CN115071250B - Dynamic balance control structure of external drum type CTP - Google Patents

Dynamic balance control structure of external drum type CTP Download PDF

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Publication number
CN115071250B
CN115071250B CN202210671729.6A CN202210671729A CN115071250B CN 115071250 B CN115071250 B CN 115071250B CN 202210671729 A CN202210671729 A CN 202210671729A CN 115071250 B CN115071250 B CN 115071250B
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air
control structure
dynamic balance
balance control
block
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CN202210671729.6A
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CN115071250A (en
Inventor
王泽明
邓超略
朱勤
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Yintech Technology Co ltd
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Yintech Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/18Curved printing formes or printing cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/32Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/32Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels
    • F16F15/34Fastening arrangements therefor

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Bearings For Parts Moving Linearly (AREA)

Abstract

The invention discloses a dynamic balance control structure of an external drum type CTP (computer to plate), which comprises an air expansion slide block, an air cylinder, an air tap and an electromagnetic valve, wherein the air expansion slide block is arranged in a slide block track on the side surface of a roller, a high-pressure air cavity is arranged in the air expansion slide block, an upper jacking block is arranged at the top of the high-pressure air cavity, a lower jacking block is arranged at the bottom of the high-pressure air cavity, a through groove is formed in the right end surface of the air expansion slide block, a sealing element is arranged in the through groove, a first pore canal is arranged at the right end of the sealing element, the first pore canal is opposite to the air tap, the air tap is fixed on a piston rod of the air cylinder, and the air tap is communicated with an air pipe of the electromagnetic valve. The invention adopts the dynamic balance control structure of the external drum CTP, adjusts the balance weight of the roller by adjusting the position of the air expansion slide block on the roller, and adjusts the position of the air expansion slide block according to the gravity center of the roller.

