CN115090774A - A kind of equal-wall thickness shrinking die and shrinking process - Google Patents

A kind of equal-wall thickness shrinking die and shrinking process Download PDF

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Publication number
CN115090774A
CN115090774A CN202210707078.1A CN202210707078A CN115090774A CN 115090774 A CN115090774 A CN 115090774A CN 202210707078 A CN202210707078 A CN 202210707078A CN 115090774 A CN115090774 A CN 115090774A
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pipe
blank
mold
binary
mold core
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何俊新
高阳阳
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Guangdong Light Technology Development Co ltd
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Guangdong Light Technology Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/04Reducing; Closing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/18Lubricating, e.g. lubricating tool and workpiece simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention discloses a pipe reducing mould with equal wall thickness and a pipe reducing process, wherein the pipe reducing mould is of a binary structure and comprises a binary unit and a binary unit, the maximum distance between the binary unit and the binary unit forms a sliding binary distance, the binary structure can realize that a pipe blank smoothly enters a mould to reduce the pipe and returns a core rod to draw the core to trim the wall thickness of the pipe blank, the binary distance is closed to enable the head of a core rod of the mould to move forwards to a mould entering expansion port, and the condition that the pipe blank enters the mould to have enough clearance is ensured; when the die is withdrawn, the distance is gradually increased, the position of the mandrel head of the die is moved to the straight section of the die core, and the original wall thickness of the tube blank is kept after the tube blank is contracted. Therefore, the problem of large-proportion equal-wall-thickness cold-extrusion compression pipes of workpieces such as low-carbon steel seamless steel pipes and the like in the industry at present is effectively solved, the utilization rate of product materials can reach more than 95%, and the proportion of the contracted pipes can reach more than 2.5. The mould adopts binary structural design, and reducible power unit is constituteed, is favorable to promoting the efficiency, the quality and the reduce cost of batch production.

Description

一种等壁厚缩管模具及缩管工艺A kind of equal-wall thickness shrinking die and shrinking process

技术领域technical field

本发明涉及金属工件加工技术领域,尤其涉及一种对金属管件进行缩管成型的缩管模具和缩管工艺。The invention relates to the technical field of metal workpiece processing, in particular to a shrinking die and a shrinking process for shrinking a metal pipe.

背景技术Background technique

许多领域都会应用到金属管状空心产品,此类产品一般是预先成型得到初始管坯,如内高压一体桥壳所用管坯,再通过缩管机配合缩管模具等设备对管坯进行缩工艺,最终获得成品管坯。然而,对于自身拉伸系数较小的低碳钢无缝钢管等产品,通过冷挤压缩径是行业的普遍做法,但目前行业内缩管比例仅为1.5左右,但1.5左右的缩管比例无法满足众多领域的使用要求。而且目前的工艺也无法实现在大比例(通常缩管比例要达到2.5左右才算大比例缩管)缩管的同时不增加或减小管材的壁厚,即难以实现等壁厚大比例缩管。Metal tubular hollow products are applied in many fields. Such products are generally pre-formed to obtain the initial tube blank, such as the tube blank used for the inner high-pressure integrated axle housing, and then the tube blank is subjected to a shrinking process through a tube shrinking machine combined with a tube shrinking die and other equipment. Finally, the finished tube blank is obtained. However, for products such as low-carbon steel seamless steel pipes with a small self-tensile coefficient, it is a common practice in the industry to reduce the diameter by cold extrusion, but the current shrinkage ratio in the industry is only about 1.5, but the shrinkage ratio of about 1.5 cannot be Meet the requirements of use in many fields. Moreover, the current process also cannot achieve large-scale reduction (usually the reduction ratio is about 2.5) without increasing or reducing the wall thickness of the pipe, that is, it is difficult to achieve a large-scale reduction of the same wall thickness. .

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是针对现有技术的缺点,提供一种模具结构简单、设计更合理、能够实现对低拉伸系统材质如碳钢管等工件进行等壁厚缩管成型的等壁厚缩管模具及缩管工艺。The technical problem to be solved by the present invention is to aim at the shortcomings of the prior art, and to provide a mold with a simple structure and a more reasonable design, which can realize the equal-wall-thickness shrink-tube forming of low-stretch system materials such as carbon steel pipes and other workpieces. Shrinking die and shrinking process.

为解决上述技术问题,本发明采用如下技术方案:一种等壁厚缩管模具,以可滑动的结构安装在缩管设备上,其特征在于:缩管模具包括有一进制单元和二进制单元,所述二进制单元设置于一进制单元的外侧,二者分别滑配安装在缩管设备上形成具有同步滑动过程和独立滑动过程的二进制结构,其中二进制单元的滑动距离大于一进制单元的滑动距离,二进制单元多出的滑动距离即形成进制距离,该进制距离亦为一进制单元与二进制单元在独立滑动过程的最大间距;In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme: a kind of equal-wall-thickness tube shrinking die, which is installed on the tube shrinking equipment with a slidable structure, it is characterized in that: the tube shrinking die includes a binary unit and a binary unit, The binary unit is arranged on the outside of the unary unit, and the two are respectively installed in a sliding fit on the tube shrinking device to form a binary structure with a synchronous sliding process and an independent sliding process, wherein the sliding distance of the binary unit is greater than the sliding distance of the unary unit. Distance, the extra sliding distance of the binary unit forms the binary distance, and the binary distance is also the maximum distance between the binary unit and the binary unit in the independent sliding process;

