CN115073130A - Production process for intelligent science and technology bathroom - Google Patents
Production process for intelligent science and technology bathroom Download PDFInfo
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- CN115073130A CN115073130A CN202210759320.XA CN202210759320A CN115073130A CN 115073130 A CN115073130 A CN 115073130A CN 202210759320 A CN202210759320 A CN 202210759320A CN 115073130 A CN115073130 A CN 115073130A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000005516 engineering process Methods 0.000 title claims abstract description 9
- 239000000919 ceramic Substances 0.000 claims abstract description 22
- 238000010304 firing Methods 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000007569 slipcasting Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 9
- 238000009423 ventilation Methods 0.000 claims abstract description 9
- 239000002002 slurry Substances 0.000 claims description 35
- 238000010438 heat treatment Methods 0.000 claims description 18
- 230000032683 aging Effects 0.000 claims description 16
- 238000000498 ball milling Methods 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 13
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- 229910052661 anorthite Inorganic materials 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 10
- GWWPLLOVYSCJIO-UHFFFAOYSA-N dialuminum;calcium;disilicate Chemical compound [Al+3].[Al+3].[Ca+2].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] GWWPLLOVYSCJIO-UHFFFAOYSA-N 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 239000000454 talc Substances 0.000 claims description 10
- 229910052623 talc Inorganic materials 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 7
- 239000005995 Aluminium silicate Substances 0.000 claims description 5
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 5
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 5
- 235000012211 aluminium silicate Nutrition 0.000 claims description 5
- 229910001570 bauxite Inorganic materials 0.000 claims description 5
- 229910021538 borax Inorganic materials 0.000 claims description 5
- 229910001919 chlorite Inorganic materials 0.000 claims description 5
- 229910052619 chlorite group Inorganic materials 0.000 claims description 5
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 claims description 5
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 claims description 5
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 claims description 5
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 229910052627 muscovite Inorganic materials 0.000 claims description 5
- 229910017604 nitric acid Inorganic materials 0.000 claims description 5
- 229910052573 porcelain Inorganic materials 0.000 claims description 5
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 5
- 239000004328 sodium tetraborate Substances 0.000 claims description 5
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000004408 titanium dioxide Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000010456 wollastonite Substances 0.000 claims description 5
- 229910052882 wollastonite Inorganic materials 0.000 claims description 5
- 239000011787 zinc oxide Substances 0.000 claims description 5
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 5
- 229910002114 biscuit porcelain Inorganic materials 0.000 claims description 3
- 235000015895 biscuits Nutrition 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims description 2
- 238000011049 filling Methods 0.000 abstract description 3
- 238000009966 trimming Methods 0.000 abstract description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
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- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
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- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
The invention discloses a production process for an intelligent science and technology bathroom, which comprises the following steps: step 1: product design: the product design is drawn according to the draft of the customer requirement, the style, the size and the color are confirmed, and the mold manufacturing and the working mold manufacturing are carried out after the scheme is confirmed. The intelligent bathroom system comprises a shower room, an intelligent closestool, an intelligent bathtub, an intelligent switch, an intelligent magic mirror, a ventilation device and a lighting system, wherein the shower room, the intelligent closestool and the intelligent bathtub are customized devices, the production process of the closestool and the intelligent bathtub comprises product design, mold manufacturing, working mold manufacturing, slip casting, blank trimming, drying, blank detection, drawing glaze, kiln filling, firing, quality detection and automatic accessory installation, the manufacturing process is standardized and easy to operate, the blank glaze is tightly combined, and the mechanical performance of the bathroom ceramic product is strong.
Description
Technical Field
The invention relates to the technical field of bathrooms, in particular to a production process for an intelligent science and technology bathroom.
Background
The selection of the sanitary equipment should be considered according to the living habits and the functional use requirements of individuals, and in addition, the distribution and division of the space are also evaluation factors influencing purchasing. The selection of the shape of the bathroom is very important according to the space size and the pattern distribution. Generally, a rectangular bathtub is most suitable for a small square space, but is easy to show monotony, the space occupied by a quarter arc bathtub is not large, and the quarter arc bathtub is more changeable than a common long bathtub, and only in arrangement, a most suitable corner needs to be found or a short wall is used for partition, so that the bathtub is not steep; the circular bathtub is more suitable for bathroom spaces with large lawn number, and SPA equipment such as an oven, a steam room and the like also needs to have enough space to fully exert the effect.
