CN115090626A

CN115090626A - Long distance pipeline cleaner

Info

Publication number: CN115090626A
Application number: CN202210631818.8A
Authority: CN
Inventors: 王春强; 蔡永平; 林行素; 盘灿辉
Original assignee: Guangxi Special Equipment Inspection and Research Institute
Current assignee: Guangxi Special Equipment Inspection and Research Institute
Priority date: 2022-06-07
Filing date: 2022-06-07
Publication date: 2022-09-23

Abstract

The invention belongs to the technical field of pipe cleaner equipment, and discloses a long-distance pipeline cleaner, which has the technical key points that: including the fixed column, fixed column one end fixedly connected with control line, the one end fixedly connected with guide ball of fixed column is kept away from to the control line, fixed column annular lateral wall fixed mounting has the equal interval distribution of multiunit's two liang of opposite placement's mounting panel, and is two sets of rotate between the mounting panel and install the dwang, the gyro wheel is installed to rotation lever fixed surface, the fixed column lateral wall is provided with dredging pipe mechanism, dredging pipe mechanism is including scavenging lever and rotating assembly, multiunit the scavenging lever is equal interval distribution of annular around the fixed column, the scavenging lever surface is provided with evenly distributed's brush, rotating assembly's one end is connected with the scavenging lever, rotating assembly's the other end is connected with the dwang, be provided with the cleaning assembly in the fixed column.

Description

Long distance pipeline cleaner

Technical Field

The invention relates to the technical field of pipe cleaner equipment, in particular to a long-distance pipeline cleaner.

Background

The natural gas pipeline refers to a pipeline for conveying natural gas (including associated gas produced in oil fields) from a mining place or a processing plant to a city gas distribution center or an industrial enterprise user, and is also called a gas transmission pipeline.

Long defeated pipeline needs clear up adnexed impurity on the pipe inner wall before using, and current pig is mainly rotatory and then clear up impurity along the pipe inner wall through motor drive brush, and the brush is great with the long-time contact wear of pipe inner wall, and the effect is cleaned in the influence to need charge equipment, work efficiency is low.

Disclosure of Invention

The invention aims to provide a long-distance pipeline cleaner to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a long distance pipeline cleaner, includes the fixed column, fixed column one end fixedly connected with control line, the one end fixedly connected with guide ball of fixed column is kept away from to the control line, fixed column annular lateral wall fixed mounting has the equidistant distribution's of multiunit mounting panel of placing two liang relatively, and is two sets of rotate between the mounting panel and install the dwang, rotor fixed surface installs the gyro wheel, the fixed column lateral wall is provided with dredging pipe mechanism, dredging pipe mechanism is including scavenging lever and rotating assembly, multiunit the scavenging lever is equidistant distribution of annular around the fixed column, the scavenging lever surface is provided with evenly distributed's brush, rotating assembly's one end is connected with the scavenging lever, rotating assembly's the other end is connected with the dwang, be provided with cleaning assembly in the fixed column.

As a further scheme of the invention: the rotary assembly comprises two groups of fixing rings which are fixedly arranged on the side wall of the fixing column and distributed oppositely, the two groups of fixing rings are rotatably connected with a plurality of groups of cleaning rods, the cleaning rods extend out of one ends of the rollers to form fixing rings and fixedly connected with driven bevel gears, one ends of the rotating rods extend out of a mounting plate and fixedly connected with driving bevel gears in meshed connection with the driven bevel gears, the surfaces of the cleaning rods are respectively fixedly connected with synchronizing discs, and the synchronizing discs are jointly connected with a transmission belt.

As a further scheme of the invention: the cleaning assembly comprises a water storage cavity formed in the fixed column, a pump machine communicated with the water storage cavity is fixedly mounted on the surface of the fixed column, a plurality of groups of uniformly distributed spray pipes are arranged on the annular side wall of the fixed ring, and the pump machine is communicated with the spray pipes through a guide pipe.

As a further scheme of the invention: the fixed column annular side wall is provided with a plurality of groups of cleaning rods matched with the hairbrush.

As a still further scheme of the invention: the rotating assemblies are arranged in two groups, and the two groups of rotating assemblies are respectively located at two ends of the cleaning rod.