所述一进制单元包括有缩管模芯,缩管模芯安装在一滑动支撑体的前端,以形成可随滑动支撑体同步移动的结构;该滑动支撑体中具有成型腔,在成型腔中插设有一模具芯棒,模具芯棒的尾端安装在所述二进制单元上,以形成可随二进制单元同步移动的结构;所述二进制单元连接有连接有驱动机构,通过驱动机构驱动二进制单元滑动,并通过二进制单元驱动一进制单元移动以完成缩管成型;The unitary unit includes a shrink-tube mold core, and the shrink-tube mold core is installed at the front end of a sliding support body to form a structure that can move synchronously with the sliding support body; the sliding support body has a molding cavity, and the molding cavity is located in the sliding support body. A mold mandrel is inserted in the middle, and the tail end of the mold mandrel is mounted on the binary unit to form a structure that can move synchronously with the binary unit; the binary unit is connected with a drive mechanism, and the binary unit is driven by the drive mechanism. Slide, and drive the binary unit to move to complete the shrinking tube forming;

所述缩管模芯的内腔包括有扩口段和直筒段,扩口段位于前端并朝向管坯,直筒段位于后端并与扩口段的尾部对接;扩口段的最小内径大于管坯的外径,直筒段的内径则与管坯的外径相当;所述模具芯棒在开模状态时其头部位于缩管模芯的直筒段中,并且模具芯棒头部的外表面与缩管模芯直筒段内壁的最小间距和管坯的壁厚相同;在缩管模具合模时二进制单元与一进制单元相互贴合,模具芯棒的头部进入到缩管模芯的扩口段中,而模具芯棒的头部与扩口段内壁之间的间距大于管坯的壁厚。The inner cavity of the shrinkable tube core includes a flared section and a straight tube section, the flared section is located at the front end and faces the tube blank, the straight tube section is located at the rear end and is butted with the tail of the flared section; the minimum inner diameter of the flared section is larger than the tube blank. The outer diameter of the blank, the inner diameter of the straight section is equivalent to the outer diameter of the tube blank; the head of the mold mandrel is located in the straight section of the shrinking mold core when the mold is open, and the outer surface of the head of the mold mandrel The minimum distance between the inner wall of the straight section of the shrink tube core and the wall thickness of the tube blank is the same; when the shrink tube die is closed, the binary unit and the unary unit are attached to each other, and the head of the die mandrel enters into the shrink tube core. In the flared section, the distance between the head of the die mandrel and the inner wall of the flared section is greater than the wall thickness of the tube blank.

进一步地,所述缩管模芯的扩口段为朝内逐渐收缩的锥形结构,所述模具芯棒的头部为一直径大于模具芯棒主体部分直径的增粗头,增粗头可设置前段为圆棒状,后段为逐渐变细的锥形状,锥形状部分再连接模具芯棒的主体部分;该增粗头在开模状态时位于缩管模芯的直筒段中,并且增粗头的外表面与缩管模芯直筒段内壁的最小间距和管坯的壁厚相同;在缩管模具合模时二进制单元与一进制单元相互贴合,该增粗头进入到缩管模芯的扩口段中,而增粗头与扩口段内壁之间的间距大于管坯的壁厚。Further, the flared section of the shrinking tube core is a tapered structure that gradually shrinks inwards, and the head of the die mandrel is a thickening head with a diameter larger than the diameter of the main part of the die mandrel, and the thickening head can be The front section is set in a round bar shape, and the rear section is in the shape of a tapered tapered shape, and the tapered shape part is connected to the main part of the die core; the thickening head is located in the straight section of the shrinking die core when the mold is opened, and thickens The minimum distance between the outer surface of the head and the inner wall of the straight section of the shrinking die core is the same as the wall thickness of the tube blank; when the shrinking die is closed, the binary unit and the unary unit fit each other, and the thickening head enters the shrinking die. In the flared section of the core, the distance between the thickening head and the inner wall of the flared section is greater than the wall thickness of the tube blank.

进一步地,滑动支撑体安装在一第一支撑座上,第一支撑座通过一滑块安装在缩管设备的导轨上。Further, the sliding support body is installed on a first support seat, and the first support seat is installed on the guide rail of the tube shrinking device through a sliding block.

进一步地,二进制单元包括有第二支撑座,第二支撑座通过另一滑块安装在所述导轨上,并位于第一支撑座的外侧。Further, the binary unit includes a second support seat, the second support seat is mounted on the guide rail through another slider, and is located outside the first support seat.

进一步地,所述二进制单元还包括有冷却机构,冷却机构伸入至滑动支撑体的成型腔中并对准模具芯棒和插入成型腔的管坯。Further, the binary unit further includes a cooling mechanism, and the cooling mechanism extends into the molding cavity of the sliding support body and aligns the mold core rod and the tube blank inserted into the molding cavity.

进一步地,所述冷却机构包括有进水管和冷却管路,进水管设置于第二支撑座上,冷却管路与进水管连接并穿过第二支撑座延伸至所述成型腔;在冷却管路的出口处通过水路盖板安装有喷水嘴,喷水嘴对准模具芯棒和插入成型腔的管坯,通过喷水嘴将冷却水或冷却液喷淋至管坯上和模具内部。Further, the cooling mechanism includes a water inlet pipe and a cooling pipeline, the water inlet pipe is arranged on the second support seat, the cooling pipeline is connected with the water inlet pipe and extends to the molding cavity through the second support seat; in the cooling pipe At the outlet of the road, a water nozzle is installed through the water channel cover. The water nozzle is aimed at the mold mandrel and the tube blank inserted into the molding cavity. The cooling water or cooling liquid is sprayed onto the tube blank and the inside of the mold through the water nozzle.