Description

Dynamic balance control structure of external drum type CTP
Technical Field
The invention relates to the technical field of CTP, in particular to a dynamic balance control structure of an external drum type CTP.
Background
The computer-to-plate technology (computer to plate, abbreviated as CTP) is a technology in which a document text image is digitally processed and typeset and edited by a computer, directly scanned and imaged on a printing plate, and then subjected to post-processing procedures such as development, fixation and the like or post-processing-free to prepare the printing plate. Currently, CTP direct platemaking machines are generally classified into three major categories of an inner drum type, an outer drum type, and a platform type, among which the most used are the inner drum type and the outer drum type, and the outer drum type gradually shows a mainstream trend.
External drum imaging is where the plate is wrapped around the surface of a cylinder and when the cylinder rotates in the circumferential direction at a speed of a few hundred copies per minute, the plate rotates at the same speed as the cylinder. Simultaneously with this, laser light is irradiated on the printing plate, thereby completing scanning of the printing plate. The outer drum type CTP has the advantages of being suitable for large-format printing plates, being mostly suitable for heat-sensitive printing plates, being capable of simulating the curvature of the printing plate of the printing machine and ensuring the printing precision as the printing plate is arranged outside the cylinder and is in the same state as the printing plate on the printing machine. However, the cylinder cannot rotate at a high speed during the plate making process, and a specific counterweight balancing device is required to maintain the balance stability of the printing plate when the cylinder rotates to ensure the rotation stability.
The dynamic balance of the drum CTP is commonly in the market at present in a magnetic attraction type structure which is locked by self friction after adjustment or in a structure which is locked by a gear after adjustment. After a period of operation, the offset of the dynamic balance weight can not be found, so that the probability of the equipment to produce defective products is increased.
Disclosure of Invention
The invention aims to provide a dynamic balance control structure of an external drum type CTP, which adjusts the balance weight of a roller by adjusting the position of an inflatable slide block on the roller and can flexibly adjust the position of the inflatable slide block according to the gravity center of the roller.
In order to achieve the above purpose, the invention provides a dynamic balance control structure of an external drum type CTP, which comprises an air expansion slide block, an air cylinder, an air tap and an electromagnetic valve, wherein the air expansion slide block is arranged in a slide block track on the side surface of a roller, a high-pressure air cavity is arranged in the air expansion slide block, an upper jacking block is arranged at the top of the high-pressure air cavity, a lower jacking block is arranged at the bottom of the high-pressure air cavity, a tension spring is arranged between the upper jacking block and the lower jacking block, a vent groove is arranged on the right end surface of the air expansion slide block, a sealing element is arranged in the vent groove, a boss is arranged at the left end of the sealing element, the boss is arranged in the high-pressure air cavity, a pressure spring is horizontally arranged in the middle of the high-pressure air cavity, two ends of the pressure spring are respectively fixedly connected with the air expansion slide block and the sealing element, a first pore passage is arranged at the right end of the sealing element, a second pore passage is communicated with the first pore passage, a tension spring is arranged between the side surface of the sealing element and the air tap, a vent groove is relatively arranged between the first pore passage and the vent groove and the air tap, and the electromagnetic valve is communicated with the air tap.
Preferably, sealing rings are respectively arranged between the upper jacking block, the lower jacking block and the air-inflated sliding block.
Preferably, two tension springs are provided, and the two tension springs are respectively arranged at two sides of the compression spring.
Preferably, a sealing ring is arranged on the left end face of the through groove, and the boss is pressed on the sealing ring.
Preferably, the top surface shape of the upper top block is matched with the outer wall shape of the slider rail, and the bottom surface shape of the lower top block is matched with the inner wall shape of the slider rail.
Preferably, a motion monitoring chip is embedded on the side wall of the air-expanding sliding block, the motion monitoring chip is connected with a battery, the motion monitoring chip adopts an AC5111DBN chip, and a micro controller, a high-precision absolute air pressure sensor, a double-shaft acceleration sensor, a temperature sensor, a power management module, a low-frequency receiver LF and a radio-frequency transmitter SF are arranged in the motion monitoring chip.
Therefore, the dynamic balance control structure of the external drum type CTP adopts the structure, the air nozzle is controlled to be close to or far away from the air expansion sliding block through the air cylinder, the electromagnetic valve is controlled to charge air into the air expansion sliding block through the air nozzle, and the upper ejector block and the lower ejector block are ejected outwards to be in contact with the sliding block track under the action of high-pressure air, so that the upper ejector block and the lower ejector block are fixed at proper positions to form counterweights for rollers carrying different plates, and the rollers rotate stably.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
FIG. 1 is a schematic diagram of an embodiment of a dynamic balance control structure of an external drum CTP according to the present invention;
FIG. 2 is a side cross-sectional view of an embodiment of the present invention;
fig. 3 is a schematic diagram of an internal structure of an inflatable slider according to an embodiment of the present invention.
Reference numerals
1. An inflatable slider; 2. a seal; 3. an upper top block; 4. a motion monitoring chip; 5. a high pressure air cavity; 6. a pressure spring; 7. a lower top block; 8. a seal ring; 9. a first duct; 10. a second orifice; 11. a slider rail; 12. a seal ring; 13. a roller; 14. an air tap; 15. a cylinder; 16. a vent pipe; 17. an electromagnetic valve; 18. an inflation tube; 19. an air outlet pipe; 20. a boss; 21. and a tension spring.
Detailed Description
The technical scheme of the invention is further described below through the attached drawings and the embodiments.
Examples
As shown in the figure, the dynamic balance control structure of the outer drum type CTP comprises an inflatable slider 1, an air cylinder 15, an air tap 14 and an electromagnetic valve 17.
