CN115090955A - Rotor draws internal spline hole anchor clamps - Google Patents
Rotor draws internal spline hole anchor clamps Download PDFInfo
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- CN115090955A CN115090955A CN202210857808.6A CN202210857808A CN115090955A CN 115090955 A CN115090955 A CN 115090955A CN 202210857808 A CN202210857808 A CN 202210857808A CN 115090955 A CN115090955 A CN 115090955A
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- mandrel
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- positioning seat
- piston rod
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- 230000001681 protective effect Effects 0.000 claims abstract description 20
- 230000006835 compression Effects 0.000 claims abstract description 16
- 238000007906 compression Methods 0.000 claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 12
- 210000000078 claw Anatomy 0.000 abstract description 12
- 229910052742 iron Inorganic materials 0.000 abstract description 6
- 210000003437 trachea Anatomy 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D37/00—Broaching machines or broaching devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D41/00—Broaching machines or broaching devices characterised only by constructional features of particular parts
- B23D41/06—Broaching machines or broaching devices characterised only by constructional features of particular parts of devices for feeding, clamping, or ejecting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling, Broaching, Filing, Reaming, And Others (AREA)
Abstract
本发明提供一种转子拉内花键孔夹具,涉及夹具技术领域,包括芯轴,所述芯轴的一端转动连接有螺母,所述芯轴定位于拉床活塞杆底座,所述芯轴的顶面位于拉床活塞杆底座的上方设置有导套,所述导套的外表面设置有防护圆筒a,所述芯轴的外表面设置有防护圆筒b,实际使用时,通过设置芯轴、螺母、拉床活塞杆底座、导套、防护圆筒a、防护圆筒b、圆柱压缩弹簧a、卡爪、圆柱压缩弹簧b、螺堵、气管接头、气管、拉刀定位座、转子定位座、拉床工作台、被加工转子和内花键孔拉刀,利用在转子拉内花键孔夹具增加防护圆筒、吹气和增加密封件三个方面来防止铁屑进入,结构合理,工作稳定可靠,降低了夹具成本。The invention provides a rotor pulling inner spline hole clamp, which relates to the technical field of clamps, and includes a mandrel, one end of the mandrel is rotatably connected with a nut, the mandrel is positioned on the base of a piston rod of a broaching machine, and the mandrel is The top surface is located above the piston rod base of the broaching machine and is provided with a guide sleeve, the outer surface of the guide sleeve is provided with a protective cylinder a, and the outer surface of the mandrel is provided with a protective cylinder b. Shaft, Nut, Piston Rod Base of Broaching Machine, Guide Sleeve, Protection Cylinder a, Protection Cylinder B, Cylindrical Compression Spring A, Claw, Cylindrical Compression Spring B, Screw Plug, Air Pipe Joint, Air Pipe, Broach Positioning Seat, Rotor The positioning seat, the broaching table, the rotor to be processed and the internal spline hole broach are used in the rotor to pull the internal spline hole fixture to increase the protection cylinder, blow air and increase the seal to prevent the iron filings from entering, and the structure is reasonable. , The work is stable and reliable, and the cost of the fixture is reduced.
Description
技术领域technical field
本发明涉及夹具技术领域,尤其涉及一种转子拉内花键孔夹具。The invention relates to the technical field of clamps, in particular to a clamp for pulling inner spline holes of a rotor.
