CN115088816A - Production method and processing device of seasoned tilapia blocks - Google Patents
Production method and processing device of seasoned tilapia blocks Download PDFInfo
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- CN115088816A CN115088816A CN202210244328.2A CN202210244328A CN115088816A CN 115088816 A CN115088816 A CN 115088816A CN 202210244328 A CN202210244328 A CN 202210244328A CN 115088816 A CN115088816 A CN 115088816A
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- 241000276707 Tilapia Species 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 143
- 241000251468 Actinopterygii Species 0.000 claims abstract description 70
- 238000000034 method Methods 0.000 claims abstract description 37
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 239000002562 thickening agent Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 10
- 150000003839 salts Chemical class 0.000 claims abstract description 9
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 8
- 239000000796 flavoring agent Substances 0.000 claims abstract description 7
- 238000009966 trimming Methods 0.000 claims abstract description 7
- 235000013355 food flavoring agent Nutrition 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 238000007710 freezing Methods 0.000 claims abstract description 4
- 230000008014 freezing Effects 0.000 claims abstract description 4
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 238000009461 vacuum packaging Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 63
- 230000005540 biological transmission Effects 0.000 claims description 30
- 241000276701 Oreochromis mossambicus Species 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 10
- 238000002791 soaking Methods 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 8
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 6
- 229910000162 sodium phosphate Inorganic materials 0.000 claims description 5
- 239000001488 sodium phosphate Substances 0.000 claims description 5
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims description 5
- 235000004347 Perilla Nutrition 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 4
- 239000004471 Glycine Substances 0.000 claims description 3
- QNAYBMKLOCPYGJ-REOHCLBHSA-N L-alanine Chemical compound C[C@H](N)C(O)=O QNAYBMKLOCPYGJ-REOHCLBHSA-N 0.000 claims description 3
- 235000004279 alanine Nutrition 0.000 claims description 3
- 235000013373 food additive Nutrition 0.000 claims description 3
- 239000002778 food additive Substances 0.000 claims description 3
- 102000039446 nucleic acids Human genes 0.000 claims description 3
- 108020004707 nucleic acids Proteins 0.000 claims description 3
- 150000007523 nucleic acids Chemical class 0.000 claims description 3
- 238000005554 pickling Methods 0.000 claims description 3
- 239000003205 fragrance Substances 0.000 claims description 2
- 238000004898 kneading Methods 0.000 claims description 2
- 244000124853 Perilla frutescens Species 0.000 claims 1
- 238000010411 cooking Methods 0.000 abstract description 2
- 239000012467 final product Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 9
- 235000002639 sodium chloride Nutrition 0.000 description 7
- 238000003825 pressing Methods 0.000 description 5
- 241000229722 Perilla <angiosperm> Species 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C25/00—Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
- A22C25/08—Holding, guiding, or conveying fish before, during or after its preparation ; Devices for sizing fish; Automatically adapting conveyors or processing machines to the measured size
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C25/00—Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
- A22C25/18—Cutting fish into portions
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention discloses a production method of flavored tilapia blocks, which comprises the following steps of S1: opening live tilapia: dividing the fish fillets into two parts on a production line, and taking out two pieces of the fish fillets with the skin; s2: peeling the fillet of the fillet fish: obtaining peeled fish slices; s3: trimming the bone and burr; s4: dicing: obliquely cutting the clean fish slices at an angle of 45 degrees by using a dicing machine to obtain small fish blocks with 45-degree cuts on two sides; s5: water retention: the water-retaining agent and the small fish blocks are mixed according to the proportion of 1: 1 to obtain water-retaining fish blocks; s6: seasoning and rolling: taking the water-retaining fish blocks, cold water, a fishy remover, a thickening agent, a flavoring agent and salt in a weight ratio of 100: 20-25: 1.5-2.0: 1.5-1.8, 0.3-0.5: 0.65-0.70 to obtain the seasoning fish blocks; s7: packaging: vacuum packaging the seasoned fish blocks, and quickly freezing on a freezer to a central temperature of-18 deg.C to obtain the final product; the fish blocks prepared by the method have bright color, delicious taste, no mud taste and no fishy smell, the whole blocks are kept to be not deformed and scattered in the cooking process, and the market competitiveness of the product is improved.
Description
Technical Field
The invention belongs to the technical field of aquatic product production, and particularly relates to a production method of flavored tilapia mossambica blocks and a processing device thereof.
