CN115088799A - Intelligent hot dry noodle flow line production system based on Internet of things - Google Patents

Intelligent hot dry noodle flow line production system based on Internet of things Download PDF

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CN115088799A
CN115088799A CN202210721106.5A CN202210721106A CN115088799A CN 115088799 A CN115088799 A CN 115088799A CN 202210721106 A CN202210721106 A CN 202210721106A CN 115088799 A CN115088799 A CN 115088799A
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noodle
preset
current
temperature
water
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黄维平
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Wuhan Sunhuang Food Co ltd
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Wuhan Sunhuang Food Co ltd
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00—Other apparatus for handling dough or dough pieces
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00—Other apparatus for handling dough or dough pieces
    • A21C9/02—Apparatus for hanging or distributing strings of dough, such as noodles, spaghetti or macaroni, on bars
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00—Other apparatus for handling dough or dough pieces
    • A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00—Control of temperature
    • G05D23/19—Control of temperature characterised by the use of electric means
    • G05D23/30—Automatic controllers with an auxiliary heating device affecting the sensing element, e.g. for anticipating change of temperature
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Commercial Cooking Devices (AREA)

Abstract

The invention relates to the technical field of intelligent food production, in particular to an intelligent hot dry noodle production line production system based on the Internet of things, which comprises a multiple double-piece composite noodle pressing machine, a hanging rod air cooler, a continuous automatic noodle boiling pot, an automatic oil feeding and shaking five-layer air cooler and an Internet of things central control platform, wherein the multiple double-piece composite noodle pressing machine, the hanging rod air cooler, the continuous automatic noodle boiling pot and the automatic oil feeding and shaking five-layer air cooler are connected through the Internet of things central control platform, and the multiple double-piece composite noodle pressing machine, the hanging rod air cooler, the continuous automatic noodle boiling pot and the automatic oil feeding and shaking five-layer air cooler are controlled according to preset values, so that the manufacturing process of hot dry noodles meets preset standards. According to the invention, the Internet of things central control platform is added in the production process of the hot dry surface production line for producing products, and the production components are adjusted in real time by the Internet of things central control platform according to real-time data in the production of the products, so that the quality and the quantity of the products are improved, the efficiency is further improved, and the energy is saved.

Description

Intelligent hot dry noodle flow line production system based on Internet of things
Technical Field
The invention relates to the technical field of intelligent food production, in particular to an intelligent hot dry noodle flow line production system based on the Internet of things.
Background
In the early stage of 30 years at the end of the last 20 years of the century, a person who has taken a small article called a luggage bag from Wuhan Changdong street wharf invented hot dry noodles in an accidental event, so that the hot dry noodles were taken on a dining table for breakfast of Wuhan people, and the hot dry noodles are developed to 200 ten thousand jin required for breakfast of Wuhan people every day at present, and in the development process of nearly one hundred years, the hot dry noodles are selected from flour, produced into noodles, primarily processed into noodles, and re-processed for later eating, so that a unique set of famous standards is formed. The most important noodle production and noodle primary processing are particularly important, the industry is all produced and processed by manual work from the initial development stage of the industry to 2014, and the problem of manual production is that: 1) the production environment is uneven, and the safe and sanitary preparation environment for diet is difficult to ensure; 2) compared with the quantity of industrialized and large-scale production, the method cannot create the scale centralized economic effect; 3) and a series of manufacturing process requirements of the hot dry noodles cannot be perfectly presented according to the existing standard.
Chinese patent publication No.: CN110558348B discloses a kelp noodle kneading mechanism and a wheaten food processing line, and the kelp noodle kneading mechanism comprises a mixing device and a stirring and kneading device; the mixing device is used for premixing various raw materials for processing noodles, and the stirring and dough mixing device is used for stirring the materials premixed by the mixing device; also discloses a wheaten food processing line which has the advantages of sufficient mixing and strong production water flowing property.
Therefore, the cured food production line device has the following problems: 1) the even mixing and stirring can not bring the stiff feeling brought by manual repeated dough kneading; 2) how to rapidly air-dry the process is not involved, and whether the production scale is improved cannot be known.
Disclosure of Invention
Therefore, the invention provides an intelligent hot dry surface assembly line production system based on the Internet of things, which is used for solving the problems that in the prior art, the production process is independent in the product production process of assembly line operation and production components cannot be adjusted in real time according to the integrity of products so as to ensure the product quality.