背景技术Background technique
液压泵或者液压马达的转子、缸体、球铰等零件与驱动轴之间设计为花键联接,可以方便机加工、装配和维修拆换,其中渐开线内外花键配合能自动定心,对零件基体强度削弱小,应用最为广泛,渐开线内花键齿形轮廓较复杂,内花键孔相对于端面的垂直精度要求又很高,通常采用成形内花键拉刀在立式内拉床上一次拉削成形,而立式内拉床工作时向下掉落排铁屑,现有的位于拉床下面部位的拉床夹具防护不足,使用中经常出现夹具滑动部件之间进入铁屑导致卡滞、损坏现象,加工不稳定、成本增加,需要改进。The rotor, cylinder block, ball joint and other parts of the hydraulic pump or hydraulic motor and the drive shaft are designed as spline connections, which can facilitate machining, assembly, maintenance and replacement. The involute inner and outer splines can be automatically centered. The strength of the base of the part is weak, and it is the most widely used. The profile of the involute internal spline is complex, and the vertical accuracy of the internal spline hole relative to the end face is very high. Usually, a formed internal spline broach is used in the vertical inner The broaching machine is broached and formed at one time, while the vertical inner broaching machine falls down to discharge iron scraps. The existing broaching machine fixtures located under the broaching machine are insufficiently protected, and iron filings often enter between the sliding parts of the fixtures during use. Lead to jamming, damage, unstable processing, increased cost, and need to be improved.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种转子拉内花键孔夹具。The purpose of the present invention is to propose a rotor pulling inner spline hole clamp in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本发明采用了如下技术方案:一种转子拉内花键孔夹具,包括芯轴,所述芯轴的一端转动连接有螺母,所述芯轴定位于拉床活塞杆底座,所述芯轴的顶面位于拉床活塞杆底座的上方设置有导套,所述导套的外表面设置有防护圆筒a,所述芯轴的外表面设置有防护圆筒b,所述导套的内部设置有卡爪,所述卡爪与芯轴之间设置有圆柱压缩弹簧b,所述导套和芯轴之间设置有圆柱压缩弹簧a,所述导套的内部位于一侧位置处设置有螺堵,所述芯轴的底端固装有气管接头,所述气管接头的内部设置有气管,所述导套的上方设置有拉刀定位座,所述拉刀定位座的外表面有拉床工作台,所述拉床工作台的上方设置有转子定位座,所述转子定位座的顶面设置有被加工转子,所述被加工转子的孔内有内花键孔拉刀。In order to achieve the above purpose, the present invention adopts the following technical scheme: a rotor pulling inner spline hole fixture, comprising a mandrel, one end of the mandrel is rotatably connected with a nut, and the mandrel is positioned on the base of the piston rod of the broaching machine, The top surface of the mandrel is located above the piston rod base of the broaching machine and is provided with a guide sleeve, the outer surface of the guide sleeve is provided with a protective cylinder a, the outer surface of the mandrel is provided with a protective cylinder b, the The inside of the guide sleeve is provided with a claw, a cylindrical compression spring b is arranged between the claw and the mandrel, a cylindrical compression spring a is disposed between the guide sleeve and the mandrel, and the inside of the guide sleeve is located on one side A screw plug is provided at the position, a trachea joint is fixed at the bottom end of the mandrel, a trachea is arranged inside the trachea joint, a broach locating seat is arranged above the guide sleeve, and the broach locating seat is There is a broaching table on the outer surface, a rotor positioning seat is arranged above the broaching table, the top surface of the rotor positioning seat is provided with a rotor to be processed, and the hole of the rotor to be processed has an inner spline hole for pulling Knife.
为了防止螺母松脱,本发明改进有,所述螺母与芯轴之间设置有平垫圈a。In order to prevent the nut from loosening, the present invention improves that a flat washer a is arranged between the nut and the mandrel.
为了将防护圆筒b固定,本发明改进有,所述芯轴和防护圆筒b之间转动连接有内六角圆柱头螺钉a,所述防护圆筒b与内六角圆柱头螺钉a之间设置有平垫圈b,所述拉刀定位座与芯轴之间转动连接有内六角圆柱头螺钉b,所述拉刀定位座的外圆面还设置有O形圈。In order to fix the protective cylinder b, the present invention improves that a hexagonal socket head screw a is rotatably connected between the mandrel and the protective cylinder b, and a hexagonal socket head screw a is arranged between the protective cylinder b and the hexagonal socket head screw a. There is a flat washer b, a hexagonal socket head screw b is rotatably connected between the broach locating seat and the mandrel, and an O-ring is also provided on the outer surface of the broach locating seat.