进一步地,所述第二支撑座通过一侧缸法兰与作为驱动机构的侧缸的侧缸杆连接,进制距离即为第二支撑座与第一支撑座在相对滑动时产生的最大间距。Further, the second support seat is connected with the side cylinder rod of the side cylinder as the driving mechanism through a side cylinder flange, and the decimal distance is the maximum distance between the second support seat and the first support seat when they slide relative to each other. .

优选地,在管坯的左右两侧各设置有一套缩管模具,两边的缩管模具对称布置,这种布置主要是针对需要两边同时进行缩管成型的工件。Preferably, a set of tube shrinking dies is provided on each of the left and right sides of the tube blank, and the tube shrinking dies on both sides are symmetrically arranged. This arrangement is mainly for workpieces that need to be simultaneously tube-reduced on both sides.

一种基于前述等壁厚缩管模具的缩管工艺,其特征在于:按以下步骤进行,A tube shrinking process based on the aforementioned equal-wall-thickness tube shrinking mold, characterized in that: carrying out the following steps,

步骤1、将管坯放入缩管设备的治具中;Step 1. Put the tube blank into the fixture of the tube shrinking equipment;

步骤2、缩管设备在数控系统的控制下夹持管坯的中部形状,左右侧缸在系统控制下推动缩管模具开始对管坯进行缩管;Step 2. Under the control of the numerical control system, the tube shrinking equipment clamps the middle shape of the tube blank, and the left and right cylinders push the tube shrinking die under the control of the system to start shrinking the tube blank;

步骤3、侧缸杆推动缩管模具往管坯移动,使模具芯棒及缩管模芯也往管坯移动;当缩管模芯接触管坯后,由于管坯入模阻力的作用,一进制单元在阻力作用下向后滑动,滑动距离达到进制距离后与二进制单元贴合;此时模具芯棒的增粗头伸出至缩管模芯的扩口段中,由于此处间隙大于在直筒段中的间隙,使得管坯导入缩管模具时能够顺畅穿过缩管模芯进入成型腔;Step 3. The side cylinder rod pushes the tube shrinking die to move towards the tube blank, so that the die mandrel and the tube shrinking core also move towards the tube blank; when the tube shrinking core contacts the tube blank, due to the resistance of the tube blank into the mold, a The binary unit slides backward under the action of resistance, and the sliding distance reaches the binary unit and then fits with the binary unit; at this time, the thickening head of the die mandrel protrudes into the flared section of the shrinking die core, due to the gap here It is larger than the gap in the straight section, so that the tube blank can smoothly pass through the shrinking core and enter the molding cavity when it is introduced into the shrinking mold;

步骤4、在管坯进入成型腔的过程中,管坯壁厚因受缩管模芯及模具芯棒的挤压影响,使得管坯厚度增大并且变为波浪形的不规则形状;Step 4. During the process of the tube blank entering the molding cavity, the wall thickness of the tube blank is affected by the extrusion of the shrinking tube core and the die core rod, so that the thickness of the tube blank increases and becomes a wavy irregular shape;

步骤5、待管坯设定的长度完全进入缩管模具后,二进制单元在侧缸杆的带动下开始做退回动作;此时一进制单元因与管坯摩擦力的作用会保持不动,在二进制单元的退回动作下被拉开至进制距离,同时模具芯棒的增粗头被拉回至缩管模芯的直筒段,此过程即为二进制动作;Step 5. After the set length of the tube blank completely enters the shrinking die, the binary unit starts to retreat under the drive of the side cylinder rod; at this time, the unitary unit will remain stationary due to the frictional force with the tube blank. Under the retracting action of the binary unit, it is pulled apart to the decimal distance, and at the same time, the thickening head of the die mandrel is pulled back to the straight section of the shrinking die core. This process is a binary action;

步骤6、二进制单元继续退回,带动一进制单元使缩管模具开始整体回拉,由于模具芯棒的增粗头与缩管模芯直筒段内壁的间隙与管坯原始壁厚相同,模具芯棒的回拉使得管坯增大的壁厚重新修整减薄至原始厚度;Step 6. The binary unit continues to retreat, and the unitary unit is driven to make the shrinking die begin to pull back as a whole. Since the gap between the thickening head of the die mandrel and the inner wall of the straight section of the shrinking core is the same as the original wall thickness of the tube blank, the die core The pullback of the rod makes the increased wall thickness of the tube blank re-trimming and thinning to the original thickness;

步骤7、待缩管模具整体退回动作完成后,管坯回复为原始壁厚且整体光滑平整,冷却系统关闭,缩管完成。当然,可以将整个缩管过程分成若干个(比如三个)工序,每个工序完成一定的缩管进程,所有工序完成后即实现对管坯的最终缩管成型。Step 7. After the overall retraction of the tube shrinking mold is completed, the tube blank is restored to the original wall thickness and the whole is smooth and flat, the cooling system is turned off, and the tube shrinking is completed. Of course, the whole tube shrinking process can be divided into several (such as three) processes, each process completes a certain tube shrinking process, and the final tube shrinking of the tube blank is realized after all the processes are completed.

进一步地,在管坯进入和退出缩管模具内部时通过喷水嘴对缩管模具及管坯进行润滑和冷却,以保证缩管过程顺畅进行并保护模具。Further, when the tube blank enters and exits the inside of the tube shrinking die, the tube shrinking die and the tube blank are lubricated and cooled through the water nozzle, so as to ensure the smooth progress of the tube shrinking process and protect the die.

