CN115072195B - Lithium battery scrap umbrella arch breaking equipment - Google Patents

Lithium battery scrap umbrella arch breaking equipment Download PDF

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Publication number
CN115072195B
CN115072195B CN202210780389.0A CN202210780389A CN115072195B CN 115072195 B CN115072195 B CN 115072195B CN 202210780389 A CN202210780389 A CN 202210780389A CN 115072195 B CN115072195 B CN 115072195B
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wall
fixed
discharge bin
lithium battery
plate
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CN115072195A (en
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孟笑
刘芳斌
戴昌微
许运荣
刘显峰
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Ganzhou Secwell Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • B65D88/64Large containers characterised by means facilitating filling or emptying preventing bridge formation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明公开了锂电池碎料伞式破拱装备,涉及先进制造与自动化技术领域,包括机架、料仓主体以及出料仓,所述出料仓的外壁上设置有破拱伸缩驱动组件,破拱伸缩驱动组件由伸缩驱动箱和动力驱动单元组成,所述出料仓的内壁上通过回弹限位组件安装有橡胶内衬垫,单侧出料仓的内壁上安装有四组回弹限位组件,四组回弹限位组件同橡胶内衬垫的边角处相互连接,所述伸缩驱动箱包括安装在出料仓外壁上的防护壳。本发明利用机械结构对物料起拱部位进行破拱,即模拟人工用手在仓体内壁掏松物料的动作,消除起拱物料、实现破拱功能,消除料仓内易起拱、堵塞点,同时不影响仓体内部保护气氛结构,且设备构造简易易于维护、保养。

The invention discloses an umbrella-type arch-breaking equipment for lithium battery scraps, which relates to the field of advanced manufacturing and automation technologies. It includes a frame, a silo main body and a discharge bin. The outer wall of the discharge bin is provided with an arch-breaking telescopic drive assembly. The arch-breaking telescopic drive assembly is composed of a telescopic drive box and a power drive unit. The inner wall of the discharge bin is equipped with a rubber inner liner through a rebound limit assembly. Four sets of rebound are installed on the inner wall of the single-side discharge bin. Limit components, four groups of rebound limit components are connected to each other at the corners of the rubber inner liner, and the telescopic drive box includes a protective shell installed on the outer wall of the discharge bin. The invention uses a mechanical structure to break the arching of the material, that is, it simulates the manual action of digging out the material on the inner wall of the bin by hand, eliminates the arching of the material, realizes the arching function, and eliminates easy arching and blocking points in the bin. At the same time, it does not affect the protective atmosphere structure inside the warehouse, and the equipment structure is simple and easy to maintain and maintain.

Description

锂电池碎料伞式破拱装备Lithium battery scrap umbrella arch breaking equipment

技术领域Technical field

本发明涉及先进制造与自动化技术领域,具体为锂电池碎料伞式破拱装备。The invention relates to the field of advanced manufacturing and automation technologies, specifically to lithium battery scrap umbrella arch breaking equipment.

背景技术Background technique

废旧锂电池回收工艺中,经过破碎后电池物料在缓存料仓内容易粘壁、滞留导致物料起拱、料仓堵塞,破拱器是防止和消除各种类型料仓、料斗、管道分流处的物料起拱、料仓堵塞、粘壁、滞留等现象的专用装置。传统的破拱器主要是气流破拱,它是利用空气动力原理,可以产生强大的冲击力实现破拱目的,或者依靠人工进行对料仓侧壁敲打或者开仓进行人工疏通。人工开仓疏通方式自动化程度低、生产效率低,而且人工与物料直接接触,存在重大安全隐患。In the waste lithium battery recycling process, after crushing, the battery materials are easy to stick to the wall and remain in the cache silo, causing the material to arch and block the silo. The arch breaker is to prevent and eliminate the diversion of various types of silos, hoppers, and pipes. Special device for material arching, silo clogging, wall sticking, retention and other phenomena. The traditional arch breaker mainly uses air flow to break the arch. It uses the principle of aerodynamics to generate strong impact force to achieve the purpose of arch breaking, or relies on manual knocking on the side wall of the silo or opening the silo for manual dredging. The manual method of opening and clearing warehouses has low automation, low production efficiency, and direct contact between workers and materials, which poses major safety risks.

现今市场上的此类破拱器种类繁多,基本可以满足人们的使用需求,但是依然存在一定的不足之处,现有的此类破拱器利用空气动力破功,这就会使得外部空气直接进入仓料系统,破坏仓料系统内惰性气体保护气氛结构。There are many types of such arch breakers on the market today, which can basically meet people's needs. However, there are still certain shortcomings. The existing arch breakers use aerodynamic force to break the force, which will cause the external air to directly Entering the warehouse material system and destroying the inert gas protective atmosphere structure in the warehouse material system.

发明内容Contents of the invention

本发明的目的在于提供锂电池碎料伞式破拱装备,主要利用机械结构对物料起拱部位进行破拱,消除料仓内易起拱、堵塞点,以解决上述背景技术中提出破拱器在使用过程中将外部空气倒入仓体中,破坏物料保护气氛的问题。The purpose of the present invention is to provide an umbrella-type arch breaking equipment for lithium battery scraps, which mainly utilizes a mechanical structure to break the arching parts of the material, and eliminates the easy arching and blocking points in the silo, so as to solve the problem of the arch breaker proposed in the above background technology. During use, external air is poured into the warehouse body, destroying the protective atmosphere of the material.