In order to achieve the aim, the invention provides an intelligent hot dry noodle flow line production system based on the Internet of things, which comprises a multi-time double-piece composite noodle press, a hanging rod air cooling machine, a continuous automatic noodle boiling pot, an automatic oil supply and dispersion five-layer air cooling machine and an Internet of things central control platform, wherein,
the repeated double-sheet composite noodle press is used for extruding and compounding the dough for multiple times, so that the dough has a more chewy taste, and the toughness of the dough is detected according to a plurality of camera detection units;
the hanging rod air cooling machine is used for cutting off an automatic hanging rod of the formed noodles, and cooling the high temperature caused by the heating of the noodle machine due to long-time production to the noodle skin through a fixed fan so as to enable the noodles to meet the standard of noodle shaping and process requirements in the next production link;
the continuous automatic noodle cooker is used for carrying out a hot dry noodle primary cooking process on the air-cooled noodles, and is provided with a temperature detection sensor for detecting the water temperature of the noodle cooker;
the continuous automatic noodle cooker is provided with a water pipe water supply and drainage system, the water pipe water supply and drainage system comprises a water pipe water discharge unit and a water pipe water supply unit, the water pipe water discharge unit is used for discharging viscous noodle soup in a preset period, the noodle cooking water of the continuous automatic noodle cooker is ensured to be clear and not viscous, the water pipe water supply unit is used for steaming and baking the water pipe water supply unit through water vapor in the noodle cooker, heated high-temperature water automatically enters the noodle cooker through the water pipe water supply unit to provide noodle cooking water required by noodle cooking, the process of heating water can be accelerated while the heat energy is fully utilized to save the electric energy, and the productivity is further increased;
the automatic oil feeding and dispersing five-layer air cooling machine is used for automatically spraying soybean oil edible oil on the primarily boiled hot dry noodles and entering an oil mixing and dispersing process to prevent the noodles from adhering, the hot dry noodles after oil mixing and dispersing are subjected to a natural air cooling process through a five-layer air cooling machine, the moisture proportion and the temperature of the hot dry noodles in a preset area are detected through a plurality of microwave moisture detection sensors and a plurality of temperature detection sensors in the natural air cooling process, and whether the preset working frequency of dispersing components arranged at corresponding positions is increased or not and the transmission speed of transmission mesh belts at corresponding positions is adjusted or not are selected according to the detection result, so that the moisture proportion and the temperature of the hot dry noodles are in a preset optimal state;
the Internet of things central control platform is provided with a central control module, is connected with a plurality of double-piece composite noodle pressing machines, a hanging rod air cooling machine, a continuous automatic noodle boiling pot and an automatic oil feeding and dispersing five-layer air cooling machine, and is used for controlling the plurality of double-piece composite noodle pressing machines, the hanging rod air cooling machine, the continuous automatic noodle boiling pot and the automatic oil feeding and dispersing five-layer air cooling machine according to preset values, so that the manufacturing process of the hot dry noodles is in accordance with the preset values.
When the multi-time double-piece composite noodle press extrudes and compounds dough for multiple times, a plurality of camera detection units are arranged to detect the speed S0 that the dough is restored to the position before deformation from the position after deformation due to internal stress after being extruded each time, a central control module compares S0 with a preset internal stress reasonable restoration speed interval S, and the extrusion force of the multi-time double-piece composite noodle press is adjusted according to the comparison result, wherein S comprises (S1 and S2), and S1 is less than S2;
when S0 is greater than S1, the central control module judges that the toughness of the current dough does not meet the preset process requirement, and controls the multi-time double-piece composite noodle press to increase the current extrusion pressure on the dough;
when S1 is not less than S0 is not less than S2, the central control module judges that the toughness of the current dough meets the preset process requirement, and controls the multi-time double-piece composite noodle press to maintain the current extrusion pressure on the dough;
and when S2 is less than S0, the central control module judges that the gluten of the current dough exceeds the preset process requirement, and controls the multi-time double-sheet composite noodle press to reduce the extrusion pressure of the current opposite surface.
When the hanging rod air-cooling machine is used for air-cooling noodles, the current temperature of the noodles is detected through a temperature detection sensor arranged on the hanging rod air-cooling machine, the current temperature TEM0 of the noodles is obtained, the central control module compares the TEM0 with a preset reasonable temperature interval TEM of the noodles, and the fan rotating speed of the hanging rod air-cooling machine is controlled according to the comparison result, wherein the TEM comprises (TEM1 and TEM2), and the TEM1 is smaller than TEM 2;
when the TEM0 is smaller than the TEM1, the central control module judges that the current noodle temperature exceeds the preset process requirement, and controls fan blades of the hanging rod air cooling machine to stop rotating;
when the TEM1 is not less than TEM0 is not less than TEM2, the central control module judges that the current noodle temperature meets the preset process requirement, and controls fan blades of the hanging rod air cooling machine to reduce the rotating speed;
when the TEM2 is smaller than the TEM0, the central control module judges that the current noodle temperature does not meet the preset process requirement, and controls fan blades of the hanging rod air cooling machine to increase the rotating speed.
When the continuous automatic noodle cooking pot cooks noodles for the first time, the current water temperature is detected through an automatic temperature control system arranged on the continuous automatic noodle cooking pot to obtain the current water temperature WT0, a central control module compares WT0 with a preset water temperature interval TW, and controls a heating component set of the continuous automatic noodle cooking pot according to the comparison result, wherein WT comprises (WT1, WT2), and WT1 is less than WT 2;
when WT0 is less than WT1, the central control module judges that the current water temperature does not meet the preset water temperature requirement, and controls the heating component group of the continuous automatic noodle cooker to increase the current heating temperature;
when WT1 is not less than WT0 is not less than WT2, the central control module judges that the current water temperature meets the preset water temperature requirement, and controls the heating component group of the continuous automatic noodle cooker to maintain the current heating temperature;
when WT2 < WT0, the central control module determines that the current water temperature has exceeded the preset water temperature requirement, and controls the heating component group of the continuous automatic noodle cooker to reduce the current heating temperature.
When the continuous automatic noodle boiling pot is used for boiling noodle strips for the first time, a turbidity detection sensor is arranged on a water pipe drainage unit to detect the turbidity TD0 of water for boiling noodles at present in real time, a central control module compares TD0 with a preset first turbidity TD1, and controls the water pipe drainage unit to start drainage operation on the continuous automatic noodle boiling pot according to a comparison result so as to discharge thick and turbid noodle soup;
when TD0 is less than TD1, the central control module judges that the turbidity of the current noodle boiling water does not meet the drainage requirement, and controls the water pipe drainage unit to stop the drainage operation of the continuous automatic noodle boiling pot.
When TD1 is not more than TD0, the central control module judges that the turbidity of the water for cooking noodles currently meets the drainage requirement, and controls the water pipe drainage unit to open the drainage work of the continuous automatic noodle cooking pot.