本发明将缩管模具设计成二进制结构,由一进制单元和二进制单元组成,两者之间的最大间距形成滑动进制距离,通过模具前推大比例缩管,后退拉芯保证等壁厚。二进制结构可以实现管坯顺畅入模缩管和退回芯棒拉芯修整管坯壁厚,进制距离开合主要体现在拉芯头部工作位的位置变化上,进制距离闭合使模具芯棒头部前行至入模扩口处,保证管坯入模有足够间隙;模具退回时进制距离拉开,模具芯棒头部位置跟随后移至模芯直段处,保证管坯缩管后保持原始壁厚。The invention designs the tube shrinking die into a binary structure, which is composed of a unitary unit and a binary unit, and the maximum distance between the two forms a sliding binary distance. The die is pushed forward in a large proportion to shrink the tube, and the core is pulled back to ensure equal wall thickness. . The binary structure can realize the smooth entry of the tube blank into the mold shrinking tube and the retraction of the mandrel. Pull the core to trim the wall thickness of the tube blank. The opening and closing of the binary distance is mainly reflected in the position change of the working position of the core pulling head. The head moves forward to the flaring part of the mold to ensure that the tube blank has enough clearance; when the mold is retracted, the distance is widened, and the position of the head of the mold mandrel follows and moves to the straight section of the mold core to ensure that the tube blank shrinks. After maintaining the original wall thickness.

如此有效地解决了行业目前对于低碳钢无缝钢管等工件的大比例等壁厚冷挤压缩管存在的问题,产品材料利用率可达到95%以上,缩管比例可达到2.5以上。模具自身具备冷却润滑循环机构,整体模块化设计,更换维护简便,可改变行业低效率、脏乱差的制造环境。模具采用二进制结构设计,可减少动力机构组成,有利于实现小型化、简易化,能实现一个动力完成两方向四个动作的效果。对于批量化生产的效率、品质和成本都有质的提升,适合自动化生产,可实现无污染、规范化、自动化的现代化生产。This effectively solves the industry's current problems with cold-extruded compressed tubes with a large proportion of equal-wall thickness for low-carbon steel seamless steel pipes and other workpieces. The material utilization rate of the product can reach more than 95%, and the shrinkage ratio can reach more than 2.5. The mold itself has a cooling and lubricating circulation mechanism, and the overall modular design is easy to replace and maintain, which can change the low-efficiency and dirty manufacturing environment of the industry. The mold adopts the binary structure design, which can reduce the composition of the power mechanism, which is conducive to the realization of miniaturization and simplification, and can achieve the effect of completing four actions in two directions with one power. The efficiency, quality and cost of mass production are qualitatively improved. It is suitable for automated production and can realize pollution-free, standardized and automated modern production.

附图说明Description of drawings

图1为本发明成型过程中缩管模具从合模到开模过程的变化示意图;Fig. 1 is the change schematic diagram of the process of shrinking tube from mold closing to mold opening in the molding process of the present invention;

图2为本发明缩管模具的结构示意图;Fig. 2 is the structural representation of the tube shrinking die of the present invention;

图3为图2的局部放大图;Fig. 3 is a partial enlarged view of Fig. 2;

图4为本发明成型过程中缩管模具及管坯的变化状态示意图;4 is a schematic diagram of the changing state of the shrinking tube die and the tube blank during the molding process of the present invention;

图5为缩管模具在缩管机中的安装示意图;Fig. 5 is the installation schematic diagram of the shrinking die in the shrinking machine;

图6为本发明管坯成型过程变化示意图。FIG. 6 is a schematic diagram of the variation of the tube blank forming process of the present invention.

图中,A为一进制单元,B为二进制单元,1为进水管,2为冷却管路,3为水路盖板,4为喷水嘴,5为模具芯棒,6为缩管模芯,61为扩口段,62为直筒段,7为滑动支撑体,71为成型腔,8为第一支撑座,9为第二支撑座,10为侧缸杆,11为滑块,12为导轨,13为侧缸法兰,14为管坯。In the figure, A is a unitary unit, B is a binary unit, 1 is the water inlet pipe, 2 is the cooling pipeline, 3 is the water channel cover, 4 is the water nozzle, 5 is the die mandrel, and 6 is the shrinking die core , 61 is the flared section, 62 is the straight cylinder section, 7 is the sliding support body, 71 is the molding cavity, 8 is the first support seat, 9 is the second support seat, 10 is the side cylinder rod, 11 is the slider, 12 is the Guide rail, 13 is the side cylinder flange, 14 is the tube blank.

具体实施方式Detailed ways

本实施例中,参照图1-图6,所述等壁厚缩管模具,以可滑动的结构安装在缩管设备(如缩管机)上,缩管模具包括有一进制单元A和二进制单元B,所述二进制单元B设置于一进制单元A的外侧,二者分别滑配安装在缩管设备上形成具有同步滑动过程和独立滑动过程的二进制结构,其中二进制单元B的滑动距离大于一进制单元A的滑动距离,二进制单元B多出的滑动距离即形成进制距离L4,该进制距离L4亦为一进制单元A与二进制单元B在独立滑动过程的最大间距;In this embodiment, referring to FIGS. 1 to 6 , the tube shrinking die with equal wall thickness is installed on a tube shrinking device (such as a tube shrinking machine) in a slidable structure, and the tube shrinking die includes a binary unit A and a binary unit. Unit B, the binary unit B is arranged on the outside of the unary unit A, and the two are respectively installed on the shrinking tube device to form a binary structure with a synchronous sliding process and an independent sliding process, wherein the sliding distance of the binary unit B is greater than The sliding distance of the unary unit A, the extra sliding distance of the binary unit B forms the unitary distance L4, and the unitary distance L4 is also the maximum distance between the unitary unit A and the binary unit B in the independent sliding process;

