CN115075436A - A kind of prefabricated combined shear wall and construction method thereof - Google Patents
A kind of prefabricated combined shear wall and construction method thereof Download PDFInfo
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- 238000010276 construction Methods 0.000 title claims abstract description 29
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 115
- 239000010959 steel Substances 0.000 claims abstract description 115
- 239000004567 concrete Substances 0.000 claims abstract description 53
- 230000002787 reinforcement Effects 0.000 claims description 52
- 125000006850 spacer group Chemical group 0.000 claims description 16
- 239000000835 fiber Substances 0.000 claims description 7
- 239000004568 cement Substances 0.000 claims description 6
- 239000011094 fiberboard Substances 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 239000011440 grout Substances 0.000 claims description 4
- -1 polyethylene Polymers 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 239000004575 stone Substances 0.000 claims description 4
- 230000002708 enhancing effect Effects 0.000 claims 2
- 239000004372 Polyvinyl alcohol Substances 0.000 claims 1
- 238000005266 casting Methods 0.000 claims 1
- 229920002451 polyvinyl alcohol Polymers 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 12
- 239000011210 fiber-reinforced concrete Substances 0.000 description 8
- 238000009413 insulation Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009415 formwork Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 229920002748 Basalt fiber Polymers 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
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- 229910000856 hastalloy Inorganic materials 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000011376 self-consolidating concrete Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
- E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
- E04B2/8623—Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic
- E04B2/8629—Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic with both form leaves and spacers being monolithic
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
本发明涉及装配式建筑领域,公开了一种预制组合式剪力墙及其施工方法,预制组合式剪力墙包括上层分布钢筋、下层分布钢筋、两块相互平行的承力墙板以及若干个定位连接件,定位连接件包括T型连接件、帽型连接件和紧固螺栓,两块承力墙板内分别预埋有T型连接件的翼板和帽型连接件;上层分布钢筋和下层分布钢筋连接形成钢筋笼,钢筋笼设于两块承力墙板之间;T型连接件的腹杆贯穿钢筋笼的厚度方向,紧固螺栓穿过帽型连接件的通孔与腹杆螺纹连接,以便围成浇筑后浇混凝土的空腔;承力墙板的抗剪承载力大于或等于等厚度的后浇混凝土的抗剪承载力,承力墙板的内表面设有若干个工字型锚钉,减轻了墙体质量、便于墙体运输和吊装。
The invention relates to the field of prefabricated buildings, and discloses a prefabricated combined shear wall and a construction method thereof. The prefabricated combined shear wall comprises upper distribution steel bars, lower distribution steel bars, two mutually parallel load-bearing wall panels and several Positioning connector, the positioning connector includes T-shaped connector, hat-shaped connector and fastening bolts, and the wing plate and hat-shaped connector of the T-shaped connector are embedded in the two bearing wall panels respectively; the upper layer distributes steel bars and The lower distributed steel bars are connected to form a steel cage, and the steel cage is set between two bearing wall panels; the web rod of the T-shaped connector runs through the thickness direction of the steel cage, and the fastening bolts pass through the through hole of the hat-shaped connector and the web rod Threaded connection, so as to enclose the cavity for pouring concrete after pouring; the shear bearing capacity of the bearing wall panel is greater than or equal to the shear bearing capacity of the post-cast concrete of equal thickness, and the inner surface of the bearing wall panel is provided with several tools. The font anchors reduce the mass of the wall and facilitate the transportation and hoisting of the wall.
Description
技术领域technical field
本发明涉及装配式建筑技术领域,更具体地说,涉及一种预制组合式剪力墙。此外,本发明还涉及一种用于上述预制组合式剪力墙的施工方法。The invention relates to the technical field of prefabricated buildings, in particular to a prefabricated combined shear wall. In addition, the present invention also relates to a construction method for the above-mentioned prefabricated combined shear wall.
背景技术Background technique
装配式混凝土建筑是指以工厂化生产的钢筋混凝土预制构件为主,通过现场装配的方式设计建造的混凝土结构类建筑。Prefabricated concrete buildings refer to concrete structures designed and constructed by on-site assembly based on factory-produced reinforced concrete prefabricated components.
目前常见的装配式混凝土剪力墙结构,如全部预制剪力墙结构、装配整体式双面叠合混凝土剪力墙结构,其预制部分占比较多,剪力墙质量大,需利用大型运输设备和大型吊装设备对构件进行运输和吊装,预制构件的运输和吊装成本较高。At present, the common prefabricated concrete shear wall structures, such as all prefabricated shear wall structures and prefabricated integral double-sided superimposed concrete shear wall structures, have a large proportion of prefabricated parts, and the shear walls are of high quality, requiring the use of large-scale transportation equipment. The transportation and hoisting of components are carried out with large hoisting equipment, and the transportation and hoisting costs of prefabricated components are relatively high.