Compared with the prior art, the invention has the beneficial effects that: through setting up by solid fixed ring, driven helical gear, the initiative helical gear, the synchronizing disk, the rotating assembly and the dwang of drive belt constitution are mutually supported, can drive the scavenging lever and clear up pipe inner wall when the gyro wheel is rolling, solved current dredging pipe ware and mainly cleared up impurity along pipe inner wall is rotatory through the motor drive brush, the brush is great with the long-time contact wear of pipe inner wall, the effect is cleaned in the influence, and need charge equipment, the problem that work efficiency is low.

Drawings

Fig. 1 is a schematic structural diagram of a long-distance pipeline pig.

Fig. 2 is a left side view schematic diagram of a long-distance pipeline pig.

Fig. 3 is an enlarged schematic view of a in fig. 2.

Wherein: the cleaning device comprises a fixed column 1, a mounting plate 2, a rotating rod 3, a roller 4, a pipe cleaning mechanism 5, a cleaning rod 51, a brush 511, a rotating assembly 52, a fixed ring 521, a driven bevel gear 522, a driving bevel gear 523, a synchronous disc 524, a transmission belt 525, a cleaning assembly 6, a water storage cavity 61, a pump 62, a spraying pipe 63, a cleaning rod 7, a control line 8 and a guide ball 9.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Specific implementations of the present invention are described in detail below with reference to specific embodiments.

As shown in fig. 1 and fig. 2, a structure diagram of a long distance pipeline cleaner provided for an embodiment of the present invention includes a fixed column 1, one end of the fixed column 1 is fixedly connected with a control line 8, one end of the control line 8 far away from the fixed column 1 is fixedly connected with a guide ball 9, a plurality of sets of mounting plates 2 which are arranged opposite to each other and distributed at equal intervals are fixedly mounted on an annular side wall of the fixed column 1, a rotating rod 3 is rotatably mounted between two sets of mounting plates 2, a roller 4 is fixedly mounted on a surface of the rotating rod 3, a pipe cleaning mechanism 5 is arranged on a side wall of the fixed column 1, the pipe cleaning mechanism 5 includes a cleaning rod 51 and a rotating assembly 52, a plurality of sets of cleaning rods 51 are distributed at equal intervals annularly around the fixed column 1, brushes 511 which are distributed uniformly are arranged on a surface of the cleaning rod 51, one end of the rotating assembly 52 is connected with the cleaning rod 51, the other end of the rotating component 52 is connected with the rotating rod 3, the cleaning component 6 is arranged in the fixing column 1, when the cleaning device is used, the guide ball 9 and the control line 8 are thrown into the inner cavity of the pipeline firstly, then the fixing column 1 is placed in the inner cavity of the pipeline, the fixing column 1 moves in the inner cavity of the pipeline through the control line 8, the roller 4 on the surface of the fixing column 1 rolls along the inner cavity of the pipeline in a clinging mode to drive the rotating rod 3 to rotate, the rotating rod 3 is matched with the rotating component 52 in the rotating process to drive the cleaning rods 51 to continuously rotate on the surface of the fixing column 1, the brushes 511 which are distributed annularly on the surface of the cleaning rods 51 can be contacted with the inner cavity of the pipeline in sequence to further effectively clean impurities, and in the cleaning process, the inner wall of the pipeline can be wetted and humidified through the cleaning component 6, and the pipe cleaning effect can be further improved.

As shown in fig. 1 and 3, as a preferred embodiment of the present invention, the rotating assembly 52 includes two sets of oppositely distributed fixing rings 521 fixedly mounted on the side wall of the fixing post 1, the two sets of fixing rings 521 are rotatably connected with the plurality of sets of cleaning rods 51, one end of the sweeping rod 51 facing the roller 4 extends out of the fixing ring 521 and is fixedly connected with a driven bevel gear 522, one end of the rotating rod 3 extends out of the mounting plate 2 and is fixedly connected with a driving bevel gear 523 engaged with a driven bevel gear 522, the surfaces of a plurality of groups of the cleaning rods 51 are respectively and fixedly connected with a synchronous disc 524, the plurality of groups of the synchronous discs 524 are commonly connected with a transmission belt 525, when the cleaning brush is used, the rotating rod 3 rotates to drive the driving bevel gear 523 to rotate, the driving bevel gear 523 and the driven bevel gear 522 are in meshing transmission to drive the cleaning rod 51 to rotate, and then the cleaning brush 511 is controlled to clean impurities attached to the inner wall of the pipeline.