When the continuous automatic noodle cooking pot cooks noodle strips for the first time, the water level Z0 of water for cooking noodle at present is detected in real time through a water level detection sensor, a central control module compares Z0 with a preset water level interval Z and controls water supply and drainage of a water supply and drainage system of a water pipe according to the comparison result, wherein Z comprises (Z1, Z2), and Z1 is less than Z2;
when Z0 is more than Z1, the central control module judges that the current water level is lower than the preset water level standard, and controls the water pipe water supply unit to start the water supply operation of the continuous automatic noodle cooker;
when the Z1 is not less than Z0 is not less than Z2, the central control module judges that the current water level meets the preset water level standard and controls the water pipe water supply unit to stop the water supply operation of the continuous automatic noodle cooking pot;
and when the Z2 is more than the Z0, the central control module judges that the current water level exceeds the preset water level standard, controls the water pipe water supply unit to stop the water supply operation of the continuous automatic noodle cooker, and starts the water pipe drainage unit to drain the continuous automatic noodle cooker.
When the hot dry noodles are automatically sprayed with soybean oil edible oil and enter an oil mixing and dispersing process, the automatic oil feeding and dispersing five-layer air cooling machine detects the moisture proportion and the temperature of the hot dry noodles in a current preset area in real time through a plurality of microwave moisture detection sensors and a plurality of temperature detection sensors, and adjusts the working frequency of dispersing components in the preset area and the transmission speed of a transmission net belt in the preset area according to the moisture proportion and the temperature of the hot dry noodles in the current preset area, so that the moisture proportion and the temperature of the hot dry noodles are in a preset optimal state;
the central control module sets the total number of preset areas of a current conveying mesh belt to be N, each preset area is provided with a shaking and dispersing component S and a conveying mesh belt motor M, any preset area is set to be PAi, the shaking and dispersing component in the PAi is Si, the conveying mesh belt motor in the PAi is Mi, the current moisture proportion of hot dried noodles in the PAi is MC0, the current temperature is T0, the central control module sets a preset moisture proportion interval to be MC, and sets a preset temperature interval to be T, wherein MC comprises (MC1 and MC2), MC1 is smaller than MC2, T comprises (T1 and T2), and T1 is smaller than T2;
when MC0 is smaller than MC1, the central control module judges that the water proportion of the current hot dry noodles is lower than a preset water standard, and Si corresponding to PAi is controlled to stop shaking and scattering operation of the current hot dry noodles;
when MC1 is not less than MC0 is not less than MC2, the central control module judges that the water proportion of the current hot dry noodles meets the preset water standard, and controls Si corresponding to PAi to adjust the power of the current shaking and scattering operation on the hot dry noodles to the preset power;
when MC2 is smaller than MC0, the central control module judges that the moisture proportion of the current hot dried noodles exceeds a preset moisture standard, and Si corresponding to PAi is controlled to improve the power of the current shaking operation on the hot dried noodles;
when T0 is more than T1, the central control module judges that the temperature of the current hot dry noodles is lower than a preset temperature standard, controls Mi corresponding to PAi to increase power, improves the conveying speed of the conveying net belt, reduces air cooling time of the hot dry noodles, and accelerates passing;
when T1 is not less than T0 is not less than T2, the central control module judges that the temperature of the current hot dry noodles meets the preset temperature standard, controls Mi corresponding to PAi to adjust the current power to the preset power, and keeps the conveying speed of the conveying net belt within the preset speed range;
when T2 is less than T0, the central control module judges that the temperature of the current hot dry noodles exceeds the preset temperature standard, controls the Mi corresponding to the PAi to reduce the power, slows down the conveying speed of the conveying net belt, increases the air cooling time of the hot dry noodles, and accelerates the temperature reduction.
Compared with the prior art, the multi-time double-piece composite noodle press has the beneficial effects that the dough is extruded and compounded for multiple times by arranging the plurality of dough extruding component groups and the plurality of dough composite component groups in the noodle pressing stage, so that the toughness of the dough is improved, and the taste of the hot dry noodles is smoother and chewier.
The air cooling machine for the hanging rod is used for cooling, air drying and shaping the hot dry surface for the first time through the fan cooling component group arranged on the air cooling machine for the hanging rod, so that the air cooling machine meets the requirements of a preset preparation process, ensures that the air cooling machine has good linear state and boiling resistance, and is convenient to process while the product quality is improved.
The continuous automatic noodle boiling pot is provided with the water pipe water supply and drainage component group, so that noodle boiling water in the noodle boiling process can continuously work for a long time, the water quality is not sticky and turbid, and the water pipe water supply unit arranged above the noodle boiling pot is used for preheating pre-supply water in a water pipe by utilizing the rising of the steam of the noodle boiling pot, so that the heat energy utilization efficiency is improved, the energy is saved, the heating process of the noodle boiling water is accelerated, the continuous automatic noodle boiling pot can continuously work for a long time, the working efficiency is improved, and the energy utilization rate is increased.
Five layers of air cooled machines of dispersing are trembled to oil automatically through the intelligent control of thing networking well accuse platform to its component, can be accurate to predetermineeing regional concrete component and adjust, when guaranteeing that product quality reaches the predetermined standard, reduce the energy resource consumption that unnecessary component motion brought.
Furthermore, the intelligent detection and intelligent regulation and control of the control module in the Internet of things on each production device connected in the Internet of things can accurately judge the current running state of each component, and make corresponding adjustment in time, so that the overall linkage is increased, and the product reject ratio is reduced to improve the quality and data of finished products.