综上所述,如何减轻装配式混凝土剪力墙的预制墙体的质量,并增强其整体连接可靠性和施工便利性,是目前本领域技术人员亟待解决的问题。To sum up, how to reduce the quality of the prefabricated wall of the prefabricated concrete shear wall and enhance its overall connection reliability and construction convenience is an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的是提供一种预制组合式剪力墙,利用定位连接件拉结钢筋笼和两侧的承力墙板,两承力墙板之间为空腔,极大地减轻了预制墙体的质量,方便了预制墙体的运输和吊装。In view of this, the purpose of the present invention is to provide a prefabricated combined shear wall, which utilizes positioning connectors to tie the steel cage and the load-bearing wall panels on both sides, and there is a cavity between the two load-bearing wall panels, which greatly reduces the need for It improves the quality of the prefabricated wall and facilitates the transportation and hoisting of the prefabricated wall.
此外,本发明还提供了一种用于上述预制组合式剪力墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned prefabricated combined shear wall.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种预制组合式剪力墙,包括上层分布钢筋、下层分布钢筋、两块相互平行的承力墙板以及若干个定位连接件,所述定位连接件包括T型连接件、帽型连接件和紧固螺栓,所述T型连接件的翼板预埋于一侧所述承力墙板内,所述帽型连接件预埋于另一侧的所述承力墙板内;A prefabricated combined shear wall includes distribution steel bars on the upper layer, distribution steel bars on the lower layer, two mutually parallel load-bearing wall panels and several positioning connectors, the positioning connectors include T-shaped connectors, hat-shaped connectors and Fastening bolts, the wings of the T-shaped connector are pre-buried in the load-bearing wall panel on one side, and the hat-shaped connector is pre-embedded in the load-bearing wall panel on the other side;
所述上层分布钢筋和所述下层分布钢筋通过拉结筋连接、以形成钢筋笼,所述钢筋笼设于两块所述承力墙板之间,且所述T型连接件的腹杆贯穿所述钢筋笼的厚度方向;The upper distribution reinforcement and the lower distribution reinforcement are connected by tie bars to form a reinforcement cage, the reinforcement cage is arranged between the two load-bearing wall panels, and the web rod of the T-shaped connector penetrates through the thickness direction of the reinforcement cage;
所述紧固螺栓穿过所述帽型连接件的通孔与所述腹杆螺纹连接,以便围成用于现场浇筑后浇混凝土的空腔;The fastening bolts pass through the through holes of the hat-shaped connector and are threadedly connected to the web rods, so as to enclose a cavity for pouring concrete after pouring on site;
所述承力墙板的抗剪承载力大于或等于等厚度的所述后浇混凝土的抗剪承载力,所述承力墙板的内表面设有若干个工字型锚钉,所述工字型锚钉伸出所述承力墙板的内表面的长度大于或等于20mm。The shear bearing capacity of the bearing wall panel is greater than or equal to the shear bearing capacity of the post-cast concrete of equal thickness, and the inner surface of the bearing wall panel is provided with a number of I-shaped anchors. The length of the font anchors protruding from the inner surface of the bearing wall panel is greater than or equal to 20mm.
优选的,所述帽型连接件包括预埋于所述承力墙板内的连接板和用于安装所述紧固螺栓的螺栓安装板,所述螺栓安装板凸出所述承力墙板的内表面设置。Preferably, the hat-shaped connector includes a connecting plate embedded in the bearing wall plate and a bolt mounting plate for installing the fastening bolts, and the bolt mounting plate protrudes from the bearing wall plate inner surface settings.
优选的,所述连接板的表面设有钢丝网片,所述钢丝网片用于增强所述连接板与所述承力墙板的粘结。Preferably, the surface of the connecting plate is provided with a steel mesh sheet, and the steel mesh sheet is used to enhance the bonding between the connecting plate and the bearing wall plate.
优选的,所述翼板的表面设有钢丝网片,所述钢丝网片用于增强所述翼板与所述承力墙板的粘结,所述钢丝网片的网孔尺寸大于所述腹杆的横截面尺寸。Preferably, the surface of the wing plate is provided with a steel mesh sheet, the steel mesh sheet is used to enhance the bonding between the wing plate and the bearing wall plate, and the mesh size of the steel mesh sheet is larger than that of the The cross-sectional dimension of the web rod.