As shown in fig. 1 and 2, as a preferred embodiment of the present invention, the cleaning assembly 6 includes a water storage cavity 61 formed in the fixed column 1, a pump 62 connected to the water storage cavity 61 is fixedly installed on the surface of the fixed column 1, a plurality of groups of uniformly distributed spraying pipes 63 are disposed on the annular side wall of the fixed ring 1, the pump 62 is connected to the spraying pipes 63 through a conduit, and when in use, water in the water storage cavity 61 is transported into the spraying pipes 63 through the pump 62 to humidify the inner wall of the conduit.

As shown in fig. 1, as a preferred embodiment of the present invention, a plurality of sets of cleaning rods 7 matched with the brush 511 are disposed on an annular side wall of the fixing post 1, and the cleaning rods 7 can clean impurities attached to the surface of the brush 511, thereby effectively improving the using effect of the brush 511.

As shown in fig. 1, as a preferred embodiment of the present invention, two sets of the rotating assemblies 52 are provided, and the two sets of the rotating assemblies 52 are respectively located at two ends of the cleaning rod 51.

The working principle of the invention is as follows: when the cleaning device is used, the guide ball 9 and the control wire 8 are thrown into the inner cavity of the pipeline firstly, then the fixing column 1 is placed in the inner cavity of the pipeline, the fixing column 1 moves in the inner cavity of the pipeline through the control wire 8, the roller 4 on the surface of the fixing column 1 is tightly attached to the inner cavity of the pipeline to roll so as to drive the rotating rod 3 to rotate, the rotating rod 3 is matched with the rotating component 52 in the rotating process to drive the cleaning rods 51 to continuously rotate on the surface of the fixing column 1, the brushes 511 which are distributed annularly on the surface of the cleaning rods 51 can be contacted with the inner cavity of the pipeline in sequence so as to efficiently clean impurities, and in the cleaning process, the inner wall of the pipeline can be humidified and treated through the cleaning component 6, so that the pipe cleaning effect can be further improved.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. The utility model provides a long distance pipeline pig, includes the fixed column, fixed column one end fixedly connected with control line, the one end fixedly connected with guide ball of fixed column is kept away from to the control line, a serial communication port, fixed column annular lateral wall fixed mounting has the equidistant two liang of relative placement's of multiunit mounting panel, and is two sets of rotate between the mounting panel and install the dwang, the dwang is installed to dwang fixed surface, the fixed column lateral wall is provided with dredging pipe mechanism, dredging pipe mechanism is including clean rod and rotating assembly, multiunit the clean rod is the equidistant distribution of annular around the fixed column, the clean rod surface is provided with evenly distributed's brush, rotating assembly's one end is connected with the clean rod, rotating assembly's the other end is connected with the dwang, be provided with the cleaning assembly in the fixed column.

2. The long distance pipeline pig of claim 1, wherein the rotating assembly comprises two sets of oppositely distributed fixing rings fixedly mounted on the side wall of the fixing column, the two sets of fixing rings are rotatably connected with a plurality of sets of cleaning rods, the cleaning rods extend out of the fixing rings towards one end of the roller and are fixedly connected with driven bevel gears, one end of the rotating rod extends out of the mounting plate and is fixedly connected with driving bevel gears meshed with the driven bevel gears, the surfaces of the plurality of sets of cleaning rods are respectively fixedly connected with synchronizing discs, and the plurality of sets of synchronizing discs are commonly connected with a transmission belt.

3. The long-distance pipeline pig according to claim 1, characterized in that the cleaning assembly comprises a water storage cavity formed in the fixed column, a pump communicated with the water storage cavity is fixedly mounted on the surface of the fixed column, a plurality of groups of uniformly distributed spray pipes are arranged on the annular side wall of the fixed ring, and the pump is communicated with the spray pipes through a guide pipe.

4. The long pipeline pig of claim 1, wherein the stationary annular side wall is provided with a plurality of sets of cleaning bars cooperating with the brushes.

5. The long pipeline pig of any one of claims 1-4, wherein there are two sets of said rotating assemblies, and the two sets of said rotating assemblies are located at two ends of the cleaning rod respectively.