为实现上述目的,本发明提供如下技术方案:锂电池碎料伞式破拱装备,包括机架、料仓主体以及出料仓,所述出料仓的外壁上设置有破拱伸缩驱动组件,破拱伸缩驱动组件由伸缩驱动箱和动力驱动单元组成,所述出料仓的内壁上通过回弹限位组件安装有橡胶内衬垫,单侧出料仓的内壁上安装有四组回弹限位组件,四组回弹限位组件同橡胶内衬垫的边角处相互连接;In order to achieve the above object, the present invention provides the following technical solution: lithium battery scrap umbrella-type arch-breaking equipment, including a frame, a silo main body and a discharge bin. The outer wall of the discharge bin is provided with an arch-breaking telescopic drive assembly. The arch-breaking telescopic drive assembly is composed of a telescopic drive box and a power drive unit. The inner wall of the discharge bin is equipped with a rubber inner liner through a rebound limit assembly. Four sets of rebound are installed on the inner wall of the single-side discharge bin. Limit components, four sets of rebound limit components are connected to each other at the corners of the rubber inner liner;

所述伸缩驱动箱包括安装在出料仓外壁上的防护壳,所述防护壳的内部通过轴承座转动安装有滚珠丝杆,所述滚珠丝杆表面的一端螺纹处安装有滚珠螺母座,所述滚珠丝杆两侧的防护壳内壁上固定有固定柱,所述固定柱的表面滑动安装有滑台,所述滑台一侧的外壁上固定有底板,所述底板的顶端固定有联结板,所述防护壳底部的两侧皆设置有对联结板导向的横移限位单元,所述联结板的顶端固定有立板,所述立板一侧的外壁上固定有挺杆,挺杆的一端贯穿至防护壳的外部并延伸至出料仓的内部,所述挺杆的顶端与橡胶内衬垫的外壁相互接触,所述挺杆和出料仓的贯穿点经过密封处理。The telescopic drive box includes a protective shell installed on the outer wall of the discharge bin. A ball screw is installed inside the protective shell through a bearing seat. A ball nut seat is installed at one end of the thread on the surface of the ball screw. Fixed columns are fixed on the inner walls of the protective shell on both sides of the ball screw. A sliding table is mounted on the surface of the fixed column. A bottom plate is fixed on the outer wall on one side of the sliding table. A connecting plate is fixed on the top of the bottom plate. , Both sides of the bottom of the protective shell are provided with lateral movement limiting units that guide the connecting plate. A vertical plate is fixed on the top of the connecting plate. A tappet is fixed on the outer wall of one side of the vertical plate. The tappet One end of the push rod penetrates to the outside of the protective shell and extends to the inside of the discharge bin. The top end of the tappet is in contact with the outer wall of the inner rubber gasket. The penetration point of the tappet and the discharge bin is sealed.

优选的,所述横移限位单元包括固定在防护壳底部两侧的弧形导向框,所述弧形导向框的内部滑动安装有导向柱,导向柱的顶端与联结板的底端固定连接。Preferably, the traverse limit unit includes an arc-shaped guide frame fixed on both sides of the bottom of the protective shell. A guide column is slidably installed inside the arc-shaped guide frame, and the top of the guide column is fixedly connected to the bottom end of the connecting plate. .

优选的,所述固定柱共设置有两组,两组所述固定柱关于滚珠丝杆的中心线呈对称结构。Preferably, there are two groups of fixed columns, and the two groups of fixed columns have a symmetrical structure with respect to the center line of the ball screw.

优选的,所述挺杆采用铝合金材质制得,所述挺杆的顶端经过倒圆角处理。Preferably, the tappet is made of aluminum alloy, and the top of the tappet is rounded.

优选的,所述动力驱动单元包括安装在防护壳外壁上的连接座,所述连接座一侧的外壁上安装有伺服电机,所述伺服电机的输出端安装有主驱动轴,所述主驱动轴的顶端设置有用于驱动滚珠丝杆转动的齿轮驱动结构。Preferably, the power drive unit includes a connection seat installed on the outer wall of the protective shell. A servo motor is installed on the outer wall on one side of the connection seat. A main drive shaft is installed at the output end of the servo motor. The main drive shaft The top of the shaft is provided with a gear drive structure for driving the ball screw to rotate.

优选的,所述齿轮驱动结构包括固定在滚珠丝杆顶端的从动轴,从动轴的一端贯穿至防护壳和连接座的外部,所述从动轴的表面固定有从动齿盘,所述主驱动轴的表面固定有主动齿盘,主动齿盘和从动齿盘相互啮合。Preferably, the gear drive structure includes a driven shaft fixed on the top of the ball screw, one end of the driven shaft penetrates to the outside of the protective shell and the connecting seat, and a driven gear plate is fixed on the surface of the driven shaft, so A driving gear plate is fixed on the surface of the main drive shaft, and the driving gear plate and the driven gear plate mesh with each other.

优选的,所述回弹限位组件包括安装在出料仓内壁上的直角架,所述直角架的底部滑动安装有H型定位块,所述H型定位块的顶壁与直角架的顶部弹性连接,所述H型定位块一侧的外壁上固定有挡块,所述挡块的顶端定位杆,定位杆的顶端贯穿至直角架的外部并与橡胶内衬垫的边角固定连接。Preferably, the rebound limiting assembly includes a right-angle frame installed on the inner wall of the discharge bin. An H-shaped positioning block is slidably installed at the bottom of the right-angle frame. The top wall of the H-type positioning block is in contact with the top of the right-angle frame. Elastically connected, a stopper is fixed on the outer wall on one side of the H-shaped positioning block. The top of the stopper is a positioning rod. The top of the positioning rod penetrates to the outside of the right-angle frame and is fixedly connected to the corners of the rubber inner liner.

优选的,所述直角架底部的两侧皆固定有直线导轨,所述直线导轨的表面滑动安装有导向块,导向块的顶端与H型定位块的底端固定连接。Preferably, linear guide rails are fixed on both sides of the bottom of the right-angle frame. Guide blocks are slidably installed on the surface of the linear guide rails. The top of the guide blocks is fixedly connected to the bottom of the H-shaped positioning block.

