CN115088801A - System for automatically metering and heating oil and oil preparation method thereof - Google Patents

System for automatically metering and heating oil and oil preparation method thereof Download PDF

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Publication number
CN115088801A
CN115088801A CN202210831863.8A CN202210831863A CN115088801A CN 115088801 A CN115088801 A CN 115088801A CN 202210831863 A CN202210831863 A CN 202210831863A CN 115088801 A CN115088801 A CN 115088801A
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Prior art keywords
oil
unit
tank
heating
grease
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CN202210831863.8A
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CN115088801B (en
Inventor
杜弘坤
尼海峰
陈伟
杜前程
徐勇
李知书
池育雷
展波
宋万红
邓兵
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Sichuan Weizimei Food Technology Co ltd
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Sichuan Weizimei Food Technology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • A23L5/12Processes other than deep-frying or float-frying using cooking oil in direct contact with the food
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G17/00Apparatus for or methods of weighing material of special form or property
    • G01G17/04Apparatus for or methods of weighing material of special form or property for weighing fluids, e.g. gases, pastes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Frying-Pans Or Fryers (AREA)

Abstract

The invention discloses a system for automatically metering and heating oil and an oil preparation method thereof, wherein the system comprises a primary cache unit, a secondary cache unit, a heating unit, a tertiary cache unit and a metering unit, wherein the primary cache unit is connected with the secondary cache unit, oil discharged by the secondary cache unit enters the tertiary cache unit after being heated by the heating unit, and oil in the tertiary cache unit enters a wok after passing through the metering unit; the invention has reasonable design, is used for metering and heating the oil material in food processing, ensures that the oil material entering the frying pan has the optimal temperature and quantity, improves the processing efficiency of the whole production line, is convenient for process control and ensures that the quality of the processed product is more stable and reliable.