At present, the existing position is mostly prefabricated in advance, the body can not be measured and manufactured according to the requirement, and meanwhile, the automation degree is low, and the use experience is lacked. Therefore, a new technical solution needs to be provided.
Disclosure of Invention
The invention aims to provide a production process for an intelligent science and technology bathroom, and solves the problems that most existing places are prefabricated in advance, the places cannot be manufactured according to needs, the automation degree is low, and the use experience is poor.
In order to achieve the purpose, the invention provides the following technical scheme: a production process for an intelligent science and technology bathroom comprises the following steps:
step 1: product design: the product design is drawn according to the draft of the customer requirement, the style, the size and the color are confirmed, and the mold manufacturing and the working mold manufacturing are carried out after the scheme is confirmed.
Step 2: performing slip casting after the mold is manufactured, preparing slurry before the slip casting, wherein the slurry comprises talc, kaolin, anorthite, bauxite, chlorite, muscovite, ilmenite, wollastonite and silicon nitride, performing wet ball milling on the slurry to obtain ball milling slurry, placing the ball milling slurry into a closed and lightless bin for standing and ageing for 18-24 h to obtain ageing slurry, injecting the ageing slurry into the mold, curing and demolding to obtain a formed green body, drying the formed green body until the water content is 2-5%, placing the formed green body into a porcelain furnace for biscuit firing to obtain the green body,
and step 3: detecting the green body, performing glaze drawing operation after detection, preparing glaze before operation, mixing and crushing talc, anorthite and borax according to mass percentage to obtain a glaze base material, adding proportioned nano-silver into the glaze base material, then adding dilute nitric acid with the concentration of 2-3 mol/L, stirring uniformly to obtain a mixture, ageing and reacting the mixture for 60-90 min, drying at the temperature of 100-120 ℃, then adding zirconium silicate, titanium dioxide and zinc oxide according to mass percentage to obtain the glaze,
and 4, step 4: and uniformly spraying the mixture on the surface of the blank by using a spray gun to obtain a product to be fired, putting the obtained product to be fired into a kiln, glazing and firing to obtain the bathroom ceramic product.
And 5: the obtained ceramic product is positioned for automatic fitting installation, and an intelligent bathroom system is formed after the automatic fitting installation is completed.
In a preferred embodiment of the present invention, the temperature of bisque firing in step 2 is: raising the temperature from room temperature to 100-120 ℃, preserving heat for 30-45 min, continuously raising the temperature to 300-350 ℃, preserving heat for 30-45 min, continuously raising the temperature to 550-600 ℃, preserving heat for 60-90 min, continuously raising the temperature to 1200-1300 ℃, preserving heat for 120-150 min, and then cooling along with the furnace.
In a preferred embodiment of the present invention, the glaze firing temperature is: heating to 300-350 ℃ from room temperature, keeping the temperature for 15-30 min, continuing to heat to 550-600 ℃, keeping the temperature for 30-45 min, continuing to heat to 900-950 ℃, keeping the temperature for 60-90 min, and then cooling along with the furnace to obtain the ceramic product for the bathroom.
As a preferred embodiment of the present invention, the intelligent bathroom system of step 5 includes a shower room, an intelligent toilet, an intelligent bathtub, an intelligent switch, an intelligent magic mirror, a ventilation device, and a lighting system, and an intelligent control system is disposed in the intelligent bathroom system.
As a preferred embodiment of the present invention, the intelligent control system includes a signal transceiver module, an intelligent detection module, and a human body induction module.
As a preferred embodiment of the present invention, the intelligent detection module includes a voice recognition module, a temperature sensor and a humidity sensor, and this arrangement can perform voice recognition in a targeted manner and control the temperature and humidity of the sanitary napkin.
In a preferred embodiment of the present invention, the human body sensing module is connected to the lighting device, the bathroom door and window, the ventilation device and the heating device, senses whether or not a person is present in the bathroom through the human body sensing module, and automatically switches the lighting device on and off.