优选的,所述H型定位块顶壁的两侧皆固定有伸缩杆,伸缩杆的顶端与直角架的顶部固定连接,所述伸缩杆表面的一端缠绕有复位弹簧。Preferably, telescopic rods are fixed on both sides of the top wall of the H-shaped positioning block. The top of the telescopic rod is fixedly connected to the top of the right-angle frame. One end of the surface of the telescopic rod is wound with a return spring.

优选的,所述直线导轨共设置有两组,两组所述直线导轨关于H型定位块的中心线呈对称结构。Preferably, there are two groups of linear guide rails, and the two groups of linear guide rails have a symmetrical structure with respect to the center line of the H-shaped positioning block.

与现有技术相比,本发明的有益效果是:该锂电池碎料伞式破拱装备利用机械结构对物料起拱部位进行破拱,即模拟人工用手在仓体内壁掏松物料的动作,消除起拱物料、实现破拱功能,消除料仓内易起拱、堵塞点,同时不影响仓体内部保护气氛结构,且设备构造简易易于维护、保养;Compared with the existing technology, the beneficial effects of the present invention are: the lithium battery scrap umbrella-type arch breaking equipment uses a mechanical structure to break the arch of the material, that is, it simulates the action of manually digging out the material on the inner wall of the warehouse. , eliminate arching materials, realize arch breaking function, eliminate easy arching and blocking points in the silo, and at the same time do not affect the protective atmosphere structure inside the silo, and the equipment structure is simple and easy to maintain and maintain;

(1)通过设置有驱动单元和滚珠丝杆等相互配合的结构,通过控制端开启动力驱动单元工作,即伺服电机依次驱动主驱动轴、主动齿盘转动,使得齿轮驱动结构驱动滚珠丝杆转动,则滚珠丝杆驱动滚珠螺母座、滑台以及挺杆等部件一同水平移动,当挺杆处于伸出状态下时,挺杆顶动橡胶内衬垫,此时橡胶内衬垫会形成伞状形态、将物料挤至两侧,当挺杆恢复初始位置,橡胶内衬垫因在自身弹力以及回弹限位组件的作用下,自动回缩至料仓侧壁并形成平面,利用动力驱动单元、伸缩驱动箱以及回弹限位组件的相互配合,使得橡胶内衬垫在出料仓内壁上形成雨伞开合交替形态的变化结构,模拟人工用手在仓体内壁掏松物料的动作,消除起拱物料、实现破拱效果,同时多次密封处理保障破拱过程不破坏料仓主体、出料仓内的气氛状态;(1) By arranging a matching structure such as a drive unit and a ball screw, the power drive unit is started through the control end, that is, the servo motor drives the main drive shaft and the driving gear plate to rotate in sequence, so that the gear drive structure drives the ball screw to rotate. , the ball screw drives the ball nut seat, slide table, tappet and other components to move horizontally together. When the tappet is in the extended state, the tappet pushes the rubber inner liner, and the rubber inner liner will form an umbrella shape. form, squeezing the material to both sides. When the tappet returns to its original position, the rubber inner liner automatically retracts to the side wall of the silo and forms a flat surface under the action of its own elasticity and the rebound limit component. The power drive unit is used , the telescopic drive box and the rebound limit component cooperate with each other, so that the rubber inner liner forms a changing structure of an umbrella opening and closing alternately on the inner wall of the discharge bin, simulating the manual action of loosening materials on the inner wall of the bin, eliminating the need for Arching materials to achieve the arch breaking effect, while multiple sealing treatments ensure that the arch breaking process does not damage the atmosphere in the main body of the silo and the discharge bin;

(2)通过设置有滑台和导向柱等相互配合的结构,通过固定柱以及H型定位块作为滑台、导向柱的运动导向,使得联结板、立板以及挺杆等部件在移动时更加稳定,顺畅,提高该破拱装备的工作可靠性;(2) By arranging a sliding table and a guide column that cooperate with each other, and using fixed columns and H-shaped positioning blocks as movement guides for the slide table and guide column, components such as connecting plates, vertical plates, and tappets are more stable when moving. Stable and smooth, improving the working reliability of the arch breaking equipment;

(3)通过设置有回弹限位组件,橡胶内衬垫在出料仓内壁上实现雨伞开合交替变化形态的过程中,通过回弹限位组件进行辅助配合,使得橡胶内衬垫复位更加迅速,并降低橡胶内衬垫的伸缩疲劳,延长装备的使用寿命。(3) By arranging a rebound limit component, the rubber inner liner realizes the alternating opening and closing of the umbrella on the inner wall of the discharge bin. The rebound limit component assists with the cooperation, making the rubber inner liner more repositionable. Quickly, and reduce the expansion and contraction fatigue of the rubber inner liner, extending the service life of the equipment.

附图说明Description of drawings

图1为本发明的主视结构示意图;Figure 1 is a schematic front view of the structure of the present invention;

图2为本发明的主视剖面结构示意图;Figure 2 is a schematic front cross-sectional structural diagram of the present invention;

图3为本发明的动力驱动单元放大结构示意图;Figure 3 is an enlarged structural schematic diagram of the power drive unit of the present invention;

图4为本发明的伸缩驱动箱俯视剖面结构示意图;Figure 4 is a schematic structural diagram of a top view of the telescopic drive box of the present invention;

图5为本发明的弧形导向框立体结构示意图;Figure 5 is a schematic three-dimensional structural diagram of the arc-shaped guide frame of the present invention;

图6为本发明的连接座立体结构示意图;Figure 6 is a schematic three-dimensional structural diagram of the connecting base of the present invention;

图7为本发明的回弹限位组件放大结构示意图;Figure 7 is an enlarged structural schematic diagram of the rebound limiting component of the present invention;