Background
Tilapia belongs to euryhaline fishes and can survive in both seawater and fresh water. Has strong adaptability to low oxygen environment, generally inhabits the bottom layer of water, has strong fertility, and is particularly suitable for artificial culture. The tilapia mossambica has delicious meat, less bones and more meat, rich protein content and taste suitable for the taste of western people, so the tilapia mossambica cultured in south China are prepared into fish blocks for export. However, tilapia belongs to cultured fishes, and the culture environment is mostly a culture pond, so that tilapia blocks prepared by the traditional method contain unpleasant taste commonly called mud taste and peculiar fishy smell of water products, the color is not bright enough and dark, the tilapia blocks are easy to scatter and not shape when eaten, the defects seriously affect the market reputation of the tilapia blocks and reduce the market competitiveness, the existing problems are not solved for a long time, the tilapia blocks are a bottleneck which cannot pass in the export process of the tilapia blocks, the bottleneck is not broken, the export of the tilapia is always limited by the market, and the market scale cannot be enlarged. Therefore, the research of a fish block production method for overcoming the defects has very important practical significance for improving the market competitiveness of the tilapia blocks and expanding the export.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide a production method of seasoned tilapia blocks and a processing device thereof.
The technical scheme adopted by the invention is as follows:
a production method of seasoned tilapia blocks specifically comprises the following steps:
s1: opening live tilapia: performing color development on live tilapia by using CO for 30 minutes, dividing the fillets into two on a production line, and taking out two pieces of fish fillets with skins;
s2: peeling the fillet of the fillet fish: removing the skin of the fillet by using a peeler to obtain peeled fillet;
s3: trimming bone and burr: trimming the middle bones and burrs of the peeled fish slices to obtain clean fish slices;
s4: dicing: obliquely cutting the clean fish slices at an angle of 45 degrees by using a dicing machine to obtain small fish blocks with 45-degree cuts on two sides;
s5: water retention: the water-retaining agent and the small fish blocks are mixed according to the proportion of 1: 1, soaking the small fish blocks for 50-60 minutes under the vacuum (-0.8 standard atmospheric pressure) condition at the temperature of 10-13 ℃, and stirring regularly during the soaking process to obtain water-retaining fish blocks;
the water-retaining agent is prepared by adding 3 to 4 grams of sodium phosphate and 0.5 to 0.7 gram of salt into 100 milliliters of water and uniformly stirring;
s6: seasoning and rolling: taking the water-retaining fish blocks, cold water, an fishy removing agent, a thickening agent, a flavoring agent and salt according to the weight ratio of 100: 20-25: 1.5-2.0: 1.5-1.8, 0.3-0.5: 0.65-0.70, pickling for 1 hour under vacuum (-0.8 standard atmospheric pressure) and kneading for 2 minutes every 10 minutes to obtain seasoned fish blocks;
s7: and (3) packaging: vacuum packaging the seasoned fish blocks, and quickly freezing on a freezer to a central temperature of-18 ℃ to obtain the fish blocks.
Preferably, the fishy smell removing agent in the step S6 is perilla juice; the thickener is a compound thickener of a food additive; the odorant refers to glycine or alanine or tasting nucleic acid or any combination thereof.
The utility model provides a production processingequipment of tilapia piece of flavouring, includes supporting mechanism, sets up the first lifting support at shown supporting mechanism middle part, the downside of first lifting support is connected with lifting unit through two telescopic cylinder, the last elevating system that is provided with of lifting unit, elevating system sliding connection has the depression bar in the vertical direction, the depression bar with be connected between the elevating system, be provided with on the lifting unit with the transmission is connected with drive mechanism between the elevating system, lifting unit still is provided with a plurality of cutting mechanism.
Preferably, the supporting mechanism comprises a supporting workbench, supporting columns are fixedly connected to two sides of the supporting workbench respectively, each supporting column is rotatably connected with a supporting screw rod, the extending direction of the supporting screw rods is perpendicular to the upper plane of the supporting workbench, each supporting motor is fixedly connected to the top of each supporting column, and the supporting motors are respectively fixedly connected with the supporting screw rods.
Preferably, the two sides of the first lifting support are vertically and slidably connected to the two support columns respectively, and the two ends of the first lifting support are in threaded connection with the two support screw rods respectively.