优选的,所述承力墙板包括高强水泥纤维板、钢纤维混凝土板、聚乙烯纤维混凝土板、聚乙醇纤维混凝土板、混杂纤维混凝土板、钢丝网水泥纤维板和高强细石混凝土面板,所述承力墙板的厚度为10mm-50mm。Preferably, the bearing wall panels include high-strength cement fiber boards, steel fiber reinforced concrete boards, polyethylene fiber reinforced concrete boards, polyethanol fiber reinforced concrete boards, hybrid fiber reinforced concrete boards, steel mesh cement fiber boards and high-strength fine stone concrete panels. The thickness of the force wall panel is 10mm-50mm.
优选的,还包括垫块,所述垫块用于分隔所述承力墙板的内表面和所述钢筋笼的外表面,所述垫块包括卡接于钢筋笼上的卡式垫块和套设于所述腹杆外的环形垫块。Preferably, it also includes a spacer, the spacer is used to separate the inner surface of the bearing wall panel and the outer surface of the reinforcement cage, the spacer includes a clip-type spacer clamped on the reinforcement cage and The annular spacer is sleeved on the outside of the web rod.
优选的,还包括设置于所述承力墙板和所述上层分布钢筋之间的保温层,所述保温层的表面与所述上层分布钢筋的外表面不接触,以使所述上层分布钢筋完全包裹于所述后浇混凝土内。Preferably, it also includes an insulation layer disposed between the bearing wall panel and the upper distribution steel bars, the surface of the insulation layer is not in contact with the outer surface of the upper distribution steel bars, so that the upper distribution steel bars Completely encased in the post-cast concrete.
一种施工方法,用于上述任一项所述的预制组合式剪力墙,包括:A construction method for the prefabricated combined shear wall described in any of the above, comprising:
利用拉结筋连接上层分布钢筋和下层分布钢筋,形成钢筋笼;Use tie bars to connect the upper distribution steel bar and the lower distribution steel bar to form a reinforcement cage;
在所述钢筋笼的两侧放置平行的承力墙板,所述承力墙板中的一者预埋有T型连接件,所述承力墙板中的另一者预埋有帽型连接件;Parallel load-bearing wall panels are placed on both sides of the reinforcement cage, one of the load-bearing wall panels is pre-embedded with a T-shaped connector, and the other of the load-bearing wall panels is pre-embedded with a hat type connector;
利用紧固螺栓连接所述T型连接件和所述帽型连接件,以连接所述钢筋笼和两侧所述承力墙板,并对所述帽型连接件的凹陷部分进行填充补浆,完成预制墙体的组装;Use fastening bolts to connect the T-shaped connector and the hat-shaped connector to connect the reinforcement cage and the bearing wall panels on both sides, and fill the concave part of the hat-shaped connector with grout , to complete the assembly of prefabricated walls;
将所述预制墙体运输、吊装至施工位置,连接各层所述预制墙体和边缘构件,浇筑后浇混凝土。The prefabricated wall body is transported and hoisted to the construction position, the prefabricated wall body and the edge members of each layer are connected, and concrete is poured after pouring.
优选的,所述T型连接件的腹杆位于所述钢筋笼的钢筋交汇点处,所述腹杆与所述钢筋笼绑扎或焊接连接。Preferably, the web rod of the T-shaped connector is located at the intersection of the reinforcement bars of the reinforcement cage, and the web rod is bound or welded to the reinforcement cage.
本发明提供的预制组合式剪力墙,利用定位连接件连接钢筋笼和两侧的承力墙板,两侧的承力墙板内为空腔,后浇混凝土待预制墙体安装到位后现场浇筑,极大地减轻了预制墙体的质量,方便了预制墙体的运输和吊装,有效地降低了预制组合式剪力墙的运输和吊装成本。The prefabricated combined shear wall provided by the present invention uses positioning connectors to connect the steel cage and the bearing wall panels on both sides, and the bearing wall panels on both sides are cavities. The pouring greatly reduces the quality of the prefabricated wall, facilitates the transportation and hoisting of the prefabricated wall, and effectively reduces the transportation and hoisting cost of the prefabricated combined shear wall.