图8为本发明的回弹限位组件侧视结构示意图;Figure 8 is a schematic side structural view of the rebound limiting component of the present invention;

图中:1、机架;2、料仓主体;3、出料仓;4、伸缩驱动箱;401、防护壳;402、滚珠丝杆;403、滚珠螺母座;404、弧形导向框;405、导向柱;406、联结板;407、固定柱;408、滑台;409、底板;4010、立板;4011、挺杆;5、动力驱动单元;501、连接座;502、伺服电机;503、从动齿盘;504、主驱动轴;505、主动齿盘;506、从动轴;6、橡胶内衬垫;7、回弹限位组件;701、直角架;702、直线导轨;703、导向块;704、H型定位块;705、伸缩杆;706、复位弹簧;707、挡块;708、定位杆。In the picture: 1. Frame; 2. Main body of silo; 3. Discharge bin; 4. Telescopic drive box; 401. Protective shell; 402. Ball screw; 403. Ball nut seat; 404. Arc guide frame; 405. Guide column; 406. Connection plate; 407. Fixed column; 408. Slide table; 409. Base plate; 4010. Vertical plate; 4011. Tappet; 5. Power drive unit; 501. Connecting seat; 502. Servo motor; 503. Driven gear plate; 504. Main driving shaft; 505. Driving gear plate; 506. Driven shaft; 6. Rubber inner lining; 7. Rebound limit component; 701. Right-angle frame; 702. Linear guide rail; 703. Guide block; 704. H-shaped positioning block; 705. Telescopic rod; 706. Return spring; 707. Stopper; 708. Positioning rod.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

实施例一,由图1至图6给出,本发明包括机架1、料仓主体2以及出料仓3,料仓主体2、出料仓3内部做气氛保护,且进行锂电池废弃物料的缓存;Embodiment 1 is shown in Figures 1 to 6. The present invention includes a frame 1, a bin main body 2 and a discharging bin 3. The interior of the bin main body 2 and the discharging bin 3 is atmosphere protected and lithium battery waste materials are collected. cache;

出料仓3的外壁上设置有破拱伸缩驱动组件,破拱伸缩驱动组件由伸缩驱动箱4和动力驱动单元5组成,出料仓3的内壁上通过回弹限位组件7安装有橡胶内衬垫6,单侧出料仓3的内壁上安装有四组回弹限位组件7,四组回弹限位组件7同橡胶内衬垫6的边角处相互连接,伸缩驱动箱4包括安装在出料仓3外壁上的防护壳401,防护壳401的内部通过轴承座转动安装有滚珠丝杆402,滚珠丝杆402表面的一端螺纹处安装有滚珠螺母座403,动力驱动单元5包括安装在防护壳401外壁上的连接座501,连接座501一侧的外壁上安装有伺服电机502,伺服电机502的输出端安装有主驱动轴504,主驱动轴504的顶端设置有用于驱动滚珠丝杆402转动的齿轮驱动结构;An arch-breaking telescopic drive assembly is provided on the outer wall of the discharge bin 3. The arch-breaking telescopic drive assembly is composed of a telescopic drive box 4 and a power drive unit 5. A rubber inner wall is installed on the inner wall of the discharge bin 3 through a rebound limit assembly 7. Liner 6, four sets of rebound limit assemblies 7 are installed on the inner wall of the single-side discharge bin 3. The four sets of rebound limit assemblies 7 are connected to each other at the corners of the rubber inner liner 6. The telescopic drive box 4 includes A protective shell 401 is installed on the outer wall of the discharge bin 3. A ball screw 402 is installed inside the protective shell 401 for rotation through the bearing seat. A ball nut seat 403 is installed at one end of the thread on the surface of the ball screw 402. The power drive unit 5 includes The connecting seat 501 is installed on the outer wall of the protective shell 401. A servo motor 502 is installed on the outer wall on one side of the connecting seat 501. A main driving shaft 504 is installed at the output end of the servo motor 502. The top of the main driving shaft 504 is provided with a ball drive shaft. The gear drive structure of the screw 402 rotates;

齿轮驱动结构包括固定在滚珠丝杆402顶端的从动轴506,从动轴506的一端贯穿至防护壳401和连接座501的外部,从动轴506的表面固定有从动齿盘503,主驱动轴504的表面固定有主动齿盘505,主动齿盘505和从动齿盘503相互啮合,工作人员通过控制端开启动力驱动单元5工作,即伺服电机502依次驱动主驱动轴504、主动齿盘505转动,进而主动齿盘505驱动从动齿盘503、从动轴506以及滚珠丝杆402转动;The gear drive structure includes a driven shaft 506 fixed on the top of the ball screw 402. One end of the driven shaft 506 penetrates to the outside of the protective shell 401 and the connecting seat 501. A driven gear plate 503 is fixed on the surface of the driven shaft 506. A driving gear plate 505 is fixed on the surface of the drive shaft 504. The driving gear plate 505 and the driven gear plate 503 mesh with each other. The staff starts the power drive unit 5 through the control end, that is, the servo motor 502 drives the main drive shaft 504 and the driving gear in sequence. The disc 505 rotates, and then the driving toothed disc 505 drives the driven toothed disc 503, the driven shaft 506 and the ball screw 402 to rotate;

滚珠丝杆402两侧的防护壳401内壁上固定有固定柱407,固定柱407的表面滑动安装有滑台408,固定柱407共设置有两组,两组固定柱407关于滚珠丝杆402的中心线呈对称结构,通过固定柱407以及滑台408提高滚珠螺母座403的移动稳定性;Fixed columns 407 are fixed on the inner walls of the protective shell 401 on both sides of the ball screw 402. A sliding table 408 is slidably installed on the surface of the fixed column 407. There are two sets of fixed columns 407, and the two sets of fixed columns 407 are related to the ball screw 402. The center line has a symmetrical structure, and the movement stability of the ball nut seat 403 is improved through the fixed column 407 and the sliding table 408;