The invention is further described with reference to the following figures and specific embodiments.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent hot dry surface production line system based on the internet of things according to an embodiment of the invention;
fig. 2 is a schematic structural diagram of a multi-time double-piece composite noodle press in an intelligent hot dry noodle production line production system based on the internet of things according to the embodiment of the invention;
FIG. 3 is a schematic structural diagram of a boom air cooler in an intelligent hot dry surface production line system based on the Internet of things according to an embodiment of the invention;
FIG. 4 is a schematic structural diagram of a continuous automatic noodle-cooking pot in an intelligent hot dry noodle production line production system based on the Internet of things according to the embodiment of the invention;
fig. 5 is a schematic structural diagram of an automatic oil feeding and dispersing five-layer air cooling machine in an intelligent hot dry surface flow line production system based on the internet of things according to the embodiment of the invention;
in the figure: the dough extruding component group 1, the dough composite component group 2, the dough conveying component group 3, the dough skin forming component group 4, the noodle cutting component group 5, the automatic hanging rod component group 6, the noodle shearing component group 7, the fan cooling component group 8, the noodle conveying component group 9, the water container component group 10, the first conveying noodle component group 11, the second conveying noodle component group 12, the water pipe water feeding and discharging component group 13, the water pipe water feeding unit 131, the water pipe water discharging unit 132, the noodle conveying net belt component group 14, the automatic oil feeding component group 15, the air cooling component group 16 and the shaking dispersing component group 17.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention is further described below with reference to examples; it should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and do not limit the scope of the present invention.
It should be noted that in the description of the present invention, the terms of direction or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Please refer to fig. 1, which is a schematic structural diagram of an intelligent hot dry noodle production line system based on the internet of things according to an embodiment of the present invention, the embodiment includes a multiple double-piece composite noodle press, a rod-hanging air-cooling machine, a continuous automatic noodle boiling pot, an automatic oil-feeding and dispersing five-layer air-cooling machine, and an internet of things central control platform,
the repeated double-sheet composite noodle press is used for extruding and compounding the dough for multiple times, so that the dough has a more chewy taste, and the toughness of the dough is detected according to a plurality of camera detection units;
the hanging rod air cooling machine is used for cutting off an automatic hanging rod of the formed noodles, and cooling the high temperature caused by the heating of the noodle maker due to long-time production by the fixed fan to the noodle wrapper so as to enable the noodles to meet the standard of noodle shaping and process requirements in the next production link;
the continuous automatic noodle boiling pot is used for carrying out a hot dry noodle primary boiling process on the air-cooled noodles, and is provided with a temperature detection sensor for detecting the water temperature of the noodle boiling pot;
the continuous automatic noodle cooker is provided with a water pipe water supply and drainage system, the water pipe water supply and drainage system comprises a water pipe water discharge unit and a water pipe water supply unit, the water pipe water discharge unit is used for discharging viscous noodle soup in a preset period, the noodle cooking water of the continuous automatic noodle cooker is ensured to be clear and not viscous, the water pipe water supply unit is used for steaming and baking the water pipe water supply unit through water vapor in the noodle cooker, heated high-temperature water automatically enters the noodle cooker through the water pipe water supply unit to provide noodle cooking water required by noodle cooking, the process of heating water can be accelerated while the heat energy is fully utilized to save the electric energy, and the productivity is further increased;
in this example, the continuous automatic noodle cooker can continue to produce for 11 to 13 hours at maximum, producing 2.8 to 3.3 tons of finished hot dried noodles per hour on average.
In the present embodiment, the raw-to-cooked ratio of the hot dried noodles after the initial cooking is preset to 50% to 80%, wherein the optimum raw-to-cooked ratio is 75%.
The automatic oil feeding and dispersing five-layer air cooling machine is used for automatically spraying soybean oil edible oil on the primarily boiled hot dry noodles and entering an oil mixing and dispersing process to prevent the noodles from adhering, the hot dry noodles after oil mixing and dispersing are subjected to a natural air cooling process through a five-layer air cooling machine, the moisture proportion and the temperature of the hot dry noodles in a preset area are detected through a plurality of microwave moisture detection sensors and a plurality of temperature detection sensors in the natural air cooling process, and whether the preset working frequency of dispersing components arranged at corresponding positions is increased or not and the transmission speed of transmission mesh belts at corresponding positions is adjusted or not are selected according to the detection result, so that the moisture proportion and the temperature of the hot dry noodles are in a preset optimal state;
in the embodiment, the total length of the single surface of the conveying net belt of the five-layer air cooling machine is 60 meters to 80 meters, wherein the optimal total length of the single surface is 70 meters.
The Internet of things central control platform is provided with a central control module, is connected with a plurality of double-piece composite noodle pressing machines, a hanging rod air cooling machine, a continuous automatic noodle boiling pot and an automatic oil feeding and dispersing five-layer air cooling machine, and is used for controlling the plurality of double-piece composite noodle pressing machines, the hanging rod air cooling machine, the continuous automatic noodle boiling pot and the automatic oil feeding and dispersing five-layer air cooling machine according to preset values, so that the manufacturing process of the hot dry noodles is in accordance with the preset values.
When the multi-time double-piece composite noodle press extrudes and compounds dough for multiple times, a plurality of camera detection units are arranged to detect the speed S0 that the dough is restored to the position before deformation from the position after deformation due to internal stress after being extruded each time, a central control module compares S0 with a preset internal stress reasonable restoration speed interval S, and the extrusion force of the multi-time double-piece composite noodle press is adjusted according to the comparison result, wherein S comprises (S1 and S2), and S1 is less than S2;
when S0 is greater than S1, the central control module judges that the toughness of the current dough does not meet the preset process requirement, and controls the multi-time double-piece composite noodle press to increase the current extrusion pressure on the dough;
when S1 is not less than S0 is not less than S2, the central control module judges that the toughness of the dough currently meets the preset technological requirements, and controls the multi-time double-piece composite noodle press to maintain the current extrusion pressure on the dough;
and when S2 is less than S0, the central control module judges that the toughness of the current dough exceeds the preset process requirement, and controls the multi-time double-piece composite noodle press to reduce the current opposite extrusion pressure.