为了使芯轴与拉床活塞杆底座连接,本发明改进有,所述芯轴下端外圆定位于拉床活塞杆底座孔内,台阶面与拉床活塞杆底座上端面贴平,且平垫圈a与拉床活塞杆底座下端面贴平。In order to connect the mandrel with the base of the piston rod of the broaching machine, the present invention improves that the outer circle of the lower end of the mandrel is positioned in the hole of the base of the piston rod of the broaching machine, the stepped surface is flat with the upper end surface of the base of the piston rod of the broaching machine, and the flat washer a is flat with the lower end surface of the base of the piston rod of the broaching machine.
为了使卡爪稳定运行,本发明改进有,所述芯轴上设有均布的横孔和方槽,且卡爪与横孔和方槽滑动连接,所述芯轴上端外圆与导套内孔配合,所述导套设有容纳卡爪径向回缩的环槽。In order to make the jaws run stably, the present invention improves that the mandrel is provided with evenly distributed horizontal holes and square grooves, and the jaws are slidably connected to the horizontal holes and square grooves, and the outer circle of the upper end of the mandrel is connected to the guide sleeve. The inner hole is matched, and the guide sleeve is provided with an annular groove for accommodating the radial retraction of the jaw.
为了排出多余空气,本发明改进有,所述转子定位座上开设有排气孔。In order to discharge excess air, the present invention improves that, the rotor positioning seat is provided with an exhaust hole.
与现有技术相比,本发明的优点和积极效果在于,Compared with the prior art, the advantages and positive effects of the present invention are,
本发明中,实际使用时,通过设置芯轴、螺母、拉床活塞杆底座、导套、防护圆筒a、防护圆筒b、圆柱压缩弹簧a、卡爪、圆柱压缩弹簧b、螺堵、气管接头、气管、拉刀定位座、转子定位座、拉床工作台、被加工转子和内花键孔拉刀,利用在转子拉内花键孔夹具增加防护圆筒、吹气和增加密封件三个方面来防止铁屑进入,结构合理,工作稳定可靠,降低了夹具成本。In the present invention, in actual use, by setting the mandrel, the nut, the base of the piston rod of the broaching machine, the guide sleeve, the protective cylinder a, the protective cylinder b, the cylindrical compression spring a, the clamping claw, the cylindrical compression spring b, the screw plug, Air pipe joint, air pipe, broach positioning seat, rotor positioning seat, broaching table, processed rotor and internal spline hole broach, using the rotor to pull the internal spline hole fixture to increase the protection cylinder, blow air and increase the seal There are three aspects to prevent iron filings from entering, the structure is reasonable, the work is stable and reliable, and the cost of the fixture is reduced.
附图说明Description of drawings
图1为本发明提出一种转子拉内花键孔夹具的整体结构示意图;1 is a schematic diagram of the overall structure of a rotor pulling inner spline hole fixture provided by the present invention;
图2为本发明提出一种转子拉内花键孔夹具中图1中卡爪的结构示意图;FIG. 2 is a schematic structural diagram of the jaw in FIG. 1 in a rotor pulling inner spline hole fixture provided by the present invention;
图3为本发明提出一种转子拉内花键孔夹具中图1的展开结构示意图;FIG. 3 is a schematic diagram of the unfolded structure of FIG. 1 in a rotor pulling inner spline hole fixture provided by the present invention;
图4为本发明提出一种转子拉内花键孔夹具中图2中卡爪的结构示意图。FIG. 4 is a schematic structural diagram of the claw shown in FIG. 2 in a fixture for pulling the inner spline hole of the rotor according to the present invention.