Description

System for automatically metering and heating oil and oil preparation method thereof
Technical Field
The invention relates to the field of food processing, in particular to an automatic metering heating system for oil materials and an oil preparation method thereof.
Background
The oil is an important raw material of the compound seasoning (such as hotpot condiment), the compound seasoning has special requirements on the type, amount and temperature of the oil in the processing process, if the temperature of the oil is unreasonable, the processing efficiency is low or the ingredients are denatured, the compound seasoning with less oil has poor quality, and the compound seasoning with more oil has poor quality, so that the quality is influenced, and the cost is increased; the traditional production line controls the temperature and the quantity of oil materials manually, so that the labor intensity of workers is light, errors are easy to occur, and the product quality is unstable.
Disclosure of Invention
Therefore, in order to overcome the defects, the invention provides the system which is reasonable in design and used for metering and heating the oil in food processing and the method for preparing the oil by the system, the system and the method can ensure that the oil entering the frying pan has the optimal temperature and quantity, the processing efficiency of the whole production line is improved, the process control is convenient, the quality of the processed product is more stable and reliable, the energy consumption can be reduced, the production efficiency is improved, and the labor intensity of staff is reduced.
The invention is realized by constructing a system for automatically metering and heating oil, which comprises
The primary cache unit comprises a plurality of outdoor oil source tanks and crude oil pipelines, and the oil source tanks store the raw oil to realize the temporary storage effect of the oil;
the secondary cache unit is connected with the primary cache unit and comprises a plurality of linked balance tanks;
the heating unit is used for feeding oil in the second-level cache unit into the heating unit through a pipeline, and comprises a plurality of heat exchangers connected in series and heat source equipment for providing a heat source for the heat exchangers;
the third-level buffer unit is used for temporarily storing the oil materials heated by the heating unit and comprises a plurality of temporary storage tanks for temporarily storing different oil materials;
the metering unit comprises a plurality of weighing tanks, and each weighing tank is matched with a certain number of frying pans; the weighing tank is connected with the temporary storage tank of the third-level cache unit through a pipeline; and
the control system is respectively acted on the primary cache unit, the secondary cache unit, the heating unit, the tertiary cache unit and the metering unit, and is provided with a communication module and an input module, wherein the communication module is connected with a server through a wireless network.
Furthermore, the heat source equipment comprises a steam heating unit and a water heating unit, water in the water heating unit is heated by the steam heating unit, and the heated water is conveyed to the heat exchanger. The purpose of the arrangement is to ensure that the heat exchanger has better temperature, and the temperature is convenient to control because the water carries heat; the direct action of the water vapor on the heat exchanger is not needed, because the heat carried by the water vapor is too large, the temperature control is inconvenient, and the oil material is easy to denature or influence the subsequent processing.
Preferably, the heat source device further comprises a pressurizing unit matched with the water heating unit, and the pressurizing unit increases the water pressure of the water heating unit and increases the heating temperature of the water. The purpose of this arrangement is to increase the boiling point of the water by pressurising so that the water in the liquid state can carry a higher temperature.
Preferably, the number of the balance tanks is greater than or equal to two, so that the second-level cache unit is ensured to continuously convey the oil to the heating unit. The purpose of this arrangement is to ensure that the heating unit has a continuous oil mass, increasing the heating and overall system efficiency.
Preferably, one weighing tank is matched with two frying pans which are regularly arranged, the purpose of the arrangement is to improve the working efficiency, the arrangement of the mutual arrangement is convenient, and the cost is saved under the condition of meeting the requirement.
Further, the system also comprises a pipeline cleaning unit and a pipeline cleaning unit which are arranged on the conveying pipeline.
Preferably, the cleaning unit is blown up by high pressure, and the pipeline cleaning unit is washed by acid-base solution. The purpose of this setting is, the clearance and the washing of the pipeline of being convenient for, blows the clearance that can realize the pipeline through the high pressure, and the liquid through certain concentration and pH value can make things convenient for the washing of pipeline.
Preferably, the temporary storage tank is provided with a heat preservation or heat tracing layer, and the purpose of the arrangement is to ensure that the oil in the temporary storage tank has temperature and prevent solidification due to temperature reduction.
Preferably, the pipeline for conveying oil at the rear end of the heating unit is provided with an insulating layer, and the purpose of the arrangement is to prevent solidification due to temperature reduction and ensure the smoothness of the pipeline.
The invention also discloses an oil preparation method, which is realized based on the system for automatically metering and heating the oil material, and comprises the following steps:
step one, receiving a production task;