Preferably, the lifting component comprises two telescopic oil cylinders and a second lifting support connected with the first lifting support, a chute matched with the cutting mechanism is arranged on the second lifting support, the extending direction of the chute and the included angle formed between the upper surfaces of the supporting working tables form 45 ℃, and contact sensors are arranged on the left and right inner sides of the second lifting support.
Preferably, elevating system is including rotating the connection and being in lift lead screw and sliding connection on the second lifting support are in the lift balladeur train of both sides around the second lifting support, two the lift balladeur train respectively with the both sides threaded connection of lift lead screw, two the lift balladeur train all through the connecting rod respectively with be connected between the front side both sides of depression bar, the middle part fixedly connected with worm wheel of lift lead screw.
Preferably, drive mechanism is including rotating the connection and being in worm on the second lifting support and rotate respectively and connect 1/2 friction pulley of surveying in about the second lifting support, the worm with the transmission is connected between the worm wheel, the worm with the junction of second lifting support is provided with the elastic component that restores to the throne, the equal fixedly connected with transmission friction pulley in both sides of worm, two transmission friction pulley respectively with two the transmission is connected, every between the 1/2 friction pulley 1/2 friction pulley with all be provided with between the second lifting support and rotate the hydro-cylinder.
Preferably, the cutting mechanism includes a cutting support, a cutting knife assembly and a telescopic assembly, sliding bosses are arranged on two sides of the cutting support, the sliding bosses are connected in the chute in a sliding mode, a cutting sleeve is arranged on the front side of the cutting support, the telescopic assembly is rotatably connected to the inner side of the cutting sleeve and used for fixing the cutting knife assembly, the cutting knife assembly is connected with the telescopic assembly in a sliding mode, the other side of the cutting knife assembly is connected with a cutting chute on the cutting support in a sliding mode, and an electromagnet is arranged on one side of the cutting support and used for controlling the inclination angle of the cutting knife assembly.
Preferably, the cutting knife assembly comprises a cutting knife and a permanent magnet arranged on one side of the cutting knife, the cutting knife is in sliding connection with the telescopic assembly, and the permanent magnet is just positioned on the right lower side of the electromagnet.
Preferably, the telescopic assembly comprises a cutter clamping plate rotatably connected in the cutting sleeve and a cutting moving column slidably connected to the cutting support, the cutter clamping plate is slidably connected with the cutting knife, and one side of the cutting moving column is in threaded connection with the cutter clamping plate.
The invention has the beneficial effects that:
1. the fish blocks prepared by the method have bright color, delicious taste, no mud taste and no fishy smell, the whole blocks are kept to be not deformed and scattered in the cooking process, and the market competitiveness of the product is improved.
2. According to the invention, the downward movement of the first lifting support is utilized, the transmission mechanism drives the pressure rod to do lifting reciprocating movement twice, and the movement of the first lifting support is utilized to press the cutting mechanism to move downwards along the reverse direction of 45 ℃ so as to complete the block cutting.
3. According to the fish slice cutting device, an included angle of 45 ℃ is formed between adjacent cutting mechanisms, so that the obliquely arranged cutting mechanisms are pushed to cut fish slices in the descending process of the pressure rod, the horizontally arranged cutting mechanisms can be pressed above the fish slices in the process to fix the fish slices, the fish slices are prevented from being influenced by movement of two resistances in the process of cutting the fish slices, the cutting surfaces of the fish slices are more aligned, and seasoning can be conveniently infiltrated.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the overall axial side construction of the present invention;
FIG. 2 is a schematic view of a portion of the axial side of the present invention;
FIG. 3 is a schematic view of the support mechanism of the present invention;
FIG. 4 is a schematic structural view of the lift assembly and lift mechanism of the present invention;
FIG. 5 is a schematic structural view of the transmission mechanism of the present invention;
fig. 6 is a schematic view of the structure of the cutting mechanism of the present invention.
In the figure: 1-a supporting mechanism, 101-a supporting workbench, 102-a supporting column, 103-a supporting screw rod, 104-a supporting motor, 2-a first lifting support, 3-a telescopic oil cylinder, 4-a lifting assembly, 401-a second lifting support, 402-a chute, 403-a contact sensor, 5-a lifting mechanism, 501-a lifting screw rod, 502-a worm wheel, 503-a lifting carriage, 504-a connecting rod, 6-a pressure rod, 7-a transmission mechanism, 701-a worm, 702-a transmission friction wheel, 703-a reset elastic component, 704-a rotating oil cylinder, 705-1/2 friction wheel, 8-a cutting mechanism, 801-a cutting support, 802-a cutting chute, 803-a cutting sleeve, 804-a sliding boss, 805-a cutting knife-clamping plate, 806-a cutting moving column, 807-a cutting moving column, 808-a permanent magnet and 809-an electromagnet.