同时,承力墙板可与钢筋笼、后浇混凝土共同承担地震剪力,提高了预制组合式剪力墙的抗震承载力,也避免了后浇混凝土浇筑时的支模、拆模过程,有利于加快施工进度,节省了模板制作、租赁成本以及拆装所需的人力成本,整体连接可靠性和施工便利性更高。At the same time, the bearing wall panels can jointly bear the seismic shear force with the steel cage and post-cast concrete, which improves the seismic bearing capacity of the prefabricated composite shear wall, and also avoids the process of form support and form removal during the post-cast concrete pouring. It is beneficial to speed up the construction progress, save the cost of formwork, leasing, and labor required for disassembly and assembly, and the overall connection reliability and construction convenience are higher.
此外,本发明还提供了一种用于上述预制组合式剪力墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned prefabricated combined shear wall.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明所提供的预制组合式剪力墙的具体实施例一的结构示意图;1 is a schematic structural diagram of a
图2为本发明所提供的预制组合式剪力墙的具体实施例二的结构示意图;Fig. 2 is the structural schematic diagram of the
图3为本发明所提供的预制组合式剪力墙的具体实施例三的结构示意图;3 is a schematic structural diagram of a
图4为本发明所提供的预制组合式剪力墙的具体实施例四的结构示意图;4 is a schematic structural diagram of a
图5为本发明所提供的预制组合式剪力墙的预制墙体的结构示意图;Fig. 5 is the structural schematic diagram of the prefabricated wall body of the prefabricated combined shear wall provided by the present invention;
图6为本发明所提供的预制组合式剪力墙中定位连接件和拉结筋的分布示意图;6 is a schematic diagram of the distribution of positioning connectors and tie bars in the prefabricated combined shear wall provided by the present invention;
图7为本发明所提供的预制组合式剪力墙的预制墙体与L字型边缘构件的装配示意图;Fig. 7 is the assembly schematic diagram of the prefabricated wall body and the L-shaped edge member of the prefabricated combined shear wall provided by the present invention;
图8为图7中L字型边缘构件的钢筋笼的主视示意图;Fig. 8 is the front view schematic diagram of the reinforcement cage of the L-shaped edge member in Fig. 7;
图9为本发明所提供的预制组合式剪力墙的预制墙体与L字型边缘构件在另一装配方式下的装配示意图;9 is an assembly schematic diagram of the prefabricated wall body and the L-shaped edge member of the prefabricated combined shear wall provided by the present invention in another assembly manner;
图10为图9中L字型边缘构件的钢筋笼的主视示意图;Figure 10 is a schematic front view of the reinforcement cage of the L-shaped edge member in Figure 9;
图11为本发明所提供的预制组合式剪力墙的预制墙体与一字型边缘构件的装配示意图;Fig. 11 is the assembly schematic diagram of the prefabricated wall body and the in-line edge member of the prefabricated composite shear wall provided by the present invention;
图12为本发明所提供的预制组合式剪力墙的预制墙体与T字型边缘构件的装配示意图;Fig. 12 is the assembly schematic diagram of the prefabricated wall body and the T-shaped edge member of the prefabricated combined shear wall provided by the present invention;
图13为图12中T字型边缘构件的钢筋笼的主视示意图;Figure 13 is a schematic front view of the reinforcing cage of the T-shaped edge member in Figure 12;
图14为本发明所提供的预制组合式剪力墙的定位连接件的结构示意图;14 is a schematic structural diagram of the positioning connector of the prefabricated combined shear wall provided by the present invention;
图15为图14中T型连接件的剖视示意图。FIG. 15 is a schematic cross-sectional view of the T-shaped connector in FIG. 14 .
图1-图15中:In Figures 1-15:
101为T型连接件、102为帽型连接件、103为紧固螺栓、2为上层分布钢筋、3为下层分布钢筋、4为拉结筋、5为桁架钢筋、6为承力墙板、7为空腔、8为保温层、9为钢丝网片、10为垫块、11边缘构件、111为纵筋、112为箍筋、12为模板、13为水平连接钢筋。101 is the T-shaped connector, 102 is the hat-shaped connector, 103 is the fastening bolt, 2 is the upper distribution steel bar, 3 is the lower distribution steel bar, 4 is the tie bar, 5 is the truss steel bar, 6 is the bearing wall panel, 7 is the cavity, 8 is the insulation layer, 9 is the steel mesh, 10 is the pad, 11 is the edge member, 111 is the longitudinal reinforcement, 112 is the stirrup, 12 is the template, and 13 is the horizontal connecting reinforcement.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的核心是提供一种预制组合式剪力墙,利用定位连接件拉结钢筋笼和两侧的承力墙板,两承力墙板之间为空腔,极大地减轻了预制墙体的质量,方便了预制墙体的运输和吊装。The core of the invention is to provide a prefabricated combined shear wall, which uses positioning connectors to tie the steel cage and the load-bearing wall panels on both sides, and there is a cavity between the two load-bearing wall panels, which greatly reduces the need for prefabricated walls. The quality of the prefabricated wall is convenient for transportation and hoisting.