Compared with the prior art, the invention has the following beneficial effects:
the intelligent bathroom system comprises a shower room, an intelligent closestool, an intelligent bathtub, an intelligent switch, an intelligent magic mirror, a ventilation device and a lighting system, wherein the shower room, the intelligent closestool and the intelligent bathtub are custom-made equipment, the production process of the intelligent closestool and the intelligent bathtub comprises product design, mold manufacture, working mold manufacture, slip casting, blank trimming, drying, blank detection, drawing glaze, kiln filling, firing, quality detection and automatic accessory installation, the production process is standardized and easy to operate, the tight combination of the blank glaze is realized, the mechanical performance of the bathroom ceramic product is strong, the product design is drafted according to the requirements of customers, the style, the size and the color are confirmed, the mold manufacture and the working mold manufacture are carried out after the scheme is confirmed, the slip casting is carried out after the mold manufacture is finished, the slurry preparation is carried out before the slip casting, and the slurry comprises talc, kaolin, anorthite, calcium, magnesium, calcium and magnesium, Bauxite, chlorite, muscovite, ilmenite, wollastonite and silicon nitride, performing wet ball milling on the slurry to obtain ball milling slurry, putting the ball milling slurry into a closed lightless bin for standing and ageing for 18-24 h to obtain aged slurry, injecting the aged slurry into a mold, curing and demolding to obtain a formed green body, drying the formed green body until the water content is 2-5%, putting the formed green body into a porcelain furnace for biscuiting, wherein the biscuiting system is as follows: heating to 100-120 ℃ from room temperature, keeping the temperature for 30-45 min, continuing to heat to 300-350 ℃, keeping the temperature for 30-45 min, continuing to heat to 550-600 ℃, keeping the temperature for 60-90 min, continuing to heat to 1200-1300 ℃, keeping the temperature for 120-150 min, then cooling along with the furnace to obtain a green body, detecting a green body, after the detection is finished, carrying out glaze drawing operation, preparing a glaze before the operation, mixing and crushing talc, anorthite and borax according to mass percent to obtain a glaze base material, adding proportioned nano silver into the glaze base material, adding dilute nitric acid with the concentration of 2-3 mol/L, stirring uniformly to obtain a mixture, carrying out aging reaction on the mixture for 60-90 min, drying at the temperature of 100-120 ℃, then adding zirconium silicate, titanium dioxide and zinc oxide with the mass percent to obtain the glaze, uniformly spraying a spray gun on the surface of the blank to obtain a product to be fired, putting the obtained product to be fired into a kiln, and carrying out glaze firing, wherein the glaze firing system is as follows: and heating to 300-350 ℃ from room temperature, keeping the temperature for 15-30 min, continuously heating to 550-600 ℃, keeping the temperature for 30-45 min, continuously heating to 900-950 ℃, keeping the temperature for 60-90 min, and cooling along with the furnace to obtain the sanitary ceramic product.
Drawings
FIG. 1 is a schematic view of a manufacturing process of the present invention;
FIG. 2 is a schematic view of an intelligent bathroom system according to the present invention;
FIG. 3 is a schematic diagram of the intelligent control system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a production process for an intelligent science and technology bathroom comprises the following steps:
step 1: product design: the product design is drawn according to the draft of the customer requirement, the style, the size and the color are confirmed, and the mold manufacturing and the working mold manufacturing are carried out after the scheme is confirmed.
And 2, step: performing slip casting after the mold is manufactured, preparing slurry before the slip casting, wherein the slurry comprises talc, kaolin, anorthite, bauxite, chlorite, muscovite, ilmenite, wollastonite and silicon nitride, performing wet ball milling on the slurry to obtain ball milling slurry, placing the ball milling slurry into a closed and lightless bin for standing and ageing for 18-24 h to obtain ageing slurry, injecting the ageing slurry into the mold, curing and demolding to obtain a formed green body, drying the formed green body until the water content is 2-5%, placing the formed green body into a porcelain furnace for biscuit firing to obtain the green body,
and step 3: detecting the green body, performing glaze drawing operation after detection, preparing glaze before operation, mixing and crushing talc, anorthite and borax according to mass percentage to obtain a glaze base material, adding proportioned nano-silver into the glaze base material, then adding dilute nitric acid with the concentration of 2-3 mol/L, stirring uniformly to obtain a mixture, ageing and reacting the mixture for 60-90 min, drying at the temperature of 100-120 ℃, then adding zirconium silicate, titanium dioxide and zinc oxide according to mass percentage to obtain the glaze,
and 4, step 4: and uniformly spraying the mixture on the surface of the blank by using a spray gun to obtain a product to be fired, putting the obtained product to be fired into a kiln, glazing and firing to obtain the bathroom ceramic product.