Detailed Description
The invention is further described with reference to the following figures and specific embodiments.
Example 1
Preparing a water-retaining agent, adding 3 g of sodium phosphate and 0.5 g of salt into 100 ml of water, and uniformly stirring to obtain the water-retaining agent for later use.
The fishy remover used in the invention is commercial perilla juice; the fishy smell remover is commercial perilla juice produced by purple bio-technology limited of Zhejiang province.
The thickener used in the invention is a compound thickener of food additives; the thickener described in this example is a commercial compound thickener produced by xiamen mindestone food technology limited.
Glycine, alanine or flavor-developing nucleic acid is taken as a flavoring agent singly or in any combination of the two in any proportion.
The invention is prepared by the following steps:
s1: opening live tilapia: performing color development on live tilapia by using CO for 30 minutes, dividing the fillets into two on a production line, and taking out two pieces of fish fillets with skins;
s2: peeling the fillet of the fillet fish: removing the skin of the fillet by using a peeler to obtain peeled fillet;
s3: trimming bone and burr: trimming the middle bones and burrs of the peeled fish slices to obtain clean fish slices;
s4: dicing: obliquely cutting the clean fish slices at an angle of 45 degrees by using a dicer to obtain small fish blocks with cuts at two sides at an angle of 45 degrees;
s5: water retention: the water-retaining agent and the small fish blocks are mixed according to the proportion of 1: 1, soaking the small fish blocks for 50 minutes under the vacuum (-0.8 standard atmospheric pressure) condition at the temperature of 10 ℃, and stirring regularly during the soaking process to obtain water-retaining fish blocks:
s6: seasoning and rolling: taking the water-retaining fish blocks, cold water, a fishy remover, a thickening agent, a flavoring agent and salt in a weight ratio of 100: 20: 1.5: 1.5, 0.3: 0.65 under vacuum (-0.8 atm) for 1 hour and tumbled for 2 minutes every 10 minutes to give seasoned fish fillets:
s7: packaging: vacuum packaging the seasoned fish blocks, and quickly freezing on a freezer to a central temperature of-18 ℃ to obtain the fish blocks.
Example 2
Based on example 1, the difference is that the ratio between the individual flavors in S6 is specifically:
s6: seasoning and rolling: taking the water-retaining fish blocks, cold water, an fishy removing agent, a thickening agent, a flavoring agent and salt according to the weight ratio of 100: 25: 2.0: 1.8, 0.5: 0.70, pickling for 1 hour under vacuum (-0.8 standard atmospheric pressure) and tumbling for 2 minutes every 10 minutes to obtain seasoned fish block.
Example 3
Based on example 1, the difference is that the contents of sodium phosphate and common salt in the water-retaining agent are different, and the specific difference is that:
the water-retaining agent is prepared by adding 4 g of sodium phosphate and 0.7 g of salt into 100 ml of water and uniformly stirring.
Example 4
Based on embodiment 1 or 3, the difference lies in the temperature and time for soaking the fish blocks in step S5, and the specific difference lies in:
s5: water retention: the water-retaining agent and the small fish blocks are mixed according to the proportion of 1: 1, soaking the small fish blocks for 60 minutes under the vacuum (-0.8 standard atmospheric pressure) condition at the temperature of 13 ℃, and stirring regularly during the soaking process to obtain water-preserved fish blocks;
the specific embodiment of the invention is described below with reference to fig. 1-6, and the production and processing device for seasoning tilapia mossambica comprises a support mechanism 1 and a first lifting support 2 arranged in the middle of the support mechanism 1, wherein the lower side of the first lifting support 2 is connected with a lifting component 4 through two telescopic oil cylinders 3, a lifting mechanism 5 is arranged on the lifting component 4, the lifting mechanism 5 is connected with a pressure lever 6 in a sliding manner in the vertical direction, the pressure lever 6 is connected with the lifting mechanism 5, a transmission mechanism 7 is arranged on the lifting component 4 and is in transmission connection with the lifting mechanism 5, and the lifting component 4 is further provided with a plurality of cutting mechanisms 8.