此外,本发明还提供了一种用于上述预制组合式剪力墙的施工方法。In addition, the present invention also provides a construction method for the above-mentioned prefabricated combined shear wall.
请参考图1-图15。Please refer to Figure 1-Figure 15.
本发明提供的预制组合式剪力墙,包括上层分布钢筋2、下层分布钢筋3、两块相互平行的承力墙板6以及若干个定位连接件,定位连接件包括T型连接件101、帽型连接件102和紧固螺栓103,T型连接件101的翼板预埋于一侧承力墙板6内,帽型连接件102预埋于另一侧的承力墙板6内;The prefabricated combined shear wall provided by the present invention includes
上层分布钢筋2和下层分布钢筋3通过拉结筋4连接、以形成钢筋笼,钢筋笼设于两块承力墙板6之间,且T型连接件101的腹杆贯穿钢筋笼的厚度方向;The upper
紧固螺栓103穿过帽型连接件102的通孔与T型连接件101的腹杆螺纹连接,以便围成用于现场浇筑后浇混凝土的空腔7;The
承力墙板6的抗剪承载力大于或等于等厚度的后浇混凝土的抗剪承载力,承力墙板6的内表面设有若干个工字型锚钉,工字型锚钉伸出承力墙板6的内表面的长度大于或等于20mm。The shear bearing capacity of the bearing
请参考图14和图15,定位连接件包括预埋于一侧承力墙板6内的T型连接件101、预埋于另一侧承力墙板6内的帽型连接件102以及连接二者的紧固螺栓103。Please refer to FIG. 14 and FIG. 15 , the positioning connector includes a T-shaped
请参考图15,T型连接件101包括翼板和垂直连接于翼板上的腹杆,腹杆远离翼板的一端设有用于安装紧固螺栓103的螺纹孔;为了使翼板和腹杆各方位所受的螺栓紧固力相对均匀,通常设置腹杆垂直连接于翼板的中央,螺纹孔位于腹杆的中央。Please refer to FIG. 15 , the T-
翼板和腹杆二者几何形状不限,可根据实际施工需要确定。例如,翼板可以设置为圆形、矩形、三角形等,腹杆可以设置为棱柱、圆柱、圆台等。The geometric shapes of the wing plate and the web rod are not limited and can be determined according to the actual construction needs. For example, the wings can be configured as circles, rectangles, triangles, etc., and the webs can be configured as prisms, cylinders, truncated cones, and the like.
为了增强T型连接件101与承力墙板6之间的粘结,优选的,T型连接件101的翼板的表面可以设有钢丝网片9,钢丝网片9的网孔尺寸大于腹杆的横截面尺寸。In order to enhance the bonding between the T-shaped
帽型连接件102呈倒扣的帽型,优选的,请参考图14,帽型连接件102包括预埋于承力墙板6内的连接板和用于安装紧固螺栓103的螺栓安装板,螺栓安装板凸出承力墙板6的内表面设置。螺栓安装板具体可以设置为圆柱形、棱柱形、倒槽形和倒杯形等形状。The hat-shaped
需要进行说明的是,为了固定下层分布钢筋3和帽型连接件102的相对位置、防止下层分布钢筋3在运输时发生窜动,通常设置下层分布钢筋3与螺栓安装板的内表面抵接,故螺栓安装板凸出承力墙板6的内表面的高度决定了下层分布钢筋3与承力墙板6之间后浇混凝土的厚度。It should be noted that, in order to fix the relative position of the lower
因此,螺栓安装板凸出承力墙板6的高度应当保证下层分布钢筋3可被后浇混凝土充分包裹。Therefore, the height of the bolt mounting plate protruding from the bearing
当然,也可以在下层分布钢筋3和螺栓安装板之间设置垫块10,垫块10套设于T型连接件101的腹杆外,以便通过改变垫块10的厚度调节下层分布钢筋3到承力墙板6的内表面的距离。Of course, a