extracting grease from an oil source tank of the primary cache unit under the action of a control system, heating the grease to a preset temperature through a coil pipe, and storing the grease into a balance tank of the secondary cache unit, wherein the balance tank is positioned indoors;
under the action of a control system, hot oil in the indoor balancing tank is pumped into a temporary storage tank, oil in the temporary storage tank is filled into a weighing tank beside a frying pan, and the required oil is weighed through weight induction;
step four, taking the pan as an object, filling the required preheated grease into a weighing tank, and uploading the weight to a server;
before frying materials, an operator checks whether the grease in the weighing tank is in place through a screen beside the frying pan, and when the grease needs to be added, an oil adding key is clicked to completely discharge the grease into a designated frying pan;
step six, the emptied weighing tank immediately enters a queuing waiting state; according to the instruction calculated by the control system, preparing to weigh the grease of the next material to be fried in the pan managed by the control system;
step seven, when the liquid level of the indoor balancing tank is lower than a specified value, automatically pumping grease from the outdoor oil source tank for supplementing;
and step eight, after production is finished, the residual grease in the indoor balancing tank can be pumped back to the outdoor oil source tank through authorized manual operation, and meanwhile, the pipeline is blown clean through compressed air, so that the grease residue is prevented from being rancid or butter is prevented from being solidified.
The invention has the following beneficial effects:
a system to oil automatic measure heating is to measure and heat the oil, lets the oil that gets into the frying pan have best temperature and volume, improves the machining efficiency of whole production line, also makes things convenient for process control for the product quality who processes out is more reliable and more stable, and can realize automated control.
Reasonable design balancing tank, you can guarantee the balance of entire system oil, guarantee that heating unit has the oil continuously to balancing tank number is two or more, can guarantee the continuity of entire system oil supply, prevents to appear dull phenomenon.
The reasonable design several jar of keeping in can realize the temporary storage of multiple oil to guarantee that the jar of weighing has the oil of required amount at any time, let entire system efficiency higher, let the condition that the jar of weighing can not appear waiting.
The heating unit is reasonably designed and comprises a steam heating unit and a water heating unit, the heating unit heats water through the steam, and the water heats the oil again, so that the temperature control is easier and more accurate, and the oil denaturation caused by overhigh temperature can be effectively prevented; and reasonable design pressurizing unit, this heating element acts on water heating element, through the boiling point of pressurization improvement water to let liquid water can bear higher temperature.
The automatic oil feeding device is reasonable in design and ingenious in structure, can be combined with an automatic control system, is convenient for automatic control, improves the oil supply efficiency of a food production workshop, and timely feeds oil with proper temperature and quantity into a frying pan.
Meanwhile, the oil preparation method disclosed by the invention is realized based on the system for automatically metering and heating the oil, the production efficiency can be improved, the continuity of oil supply of the whole system can be ensured, and the phenomenon of stagnation is prevented.
Drawings
FIG. 1 is a schematic block diagram of the system of the present invention;
FIG. 2 is a block diagram of the structure of the present invention;
FIG. 3 is a schematic view of a heating unit of the present invention;
FIG. 4 is a diagram of a level two cache unit of the present invention;
FIG. 5 is a schematic diagram of a three level cache unit of the present invention;
FIG. 6 is a schematic view of the combination of the weighing tank and the frying pan of the present invention;
FIG. 7 is a schematic flow diagram of the oil preparation process of the present invention;
FIG. 8 is a schematic diagram of the primary to secondary cache units of the control system of the present invention;
FIG. 9 is a schematic diagram of an instruction for a level two to level three cache unit of the control system of the present invention.
Detailed Description
The present invention will be described in detail below with reference to fig. 1 to 9, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1, the present invention provides a system for automatically metering and heating oil, which comprises a primary cache unit 100, a secondary cache unit 200, a heating unit 300, a tertiary cache unit 400, a metering unit and a control system 700,
the primary cache unit 100 comprises 5 outdoor 50-ton oil source tanks and crude oil pipelines matched with the oil source tanks, and plays a role in temporarily storing oil to realize primary cache;
the secondary cache unit 200 is connected with the primary cache unit and comprises two linked balance tanks 201;
the oil in the second-level cache unit enters a heating unit 300 through a pipeline, wherein the heating unit comprises a plurality of heat exchangers 303 connected in series and heat source equipment for providing heat sources for the heat exchangers;
the third-level cache unit 400 is used for temporarily storing the oil materials heated by the heating unit, and comprises 6 temporary storage tanks 401, 5 tons of which are used for temporarily storing different oil materials;