Preferably, in an embodiment of the present invention, referring to fig. 3 again, the supporting mechanism 1 includes a supporting table 101, two sides of the supporting table 101 are fixedly connected with supporting columns 102, each supporting column 102 is rotatably connected with a supporting screw 103, an extending direction of the supporting screw 103 is perpendicular to an upper plane of the supporting table 101, a top of each supporting column 102 is fixedly connected with a supporting motor 104, and the two supporting motors 104 are respectively and fixedly connected with the two supporting screws 103; two sides of the first lifting support 2 are respectively vertically and slidably connected to the two support columns 102, and two ends of the first lifting support 2 are respectively in threaded connection with the two support screw rods 103; when the lifting device is used, the supporting screw rod 103 is driven to rotate by driving the supporting motor 104, and the first lifting support 2 is pushed to lift by utilizing the threaded connection between the supporting screw rod 103 and the first lifting support 2.
Preferably, in an embodiment of the present invention, referring to fig. 4 again, the lifting assembly 4 includes a second lifting bracket 401 connected to the first lifting bracket 2 through two telescopic oil cylinders 3, an inclined groove 402 matched with the cutting mechanism 8 is arranged on the second lifting bracket 401, an included angle formed between an extending direction of the inclined groove 402 and the upper surface of the supporting table 101 is 45 ℃, and contact sensors 403 are arranged on left and right inner sides of the second lifting bracket 401; the inclined groove 402 is arranged to form an oblique angle of 45 ℃ with the upper surface of the support table 101 during the downward movement of the cutting mechanism 8, and the contact sensor 403 is arranged to control the cutting mechanism 8 to adjust the angle after contacting the transmission mechanism 7.
Preferably, in an embodiment of the present invention, referring to fig. 4 again, the lifting mechanism 5 includes a lifting screw 501 rotatably connected to the second lifting bracket 401 and lifting carriages 503 slidably connected to the front and rear sides of the second lifting bracket 401, the two lifting carriages 503 are respectively in threaded connection with the two sides of the lifting screw 501, the two lifting carriages 503 are respectively connected to the two sides of the front side of the press rod 6 through a connecting rod 504, and a worm gear 502 is fixedly connected to the middle of the lifting screw 501; the lifting screw 501 pushes the lifting carriage 503 slidably connected to two sides of the second lifting support 401 to slide in the rotating process, so that the connecting rod 504 is used for pushing the pressing rod 6 to move up and down, the cutting mechanism 8 is pushed to move down to complete cutting in the process of moving down the pressing rod 6, the cutting mechanisms 8 are arranged at two angles at intervals, and a spring is arranged between each cutting mechanism 8 and the second lifting support 401 and used for driving the cutting mechanism 8 to recover to the initial position in the process of lifting up the pressing rod 6.
Preferably, in an embodiment of the present invention, referring to fig. 5 again, the transmission mechanism 7 includes a worm 701 rotatably connected to the second lifting bracket 401 and 1/2 friction wheels 705 rotatably connected to left and right inner sides of the second lifting bracket 401, the worm 701 is in transmission connection with the worm 502, a return elastic member 703 is disposed at a connection position between the worm 701 and the second lifting bracket 401, transmission friction wheels 702 are fixedly connected to both sides of the worm 701, the two transmission friction wheels 702 are in transmission connection with the two 1/2 friction wheels 705, and a rotation cylinder 704 is disposed between each 1/2 friction wheel 705 and the second lifting bracket 401; because the adjacent cutting mechanisms 8 form an included angle of 45 degrees, in the using process, because the lifting component 4 continuously moves downwards, the horizontally arranged cutting mechanisms 8 can press on fish flesh, because the first lifting bracket 2 continuously moves downwards, the telescopic oil cylinder 3 arranged between the second lifting brackets 401 can be extruded, oil in the telescopic oil cylinder 3 can drive the rotating oil cylinder 704 to rotate in the process of flowing back the oil tank through the rotating oil cylinder 704, and further drive the 1/2 friction wheel fixedly connected to the rotating oil cylinder 704 to drive the transmission friction wheel 702 to rotate by using friction force, the transmission friction wheel 702 drives the worm 701 and the worm wheel 502 to be meshed and rotated in the rotating process, so as to drive the compression bar 6 to move downwards through the lifting mechanism 5, and the cutting mechanism 8 inclined by 45 degrees is pushed to move downwards in the moving process to finish cutting, by adopting the arrangement of the friction wheel 705 1/2, in the process of disengaging from the transmission of the transmission friction wheel 702, the worm 701 rotates reversely under the action of the reset elastic piece 703, so that the pressure lever 6 and the cutting mechanism 8 completing the cutting restore to the original positions; the 1/2 friction wheel 705 after disengagement of the drive can be brought into contact with the contact sensor 403 to adjust the angle between the cutting mechanisms 8 in the process; the 1/2 friction wheel 705 drives the pressure lever 6 to make two reciprocating motions just after the first lifting bracket 2 finishes one descent, and the first lifting bracket 2 cannot drive the rotating cylinder 704 to rotate in the process of ascending.