为了增强帽型连接件102与承力墙板6之间的粘结,优选的,连接板的表面可以设有钢丝网片9,以通过增加接触面积的方式增强二者间的粘结。In order to enhance the bonding between the hat-shaped
T型连接件101的翼板表面的钢丝网片9和帽型连接件102的连接板表面的钢丝网片9二者的具体材质、形状和尺寸根据实际施工需要确定,在此不再赘述。The specific material, shape and size of the
考虑到T型连接件101和帽型连接件102均预埋于承力墙板6内,为了防止定位连接件锈蚀,选择不锈钢、钛合金、高强塑料和哈氏合金等高强度耐腐蚀材料制作上述定位连接件。Considering that both the T-shaped
紧固螺栓103穿过帽型连接件102的通孔与T型连接件101的螺纹孔连接,现场浇筑时后浇混凝土对两侧承力墙板6的侧压力直接传递至T型连接件101的腹杆上,T型连接件101的翼板受力极小;故紧固螺栓103的紧固力一部分用来抵抗T型连接件101的腹杆的拉力,另一部分用于拉结两侧的承力墙板6。The
紧固螺栓103多采用内六角头螺栓,紧固螺栓103的螺栓头尺寸应小于螺栓安装板的外径、大于螺栓安装板上通孔的直径,以防止后浇混凝土外溢。若紧固螺栓103的螺栓头尺寸小于螺栓安装板的通孔的直径,则需在二者之间设置尺寸大于螺栓安装板的通孔的垫板。Most of the
垫板可由钢材、塑料、合金等任意具有一定抗弯刚度的材料制作,其形状可设置为圆形、菱形等任意几何形状,只要可装入螺栓安装板内即可。The backing plate can be made of any material with a certain bending rigidity such as steel, plastic, alloy, etc., and its shape can be set to any geometric shape such as circle and diamond, as long as it can be installed in the bolt mounting plate.
T型连接件101、帽型连接件102和紧固螺栓103三者的具体种类、材质、形状和尺寸根据实际施工的设计强度要求确定,在此不再赘述。The specific types, materials, shapes and sizes of the T-shaped
例如,T型连接件101的腹杆的强度和刚度应大于或等于上、下层分布钢筋3的强度和刚度;帽型连接件102的抗压强度和紧固螺栓103的抗拉强度均应大于后浇混凝土对承力墙板6的最大侧压力。For example, the strength and stiffness of the web bar of the T-shaped
上层分布钢筋2和下层分布钢筋3通过拉结筋4连接,以形成预制抗震剪力墙的钢筋骨架;上层分布钢筋2和下层分布钢筋3均为由多根水平钢筋和多根竖直钢筋组成的钢筋网,如图6所示,当然,上、下层分布钢筋也可以设置为钢筋网片,其具体材质、种类和尺寸根据实际施工的设计强度要求确定,在此不再赘述。The upper
上、下层分布钢筋分别与两侧的承力墙板6平行设置,为了保证上、下层分布钢筋可完全被后浇混凝土包裹,上、下层分布钢筋应距承力墙板6的内表面一定距离。The upper and lower distributed steel bars are arranged in parallel with the load-
请参考图1-图4,优选的,还包括用于分隔承力墙板6的内表面和钢筋笼的外表面的垫块10,垫块10包括卡接于钢筋笼上的卡式垫块和套设于T型连接件101的腹杆外的环形垫块。垫块10的具体厚度根据实际施工需要确定,只要保证钢筋笼可完全被后浇混凝土包裹即可。Please refer to FIG. 1-FIG. 4, preferably, it also includes a
拉结筋4的上、下端弯钩分别与上、下层分布钢筋绑扎或焊接连接,请参考图6,拉结筋4在钢筋笼上呈梅花状分布,以有效拉结上、下层分布钢筋。The upper and lower hooks of the tie bars 4 are bound or welded to the upper and lower distribution steel bars respectively. Please refer to Figure 6. The tie bars 4 are distributed on the steel cage in a plum blossom shape, so as to effectively tie the upper and lower distribution steel bars.