When the hanging rod air-cooling machine is used for air-cooling noodles, the current temperature of the noodles is detected through a temperature detection sensor arranged on the hanging rod air-cooling machine, the current temperature TEM0 of the noodles is obtained, the central control module compares the TEM0 with a preset reasonable temperature interval TEM of the noodles, and the fan rotating speed of the hanging rod air-cooling machine is controlled according to the comparison result, wherein the TEM comprises (TEM1 and TEM2), and the TEM1 is smaller than TEM 2;
when the TEM0 is smaller than the TEM1, the central control module judges that the current noodle temperature exceeds the preset process requirement, and controls fan blades of the hanging rod air cooling machine to stop rotating;
when the TEM1 is not less than TEM0 is not less than TEM2, the central control module judges that the current noodle temperature meets the preset process requirement, and controls fan blades of the hanging rod air cooling machine to reduce the rotating speed;
when the TEM2 is smaller than the TEM0, the central control module judges that the current noodle temperature does not meet the preset process requirement, and controls fan blades of the hanging rod air cooling machine to increase the rotating speed.
When the continuous automatic noodle cooking pot cooks noodle strips for the first time, the current water temperature is detected through an automatic temperature control system arranged on the continuous automatic noodle cooking pot, the current water temperature WT0 is obtained, a central control module compares WT0 with a preset water temperature interval TW, and controls a heating component set of the continuous automatic noodle cooking pot according to the comparison result, wherein WT comprises (WT1, WT2), and WT1 is less than WT 2;
when WT0 is less than WT1, the central control module judges that the current water temperature does not meet the requirement of the preset water temperature, and controls the heating component group of the continuous automatic noodle cooker to increase the current heating temperature;
when WT1 is not less than WT0 is not less than WT2, the central control module judges that the current water temperature meets the preset water temperature requirement, and controls the heating component group of the continuous automatic noodle cooker to maintain the current heating temperature;
when WT2 < WT0, the central control module determines that the current water temperature has exceeded the preset water temperature requirement, and controls the heating component group of the continuous automatic noodle cooker to reduce the current heating temperature.
When the continuous automatic noodle boiling pot is used for boiling noodle strips for the first time, a turbidity detection sensor is arranged on a water pipe drainage unit to detect the turbidity TD0 of water for boiling noodles at present in real time, a central control module compares TD0 with a preset first turbidity TD1, and controls the water pipe drainage unit to start drainage operation on the continuous automatic noodle boiling pot according to a comparison result so as to discharge thick and turbid noodle soup;
when TD0 is less than TD1, the central control module judges that the turbidity of the water for cooking noodles currently does not meet the drainage requirement, and controls the water pipe drainage unit to stop the drainage operation of the continuous automatic noodle cooking pot.
When TD1 is not more than TD0, the central control module judges that the turbidity of the water for cooking noodles currently meets the drainage requirement, and controls the water pipe drainage unit to open the drainage work of the continuous automatic noodle cooking pot.
When the continuous automatic noodle cooking pot cooks noodle strips for the first time, the water level Z0 of water for cooking noodle at present is detected in real time through a water level detection sensor, a central control module compares Z0 with a preset water level interval Z and controls water supply and drainage of a water supply and drainage system of a water pipe according to the comparison result, wherein Z comprises (Z1, Z2), and Z1 is less than Z2;
when Z0 is more than Z1, the central control module judges that the current water level is lower than the preset water level standard, and controls the water pipe water supply unit to start the water supply operation of the continuous automatic noodle cooker;
when the Z1 is not less than Z0 is not less than Z2, the central control module judges that the current water level meets the preset water level standard and controls the water pipe water supply unit to stop the water supply operation of the continuous automatic noodle cooking pot;
and when the Z2 is more than the Z0, the central control module judges that the current water level exceeds the preset water level standard, controls the water pipe water supply unit to stop the water supply operation of the continuous automatic noodle cooker, and starts the water pipe drainage unit to drain the continuous automatic noodle cooker.
When the hot dry noodles are automatically sprayed with soybean oil edible oil and enter an oil mixing and dispersing process, the automatic oil feeding and dispersing five-layer air cooling machine detects the moisture proportion and the temperature of the hot dry noodles in a current preset area in real time through a plurality of microwave moisture detection sensors and a plurality of temperature detection sensors, and adjusts the working frequency of dispersing components in the preset area and the transmission speed of a transmission net belt in the preset area according to the moisture proportion and the temperature of the hot dry noodles in the current preset area, so that the moisture proportion and the temperature of the hot dry noodles are in a preset optimal state;
the central control module sets the total number of preset areas of a current conveying mesh belt to be N, each preset area is provided with a shaking and dispersing component S and a conveying mesh belt motor M, any preset area is set to be PAi, the shaking and dispersing component in the PAi is Si, the conveying mesh belt motor in the PAi is Mi, the current moisture proportion of hot dried noodles in the PAi is MC0, the current temperature is T0, the central control module sets a preset moisture proportion interval to be MC, and sets a preset temperature interval to be T, wherein MC comprises (MC1 and MC2), MC1 is smaller than MC2, T comprises (T1 and T2), and T1 is smaller than T2;
when MC0 is smaller than MC1, the central control module judges that the water proportion of the current hot dry noodles is lower than a preset water standard, and Si corresponding to PAi is controlled to stop shaking and scattering operation of the current hot dry noodles;
when the MC1 is not less than the MC0 is not less than the MC2, the central control module judges that the moisture proportion of the current hot dried noodles meets the preset moisture standard, and controls the Si corresponding to the PAi to adjust the power of the current shaking and dispersing operation on the hot dried noodles to the preset power;
when MC2 is smaller than MC0, the central control module judges that the moisture proportion of the current hot dried noodles exceeds a preset moisture standard, and Si corresponding to PAi is controlled to improve the power of the current shaking operation on the hot dried noodles;
when T0 is less than T1, the central control module judges that the temperature of the current hot dry noodles is lower than a preset temperature standard, controls Mi corresponding to PAi to accelerate power, improves the conveying speed of a conveying net belt, reduces air cooling time of the hot dry noodles, and accelerates passing;
when T1 is not less than T0 is not less than T2, the central control module judges that the temperature of the current hot dry noodles meets the preset temperature standard, controls Mi corresponding to PAi to adjust the current power to the preset power, and keeps the conveying speed of the conveying net belt within the preset speed range;
when T2 is less than T0, the central control module judges that the temperature of the current hot dry noodles exceeds the preset temperature standard, controls the Mi corresponding to the PAi to reduce the power, slows down the conveying speed of the conveying net belt, increases the air cooling time of the hot dry noodles and accelerates the temperature reduction.