所述一进制单元A包括有缩管模芯6,缩管模芯6安装在一滑动支撑体7的前端,以形成可随滑动支撑体7同步移动的结构;该滑动支撑体7中具有成型腔71,在成型腔71中插设有一模具芯棒5,模具芯棒5的尾端安装在二进制单元B上,以形成可随二进制单元B同步移动的结构;所述二进制单元B连接有连接有驱动机构,通过驱动机构驱动二进制单元B滑动,并通过二进制单元B驱动一进制单元A移动以完成缩管成型;The unary unit A includes a shrink-tube mold core 6, and the shrink-tube mold core 6 is installed at the front end of a sliding support body 7 to form a structure that can move synchronously with the sliding support body 7; the sliding support body 7 has a Molding cavity 71, a mold mandrel 5 is inserted in the molding cavity 71, and the tail end of the mold mandrel 5 is mounted on the binary unit B to form a structure that can move synchronously with the binary unit B; the binary unit B is connected with A driving mechanism is connected, and the binary unit B is driven by the driving mechanism to slide, and the binary unit A is driven to move by the binary unit B to complete the shrinkage forming;

所述缩管模芯6的内腔包括有扩口段61和直筒段62,扩口段61位于前端并朝向管坯14,直筒段62位于后端并与扩口段61的尾部对接;扩口段61的最小内径大于管坯14的外径,直筒段62的内径则与管坯14的(缩管部位)外径相当;所述模具芯棒5在开模状态时其头部位于缩管模芯6的直筒段62中,并且模具芯棒5头部的外表面与缩管模芯6直筒段62内壁的最小间距与管坯14的壁厚H相同/相当;在缩管模具合模时二进制单元B与一进制单元A相互贴合,模具芯棒5的头部进入到缩管模芯6的扩口段61中,而模具芯棒5的头部与扩口段61内壁之间的间距大于管坯14的壁厚H。The inner cavity of the shrinkable tube core 6 includes a flared section 61 and a straight cylinder section 62, the flared section 61 is located at the front end and faces the tube blank 14, and the straight cylinder section 62 is located at the rear end and is butted with the tail of the flared section 61; The minimum inner diameter of the mouth section 61 is larger than the outer diameter of the tube blank 14, and the inner diameter of the straight tube section 62 is equivalent to the outer diameter of the tube blank 14 (reduced tube part); the head of the die mandrel 5 is in the shrinkage position when the mold is opened. In the straight section 62 of the tube core 6, and the minimum distance between the outer surface of the head of the die mandrel 5 and the inner wall of the straight section 62 of the tube shrink core 6 is the same/equivalent to the wall thickness H of the tube blank 14; During molding, the binary unit B and the unary unit A are attached to each other, the head of the mold mandrel 5 enters the flared section 61 of the shrinkable mold core 6, and the head of the mold mandrel 5 is connected to the inner wall of the flared section 61. The distance between them is greater than the wall thickness H of the tube blank 14 .

所述缩管模芯6的扩口段61为朝内逐渐收缩的锥形结构,所述模具芯棒5的头部为一直径大于模具芯棒5主体部分直径的增粗头,增粗头可设置前段为圆棒状,后段为逐渐变细的锥形状,锥形状部分再连接模具芯棒5的主体部分;该增粗头在开模状态时位于缩管模芯6的直筒段62中,并且增粗头的外表面与缩管模芯6直筒段62内壁的最小间距和管坯14的壁厚H相同;在缩管模具合模时二进制单元B与一进制单元A相互贴合,该增粗头进入到缩管模芯6的扩口段61中,而增粗头与扩口段61内壁之间的间距大于管坯14的壁厚H。The flared section 61 of the tube shrinking die core 6 is a tapered structure that gradually shrinks inward, and the head of the die mandrel 5 is a thickening head with a diameter larger than the diameter of the main part of the die mandrel 5. The thickening head The front section can be set to be in the shape of a round bar, and the rear section is in the shape of a tapered tapered shape, and the tapered shape part is connected to the main part of the die core rod 5; the thickening head is located in the straight section 62 of the shrink tube core 6 when the mold is opened. , and the minimum distance between the outer surface of the thickening head and the inner wall of the straight section 62 of the shrinking die core 6 is the same as the wall thickness H of the tube blank 14; when the shrinking die is clamped, the binary unit B and the unary unit A are attached to each other. , the thickening head enters into the flared section 61 of the tube shrinking die core 6 , and the distance between the thickening head and the inner wall of the flared section 61 is greater than the wall thickness H of the tube blank 14 .

滑动支撑体7安装在第一支撑座8上,第一支撑座8通过一滑块11安装在缩管设备的导轨12上。The sliding support body 7 is installed on the first support base 8 , and the first support base 8 is installed on the guide rail 12 of the tube shrinking device through a sliding block 11 .

二进制单元B包括有第二支撑座9,第二支撑座9通过另一滑块11安装在所述导轨12上,并位于第一支撑座8的外侧。The binary unit B includes a second support base 9 . The second support base 9 is mounted on the guide rail 12 through another slider 11 and is located outside the first support base 8 .

所述二进制单元B还包括有冷却机构,冷却机构伸入至滑动支撑体7的成型腔71中并对准模具芯棒5和插入成型腔71的管坯14。The binary unit B also includes a cooling mechanism. The cooling mechanism extends into the molding cavity 71 of the sliding support body 7 and aligns with the mold core rod 5 and the tube blank 14 inserted into the molding cavity 71 .