滑台408一侧的外壁上固定有底板409,底板409的顶端固定有联结板406,防护壳401底部的两侧皆设置有对联结板406导向的横移限位单元,联结板406的顶端固定有立板4010,滚珠丝杆402驱动滚珠螺母座403、滑台408以及底板409等部件一同水平移动;A bottom plate 409 is fixed on the outer wall of one side of the slide table 408, and a coupling plate 406 is fixed on the top of the bottom plate 409. Both sides of the bottom of the protective shell 401 are provided with lateral movement limit units that guide the coupling plate 406. The top of the coupling plate 406 The vertical plate 4010 is fixed, and the ball screw 402 drives the ball nut seat 403, the sliding table 408, the bottom plate 409 and other components to move horizontally together;

立板4010一侧的外壁上固定有挺杆4011,滚珠螺母座403可带动联结板406、挺杆4011以及挺杆4011进行水平移动;A tappet 4011 is fixed on the outer wall on one side of the vertical plate 4010, and the ball nut seat 403 can drive the connecting plate 406, the tappet 4011 and the tappet 4011 to move horizontally;

挺杆4011的一端贯穿至防护壳401的外部并延伸至出料仓3的内部,挺杆4011的顶端与橡胶内衬垫6的外壁相互接触,挺杆4011和出料仓3的贯穿点经过密封处理,多次密封处理保障破拱过程不破坏料仓主体2、出料仓3内的气氛状态,即不引入空气,且该设备对破碎后电池物料匹配性好、设备构造简易易于维护、保养;One end of the lifter 4011 penetrates to the outside of the protective shell 401 and extends to the inside of the discharge bin 3. The top of the lifter 4011 contacts the outer wall of the rubber inner gasket 6. The penetration point of the lifter 4011 and the discharge bin 3 passes through Sealing treatment and multiple sealing treatments ensure that the arch breaking process does not destroy the atmosphere in the silo main body 2 and the discharge silo 3, that is, no air is introduced, and the equipment has good matching with the broken battery materials, and the equipment structure is simple and easy to maintain. maintainance;

挺杆4011采用铝合金材质制得,铝合金材质制得的挺杆4011其结构强度高,使用寿命长,挺杆4011的顶端经过倒圆角处理,倒圆角处理后的挺杆4011可降低其对橡胶内衬垫6的顶动损伤,当挺杆4011处于伸出状态下时,挺杆4011顶动橡胶内衬垫6,此时橡胶内衬垫6会形成伞状形态、将物料挤至两侧,当伺服电机502反向工作,挺杆4011恢复初始位置,即挺杆4011处于收缩状态下时,橡胶内衬垫6因在自身弹力以及回弹限位组件7的作用下,自动回缩至料仓侧壁并形成平面,则物料顺利落下;The lifter 4011 is made of aluminum alloy. The lifter 4011 made of aluminum alloy has high structural strength and long service life. The top of the lifter 4011 has been rounded. After the rounding, the lifter 4011 can be lowered. It causes pushing damage to the rubber inner liner 6. When the tappet 4011 is in the extended state, the tappet 4011 pushes the rubber inner liner 6. At this time, the rubber inner liner 6 will form an umbrella shape and squeeze the material. to both sides, when the servo motor 502 works in reverse and the lifter 4011 returns to its initial position, that is, when the lifter 4011 is in a contracted state, the rubber inner liner 6 automatically When it retracts to the side wall of the silo and forms a flat surface, the material will fall smoothly;

利用动力驱动单元5、伸缩驱动箱4以及回弹限位组件7的相互配合,使得橡胶内衬垫6在出料仓3内壁上形成雨伞开合交替形态的变化结构,模拟人工用手在仓体内壁掏松物料的动作,将紧贴料在仓壁部分的物料松散开,消除起拱物料、实现破拱效果。Utilizing the mutual cooperation of the power drive unit 5, the telescopic drive box 4 and the rebound limiter assembly 7, the rubber inner liner 6 forms a changing structure of the umbrella opening and closing alternately on the inner wall of the discharge bin 3, simulating manual manual operation in the bin. The action of loosening the material on the inner wall of the warehouse will loosen the material that is close to the material on the wall of the warehouse, eliminating the arching of the material and achieving the arch breaking effect.

实施例二,在实施例一的基础上,由图5给出,横移限位单元包括固定在防护壳401底部两侧的弧形导向框404,弧形导向框404的内部滑动安装有导向柱405,导向柱405的顶端与联结板406的底端固定连接,导向柱405可在联结板406的带动下,在弧形导向框404的内部水平滑动,在挺杆4011往复伸缩横移的过程中,通过固定柱407以及H型定位块704作为滑台408、导向柱405的运动导向,使得联结板406、立板4010以及挺杆4011等部件在移动时更加稳定,顺畅,提高该破拱装备的工作可靠性。Embodiment 2, on the basis of Embodiment 1, as shown in Figure 5, the lateral movement limiting unit includes arc-shaped guide frames 404 fixed on both sides of the bottom of the protective shell 401, and a guide is slidably installed inside the arc-shaped guide frame 404. Column 405, the top of the guide column 405 is fixedly connected to the bottom end of the connecting plate 406. The guide column 405 can be driven by the connecting plate 406 to slide horizontally inside the arc-shaped guide frame 404. When the tappet 4011 reciprocates, telescopic and transverse. During the process, the fixed column 407 and the H-shaped positioning block 704 are used as movement guides for the sliding table 408 and the guide column 405, so that the connecting plate 406, the vertical plate 4010, the tappet 4011 and other components are more stable and smooth when moving, improving the broken The operational reliability of arch equipment.