the metering unit comprises a plurality of weighing tanks 500, and each weighing tank is matched with a certain number of frying pans 600; the weighing tank is connected with the temporary storage tank of the third-level cache unit through a pipeline.
The control system 700 acts on the primary cache unit, the secondary cache unit, the heating unit, the tertiary cache unit and the metering unit respectively, and is provided with a communication module 701 and an input module 702, wherein the communication module 701 is connected with a server 800 through a wireless network.
In this embodiment, the heat source device includes a steam heating unit 302 and a water heating unit 301, and water in the water heating unit is heated by the steam heating unit and then delivered to the heat exchanger.
In this embodiment, the heat source device further includes a pressurizing unit 304, which is matched with the water heating unit, and increases the water pressure of the water heating unit and the heating temperature of the water.
In this embodiment, one weighing tank matches two regularly arranged woks.
In this embodiment, the device further comprises a pipeline cleaning unit and a pipeline cleaning unit which are installed on the conveying pipeline.
In this embodiment, the cleaning unit is blown up by high pressure, and the pipeline cleaning unit is washed by acid and alkali solution.
In this embodiment, the buffer tank has a heat-insulating or heat-tracing layer.
In this embodiment, the pipe for transporting oil located at the rear end of the heating unit has an insulating layer.
When the oil heating device is used, various different types of oil materials enter the balance tank through the pipeline, the oil materials in the balance tank enter the heat exchanger through the pipeline, and the oil materials are heated through the heat exchanger, in the process, the number of the balance tank is two or more, so that the oil materials are kept in the heat exchanger all the time, the heat source of the heat exchanger is provided by hot water of the water heating unit, water in the water heating unit is heated through water vapor, and in order to improve the water temperature of the hot water and ensure that the water cannot be evaporated, the hot water is pressurized through the pressurizing unit, so that the liquid water can carry more heat; the water vapor is not directly acted on the heat exchanger because the heat carried by the water vapor is too large, so that the oil is easy to denature or influence subsequent processing.
And from the pipeline transport of heating unit exhaust oil to the jar of keeping in of having the heat preservation, keep in the oil through the jar of keeping in, this jar of keeping in has the function that keeps warm or accompany the heat, guarantees that the oil of jar of keeping in has the temperature, can not cross because of the temperature and solidify excessively.
The oil in the jar of keeping in gets into the jar of weighing through pump and pipeline to the pump on the pipeline that gets into the jar of weighing is normally open, has leaded to flow back to the pump and the branch road of jar of keeping in simultaneously, when the oil in the jar of weighing is in the saturation, the oil circulates to the jar of keeping in, when guaranteeing to weigh the jar and need annotate the oil, has the oil filling at any time. The oil in the weighing tank has a designated weight, and the amount of the oil entering the frying pan can be controlled and metered.
The automatic oil feeding device is reasonable in design and ingenious in structure, can be combined with an automatic control system, is convenient for automatic control, improves the oil supply efficiency of a food production workshop, and timely feeds oil with proper temperature and quantity into a frying pan.
Example two:
as shown in fig. 7-9, an oil preparation method is implemented based on the system for automatically metering and heating oil according to the first embodiment, and includes the following steps:
step one, receiving a production task;
extracting grease from an oil source tank of the primary cache unit under the action of a control system, heating the grease to a preset temperature through a coil pipe, and storing the grease into a balance tank of the secondary cache unit, wherein the balance tank is positioned indoors;
under the action of the control system, hot oil in the indoor balancing tank is pumped into a temporary storage tank, oil in the temporary storage tank is filled into a weighing tank beside the frying pan, and the required oil is weighed through weight induction;
step four, with the pan as an object, required preheated grease is filled into the weighing tank, and weight information is uploaded to the server 800 through the communication module 701;
before frying materials, an operator checks whether the grease in the weighing tank is in place or not through a screen of an input module 702 beside the frying pan, and clicks a 'oiling' key when the grease needs to be added, so that the grease is completely discharged into a designated frying pan;
step six, the emptied weighing tank immediately enters a queuing waiting state; according to the instruction calculated by the control system, preparing to weigh the grease of the next material to be fried in the pan managed by the control system;
step seven, when the liquid level of the indoor balancing tank is lower than a specified value, automatically pumping grease from the outdoor oil source tank for supplementing;
and step eight, after production is finished, the residual grease in the indoor balancing tank can be pumped back to the outdoor oil source tank through authorized manual operation, and meanwhile, the pipeline is blown clean through compressed air, so that the situation that the grease residue is rancid or butter is solidified is prevented.