所述冷却机构包括有进水管1和冷却管路2,进水管1设置于第二支撑座9上,冷却管路2与进水管1连接并穿过第二支撑座9延伸至所述成型腔71;在冷却管路2的出口处通过水路盖板3安装有喷水嘴4,喷水嘴4对准模具芯棒5和插入成型腔71的管坯14,通过喷水嘴4将冷却水或冷却液喷淋至管坯14上和模具内部。The cooling mechanism includes a water inlet pipe 1 and a cooling pipeline 2. The water inlet pipe 1 is arranged on the second support seat 9, and the cooling pipeline 2 is connected with the water inlet pipe 1 and extends through the second support seat 9 to the molding cavity. 71; A water nozzle 4 is installed at the outlet of the cooling pipeline 2 through the waterway cover plate 3, and the water nozzle 4 is aligned with the mold mandrel 5 and the tube blank 14 inserted into the molding cavity 71, and the cooling water is injected through the water nozzle 4. Or the cooling liquid is sprayed onto the tube blank 14 and inside the mold.

所述第二支撑座9通过一侧缸法兰13与作为驱动机构的侧缸的侧缸杆10连接,进制距离L4即为第二支撑座9与第一支撑座8在相对滑动时产生的最大间距。The second support seat 9 is connected with the side cylinder rod 10 of the side cylinder as the driving mechanism through the side cylinder flange 13, and the metric distance L4 is generated when the second support seat 9 and the first support seat 8 slide relative to each other. maximum spacing.

在管坯14的左右两侧各设置有一套缩管模具,两边的缩管模具对称布置,这种布置主要是针对需要两边同时进行缩管成型的工件。A set of tube shrinking dies are provided on the left and right sides of the tube blank 14, and the tube shrinking dies on both sides are symmetrically arranged. This arrangement is mainly for workpieces that need to be shrinked and formed on both sides at the same time.

基于前述等壁厚缩管模具的缩管工艺,按以下步骤进行,Based on the aforementioned shrinking process of the equal-wall-thickness shrinking die, proceed as follows:

步骤1、将管坯14放入缩管设备的治具(下定型模具)中;Step 1. Put the tube blank 14 into the jig (lower shaping die) of the tube shrinking equipment;

步骤2、缩管设备在数控系统的控制下夹持管坯14的中部形状,左右侧缸在系统控制下推动缩管模具开始对管坯14进行缩管;Step 2. Under the control of the numerical control system, the tube shrinking device clamps the middle shape of the tube blank 14, and the left and right cylinders push the tube shrinking die under the control of the system to start shrinking the tube blank 14;

步骤3、侧缸杆10推动缩管模具往管坯14移动,使模具芯棒5及缩管模芯6也往管坯14移动;当缩管模芯6接触管坯14后,由于管坯14入模阻力的作用,一进制单元A在阻力作用下向后滑动,滑动距离达到进制距离L4后与二进制单元B贴合;此时模具芯棒5的增粗头伸出至缩管模芯6的扩口段61中,由于此处间隙大于在直筒段62中的间隙,使得管坯14导入缩管模具时能够顺畅穿过缩管模芯6进入成型腔71;Step 3. The side cylinder rod 10 pushes the tube shrinking die to move towards the tube blank 14, so that the die mandrel 5 and the tube shrinkage core 6 also move towards the tube blank 14; 14 Due to the resistance of the mold entry, the unary unit A slides backwards under the action of resistance, and the sliding distance reaches the unitary distance L4 and then fits with the binary unit B; at this time, the thickening head of the die mandrel 5 extends to the shrinking tube In the flared section 61 of the mold core 6, since the gap here is larger than the gap in the straight section 62, the tube blank 14 can smoothly pass through the tube shrinking mold core 6 and enter the molding cavity 71 when it is introduced into the tube shrinking mold;

步骤4、在管坯14进入成型腔71的过程中,管坯14壁厚H因受缩管模芯6及模具芯棒5的挤压影响,使得管坯14厚度增大为H1,并且变为波浪形的不规则形状;Step 4. During the process of the tube blank 14 entering the molding cavity 71, the wall thickness H of the tube blank 14 is affected by the extrusion of the shrink tube die core 6 and the die core rod 5, so that the thickness of the tube blank 14 increases to H1, and becomes It is a wavy irregular shape;

步骤5、待管坯14设定的长度完全进入缩管模具后,二进制单元B在侧缸杆10的带动下开始做退回动作;此时一进制单元A因与管坯14摩擦力的作用会保持不动,在二进制单元B的退回动作下被拉开至进制距离L4,同时模具芯棒5的增粗头被拉回至缩管模芯6的直筒段62,此过程即为二进制动作;Step 5. After the length set by the tube blank 14 completely enters the shrinking die, the binary unit B starts to perform a retraction action under the drive of the side cylinder rod 10; It will remain still, and will be pulled apart to the binary distance L4 under the retraction action of the binary unit B, and at the same time, the thickening head of the die mandrel 5 will be pulled back to the straight section 62 of the shrinking die core 6. This process is binary. action;

步骤6、二进制单元B继续退回,带动一进制单元A使缩管模具开始整体回拉,由于模具芯棒5的增粗头与缩管模芯6直筒段62内壁的间隙与管坯14原始壁厚H相同,模具芯棒5的回拉使得管坯14增大的壁厚H1重新修整减薄至原始厚度H;Step 6. The binary unit B continues to retreat, and drives the unitary unit A to make the shrinking die begin to pull back as a whole. Because the gap between the thickening head of the die mandrel 5 and the inner wall of the straight section 62 of the shrinking die core 6 and the original tube blank 14 The wall thickness H is the same, and the pulling back of the die mandrel 5 makes the increased wall thickness H1 of the tube blank 14 re-trimmed and thinned to the original thickness H;

步骤7、待缩管模具整体退回动作完成后,管坯14回复为原始壁厚H且整体光滑平整,冷却系统关闭,缩管完成。Step 7. After the overall retraction of the tube shrinking mold is completed, the tube blank 14 is restored to the original wall thickness H and the whole is smooth and flat, the cooling system is turned off, and the tube shrinking is completed.