实施例三,在实施例一的基础上,由图7和图8给出,回弹限位组件7包括安装在出料仓3内壁上的直角架701,直角架701的底部滑动安装有H型定位块704,直角架701底部的两侧皆固定有直线导轨702,直线导轨702的表面滑动安装有导向块703,导向块703的顶端与H型定位块704的底端固定连接,直线导轨702共设置有两组,两组直线导轨702关于H型定位块704的中心线呈对称结构,H型定位块704可带动导向块703在直线导轨702的表面滑动,使得橡胶内衬垫6以其自身中心点拱起时更加稳定;Embodiment 3, based on Embodiment 1, as shown in Figures 7 and 8, the rebound limiting assembly 7 includes a right-angle frame 701 installed on the inner wall of the discharge bin 3, and the bottom of the right-angle frame 701 is slidably installed with H Type positioning block 704. Linear guide rails 702 are fixed on both sides of the bottom of the right-angle frame 701. Guide blocks 703 are slidably installed on the surface of the linear guide rail 702. The top of the guide block 703 is fixedly connected to the bottom of the H-type positioning block 704. The linear guide rail 702 is provided with two groups in total. The two groups of linear guide rails 702 have a symmetrical structure with respect to the center line of the H-shaped positioning block 704. The H-shaped positioning block 704 can drive the guide block 703 to slide on the surface of the linear guide rail 702, so that the rubber inner liner 6 can It is more stable when its own center point is arched;

H型定位块704的顶壁与直角架701的顶部弹性连接,H型定位块704一侧的外壁上固定有挡块707,挡块707的顶端定位杆708,定位杆708的顶端贯穿至直角架701的外部并与橡胶内衬垫6的边角固定连接;The top wall of the H-shaped positioning block 704 is elastically connected to the top of the right-angle frame 701. A stopper 707 is fixed on the outer wall on one side of the H-shaped positioning block 704. The top of the stopper 707 is a positioning rod 708. The top of the positioning rod 708 penetrates to the right angle. The outside of the frame 701 is fixedly connected to the corners of the rubber inner liner 6;

H型定位块704顶壁的两侧皆固定有伸缩杆705,伸缩杆705的顶端与直角架701的顶部固定连接,伸缩杆705表面的一端缠绕有复位弹簧706,复位弹簧706可使得伸缩杆705自动回位;Telescopic rods 705 are fixed on both sides of the top wall of the H-shaped positioning block 704. The top of the telescopic rod 705 is fixedly connected to the top of the right-angle frame 701. One end of the surface of the telescopic rod 705 is wound with a return spring 706. The return spring 706 can make the telescopic rod 705 automatic return;

当橡胶内衬垫6由拱起状态变为平铺状态时,复位弹簧706使得伸缩杆705由伸缩状态变为舒展状态,即伸缩杆705顶动H型定位块704、定位杆708、导向块703等部件整体在直线导轨702上滑动,直至橡胶内衬垫6变为平铺状态,该过程中通过回弹限位组件7使得橡胶内衬垫6复位更加迅速,并降低橡胶内衬垫6的伸缩疲劳,延长装备的使用寿命。When the rubber inner liner 6 changes from the arched state to the flat state, the return spring 706 causes the telescopic rod 705 to change from the telescopic state to the stretched state, that is, the telescopic rod 705 pushes the H-shaped positioning block 704, the positioning rod 708, and the guide block. 703 and other components slide on the linear guide 702 as a whole until the rubber inner liner 6 becomes flat. In this process, the rebound limit assembly 7 makes the rubber inner liner 6 reset more quickly and lowers the rubber inner liner 6 Reduce telescopic fatigue and extend the service life of equipment.

本申请实施例在使用时,首先料仓主体2、出料仓3内部做气氛保护,且进行锂电池废弃物料的缓存,当出料仓3内壁出现物料粘接或者物料堵塞时,工作人员通过控制端开启动力驱动单元5工作,即伺服电机502依次驱动主驱动轴504、主动齿盘505转动,进而主动齿盘505驱动从动齿盘503、从动轴506以及滚珠丝杆402转动,则滚珠丝杆402驱动滚珠螺母座403、滑台408以及底板409等部件一同水平移动,则滚珠螺母座403可带动联结板406、挺杆4011以及挺杆4011水平移动,当挺杆4011处于伸出状态下时,挺杆4011顶动橡胶内衬垫6,此时橡胶内衬垫6会形成伞状形态、将物料挤至两侧,当伺服电机502反向工作,挺杆4011恢复初始位置,即挺杆4011处于收缩状态下时,橡胶内衬垫6因在自身弹力以及回弹限位组件7的作用下,自动回缩至料仓侧壁并形成平面,则物料顺利落下,从而利用动力驱动单元5、伸缩驱动箱4以及回弹限位组件7的相互配合,使得橡胶内衬垫6在出料仓3内壁上形成雨伞开合交替形态的变化结构,模拟人工用手在仓体内壁掏松物料的动作,将紧贴料在仓壁部分的物料松散开,消除起拱物料、实现破拱效果,同时多次密封处理保障破拱过程不破坏料仓主体2、出料仓3内的气氛状态,即不引入空气,且该设备对破碎后电池物料匹配性好、设备构造简易易于维护、保养,在挺杆4011往复伸缩横移的过程中,通过固定柱407以及H型定位块704作为滑台408、导向柱405的运动导向,使得联结板406、立板4010以及挺杆4011等部件在移动时更加稳定,顺畅,提高该破拱装备的工作可靠性。When the embodiment of the present application is used, firstly, the interior of the silo main body 2 and the discharge bin 3 is protected by atmosphere, and the lithium battery waste materials are cached. When material adhesion or material blockage occurs on the inner wall of the discharge bin 3, the staff passes through The control end starts the power drive unit 5 to work, that is, the servo motor 502 drives the main drive shaft 504 and the driving gear plate 505 to rotate in sequence, and then the driving gear plate 505 drives the driven gear plate 503, the driven shaft 506 and the ball screw 402 to rotate, then The ball screw 402 drives the ball nut seat 403, the sliding table 408, the bottom plate 409 and other components to move horizontally together. The ball nut seat 403 can drive the connecting plate 406, the tappet 4011 and the tappet 4011 to move horizontally. When the tappet 4011 is extended When the servo motor 502 works in reverse, the tappet 4011 returns to the initial position. That is, when the tappet 4011 is in a contracted state, the rubber inner liner 6 automatically retracts to the side wall of the bin and forms a flat surface under the action of its own elasticity and the rebound limit component 7, and the material falls smoothly, thereby utilizing the power The cooperation of the drive unit 5, the telescopic drive box 4 and the rebound limiter assembly 7 causes the rubber inner liner 6 to form a changing structure of an umbrella opening and closing alternately on the inner wall of the discharge bin 3, simulating the manual movement of hands on the inner wall of the bin. The action of loosening the material will loosen the material that is close to the silo wall, eliminating the arching material and achieving the arch breaking effect. At the same time, multiple sealing treatments ensure that the arch breaking process will not damage the silo main body 2 and the discharge bin 3. Atmosphere state, that is, no air is introduced, and the equipment has good matching with the broken battery materials, and the equipment structure is simple and easy to maintain and maintain. During the reciprocating expansion and contraction of the tappet 4011, through the fixed column 407 and the H-shaped positioning block 704 serves as a movement guide for the sliding table 408 and the guide column 405, making the connecting plate 406, the vertical plate 4010 and the tappet 4011 and other components more stable and smooth when moving, thereby improving the working reliability of the arch breaking equipment.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (7)