Please refer to fig. 2 of the present embodiment, which is a schematic structural diagram of a multiple-time two-piece composite noodle press according to an embodiment of the present invention, including a dough conveying component set 3, a plurality of dough extruding component sets 1, a plurality of dough composite component sets 2, a dough sheet forming component set 4, and a noodle cutting component set 5, wherein the dough conveying component set 3 is connected to the dough extruding component sets 1, the dough composite component sets 2, the dough sheet forming component set 4, and the noodle cutting component set 5, and is used for conveying dough to a predetermined position, the dough extruding component sets 1 are used for extruding dough, the dough composite component sets 2 are used for repeatedly compounding dough, the dough sheet forming component set 4 is used for rolling dough into a dough sheet, and the dough sheet cutting component set 5 is used for cutting and rolling into a predetermined strip shape.
Please refer to fig. 3 of the present embodiment, which is a schematic structural diagram of a rack air-cooling machine according to an embodiment of the present invention, including a noodle transporting member set 9, an automatic rack member set 6, a noodle shearing member set 7, and a fan cooling member set 8, where the noodle transporting member set 9 is connected to the automatic rack member set 6, the noodle shearing member set 7, and the fan cooling member set 8 and is used to transport and transport noodles to a predetermined position, the automatic rack member set 6 is used to automatically hang noodles on the rack, the noodle shearing member set 7 is used to shear the noodles hung on the rack, and the fan cooling member set 8 is used to cool the noodles hung on the rack by air.
Please refer to fig. 4 of the present embodiment, which is a schematic structural diagram of a continuous automatic noodle cooker in an embodiment of the present invention, which comprises a heating component group, a water container component group 10, a first transmission noodle component group 11, a second transmission noodle component group 12, a water pipe water supply and drainage component group 13, the heating component group is connected with the water container component group 10, and used for heating the noodle boiling water in the water container, the water container component group 10 is connected with the first conveying noodle component group 11, the second conveying noodle component group 12 and the water pipe water supply and drainage component group 13, and for cooking noodles, a first set of noodle transferring members 11 for transferring the noodles to the water container, a second set of noodle transferring members 12 for transferring the noodles to a predetermined position, and a set of water supplying and discharging members 13 including a water supplying unit 131 and a water discharging unit 132 for replacing the boiled water in the water container.
Please refer to fig. 5 of the present embodiment, which is a schematic structural diagram of an automatic oil feeding and shaking and dispersing five-layer air cooling machine according to an embodiment of the present invention, including a noodle belt conveyor 14, an automatic oil feeding member 15, an air cooling member 16, and a shaking and dispersing member 17, wherein the noodle belt conveyor 14 is connected to the automatic oil feeding member 15, the air cooling member 16, and the shaking and dispersing member 17 and is used to convey noodles to a predetermined position through a conveyor belt, the automatic oil feeding member 15 is used to automatically spray edible oil to the noodles, the air cooling member 16 is used to cool the noodles, and the shaking and dispersing member 17 is used to shake and disperse the noodles.
So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention; various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An intelligent hot dry noodle flow line production system based on the Internet of things is characterized by comprising a multi-time double-piece composite noodle press, a hanging rod air cooling machine, a continuous automatic noodle boiling pot, an automatic oil supply and dispersion five-layer air cooling machine and an Internet of things central control platform, wherein,
the multiple double-sheet composite noodle press is used for extruding and compounding dough for multiple times, and detecting the toughness of the dough according to a plurality of camera detection units;
the hanging rod air cooling machine is used for cutting off an automatic hanging rod of the formed noodles, and cooling the high temperature of the noodle skin caused by the temperature rise of the noodle maker due to long-time production through a fan cooling component;
the continuous automatic noodle cooker is used for carrying out a hot dry noodle primary cooking process on the air-cooled noodles, and is provided with a temperature detection sensor for detecting the water temperature of the noodle cooker;
the continuous automatic noodle cooker is provided with a water pipe water supply and drainage system, the water pipe water supply and drainage system comprises a water pipe drainage unit and a water pipe water supply unit, the water pipe drainage unit is used for discharging viscous noodle soup in a preset period, and the water pipe water supply unit is used for preheating pre-supply water in the water pipe water supply unit through water vapor rising in the noodle cooker;
the automatic oil feeding and dispersing five-layer air cooling machine is used for automatically spraying edible oil to the primarily boiled hot dry noodles and mixing and dispersing the edible oil, the hot dry noodles after oil mixing and dispersing are naturally air-cooled and cooled by the five-layer air cooling machine, the moisture proportion and the temperature of the hot dry noodles in a preset area are detected by a plurality of microwave moisture detection sensors and a plurality of temperature detection sensors in the natural air-cooled and cooling process, and whether the preset working frequency of dispersing components arranged at corresponding positions is increased and whether the transmission speed of a transmission mesh belt at the corresponding positions is adjusted are selected according to the detection result;
accuse platform is equipped with well accuse module in the thing networking, accuse platform is connected in the thing networking a lot of biplate composite noodle press machine peg air-cooled machine in the continuous automation boil a pot and five layer air-cooled machines of scattering are trembled to automatic oil feeding for it is right according to presetting the numerical value a lot of biplate composite noodle press machine peg air-cooled machine in the continuous automation boil a pot and automatic oil feeding trembles five layer air-cooled machines of scattering and controls, makes the preparation technology of hot dry face accord with and presets the numerical value.