Preferably, in an embodiment of the present invention, referring to fig. 6 again, the cutting mechanism 8 includes a cutting support 801, a cutting knife 806 assembly, and a telescopic assembly, sliding bosses 804 are disposed on both sides of the cutting support 801, the sliding bosses 804 are slidably connected in the chute 402, a cutting sleeve 803 is disposed on the front side of the cutting support 801, the telescopic assembly is rotatably connected to the inside of the cutting sleeve 803, the telescopic assembly is used for fixing the cutting knife 806 assembly, the cutting knife 806 assembly is slidably connected to the telescopic assembly, the other side of the cutting knife 806 assembly is slidably connected to a cutting chute 802 on the cutting support 801, and an electromagnet 809 is disposed on one side of the cutting support 801 to control an inclination angle of the cutting knife 806 assembly; the cutting knife 806 assembly comprises a cutting knife 806 and a permanent magnet 808 arranged on one side of the cutting knife 806, the cutting knife 806 is connected with the telescopic assembly in a sliding manner, and the permanent magnet 808 is just positioned right below the electromagnet 809; the telescopic assembly comprises a knife clamping plate 805 rotationally connected in the cutting sleeve 803 and a cutting moving column 807 slidably connected on the cutting bracket 801, wherein the knife clamping plate 805 is slidably connected with the cutting knife 806, and one side of the cutting moving column 807 is in threaded connection with the knife clamping plate 805; after the contact sensor 403 is contacted with the friction wheel 705 of 1/2, the electrifying direction of the electromagnet 809 is changed, and then the inclination angle of the cutting knife 806 is changed by matching with the permanent magnet 808, the cutting knife 806 is changed into the inclination angle in the process of changing the horizontal angle, and the cutting knife clamping plate 805 is driven to rotate, because the cutting moving column 807 is connected to the cutting support 801 in a sliding manner, the other end of the cutting moving column is connected to the cutting knife clamping plate 805 in a threaded manner, and then the angle difference is generated between the cutting knife clamping plate 805 and the cutting support 801 in the rotating process of the cutting knife clamping plate 805, the arrangement can utilize the threaded connection between the cutting moving column 807 and the cutting clamping plate 805 to withdraw the outer side of the cutting moving column 807, and then the cutting moving column is pressed in the process of downward movement of the pressing rod 6 to enable the cutting mechanism 8 to move downward along the inclined groove 807 to complete cutting.