1.锂电池碎料伞式破拱装备,其特征在于:包括机架(1)、料仓主体(2)以及出料仓(3),所述出料仓(3)的外壁上设置有破拱伸缩驱动组件,破拱伸缩驱动组件由伸缩驱动箱(4)和动力驱动单元(5)组成,所述出料仓(3)的内壁上通过回弹限位组件(7)安装有橡胶内衬垫(6),单侧出料仓(3)的内壁上安装有四组回弹限位组件(7),四组回弹限位组件(7)同橡胶内衬垫(6)的边角处相互连接;所述伸缩驱动箱(4)包括安装在出料仓(3)外壁上的防护壳(401),所述防护壳(401)的内部通过轴承座转动安装有滚珠丝杆(402),所述滚珠丝杆(402)表面的一端螺纹处安装有滚珠螺母座(403),所述滚珠丝杆(402)两侧的防护壳(401)内壁上固定有固定柱(407),所述固定柱(407)的表面滑动安装有滑台(408),所述滑台(408)一侧的外壁上固定有底板(409),所述底板(409)的顶端固定有联结板(406),所述防护壳(401)底部的两侧皆设置有对联结板(406)导向的横移限位单元,所述联结板(406)的顶端固定有立板(4010),所述立板(4010)一侧的外壁上固定有挺杆(4011),挺杆(4011)的一端贯穿至防护壳(401)的外部并延伸至出料仓(3)的内部,所述挺杆(4011)的顶端与橡胶内衬垫(6)的外壁相互接触,所述挺杆(4011)和出料仓(3)的贯穿点经过密封处理;所述回弹限位组件(7)包括安装在出料仓(3)内壁上的直角架(701),所述直角架(701)的底部滑动安装有H型定位块(704),所述H型定位块(704)的顶壁与直角架(701)的顶部弹性连接,所述H型定位块(704)一侧的外壁上固定有挡块(707),所述挡块(707)的顶端定位杆(708),定位杆(708)的顶端贯穿至直角架(701)的外部并与橡胶内衬垫(6)的边角固定连接;所述直角架(701)底部的两侧皆固定有直线导轨(702),所述直线导轨(702)的表面滑动安装有导向块(703),导向块(703)的顶端与H型定位块(704)的底端固定连接;所述H型定位块(704)顶壁的两侧皆固定有伸缩杆(705),伸缩杆(705)的顶端与直角架(701)的顶部固定连接,所述伸缩杆(705)表面的一端缠绕有复位弹簧(706)。1. Lithium battery scrap umbrella-type arch breaking equipment, characterized by: including a frame (1), a silo main body (2) and a discharge bin (3). The outer wall of the discharge bin (3) is provided with Arch-breaking telescopic drive assembly. The arch-breaking telescopic drive assembly is composed of a telescopic drive box (4) and a power drive unit (5). The inner wall of the discharge bin (3) is installed with rubber through a rebound limit assembly (7). Inner liner (6), four sets of rebound limit components (7) are installed on the inner wall of the single-side discharge bin (3), and the four sets of rebound limit components (7) are the same as the rubber inner liner (6). The corners are connected to each other; the telescopic drive box (4) includes a protective shell (401) installed on the outer wall of the discharge bin (3), and a ball screw is installed inside the protective shell (401) through a bearing seat. (402), a ball nut seat (403) is installed at the thread at one end of the surface of the ball screw (402), and fixing posts (407) are fixed on the inner walls of the protective shells (401) on both sides of the ball screw (402). ), a sliding table (408) is slidably installed on the surface of the fixed column (407), a bottom plate (409) is fixed on the outer wall on one side of the sliding table (408), and a coupling is fixed on the top of the bottom plate (409) Plate (406), both sides of the bottom of the protective shell (401) are provided with lateral movement limiting units that guide the coupling plate (406), and a vertical plate (4010) is fixed on the top of the coupling plate (406). A tappet (4011) is fixed on the outer wall on one side of the vertical plate (4010). One end of the tappet (4011) penetrates to the outside of the protective shell (401) and extends to the inside of the discharge bin (3). The top end of the tappet (4011) is in contact with the outer wall of the inner rubber gasket (6), and the penetration point between the tappet (4011) and the discharge bin (3) has been sealed; the rebound limiting component (7 ) includes a right-angle frame (701) installed on the inner wall of the discharge bin (3). An H-shaped positioning block (704) is slidably installed at the bottom of the right-angle frame (701). The top of the H-shaped positioning block (704) The wall is elastically connected to the top of the right-angle frame (701). A stopper (707) is fixed on the outer wall on one side of the H-shaped positioning block (704). The top positioning rod (708) of the stopper (707) is positioned. The top of the rod (708) penetrates to the outside of the right-angle frame (701) and is fixedly connected to the corners of the rubber inner liner (6); linear guide rails (702) are fixed on both sides of the bottom of the right-angle frame (701). A guide block (703) is slidably installed on the surface of the linear guide rail (702), and the top end of the guide block (703) is fixedly connected to the bottom end of the H-shaped positioning block (704); the top wall of the H-shaped positioning block (704) Telescopic rods (705) are fixed on both sides of the telescopic rod (705). The top of the telescopic rod (705) is fixedly connected to the top of the right-angle frame (701). One end of the surface of the telescopic rod (705) is wrapped with a return spring (706). 