当然,也可以利用桁架钢筋5代替拉结筋4,如图2所示,桁架钢筋5包括至少一根与上层分布钢筋2绑扎或焊接连接的上层钢筋和至少两根与下层分布钢筋3绑扎或焊接连接的下层钢筋,上层钢筋和下层钢筋通过钢丝、钢筋或钢绞线逐次焊接连接成型,以构成N字型或M字型结构;桁架钢筋5沿预制组合式剪力墙的长度方向均匀设置,相邻两个桁架钢筋5的间距通常设置为200-800mm。Of course, truss steel bars 5 can also be used to replace the tie bars 4. As shown in FIG. 2, the truss steel bars 5 include at least one upper-layer steel bar bound or welded to the upper-layer
为了防止钢筋笼在运输过程中移动,通常设置T型连接件101的腹杆与钢筋笼连接。优选的,可以设置T型连接件101的腹杆位于钢筋笼的钢筋交汇点处,腹杆与钢筋笼绑扎或焊接连接,以增强二者连接的稳定性。In order to prevent the reinforcement cage from moving during transportation, the web rod of the T-shaped
两块承力墙板6平行设置于钢筋笼外,一方面可作为后浇混凝土浇筑时的模板,另一方面承力墙板6可与钢筋笼、后浇混凝土协调变形、共同受力,可有效增强预制组合式剪力墙的整体承载力。The two load-
为避免承力墙板6与后浇混凝土之间出现剥离破坏,承力墙板6的抗剪承载力需大于或等于等厚度的后浇混凝土的抗剪承载力,且承力墙板6的内表面设有工字型锚钉,以增强承力墙板6与后浇混凝土之间的粘结。In order to avoid peeling damage between the bearing
为了进一步确保承力墙板6与后浇混凝土之间的有效咬合,承力墙板6的内表面可以设有拉毛和/或凹凸槽,其凹凸深度大于或等于3mm。In order to further ensure the effective engagement between the bearing
优选的,承力墙板6可以包括高强水泥纤维板、钢纤维混凝土板、聚乙烯纤维混凝土板、聚乙醇纤维混凝土板、混杂纤维混凝土板、钢丝网水泥纤维板和高强细石混凝土面板,承力墙板6的厚度为10mm-50mm。其纤维材料则可以设置为碳纤维、玄武岩纤维、玻璃纤维、聚乙烯纤维和聚乙醇纤维等多种纤维中的一种或多种。Preferably, the bearing
承力墙板6上不仅设有预埋帽型连接件102的连接件安装孔,还可以设有用于放置管道洞口模具或门窗洞口模具的模具安装孔,以便在预制组合式剪力墙内铺设管线管道或开设门窗。连接件安装孔和模具安装孔的具体位置根据预制组合式剪力墙的设计规划确定,在此不再赘述。The bearing
预制生产时,首先利用拉结筋4连接上层分布钢筋2和下层分布钢筋3,以形成钢筋笼;而后在钢筋笼的两侧放置平行的承力墙板6,承力墙板6中的一者预埋有T型连接件101、另一者预埋有帽型连接件102;最后,利用紧固螺栓103连接T型连接件101和帽型连接件102,以连接钢筋笼和两侧的承力墙板6,并对帽型连接件102的凹陷部分进行填充补浆,完成预制墙体的组装。During prefabrication, firstly, the upper
将预制墙体运输、吊装至设计施工位置后,连接各层预制墙体和边缘构件11,浇筑后浇混凝土。After the prefabricated walls are transported and hoisted to the design and construction position, the prefabricated walls of each layer and the
需要进行说明的是,各层预制墙体/边缘构件11连接时,可在上、下两层的空腔7内插入表面带有栓钉的连接型钢或表面带有栓钉的钢板,以增强连接界面的抗剪承载力,简化施工过程。It should be noted that when each layer of prefabricated wall/
此外,当预制墙体为多层时,可对每层预制墙体的空腔7进行分层浇筑,并在最低层的预制墙体内浇筑流动性较好的高强延性混凝土,以增强整体的抗压、抗弯和抗剪承载力。In addition, when the prefabricated wall is multi-layered, the
在本实施例中,利用定位连接件连接钢筋笼和两侧的承力墙板6,两侧的承力墙板6内为空腔7,后浇混凝土待预制墙体安装到位后现场浇筑,极大地减轻了预制墙体的质量,方便了预制墙体的运输和吊装,有效地降低了预制组合式剪力墙的运输和吊装成本。In this embodiment, the steel cage and the
同时,承力墙板6可与钢筋笼、后浇混凝土共同承担地震剪力,提高了预制组合式剪力墙的抗震承载力,也避免了后浇混凝土浇筑时的支模、拆模过程,有利于加快施工进度,节省了模板制作、租赁成本以及拆装所需的人力成本,整体连接可靠性和施工便利性更高。At the same time, the bearing
在上述实施例的基础上,请参考图3,预制组合式剪力墙还包括设置于承力墙板6和上层分布钢筋2之间的保温层8,保温层8的表面与上层分布钢筋2的外表面不接触,以使上层分布钢筋2完全包裹于后浇混凝土内。On the basis of the above-mentioned embodiment, please refer to FIG. 3 , the prefabricated combined shear wall also includes an insulating
保温层8的种类和厚度根据各地区的建筑保温规定参考现有技术确定,保温层8到上层分布钢筋2的外表面的距离根据实际施工需要确定,在此不再赘述。The type and thickness of the
在本实施例中,在保温层8和上层分布钢筋2之间预留一定距离,有利于将上层分布钢筋2全部包裹于后浇混凝土中,以便上层分布钢筋2与后浇混凝土协同受力。In the present embodiment, a certain distance is reserved between the