The air-expanding slide block 1 is arranged in a slide block track 11 on the side face of the roller 13, a high-pressure air cavity 5 is arranged in the air-expanding slide block 1, an upper ejector block 3 is arranged at the top of the high-pressure air cavity 5, a lower ejector block 7 is arranged at the bottom of the high-pressure air cavity 5, and sealing rings 8 are respectively arranged among the upper ejector block 3, the lower ejector block 7 and the air-expanding slide block 1 to prevent the air leakage of the high-pressure air cavity 5. The top surface shape of the upper top block 3 is matched with the outer wall shape of the slider rail 11, and the bottom surface shape of the lower top block 7 is matched with the inner wall shape of the slider rail 11. A tension spring 21 is arranged between the upper jacking block 3 and the lower jacking block 7, two tension springs 21 are arranged, and the tension springs 21 provide tension between the upper jacking block 3 and the lower jacking block 7.
The right end face of the air expansion sliding block 1 is provided with a through groove, a sealing element 2 is arranged in the through groove, the left end of the sealing element 2 is provided with a boss 20, the boss 20 is arranged in the high-pressure air cavity 5, the left end face of the through groove is provided with a sealing ring 12, the boss 20 is pressed on the sealing ring 12, and the boss 20 limits the limit movement position of the sealing element 2.
The middle part of the high-pressure air cavity 5 is horizontally provided with a pressure spring 6, and two tension springs 21 are respectively arranged at two sides of the pressure spring 6. Two ends of the pressure spring 6 are respectively and fixedly connected with the air expansion sliding block 1 and the sealing piece 2. The right end of the sealing element 2 is provided with a first pore canal 9, the side surface of the sealing element 2 is provided with a second pore canal 10, and the second pore canal 10 is communicated with the first pore canal 9. The first pore canal 9 is arranged opposite to the air tap 14, the air tap 14 is fixed on the piston rod of the air cylinder 15, and the air tap 14 is communicated with the breather pipe 16 of the electromagnetic valve 17.
When the cylinder 15 is started, the piston rod and the air tap 14 are pushed forward, and the air outlet of the air tap 14 is propped against the first pore canal 9. Under the action of pressure, the sealing element 2 moves leftwards, the boss 20 leaves the sealing ring 8 until the second pore canal 10 is communicated with the high-pressure air cylinder 15, the air charging pipe 18 of the electromagnetic valve 17 is opened at the moment, high-pressure air flows into the high-pressure air cavity 5 through the air charging pipe 18, the air vent pipe 16, the air tap 14, the first pore canal 9 and the second pore canal 10, the pressure in the high-pressure air cavity 5 continuously rises, and the upper jacking block 3 and the lower jacking block 7 respectively move upwards and downwards against the tensile force of the tension spring 21 until the upper jacking block 3 and the lower jacking block 7 are attached to the sliding block track 11. At this time, the control cylinder 15 removes the air tap 14, and the sealing member 2 moves rightward under the high pressure of the high pressure air chamber 5 until the boss 20 is pressed against the sealing ring 12 again. In this state, the air-expanding slider 1 is fixed to the slider rail 11, and the center of gravity of the drum 13 is balanced as the drum 13 rotates, so that the drum 13 rotates smoothly.
When the center of gravity of the cylinder 13 is changed after the plate is replaced, the cylinder 15 is controlled again to enable the air tap 14 to approach the first pore canal 9, the sealing element 2 is pressed to move leftwards until the second pore canal 10 is communicated with the high-pressure air cavity 5, at the moment, the air outlet pipe 19 of the electromagnetic valve 17 is opened, high-pressure air in the high-pressure air cavity 5 flows out through the second pore canal 10, the first pore canal 9, the air tap 14, the air pipe 16 and the air outlet pipe 19, the air pressure of the high-pressure air cavity 5 is reduced, the upper jacking block 3 and the lower jacking block 7 retract, the cylinder 13 is rotated at the moment, the air expansion sliding block 1 is not moved until the cylinder 13 is stopped at a proper position, and therefore the balance weight position is readjusted, and the cylinder is suitable for different plates.
The lateral wall of the air-expanding sliding block 1 is embedded, and a micro controller, a high-precision absolute air pressure sensor, a double-shaft acceleration sensor, a temperature sensor, a power management module, a low-frequency receiver LF and a radio-frequency transmitter SF are arranged in the motion monitoring chip 4. The high-precision absolute air pressure sensor is communicated with the high-pressure air cavity 5 and detects the air pressure state of the high-precision absolute air pressure sensor. The biaxial acceleration sensor measures acceleration information of the air-inflated slide block 1 in real time. The air pressure state data and the acceleration information are transmitted to an upper computer through a radio frequency transmitter SF, and the upper computer controls the opening and closing states of the air cylinder 15 and the electromagnetic valve 17 according to the corresponding air pressure data, so that the form of the air expansion sliding block 1 is changed; and the upper computer comprehensively analyzes the acceleration curve after receiving the acceleration information to form a closed loop, and stores the data of the air-inflated sliding block 1 after each operation to analyze the equipment state. The low-frequency receiver LF receives an on command of the upper computer and supplies power to each functional unit through the power management module.
Therefore, the dynamic balance control structure of the external drum type CTP adopts the structure, the air tap 14 is controlled to be close to or far away from the inflatable slider 1 through the air cylinder 15, the electromagnetic valve 17 is controlled to charge air into the inflatable slider 1 through the air tap 14, and the upper jacking block 3 and the lower jacking block 7 are outwards ejected to be in contact with the slider track 11 under the action of high-pressure air, so that the balance weight is formed for the roller 13 carrying different plates at a proper position, and the roller 13 rotates stably; when the position of the counterweight is required to be adjusted, the pressure in the inflatable slider 1 is released again through the electromagnetic valve 17 and the air tap 14, so that the inflatable slider 1 can slide relative to the slider rail 11, and the gravity center of different plates is adapted.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention and not for limiting it, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that: the technical scheme of the invention can be modified or replaced by the same, and the modified technical scheme cannot deviate from the spirit and scope of the technical scheme of the invention.