在管坯14进入和退出缩管模具内部时通过喷水嘴4对缩管模具及管坯14进行润滑和冷却,以保证缩管过程顺畅进行并保护模具。When the tube blank 14 enters and exits the inside of the tube shrinking die, the water spray nozzle 4 lubricates and cools the tube shrinking die and the tube blank 14, so as to ensure the smooth tube shrinking process and protect the die.

当然,可以将整个缩管过程分成若干个(比如三个)工序,每个工序完成一定的缩管进程,所有工序完成后即实现对管坯的最终缩管成型。Of course, the whole tube shrinking process can be divided into several (such as three) processes, each process completes a certain tube shrinking process, and the final tube shrinking of the tube blank is realized after all the processes are completed.

以下以三个工序为例做进一步说明:The following three steps are taken as an example to further illustrate:

1)通过第一工位的缩管模具将管坯14的长度L增长至L1,缩管第一工序完成;1) The length L of the tube blank 14 is increased to L1 by the shrinking die of the first station, and the first process of shrinking the tube is completed;

2)缩管第一工序完成后,在系统控制下缩管设备的自动送料机构开始工作,将完成第一工序缩管后的管坯14送至第二工位的治具中,然后重复前述缩管工艺,将管坯14的长度L1增长至L2,缩管第二工序完成;2) After the first process of shrinking the tube is completed, the automatic feeding mechanism of the tube shrinking equipment starts to work under the control of the system, and the tube blank 14 after the first process of shrinking is sent to the jig of the second station, and then repeats the aforementioned In the tube shrinking process, the length L1 of the tube blank 14 is increased to L2, and the second process of shrinking the tube is completed;

3)缩管第二工序完成后,在系统控制下缩管设备的自动送料机构开始工作,将完成第二工序缩管后的管坯14送至第三工位的治具中,然后重复前述缩管工艺,将管坯14的长度L2增长至L3,缩管第三工序完成,通过自动送料机构送出管坯14,缩管完成。3) After the second process of tube shrinking is completed, the automatic feeding mechanism of the tube shrinking equipment starts to work under the control of the system, and the tube blank 14 after the tube shrinking in the second process is completed is sent to the jig of the third station, and then repeat the above In the tube shrinking process, the length L2 of the tube blank 14 is increased to L3, the third process of tube shrinkage is completed, the tube blank 14 is sent out through the automatic feeding mechanism, and the tube shrinkage is completed.

以上已将本发明做一详细说明,以上所述,仅为本发明之较佳实施例而已,当不能限定本发明实施范围,即凡依本申请范围所作均等变化与修饰,皆应仍属本发明涵盖范围内。The present invention has been described in detail above. The above descriptions are only preferred embodiments of the present invention, and should not limit the scope of implementation of the present invention. inventions are covered.

Claims (10)