当然,保温层8也可以设置于承力墙板6和下层分布钢筋3之间,如图4所示,且保温层8的表面与下层分布钢筋3的外表面之间存在间隙,以便下层分布钢筋3完全包裹于后浇混凝土内。Of course, the
除了上述预制组合式剪力墙,本发明还提供一种用于上述实施例公开的预制组合式剪力墙的施工方法,该施工方法包括:In addition to the above-mentioned prefabricated composite shear walls, the present invention also provides a construction method for the prefabricated composite shear walls disclosed in the above embodiments, the construction method comprising:
步骤S1,利用拉结筋4连接上层分布钢筋2和下层分布钢筋3,形成钢筋笼;Step S1, using the
步骤S2,在钢筋笼的两侧放置平行的承力墙板6,承力墙板6中的一者预埋有T型连接件101,承力墙板6中的另一者预埋有帽型连接件102;In step S2, parallel load-
步骤S3,利用紧固螺栓103连接T型连接件101和帽型连接件102,以连接钢筋笼和两侧承力墙板6,并对帽型连接件102的凹陷部分进行填充补浆,完成预制墙体的组装;Step S3, use the
步骤S4,将预制墙体运输、吊装至施工位置,连接各层预制墙体和边缘构件11,浇筑后浇混凝土。In step S4, the prefabricated walls are transported and hoisted to the construction position, the prefabricated walls of each layer and the
需要对步骤S2进行说明的是,为了减少钢筋笼在运输过程中的位移,将T型连接件101的腹杆与钢筋笼绑扎或焊接连接。It should be explained in step S2 that, in order to reduce the displacement of the reinforcement cage during transportation, the web rod of the T-shaped
优选的,可以设置T型连接件101的腹杆位于钢筋笼的钢筋交汇点处,腹杆与钢筋笼绑扎或焊接连接。钢筋笼的钢筋交汇点为上、下层分布钢筋的水平钢筋和竖直钢筋的连接点,将T型连接件101的腹杆连接于此处,可有效地连接固定钢筋笼和定位连接件。Preferably, the web rod of the T-shaped
需要对步骤S4进行说明的是,边缘构件11包括L字形边缘构件、一字型边缘构件、T字形边缘构件和十字型边缘构件等类型,预制墙体与边缘构件11的连接方式主要有两种:It should be noted that in step S4, the
其一,将边缘构件11的钢筋笼和预制墙体的钢筋笼组成整体,共同在工厂内预制成型,如图9、图11和图12所示;First, the reinforcement cage of the
其二,如图7所示,将边缘构件11的纵筋111和箍筋112单独绑扎、形成钢筋笼,其可在工厂单独预制,也可以现场施工;放置边缘构件11的钢筋笼,使其与预制墙体之间存在间隙,以便提高预制墙体吊装时的容错率、方便施工人员操作;待预制墙体的吊装和边缘构件11的钢筋绑扎均完成后,在二者之间预留的间隙内均匀放置水平连接钢筋13,然后支模板12、浇筑后浇混凝土。Second, as shown in FIG. 7 , the
浇筑的后浇混凝土的种类可以根据空腔7的水平宽度确定,当空腔7的水平宽度大于或等于200mm时,可浇筑普通混凝土;反之则需要浇筑自密实混凝土或细石混凝土。The type of post-cast concrete to be poured can be determined according to the horizontal width of the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
以上对本发明所提供的预制组合式剪力墙及其施工方法进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The prefabricated combined shear wall and its construction method provided by the present invention are described in detail above. The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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CN119062036A (en) * | 2024-11-01 | 2024-12-03 | 山东省建筑设计研究院有限公司 | An assembled buckling-resisting steel-concrete composite shear wall and its construction technology |
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CN119062036A (en) * | 2024-11-01 | 2024-12-03 | 山东省建筑设计研究院有限公司 | An assembled buckling-resisting steel-concrete composite shear wall and its construction technology |
CN119062036B (en) * | 2024-11-01 | 2025-03-25 | 山东省建筑设计研究院有限公司 | An assembled buckling-resistant steel-concrete composite shear wall and its construction technology |
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