2. The intelligent hot dry noodle flow line production system based on the internet of things of claim 1, wherein when the multiple double-piece composite noodle press extrudes and compounds dough for multiple times, the multiple double-piece composite noodle press is provided with a plurality of camera detection units for detecting the speed S0 of the dough which is caused by internal stress to return from the post-deformation position to the pre-deformation position after the dough is extruded each time, the central control module compares S0 with a preset internal stress reasonable return speed interval S, and adjusts the extrusion force of the multiple double-piece composite noodle press according to the comparison result, wherein S comprises (S1, S2), and S1 is less than S2;
when S0 is more than S1, the central control module judges that the toughness of the current dough does not meet the preset process requirement, and controls the multi-time double-piece composite noodle press to increase the current extrusion pressure on the dough;
when S1 is not less than S0 is not less than S2, the central control module judges that the toughness of the dough currently meets the preset process requirement, and controls the multiple-time double-piece composite noodle press to maintain the current extrusion pressure on the dough;
and when S2 is less than S0, the central control module judges that the toughness of the current dough exceeds the preset process requirement, and controls the multi-time double-sheet composite noodle press to reduce the current opposite extrusion pressure.
3. The intelligent hot dry noodle production line system based on the Internet of things according to claim 2, wherein when the hanging rod air-cooling machine is used for air-cooling noodles, the current temperature of the noodles is detected through the temperature detection sensor arranged on the hanging rod air-cooling machine, so that the current temperature TEM0 of the noodles is obtained, the central control module compares the TEM0 with a preset reasonable temperature interval TEM of the noodles, and controls the fan rotating speed of the hanging rod air-cooling machine according to the comparison result, wherein the TEM comprises (TEM1 and TEM2), and the TEM1 is less than TEM 2;
when the TEM0 is smaller than the TEM1, the central control module judges that the current noodle temperature exceeds the preset process requirement, and controls fan blades of the hanging rod air cooling machine to stop rotating;
when the TEM1 is not less than TEM0 is not less than TEM2, the central control module judges that the current noodle temperature meets the preset process requirement, and controls fan blades of the hanging rod air cooler to reduce the rotating speed;
when the TEM2 is smaller than the TEM0, the central control module judges that the current noodle temperature does not meet the preset process requirement, and controls fan blades of the hanging rod air cooling machine to increase the rotating speed.
4. The intelligent hot dry noodle flow line production system based on the internet of things as claimed in claim 3, wherein the continuous automatic noodle boiling pot detects the current water temperature through the automatic temperature control system when noodle strips are boiled for the first time, so as to obtain the current water temperature WT0, the central control module compares WT0 with a preset water temperature interval TW, and controls the heating component group of the continuous automatic noodle boiling pot according to the comparison result, wherein WT comprises (WT1, WT2), WT1 < WT 2;
when WT0 is less than WT1, the central control module judges that the current water temperature does not meet the preset water temperature requirement, and controls the heating component group of the continuous automatic noodle cooker to increase the current heating temperature;
when WT1 is not less than WT0 is not less than WT2, the central control module judges that the current water temperature meets the preset water temperature requirement, and controls the heating component group of the continuous automatic noodle cooker to maintain the current heating temperature;
when WT2 < WT0, the central control module determines that the current water temperature has exceeded the preset water temperature requirement, and controls the heating component group of the continuous automatic noodle cooker to reduce the current heating temperature.
5. The intelligent hot dry noodle production line system based on the Internet of things of claim 4, wherein when noodle strips are boiled for the first time by the continuous automatic noodle boiling pot, a turbidity detection sensor is arranged on the water pipe drainage unit to detect the turbidity TD0 of water used for boiling noodle at present in real time, the central control module compares TD0 with a preset first turbidity TD1, and controls the water pipe drainage unit to start drainage operation on the continuous automatic noodle boiling pot according to the comparison result to drain viscous and turbid noodle soup;
when TD0 is less than TD1, the central control module judges that the turbidity of the water for cooking noodles currently does not meet the drainage requirement, and controls the water pipe drainage unit to stop the drainage operation of the continuous automatic noodle cooking pot.
And when the TD1 is not more than TD0, the central control module judges that the turbidity of the current noodle boiling water meets the drainage requirement, and controls the water pipe drainage unit to start the drainage work of the continuous automatic noodle boiling pot.