The invention relates to a production method of seasoned tilapia blocks and a processing device thereof, wherein the device has the working principle that:
when in use, the support motor 104 is driven to drive the support screw rod 103 to rotate, and the first lifting support 2 is pushed to lift by utilizing the threaded connection between the support screw rod 103 and the first lifting support 2; because the adjacent cutting mechanisms 8 form an included angle of 45 degrees, in the using process, as the lifting assembly 4 continuously moves downwards, the horizontally arranged cutting mechanisms 8 can be pressed on fish meat, as the first lifting bracket 2 continuously moves downwards, the telescopic oil cylinder 3 arranged between the second lifting brackets 401 can be extruded, oil in the telescopic oil cylinder 3 can drive the rotating oil cylinder 704 to rotate in the process of returning oil to the oil tank through the rotating oil cylinder 704, so that the 1/2 friction wheel fixedly connected to the rotating oil cylinder 704 is driven to drive the transmission friction wheel 702 to rotate by using friction force, the transmission friction wheel 702 drives the worm 701 and the worm wheel 502 to be meshed and rotated in the rotating process, so that the lifting mechanism 5 can drive the pressing rod 6 to move downwards, and the cutting mechanism 8 inclined by 45 degrees is driven to move downwards in the moving process to complete cutting, by adopting the arrangement of the friction wheel 705 of 1/2, in the process of disengaging from the transmission of the transmission friction wheel 702, the worm 701 rotates reversely under the action of the reset elastic piece 703, so that the compression bar 6 and the cutting mechanism 8 which finishes cutting restore to the original positions; the 1/2 friction wheel 705 after disengagement of the drive can be brought into contact with the contact sensor 403 to adjust the angle between the cutting mechanisms 8 during this process; after the contact sensor 403 is contacted with the friction wheel 705 of 1/2, the energizing direction of the electromagnet 809 is changed, and then the inclination angle of the cutting knife 806 is changed by matching with the permanent magnet 808, the cutting knife 806 drives the knife clamping plate 805 to rotate in the process of changing the horizontal angle into the inclination angle, because the cutting moving column 807 is slidably connected to the cutting support 801, and the other end of the cutting moving column is in threaded connection with the knife clamping plate 805, an angle difference occurs between the knife clamping plate 805 and the cutting support 801 in the process of rotating the knife clamping plate 805, in such a way, the outer side of the cutting moving column 807 can be withdrawn by utilizing the threaded connection between the cutting moving column and the knife clamping plate 805, and further, in the process of downward movement of the compression bar 6, the cutting moving column 807 is pressed to enable the cutting mechanism 8 to move downward along the inclined groove 402 to complete cutting; the 1/2 friction wheel 705 just drives the pressure lever 6 to make two reciprocating motions after the first lifting bracket 2 finishes one descent, and the first lifting bracket 2 does not drive the rotating cylinder 704 to rotate in the process of ascending.
The invention is not limited to the above alternative embodiments, and any other various forms of products can be obtained by anyone in the light of the present invention, but any changes in shape or structure thereof, which fall within the scope of the present invention as defined in the claims, fall within the scope of the present invention.
Claims (10)
1. A production method of seasoning tilapia blocks is characterized by comprising the following steps: the method specifically comprises the following steps:
s1: opening live tilapia: performing color development on live tilapia by using CO for 30 minutes, dividing the fillets into two on a production line, and taking out two pieces of fish fillets with skins;
s2: peeling the fillet of the fillet fish: removing the skin of the fillet by using a peeler to obtain peeled fillet;
s3: trimming bone and burr: trimming the middle bones and burrs of the peeled fish slices to obtain clean fish slices;
s4: dicing: obliquely cutting the clean fish slices at an angle of 45 degrees by using a dicing machine to obtain small fish blocks with 45-degree cuts on two sides;
s5: water retention: the water-retaining agent and the small fish blocks are mixed according to the proportion of 1: 1, soaking the small fish blocks for 50-60 minutes under the vacuum (-0.8 standard atmospheric pressure) condition at the temperature of 10-13 ℃, and stirring regularly during the soaking process to obtain water-preserved fish blocks;
the water-retaining agent is prepared by adding 3 to 4 grams of sodium phosphate and 0.5 to 0.7 gram of salt into 100 milliliters of water and uniformly stirring;
s6: seasoning and rolling: taking the water-retaining fish blocks, cold water, a fishy remover, a thickening agent, a flavoring agent and salt in a weight ratio of 100: 20-25: 1.5-2.0: 1.5-1.8, 0.3-0.5: 0.65-0.70, pickling for 1 hour under vacuum (-0.8 standard atmospheric pressure) and kneading for 2 minutes every 10 minutes to obtain seasoned fish block;
s7: packaging: vacuum packaging the seasoned fish blocks, and quickly freezing on a freezer to a central temperature of-18 deg.C.
2. The method for producing seasoned tilapia mossambica chunk according to claim 1, characterized in that: in step S6, the fishy smell removing agent is perilla juice; the thickener is a compound thickener of food additives; the odorant refers to glycine or alanine or tasting nucleic acid or any combination thereof.
3. A production and processing device of seasoning tilapia blocks, which uses the dicer in claim 1, and is characterized in that: including supporting mechanism (1), set up first lifting support (2) at shown supporting mechanism (1) middle part, the downside of first lifting support (2) is connected with lifting unit (4) through two telescopic cylinder (3), be provided with elevating system (5) on lifting unit (4), elevating system (5) sliding connection has depression bar (6) on vertical direction, depression bar (6) with be connected between elevating system (5), be provided with on lifting unit (4) with the transmission is connected with drive mechanism (7) between elevating system (5), lifting unit (4) still are provided with a plurality of cutting mechanism (8).