2.根据权利要求1所述的锂电池碎料伞式破拱装备,其特征在于:所述横移限位单元包括固定在防护壳(401)底部两侧的弧形导向框(404),所述弧形导向框(404)的内部滑动安装有导向柱(405),导向柱(405)的顶端与联结板(406)的底端固定连接。2. The lithium battery scrap umbrella-type arch breaking equipment according to claim 1, characterized in that: the lateral movement limiting unit includes arc-shaped guide frames (404) fixed on both sides of the bottom of the protective shell (401), A guide column (405) is slidably installed inside the arc-shaped guide frame (404), and the top end of the guide column (405) is fixedly connected to the bottom end of the connecting plate (406). 3.根据权利要求1所述的锂电池碎料伞式破拱装备,其特征在于:所述固定柱(407)共设置有两组,两组所述固定柱(407)关于滚珠丝杆(402)的中心线呈对称结构。3. The umbrella-type arch breaking equipment for lithium battery scraps according to claim 1, characterized in that: the fixed columns (407) are provided with two groups, and the two groups of fixed columns (407) are related to the ball screw (407). 402) has a symmetrical centerline structure. 4.根据权利要求1所述的锂电池碎料伞式破拱装备,其特征在于:所述挺杆(4011)采用铝合金材质制得,所述挺杆(4011)的顶端经过倒圆角处理。4. The lithium battery scrap umbrella type arch breaking equipment according to claim 1, characterized in that: the tappet (4011) is made of aluminum alloy, and the top of the tappet (4011) is rounded. deal with. 5.根据权利要求1所述的锂电池碎料伞式破拱装备,其特征在于:所述动力驱动单元(5)包括安装在防护壳(401)外壁上的连接座(501),所述连接座(501)一侧的外壁上安装有伺服电机(502),所述伺服电机(502)的输出端安装有主驱动轴(504),所述主驱动轴(504)的顶端设置有用于驱动滚珠丝杆(402)转动的齿轮驱动结构。5. The lithium battery scrap umbrella type arch breaking equipment according to claim 1, characterized in that: the power drive unit (5) includes a connection seat (501) installed on the outer wall of the protective shell (401), and the A servo motor (502) is installed on the outer wall on one side of the connecting seat (501). A main drive shaft (504) is installed at the output end of the servo motor (502). The top of the main drive shaft (504) is provided with a The gear drive structure drives the ball screw (402) to rotate. 6.根据权利要求5所述的锂电池碎料伞式破拱装备,其特征在于:所述齿轮驱动结构包括固定在滚珠丝杆(402)顶端的从动轴(506),从动轴(506)的一端贯穿至防护壳(401)和连接座(501)的外部,所述从动轴(506)的表面固定有从动齿盘(503),所述主驱动轴(504)的表面固定有主动齿盘(505),主动齿盘(505)和从动齿盘(503)相互啮合。6. The lithium battery scrap umbrella type arch breaking equipment according to claim 5, characterized in that: the gear drive structure includes a driven shaft (506) fixed on the top of the ball screw (402), and the driven shaft (506) is fixed on the top of the ball screw (402). One end of 506) penetrates to the outside of the protective shell (401) and the connecting seat (501). A driven gear plate (503) is fixed on the surface of the driven shaft (506), and the surface of the main drive shaft (504) A driving tooth plate (505) is fixed, and the driving tooth plate (505) and the driven tooth plate (503) mesh with each other. 7.根据权利要求1所述的锂电池碎料伞式破拱装备,其特征在于:所述直线导轨(702)共设置有两组,两组所述直线导轨(702)关于H型定位块(704)的中心线呈对称结构。7. The lithium battery scrap umbrella type arch breaking equipment according to claim 1, characterized in that: the linear guide rails (702) are provided with two groups, and the two groups of linear guide rails (702) are related to the H-shaped positioning block. The center line of (704) has a symmetrical structure.
CN202210780389.0A 2022-07-04 2022-07-04 Lithium battery scrap umbrella arch breaking equipment Active CN115072195B (en)

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Denomination of invention: Lithium battery scrap umbrella type arch breaking equipment

Granted publication date: 20231103

Pledgee: Ganzhou Business Department of Agricultural Bank of China Ltd.

Pledgor: Ganzhou secwell Technology Co.,Ltd.

Registration number: Y2025980039206