And 5: the obtained ceramic product is positioned for automatic fitting installation, and an intelligent bathroom system is formed after the automatic fitting installation is completed.
In a further improvement, the temperature of the bisque firing of the step 2 is as follows: raising the temperature from room temperature to 100-120 ℃, preserving heat for 30-45 min, continuously raising the temperature to 300-350 ℃, preserving heat for 30-45 min, continuously raising the temperature to 550-600 ℃, preserving heat for 60-90 min, continuously raising the temperature to 1200-1300 ℃, preserving heat for 120-150 min, and then cooling along with the furnace.
In a further improvement, the glaze firing temperature is: heating the ceramic product from room temperature to 300-350 ℃, keeping the temperature for 15-30 min, continuously heating the ceramic product to 550-600 ℃, keeping the temperature for 30-45 min, continuously heating the ceramic product to 900-950 ℃, keeping the temperature for 60-90 min, and then cooling the ceramic product along with the furnace to obtain the ceramic product for the bathroom.
Further improved, as shown in fig. 2: the intelligent bathroom system in the step 5 comprises a shower room, an intelligent closestool, an intelligent bathtub, an intelligent switch, an intelligent magic mirror, a ventilation device and a lighting system, wherein an intelligent control system is arranged in the intelligent bathroom system.
Further improved, as shown in fig. 3: the intelligent control system comprises a signal transceiving module, an intelligent detection module and a human body induction module.
Further improved, as shown in fig. 3: the intelligent detection module comprises a voice recognition module, a temperature sensor and a humidity sensor, and voice recognition can be carried out in a targeted mode through the arrangement, and the temperature and the humidity of the sanitary towel are controlled.
Further improved, as shown in fig. 3: the human body induction module is connected with the lighting equipment, the bathroom door and window, the ventilation equipment and the heating equipment, and the human body induction module is used for inducing whether people are still in the bathroom or not and automatically opening and closing the equipment.
The intelligent bathroom system comprises a shower room, an intelligent closestool, an intelligent bathtub, an intelligent switch, an intelligent magic mirror, a ventilation device and a lighting system, wherein the shower room, the intelligent closestool and the intelligent bathtub are custom-made equipment, the production process of the intelligent closestool and the intelligent bathtub comprises product design, mold manufacture, working mold manufacture, slip casting, blank trimming, drying, blank detection, drawing glaze, kiln filling, firing, quality detection and automatic accessory installation, the production process is standardized and easy to operate, the tight combination of the blank glaze is realized, the mechanical performance of the bathroom ceramic product is strong, the product design is drafted according to the requirements of customers, the style, the size and the color are confirmed, the mold manufacture and the working mold manufacture are carried out after the scheme is confirmed, the slip casting is carried out after the mold manufacture is finished, the slurry preparation is carried out before the slip casting, and the slurry comprises talc, kaolin, anorthite, calcium, magnesium, calcium and magnesium, Bauxite, chlorite, muscovite, ilmenite, wollastonite and silicon nitride, performing wet ball milling on the slurry to obtain ball milling slurry, putting the ball milling slurry into a closed lightless bin for standing and ageing for 18-24 h to obtain aged slurry, injecting the aged slurry into a mold, curing and demolding to obtain a formed green body, drying the formed green body until the water content is 2-5%, putting the formed green body into a porcelain furnace for biscuiting, wherein the biscuiting system is as follows: heating to 100-120 ℃ from room temperature, keeping the temperature for 30-45 min, continuing to heat to 300-350 ℃, keeping the temperature for 30-45 min, continuing to heat to 550-600 ℃, keeping the temperature for 60-90 min, continuing to heat to 1200-1300 ℃, keeping the temperature for 120-150 min, then cooling along with the furnace to obtain a green body, detecting a green body, after the detection is finished, carrying out glaze drawing operation, preparing a glaze before the operation, mixing and crushing talc, anorthite and borax according to mass percent to obtain a glaze base material, adding proportioned nano silver into the glaze base material, adding dilute nitric acid with the concentration of 2-3 mol/L, stirring uniformly to obtain a mixture, carrying out aging reaction on the mixture for 60-90 min, drying at the temperature of 100-120 ℃, then adding zirconium silicate, titanium dioxide and zinc oxide with the mass percent to obtain the glaze, uniformly spraying a spray gun on the surface of the blank to obtain a product to be fired, putting the obtained product to be fired into a kiln, and carrying out glaze firing, wherein the glaze firing system is as follows: and heating to 300-350 ℃ from room temperature, keeping the temperature for 15-30 min, continuously heating to 550-600 ℃, keeping the temperature for 30-45 min, continuously heating to 900-950 ℃, keeping the temperature for 60-90 min, and cooling along with the furnace to obtain the sanitary ceramic product.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The production process for the intelligent science and technology bathroom is characterized by comprising the following steps of: the production process of the intelligent science and technology bathroom comprises the following steps:
step 1: product design: the product design is drawn according to the draft of the customer requirement, the style, the size and the color are confirmed, and the mold manufacturing and the working mold manufacturing are carried out after the scheme is confirmed.