The method can improve the production efficiency of a workshop, can ensure the continuity of oil supply of the whole system and prevent the phenomenon of stay. The system and the method can preheat the grease (preheated to 160-180 ℃ in advance), reduce the heating time of the grease in each pot, and improve the frying efficiency; meanwhile, three-level grease is cached, so that the space utilization rate is improved; the system for automatically metering and heating the oil has more accurate metering and reduces the oil loss.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1. The utility model provides a system to oil automatic measurement heating which characterized in that: comprises that
The primary cache unit comprises a plurality of outdoor oil source tanks and crude oil pipelines;
the secondary cache unit is connected with the primary cache unit and comprises a plurality of linked balance tanks;
the heating unit is used for feeding oil in the secondary cache unit into the heating unit through a pipeline, and comprises a plurality of heat exchangers connected in series and heat source equipment for providing a heat source for the heat exchangers;
the third-level buffer unit is used for temporarily storing the oil materials heated by the heating unit and comprises a plurality of temporary storage tanks for temporarily storing different oil materials;
the metering unit comprises a plurality of weighing tanks, and each weighing tank is matched with a certain number of frying pans; the weighing tank is connected with the temporary storage tank of the third-level cache unit through a pipeline; and
the control system is respectively acted on the primary cache unit, the secondary cache unit, the heating unit, the tertiary cache unit and the metering unit, and is provided with a communication module and an input module, wherein the communication module is connected with a server through a wireless network.
2. The system of claim 1, wherein the system further comprises: the heat source equipment comprises a steam heating unit and a water heating unit, water in the water heating unit is heated by the steam heating unit, and the heated water is conveyed to the heat exchanger.
3. The system of claim 2, wherein the system further comprises: the heat source equipment also comprises a pressurizing unit which is matched with the water heating unit, so that the water pressure of the water heating unit is improved, and the heating temperature of water is increased.
4. The system of claim 1 for automatic metering heating of an oil, wherein: the number of the balance tanks is more than or equal to two, so that the second-level cache unit is ensured to continuously convey oil to the heating unit.
5. The system of claim 1, wherein the system further comprises: one weighing tank is matched with two frying pans which are arranged regularly.
6. The system of claim 1, wherein the system further comprises: the device also comprises a pipeline cleaning unit and a pipeline cleaning unit which are arranged on the conveying pipeline.
7. The system of claim 6, wherein the system further comprises: the cleaning unit is blown up by high pressure, and the pipeline cleaning unit is washed by acid-base solution.
8. An oil preparation method of a system for automatically metering and heating oil according to any one of claims 1 to 7, which is characterized by comprising the following steps:
s1, receiving a production task;
s2, under the action of the control system, extracting grease from the oil source tank of the primary cache unit, heating the grease to a preset temperature through a coil pipe, and storing the grease into a balance tank of the secondary cache unit, wherein the balance tank is located indoors;
s3, under the action of the control system, hot oil in the indoor balancing tank is pumped into a temporary storage tank, oil in the temporary storage tank is filled into a weighing tank beside a frying pan, and the required oil is weighed through weight induction;
s4, taking the pan as an object, loading the required preheated grease into a weighing tank, and uploading the weight to a server;
s5, before frying materials, an operator checks whether the grease in the weighing tank is in place through a screen beside the frying pan, and when the grease needs to be added, the operator clicks an oil adding key to completely discharge the grease into the appointed frying pan;
s6, the emptied weighing tank immediately enters a queuing waiting state; according to the instruction calculated by the control system, preparing to weigh the grease of the next material to be fried in the pan managed by the control system;
s7, when the liquid level of the indoor balancing tank is lower than a designated value, automatically pumping grease from the outdoor oil source tank for replenishment;
s8, after production is finished, residual grease in the indoor balancing tank can be pumped back to the outdoor oil source tank through authorized manual operation, and meanwhile, the pipeline is blown clean through compressed air, so that residual grease is prevented from being rancid or butter is prevented from being solidified.
CN202210831863.8A 2022-07-15 2022-07-15 System for automatically metering and heating oil and oil preparation method thereof Active CN115088801B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116027758A (en) * 2023-03-31 2023-04-28 广汉市迈德乐食品有限公司 Automatic butter production line construction method controlled by distributed control system

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209473540U (en) * 2018-11-16 2019-10-11 颐海(中国)食品有限公司 A kind of production equipment of modularization chafing dish bottom flavorings

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209473540U (en) * 2018-11-16 2019-10-11 颐海(中国)食品有限公司 A kind of production equipment of modularization chafing dish bottom flavorings

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116027758A (en) * 2023-03-31 2023-04-28 广汉市迈德乐食品有限公司 Automatic butter production line construction method controlled by distributed control system
CN116027758B (en) * 2023-03-31 2023-07-11 广汉市迈德乐食品有限公司 Automatic butter production line construction method controlled by distributed control system

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