6. The intelligent hot dry noodle flow line production system based on the internet of things as claimed in claim 5, wherein the continuous automatic noodle cooking pot detects the water level Z0 of water for cooking noodle in real time through a water level detection sensor arranged on the continuous automatic noodle cooking pot when noodle strips are cooked for the first time, the central control module compares Z0 with a preset water level interval Z and controls water supply and drainage of the water pipe water supply and drainage system according to the comparison result, wherein Z comprises (Z1, Z2), and Z1 is less than Z2;
when Z0 is more than Z1, the central control module judges that the current water level is lower than a preset water level standard, and controls the water pipe water supply unit to start water supply operation on the continuous automatic noodle cooker;
when the Z1 is not less than Z0 is not less than Z2, the central control module judges that the current water level meets the preset water level standard and controls the water pipe water supply unit to stop the water supply operation of the continuous automatic noodle cooking pot;
and when the Z2 is more than or equal to Z0, the central control module judges that the current water level exceeds a preset water level standard, controls the water pipe water supply unit to stop the water supply operation of the continuous automatic noodle cooker, and starts the water pipe drainage unit to drain the continuous automatic noodle cooker.
7. The intelligent hot dry noodle flow line production system based on the Internet of things as claimed in claim 6, wherein the automatic oil feeding and shaking five-layer air cooling machine detects the moisture proportion and the temperature of the hot dry noodles in the current preset area in real time through a plurality of microwave moisture detection sensors and a plurality of temperature detection sensors when the hot dry noodles automatically spray edible oil and enter an oil mixing and shaking process, and adjusts the working frequency of the shaking components in the preset area and the transmission speed of a transmission net belt in the preset area according to the moisture proportion and the temperature of the hot dry noodles in the current preset area, so that the moisture proportion and the temperature of the hot dry noodles are in a preset optimal state.
8. The intelligent hot dry noodle flow line production system based on the internet of things of claim 7, wherein the central control module sets the total number of preset areas of the current conveying mesh belt to be N, sets each preset area PA to be provided with one shaking and dispersing component S and one conveying mesh belt motor M, sets any preset area to be PAi, the shaking and dispersing component in the PAi is Si, the conveying mesh belt motor in the PAi is Mi, the current moisture proportion of hot dry noodles in the PAi is MC0, and sets a preset moisture proportion interval to be MC, wherein MC comprises (MC1, MC2), MC1 < MC 2;
when MC0 is smaller than MC1, the central control module judges that the water content proportion of the current hot dry noodles is lower than a preset water content standard, and Si corresponding to PAi is controlled to stop shaking and scattering operation on the hot dry noodles;
when MC1 is not less than MC0 is not less than MC2, the central control module judges that the water proportion of the current hot dry noodles meets the preset water standard, and controls Si corresponding to PAi to adjust the power of the current shaking-up operation on the hot dry noodles to the preset power;
and when the MC2 is smaller than the MC0, the central control module judges that the moisture proportion of the current hot dried noodles exceeds a preset moisture standard, and controls Si corresponding to the PAi to improve the power of the current shaking operation on the hot dried noodles.
9. The intelligent hot dry noodle flow line production system based on the Internet of things of claim 8, wherein the central control module sets the current temperature of hot dry noodles in the PAi to be T0, and sets the preset temperature interval to be T, wherein T comprises (T1, T2), T1 < T2;
when T0 is less than T1, the central control module judges that the temperature of the current hot dry noodles is lower than a preset temperature standard, controls the Mi corresponding to the PAi to increase the power and improves the conveying speed of the conveying mesh belt;
when T1 is not less than T0 is not less than T2, the central control module judges that the temperature of the current hot dry noodles meets the preset temperature standard, controls Mi corresponding to PAi to adjust the current power to the preset power, and keeps the conveying speed of the conveying net belt within the preset speed range;
and when T2 is less than T0, the central control module judges that the temperature of the current hot dry noodles exceeds a preset temperature standard, controls the Mi corresponding to the PAi to reduce the power and slows down the conveying speed of the conveying mesh belt.
10. The intelligent hot dry noodle production line based on the Internet of things of claims 1-9, which comprises the multiple double-piece composite noodle press, the hanging rod air cooling machine, the continuous automatic noodle boiling pot and the automatic oil feeding and dispersing five-layer air cooling machine, wherein,
the multiple double-sheet composite dough pressing machine comprises a dough conveying component group, a plurality of dough extruding component groups, a plurality of dough composite component groups, a dough skin forming component group and a noodle cutting component group, wherein the dough conveying component group is connected with the dough extruding component groups, the dough composite component groups, the dough skin forming component groups and the noodle cutting component groups and is used for conveying dough to a preset position;
the hanging rod air cooling machine comprises a noodle conveying component group, an automatic hanging rod component group, a noodle shearing component group and a fan cooling component group, wherein the noodle conveying component group is connected with the automatic hanging rod component group, the noodle shearing component group and the fan cooling component group and is used for conveying and conveying noodles to a preset position;
the continuous automatic noodle cooking pot comprises a heating component group, a water container component group, a first noodle conveying component group, a second noodle conveying component group and a water pipe water supply and drainage component group, wherein the heating component group is connected with the water container component group and used for heating noodle cooking water in a water container;
the automatic oil feeding and dispersing five-layer air cooling machine comprises a noodle conveying mesh belt component group, an automatic oil feeding component group, an air cooling component group and a dispersing component group, wherein the noodle conveying mesh belt component group is connected with the automatic oil feeding component group, the air cooling component group and the dispersing component group and is used for conveying noodles to a preset position through a conveying mesh belt, the automatic oil feeding component group is used for automatically spraying edible oil to the noodles, the air cooling component group is used for cooling the noodles, and the dispersing component group is used for dispersing the noodles.
CN202210721106.5A 2022-06-22 2022-06-22 Intelligent hot dry noodle flow line production system based on Internet of things Pending CN115088799A (en)

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Application publication date: 20220923