图例说明:illustration:
1、芯轴;2、螺母;3、平垫圈a;4、拉床活塞杆底座;5、平垫圈b;6、内六角圆柱头螺钉a;7、导套;8、防护圆筒a;9、防护圆筒b;10、圆柱压缩弹簧a;11、卡爪;12、圆柱压缩弹簧b;13、螺堵;14、气管接头;15、气管;16、内六角圆柱头螺钉b;17、O形圈;18、拉刀定位座;19、转子定位座;20、拉床工作台;21、被加工转子;22、内花键孔拉刀。1. Mandrel; 2. Nut; 3. Flat washer a; 4. Piston rod base of broaching machine; 5. Flat washer b; 6. Hexagon socket head screw a; 7. Guide bush; 8. Protection cylinder a; 9. Protection cylinder b; 10. Cylindrical compression spring a; 11. Claw; 12. Cylindrical compression spring b; 13. Screw plug; 14. Tracheal joint; 15. Trachea; , O-ring; 18, broach positioning seat; 19, rotor positioning seat; 20, broaching table; 21, processed rotor; 22, internal spline hole broach.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention, however, the present invention may also be implemented in other ways than those described herein, and therefore, the present invention is not limited to the specific embodiments disclosed in the following description. limit.
实施例一,请参阅图1-4,本发明提供一种技术方案:一种转子拉内花键孔夹具,包括芯轴1,芯轴1的一端转动连接有螺母2,螺母2与芯轴1之间设置有平垫圈a3,平垫圈通常是各种形状的薄件,用于隔离、防止松脱或分散压力,芯轴1下端外圆定位于拉床活塞杆底座4孔内,台阶面与拉床活塞杆底座4上端面贴平,且平垫圈a3与拉床活塞杆底座4下端面贴平,芯轴1的顶面位于拉床活塞杆底座4的上方设置有导套7,导套7的外表面设置有防护圆筒a8,芯轴1的外表面设置有防护圆筒b9,芯轴1和防护圆筒b9之间转动连接有内六角圆柱头螺钉a6,防护圆筒b9与内六角圆柱头螺钉a6之间设置有平垫圈b5。Embodiment 1, please refer to Figures 1-4, the present invention provides a technical solution: a rotor pulling inner spline hole fixture, including a mandrel 1, one end of the mandrel 1 is rotatably connected with a nut 2, and the nut 2 and the mandrel A flat washer a3 is arranged between 1. The flat washer is usually a thin piece of various shapes to isolate, prevent loosening or disperse pressure. It is flat with the upper end surface of the broaching machine piston rod base 4, and the flat washer a3 is flat with the lower end surface of the broaching machine piston rod base 4. The top surface of the mandrel 1 is located above the broaching machine piston rod base 4 and is provided with a guide sleeve 7. The outer surface of the sleeve 7 is provided with a protective cylinder a8, the outer surface of the mandrel 1 is provided with a protective cylinder b9, a hexagonal socket head screw a6 is rotatably connected between the mandrel 1 and the protective cylinder b9, and the protective cylinder b9 is connected to the protective cylinder b9. A flat washer b5 is arranged between the socket head cap screws a6.