4. The device for producing and processing seasoned tilapia mossambica according to claim 3, characterized in that: the supporting mechanism (1) comprises a supporting workbench (101), supporting columns (102) are fixedly connected to two sides of the supporting workbench (101), each supporting column (102) is rotatably connected with a supporting screw rod (103), the extending direction of each supporting screw rod (103) is perpendicular to the upper plane of the supporting workbench (101), a supporting motor (104) is fixedly connected to the top of each supporting column (102), and the two supporting motors (104) are respectively and fixedly connected with the two supporting screw rods (103);
two sides of the first lifting support (2) are vertically and slidably connected to the two support columns (102) respectively, and two ends of the first lifting support (2) are in threaded connection with the two support screw rods (103) respectively.
5. The device for producing and processing seasoned tilapia mossambica according to claim 4, characterized in that: lifting unit (4) include through two flexible hydro-cylinder (3) with second lifting support (401) that first lifting support (2) are connected, be provided with on second lifting support (401) with cutting mechanism (8) assorted chute (402), the extending direction of chute (402) with the contained angle of constituteing between supporting workbench (101) upper surface becomes 45 ℃, interior survey all is provided with contact pick up (403) about second lifting support (401).
6. The device for producing and processing seasoned tilapia mossambica according to claim 5, characterized in that: elevating system (5) is including rotating the connection and being in lift lead screw (501) and sliding connection on second lift support (401) lift balladeur train (503), two of both sides around second lift support (401) lift balladeur train (503) respectively with the both sides threaded connection of lift lead screw (501), two lift balladeur train (503) all through connecting rod (504) respectively with connect between the front side both sides of depression bar (6), the middle part fixedly connected with worm wheel (502) of lift lead screw (501).
7. The device for producing and processing seasoned tilapia mossambica according to claim 6, characterized in that: drive mechanism (7) including rotate connect worm (701) on second lifting support (401) and rotate respectively and connect 1/2 friction pulley (705) on second lifting support (401) left and right sides interior side survey, worm (701) with transmission is connected between worm wheel (502), worm (701) with the junction of second lifting support (401) is provided with elastic component (703) that resets, the equal fixedly connected with transmission friction pulley (702) in both sides of worm (701), two transmission friction pulley (702) respectively with two transmission is connected between 1/2 friction pulley (705), every 1/2 friction pulley (705) with all be provided with between second lifting support (401) and rotate hydro-cylinder (704).
8. The device for producing and processing seasoned tilapia mossambica according to claim 7, characterized in that: cutting mechanism (8) are including cutting support (801), cutting subassembly and flexible subassembly, the both sides of cutting support (801) all are provided with slip boss (804), slip boss (804) sliding connection is in chute (402), the front side of cutting support (801) is provided with cutting sleeve (803), the interior survey of cutting sleeve (803) is rotated and is connected with flexible subassembly, flexible subassembly is used for fixing cutting subassembly, cutting subassembly with sliding connection between the flexible subassembly, cutting subassembly's opposite side and sliding connection are in cutting spout (802) on cutting support (801), one side of cutting support (801) is provided with electro-magnet (809) and is used for controlling cutting subassembly's angle of inclination.
9. The device for producing and processing seasoned tilapia mossambica according to claim 8, characterized in that: the cutting assembly comprises a cutting knife (806) and a permanent magnet (808) arranged on one side of the cutting knife (806), the cutting knife (806) is connected with the telescopic assembly in a sliding mode, and the permanent magnet (808) is located just below the electromagnet (809).
10. The apparatus for producing and processing seasoned tilapia mossambica according to claim 9, characterized in that: the telescopic assembly comprises a cutter clamping plate (805) rotatably connected in the cutting sleeve (803) and a cutting moving column (807) slidably connected on the cutting bracket (801), the cutter clamping plate (805) is slidably connected with the cutting knife (806), and one side of the cutting moving column (807) is in threaded connection with the cutter clamping plate (805).
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| KR100821057B1 (en) * | 2007-04-30 | 2008-04-08 | 김영훈 | Fish slant cutting apparatus |
| KR20130008962A (en) * | 2011-07-14 | 2013-01-23 | 주식회사 그랜드 벨 | Slice device |
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| CN115088816B (en) | 2023-11-10 |
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