Claims (6)

1. The utility model provides a dynamic balance control structure of outer drum formula CTP which characterized in that: including physiosis slider, cylinder, air cock and solenoid valve, the physiosis slider sets up in the slider track of cylinder side, the inside of physiosis slider is provided with the high-pressure air chamber, the top of high-pressure air chamber is provided with the kicking block, the bottom of high-pressure air chamber is provided with down the kicking block, go up the kicking block with be provided with the extension spring between the kicking block down, be provided with logical groove on the right-hand member face of physiosis slider, be provided with the sealing member in the logical groove, the left end of sealing member is provided with the boss, the boss set up in the high-pressure air chamber, the middle part level of high-pressure air chamber is provided with the pressure spring, the both ends of pressure spring respectively with physiosis slider with sealing member fixed connection, the right-hand member of sealing member is provided with first pore, the side of sealing member is provided with the second pore with first pore intercommunication, first pore with the air cock sets up relatively, the air cock is fixed on the right-hand member face of the air cock, the piston rod of air cock with the intercommunication of solenoid valve.
2. The dynamic balance control structure of outer drum CTP according to claim 1, wherein: sealing rings are respectively arranged between the upper jacking block, the lower jacking block and the air-inflated sliding block.
3. The dynamic balance control structure of outer drum CTP according to claim 2, wherein: the two tension springs are arranged, and the two tension springs are respectively arranged on two sides of the compression spring.
4. A dynamic balance control structure of external drum CTP according to claim 3, wherein: the left end face of the through groove is provided with a sealing ring, and the boss is pressed on the sealing ring.
5. The dynamic balance control structure of outer drum CTP according to claim 4, wherein: the top surface shape of the upper top block is matched with the outer wall shape of the slider track, and the bottom surface shape of the lower top block is matched with the inner wall shape of the slider track.
6. The dynamic balance control structure of outer drum CTP according to claim 1, wherein: the motion monitoring chip is embedded on the side wall of the air-inflated sliding block and is connected with a battery, the motion monitoring chip adopts an AC5111DBN chip, and a micro controller, a high-precision absolute air pressure sensor, a double-shaft acceleration sensor, a temperature sensor, a power management module, a low-frequency receiver LF and a radio-frequency transmitter SF are arranged in the motion monitoring chip.
CN202210671729.6A 2022-06-14 2022-06-14 Dynamic balance control structure of external drum type CTP Active CN115071250B (en)

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Application Number Priority Date Filing Date Title
CN202210671729.6A CN115071250B (en) 2022-06-14 2022-06-14 Dynamic balance control structure of external drum type CTP

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Application Number Priority Date Filing Date Title
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CN115071250B true CN115071250B (en) 2023-08-25

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101446763A (en) * 2008-12-22 2009-06-03 深圳市大族激光科技股份有限公司 Device for automatically adjusting dynamic balance of exposure roller
CN102174950A (en) * 2011-03-03 2011-09-07 南京林业大学 Automatic balancing mechanism for platemaking roller
CN202592922U (en) * 2012-05-02 2012-12-12 潍坊华光数码设备有限公司 Automatic plate counterweight mechanism for computer to plate (CTP)
CN202782106U (en) * 2012-08-31 2013-03-13 杭州东信光电科技有限公司 Automatic dynamic balance device for direct plate-making machine
CN214252877U (en) * 2020-12-30 2021-09-21 辽宁正宏豹驰数码科技有限公司 Dynamic balance mechanism suitable for outer drum type CTP plate-making machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160238065A1 (en) * 2015-02-17 2016-08-18 Color Control B.V. Bush for Filling the Space in a Sleeve for Use in Flexo-Printing, Sleeve and Method for Manufacturing Such a Bush and Sleeve

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101446763A (en) * 2008-12-22 2009-06-03 深圳市大族激光科技股份有限公司 Device for automatically adjusting dynamic balance of exposure roller
CN102174950A (en) * 2011-03-03 2011-09-07 南京林业大学 Automatic balancing mechanism for platemaking roller
CN202592922U (en) * 2012-05-02 2012-12-12 潍坊华光数码设备有限公司 Automatic plate counterweight mechanism for computer to plate (CTP)
CN202782106U (en) * 2012-08-31 2013-03-13 杭州东信光电科技有限公司 Automatic dynamic balance device for direct plate-making machine
CN214252877U (en) * 2020-12-30 2021-09-21 辽宁正宏豹驰数码科技有限公司 Dynamic balance mechanism suitable for outer drum type CTP plate-making machine

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