1. The utility model provides a wall thickness reducing pipe mould to slidable structure installs on reducing pipe equipment, its characterized in that: the pipe reducing mold comprises a binary system unit and a binary system unit, wherein the binary system unit is arranged at the outer side of the binary system unit and is respectively installed on pipe reducing equipment in a sliding mode to form a binary system structure with a synchronous sliding process and an independent sliding process, the sliding distance of the binary system unit is larger than that of the binary system unit, the excessive sliding distance of the binary system unit forms a binary system distance, and the binary system distance is also the maximum distance between the binary system unit and the binary system unit in the independent sliding process;
the first system unit comprises a pipe reducing mold core, and the pipe reducing mold core is arranged at the front end of a sliding support body to form a structure capable of moving synchronously with the sliding support body; the sliding support body is provided with a molding cavity, a mold core rod is inserted in the molding cavity, and the tail end of the mold core rod is installed on the binary system unit so as to form a structure capable of synchronously moving along with the binary system unit; the binary unit is connected with a driving mechanism, the binary unit is driven to slide through the driving mechanism, and the binary unit drives the first unit to move so as to complete pipe shrinking forming;
the inner cavity of the pipe contracting mold core comprises an expanding section and a straight cylinder section, the expanding section is positioned at the front end and faces the pipe blank, and the straight cylinder section is positioned at the rear end and is butted with the tail part of the expanding section; the minimum inner diameter of the flaring section is larger than the outer diameter of the tube blank, and the inner diameter of the straight cylinder section is equivalent to the outer diameter of the tube blank; when the mold core rod is in a mold opening state, the head of the mold core rod is positioned in the straight cylinder section of the pipe reducing mold core, and the minimum distance between the outer surface of the head of the mold core rod and the inner wall of the straight cylinder section of the pipe reducing mold core is the same as the wall thickness of the pipe blank; when the pipe reducing mold is closed, the binary system unit and the binary system unit are attached to each other, the head of the mold core rod enters the flaring section of the pipe reducing mold core, and the distance between the head of the mold core rod and the inner wall of the flaring section is larger than the wall thickness of the pipe blank.
2. The constant wall thickness reducing pipe mold according to claim 1, wherein: the flaring section of the pipe reducing mold core is of a conical structure which gradually shrinks inwards, the head of the mold core rod is an increasing head with the diameter larger than the diameter of the main body part of the mold core rod, the increasing head is positioned in the straight cylinder section of the pipe reducing mold core in the mold opening state, and the minimum distance between the outer surface of the increasing head and the inner wall of the straight cylinder section of the pipe reducing mold core is the same as the wall thickness of the pipe blank; when the pipe reducing mold is closed, the binary unit and the binary unit are attached to each other, the thickening head enters the flaring section of the pipe reducing mold core, and the distance between the thickening head and the inner wall of the flaring section is larger than the wall thickness of the pipe blank.
3. The equal wall thickness reduction mold of claim 2, wherein: the sliding support body is arranged on a first support seat, and the first support seat is arranged on a guide rail of the pipe reducing device through a sliding block.
4. The equal wall thickness reduction mold of claim 3, wherein: the binary system unit comprises a second supporting seat, and the second supporting seat is arranged on the guide rail through another sliding block and is positioned on the outer side of the first supporting seat.
5. The equal wall thickness reduction mold of claim 4, wherein: the binary system unit also comprises a cooling mechanism, and the cooling mechanism extends into the forming cavity of the sliding support body and is aligned with the die core rod and the pipe blank inserted into the forming cavity.
6. The equal wall thickness reduction mold of claim 5, wherein: the cooling mechanism comprises a water inlet pipe and a cooling pipeline, the water inlet pipe is arranged on the second supporting seat, and the cooling pipeline is connected with the water inlet pipe and penetrates through the second supporting seat to extend to the forming cavity; and a water spray nozzle is arranged at the outlet of the cooling pipeline through a water channel cover plate and is aligned with the mold core rod and the pipe blank inserted into the forming cavity.
7. The equal wall thickness reduction mold of claim 6, wherein: the second supporting seat is connected with a side cylinder rod of a side cylinder serving as a driving mechanism through a side cylinder flange, and the carry-over distance is the maximum distance generated when the second supporting seat and the first supporting seat slide relatively.
8. The equal wall thickness reduction mold of claim 7, wherein: the left side and the right side of the tube blank are respectively provided with a set of pipe contracting dies, and the pipe contracting dies on the two sides are symmetrically arranged.
9. A pipe shrinking process based on the equal-wall-thickness pipe shrinking mold of claim 8, wherein: the method comprises the following steps of (1),
step 1, placing the tube blank into a jig of a pipe reducing device;
step 2, the pipe reducing equipment clamps the middle shape of the pipe blank under the control of a numerical control system, and the left and right side cylinders drive a pipe reducing die to start pipe reducing under the control of the system;
step 3, the side cylinder rod pushes the pipe contracting mold to move towards the pipe blank, so that the mold core rod and the pipe contracting mold core also move towards the pipe blank; when the pipe contracting mold core contacts the pipe blank, the first system unit slides backwards under the action of resistance due to the action of the resistance of the pipe blank entering the mold, and the sliding distance reaches the first system distance and then is attached to the second system unit; at the moment, the thickening head of the mold core rod extends into the flaring section of the pipe reducing mold core, and the gap at the position is larger than the gap in the straight cylinder section, so that the pipe blank can smoothly pass through the pipe reducing mold core and enter the forming cavity when being guided into the pipe reducing mold;
step 4, in the process that the tube blank enters the forming cavity, the thickness of the tube blank is influenced by the extrusion of the pipe shrinking die core and the die core rod, so that the thickness of the tube blank is increased and is changed into a wavy irregular shape;
step 5, after the set length of the pipe blank completely enters the pipe reducing die, the binary system unit starts to do a return action under the driving of the side cylinder rod; at the moment, the first system unit can be kept still due to the action of friction force with the pipe blank, the first system unit is pulled to a first system distance under the action of the retraction of the second system unit, and meanwhile, the thickening head of the mold core rod is pulled back to the straight cylinder section of the pipe reducing mold core, and the process is the second system action;
step 6, the binary system unit continuously returns to drive the binary system unit to enable the pipe reducing die to start to integrally pull back, and due to the fact that the gap between the thickening head of the die core rod and the inner wall of the straight cylinder section of the pipe reducing die core rod is the same as the original wall thickness of the pipe blank, the pulling back of the die core rod enables the increased wall thickness of the pipe blank to be trimmed again and thinned to the original thickness;
and 7, after the integral retracting action of the pipe reducing die is finished, the pipe blank returns to the original wall thickness and is integrally smooth and flat, the cooling system is closed, and pipe reducing is finished.
10. A pipe shrinking process according to claim 9, wherein: and lubricating and cooling the pipe contracting die and the pipe blank through a water nozzle when the pipe blank enters and exits from the interior of the pipe contracting die.
CN202210707078.1A 2022-06-21 2022-06-21 A kind of equal-wall thickness shrinking die and shrinking process Pending CN115090774A (en)

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CN118635387A (en) * 2024-06-03 2024-09-13 佛山市正和液压控制技术有限公司 A mold core structure with uniform and rapid cooling function and an equal-wall shrink tube mold

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CN217412192U (en) * 2022-06-21 2022-09-13 广东轻量科技发展有限责任公司 Pipe-shrinking mould with equal wall thickness

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CN2459111Y (en) * 2000-08-23 2001-11-14 长春汽车材料研究所 End hole shrinking mechanism for pipe material
US20040112113A1 (en) * 2002-09-19 2004-06-17 Blissfield Manufacturing Company Process of end-forming a tube having internal surface features
CN102658337A (en) * 2012-04-27 2012-09-12 江苏国新金属制品有限公司 Pipe expanding and contracting machine
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CN118635387B (en) * 2024-06-03 2025-06-17 佛山市正和液压控制技术有限公司 A mold core structure with uniform and rapid cooling function and an equal-wall shrink tube mold

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