Step 2: performing slip casting after the mold is manufactured, preparing slurry before the slip casting, wherein the slurry comprises talc, kaolin, anorthite, bauxite, chlorite, muscovite, ilmenite, wollastonite and silicon nitride, performing wet ball milling on the slurry to obtain ball milling slurry, placing the ball milling slurry into a closed and lightless bin for standing and ageing for 18-24 h to obtain ageing slurry, injecting the ageing slurry into the mold, curing and demolding to obtain a formed green body, drying the formed green body until the water content is 2-5%, placing the formed green body into a porcelain furnace for biscuit firing to obtain the green body,
and step 3: detecting the green body, performing glaze drawing operation after detection, preparing glaze before operation, mixing and crushing talc, anorthite and borax according to mass percentage to obtain a glaze base material, adding proportioned nano-silver into the glaze base material, then adding dilute nitric acid with the concentration of 2-3 mol/L, stirring uniformly to obtain a mixture, ageing and reacting the mixture for 60-90 min, drying at the temperature of 100-120 ℃, then adding zirconium silicate, titanium dioxide and zinc oxide according to mass percentage to obtain the glaze,
and 4, step 4: and uniformly spraying the mixture on the surface of the blank by using a spray gun to obtain a product to be fired, putting the obtained product to be fired into a kiln, glazing and firing to obtain the bathroom ceramic product.
And 5: the obtained ceramic product is positioned for automatic fitting installation, and an intelligent bathroom system is formed after the automatic fitting installation is completed.
2. The production process for intelligent scientific bathroom accessories according to claim 1, characterized in that: the temperature of the bisque firing in the step 2 is as follows: raising the temperature from room temperature to 100-120 ℃, preserving heat for 30-45 min, continuously raising the temperature to 300-350 ℃, preserving heat for 30-45 min, continuously raising the temperature to 550-600 ℃, preserving heat for 60-90 min, continuously raising the temperature to 1200-1300 ℃, preserving heat for 120-150 min, and then cooling along with the furnace.
3. The production process for intelligent scientific bathroom accessories according to claim 1, characterized in that: the glaze firing temperature is as follows: heating the ceramic product from room temperature to 300-350 ℃, keeping the temperature for 15-30 min, continuously heating the ceramic product to 550-600 ℃, keeping the temperature for 30-45 min, continuously heating the ceramic product to 900-950 ℃, keeping the temperature for 60-90 min, and then cooling the ceramic product along with the furnace to obtain the ceramic product for the bathroom.
4. The production process for intelligent scientific bathroom accessories according to claim 1, characterized in that: the intelligent bathroom system in the step 5 comprises a shower room, an intelligent closestool, an intelligent bathtub, an intelligent switch, an intelligent magic mirror, a ventilation device and a lighting system, wherein an intelligent control system is arranged in the intelligent bathroom system.
5. The production process for intelligent scientific bathroom according to claim 4, characterized in that: the intelligent control system comprises a signal transceiving module, an intelligent detection module and a human body induction module.
6. The production process for intelligent scientific bathroom according to claim 5, characterized in that: the intelligent detection module comprises a voice recognition module, a temperature sensor and a humidity sensor, and voice recognition can be carried out in a targeted mode through the arrangement, and the temperature and the humidity of the sanitary towel are controlled.
7. The production process for intelligent scientific bathroom according to claim 5, characterized in that: the human body induction module is connected with the lighting equipment, the bathroom door and window, the ventilation equipment and the heating equipment, and the human body induction module is used for inducing whether people are still in the bathroom or not and automatically opening and closing the equipment.
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| CN105785778A (en) * | 2016-03-09 | 2016-07-20 | 九牧厨卫股份有限公司 | Control box, intelligent toilet and bathroom system and control method thereof |
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