 4, wherein: the inside intermediate position department of water storage tank (4) is provided with the water storage chamber, the inside upper end of water storage tank (4) is provided with force (forcing) pump (5), and the intake pipe of force (forcing) pump (5) extends to the upper end in water storage chamber, the upper end of water storage tank (4) is provided with steam spray tube (6), and steam spray tube (6) are provided with two, and the one end of steam spray tube (6) is connected with the outlet duct of force (forcing) pump (5), the upper end of steam spray tube (6) is provided with steam jet (7) that four equidistance distribute, heating device (8) are installed to the inside lower extreme of water storage tank (4).
6. The belt conveyor capable of automatically removing impurities according to claim 5, wherein: one end of the rotating rod (29) is fixedly provided with a convex column (30), the lower end of the convex column (30) is fixedly provided with a touch sheet (31), one side inside the fixed seat (28) is provided with a second touch switch (32), and the touch sheet (31) is matched with the second touch switch (32).
7. The belt conveyor capable of automatically removing foreign substances according to claim 2, wherein: and an included angle smaller than ninety degrees between the plane where the slitting knife (20) is located and the plane where the slitting mechanism (11) is located is forty degrees.
8. The method for operating a belt conveyor capable of automatically removing foreign matter according to claim 6, wherein: the method comprises the following steps:
step one, in the running process of the belt conveyor, monitoring impurities on the surface of the conveyor belt in real time by a detection plate (33) at the upper end of a rotating rod (29);
step two, after impurities on the surface of the conveyor belt contact the detection plate (33), driving the rotating rod (29) to rotate, enabling the touch sheet (31) at one end to contact a second touch switch (32) inside the fixed seat (28), and starting the high-temperature steam spraying box (3) and the impurity separation box (10) to work based on the second touch switch (32);
step three, the heating device (8) is started, water in the water storage tank (4) is rapidly heated to a boiling state, a large amount of high-temperature steam is generated, the pressure pump (5) is started, air containing the high-temperature steam is conveyed to the steam spray pipe (6), then the air is sprayed towards the conveying belt (2) through the steam spray head (7), the high-pressure air can rapidly flush impurities with poor adhesive force, and simultaneously, hard impurities are softened, so that the adhesive force between the high-pressure air and the conveying belt (2) is gradually weakened;
and step four, the second motor (25) is started, an output shaft of the second motor drives a driving wheel (26) to rotate, one end of a crank (27) eccentrically arranged above the second motor is driven to rotate, a blade mounting seat (18) provided with a cutting knife (20) is limited by a guide sliding block (19), and the cutting knife (20) reciprocates at the upper end of a slitting mechanism (11) under the action of the other end of the crank (27), so that impurities on the surface of the conveying belt (2) are cut, and the impurities fall into a second impurity storage cavity (12) to be collected.
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| CN115092634B (en) | 2024-04-16 |
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