请参阅图1-4,导套7的内部设置有卡爪11,芯轴1上设有均布的横孔和方槽,且卡爪11与横孔和方槽滑动连接,芯轴1上端外圆与导套7内孔配合,导套7设有容纳卡爪11径向回缩的环槽,卡爪11与芯轴1之间设置有圆柱压缩弹簧b12,导套7和芯轴1之间设置有圆柱压缩弹簧a10,导套7的内部位于一侧位置处设置有螺堵13,芯轴1的底端固装有气管接头14,气管接头14的内部设置有气管15,导套7的上方设置有拉刀定位座18,拉刀定位座18与芯轴1之间转动连接有内六角圆柱头螺钉b16,拉刀定位座18的外圆面还设置有O形圈17,O形圈17沿拉床工作台20内孔移动密封,可以防止铁屑进入,拉刀定位座18的外表面有拉床工作台20,拉床工作台20的上方设置有转子定位座19,转子定位座19上开设有排气孔,转子定位座19的顶面设置有被加工转子21,被加工转子21的孔内有内花键孔拉刀22。Please refer to Fig. 1-4, the guide sleeve 7 is provided with a
工作原理:通过设置芯轴1、螺母2、拉床活塞杆底座4、导套7、防护圆筒a8、防护圆筒b9、圆柱压缩弹簧a10、卡爪11、圆柱压缩弹簧b12、螺堵13、气管接头14、气管15、拉刀定位座18、转子定位座19、拉床工作台20、被加工转子21和内花键孔拉刀22,首先拉床活塞杆底座4带动芯轴1向上移动回程至上限(由行程开关控制),拉床工作台20内孔与底面相交处将导套7推至图2左侧视图位置,圆柱压缩弹簧b12作用下卡爪11径向回缩,卡爪11外端移入导套7环槽内,卡爪11内端也缩入芯轴1横孔内,此时通过气管15、气管接头14、芯轴1气孔短暂通入压缩空气(由电磁气阀、时间继电器控制),吹去芯轴1中间孔内的铁屑,内花键孔拉刀22柄部穿过被加工转子21内孔、拉刀定位座18内孔进入芯轴1中间台阶孔内,接着拉床活塞杆底座4带动芯轴1逐渐向下移动,导套7在圆柱压缩弹簧a10的作用下向上移动,直至导套7上端面与拉刀定位座18台阶面贴平,同时导套7带动卡爪11径向内伸,卡爪11内端伸出卡住内花键孔拉刀22柄部斜面环槽,如图2右侧视图所示,最后拉床活塞杆底座4带动芯轴1、内花键孔拉刀22继续向下移动直至下限(由行程开关控制),转子内花键孔拉削完成。Working principle: By setting the mandrel 1, nut 2, broaching machine piston rod base 4, guide sleeve 7, protective cylinder a8, protective cylinder b9, cylindrical compression spring a10,
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications to equivalent changes. The embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solutions of the present invention without departing from the content of the technical solutions of the present invention.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116727757A (en) * | 2023-07-31 | 2023-09-12 | 河北农哈哈机械集团有限公司 | Cutting broaching machine for processing parts for agricultural machinery |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002096217A (en) * | 2000-07-18 | 2002-04-02 | Nachi Fujikoshi Corp | Broaching machine |
JP2005254371A (en) * | 2004-03-10 | 2005-09-22 | Fuji Heavy Ind Ltd | Broach and broaching device |
JP2006231495A (en) * | 2005-02-28 | 2006-09-07 | Musashi Seimitsu Ind Co Ltd | Broaching machine |
CN202825419U (en) * | 2012-07-04 | 2013-03-27 | 南通新冯精密机械有限公司 | Vertical inner broaching machine screw rod protective device |
CN217666825U (en) * | 2022-07-20 | 2022-10-28 | 苏州铼洛威液压泵有限公司 | Rotor draws internal spline hole anchor clamps |
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2022
- 2022-07-20 CN CN202210857808.6A patent/CN115090955A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002096217A (en) * | 2000-07-18 | 2002-04-02 | Nachi Fujikoshi Corp | Broaching machine |
JP2005254371A (en) * | 2004-03-10 | 2005-09-22 | Fuji Heavy Ind Ltd | Broach and broaching device |
JP2006231495A (en) * | 2005-02-28 | 2006-09-07 | Musashi Seimitsu Ind Co Ltd | Broaching machine |
CN202825419U (en) * | 2012-07-04 | 2013-03-27 | 南通新冯精密机械有限公司 | Vertical inner broaching machine screw rod protective device |
CN217666825U (en) * | 2022-07-20 | 2022-10-28 | 苏州铼洛威液压泵有限公司 | Rotor draws internal spline hole anchor clamps |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116727757A (en) * | 2023-07-31 | 2023-09-12 | 河北农哈哈机械集团有限公司 | Cutting broaching machine for processing parts for agricultural machinery |
CN116727757B (en) * | 2023-07-31 | 2023-12-08 | 河北农哈哈机械集团有限公司 | Cutting broaching machine for processing parts for agricultural machinery |
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