CN115070896A - Automatic production line for straw mat production - Google Patents
Automatic production line for straw mat production Download PDFInfo
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- CN115070896A CN115070896A CN202210948465.4A CN202210948465A CN115070896A CN 115070896 A CN115070896 A CN 115070896A CN 202210948465 A CN202210948465 A CN 202210948465A CN 115070896 A CN115070896 A CN 115070896A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/24—Manufacture or reconditioning of specific semi-finished or finished articles of household utensils, e.g. spoons, clothes hangers, clothes pegs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G21/00—Safety guards or devices specially designed for other wood-working machines auxiliary devices facilitating proper operation of said wood-working machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
- B27J1/02—Braiding, e.g. basket-making
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Abstract
The invention discloses an automatic production line for straw mat production, which comprises a braiding machine, a conveying mechanism, a pressing plate, a cutter, a lifting mechanism, a control module, a stacking detection module, a conversion module, an execution module and a signal converter, wherein the control module is connected with the conveying mechanism, the lifting mechanism, the stacking detection module, the conversion module, the signal converter and the braiding machine, the conversion module and the signal converter are connected with the execution module, the execution module is connected with the cutter and the pressing plate, the cutter is connected with the pressing plate, the pressing plate is connected with the control module, after the control module receives a start signal of the braiding machine, the signal is fed back to the conveying mechanism, the lifting mechanism, the pressing plate, the conversion module and the signal converter receive the control module signal and then feed back the signal to the execution module, and the execution module feeds back the signal to the pressing plate and the cutter.
Description
Technical Field
The invention relates to the field of intelligent home furnishing, in particular to an automatic production line for straw mat production.
Background
The straw mat is a mat woven by flexible straw mats, production and processing are completed through procedures of mat loosening, dyeing and sizing, drying, weaving and the like, an automatic production line can enable a weaving machine to automatically transport and cut the straw mat after weaving the straw mat, the transportation mechanism cannot be locked in the stopping and cutting process of the transportation mechanism, the straw mat moves when the transportation mechanism is misoperated, the transportation mechanism stops working continuously due to the weaving machine, the straw mat is stacked, the problem that the straw mat is not matched with the weaving speed due to the transmission speed of the transportation mechanism is solved, and the straw mat is not pressed to cut due to a pressing plate during cutting, so that trimming adhesion is caused.
Disclosure of Invention
In view of the above technical problems, an object of the present invention is to provide an automatic production line for straw mat production, which includes a knitting machine, a transportation mechanism, a pressing plate, a cutter, a lifting mechanism, a control module, a stacking detection module, a conversion module, an execution module, and a signal converter, wherein the control module is connected to the transportation mechanism, the lifting mechanism, the stacking detection module, the conversion module, the signal converter, and the knitting machine, the conversion module, the signal converter, the execution module, the cutter, and the pressing plate, the cutter is connected to the pressing plate, and the pressing plate is connected to the control module:
after the control module receives a starting signal of the braiding machine, a signal is fed back to the conveying mechanism, the lifting mechanism, the pressing plate, the conversion module and the signal converter:
the conversion module and the signal converter feed back signals to the execution module after receiving the signals of the control module:
the executive module feeds back signals to the pressing plate and the cutter, the pressing plate is used for detecting whether the straw mat is transported to the lower part and is pressed down and feeds back signals to the control module, and the pressing back feeds back signals to the cutter:
the control module is used for controlling the transport mechanism to start and stop after receiving the pressing plate signal:
the cutter is used for cutting the straw mat after receiving the execution module and the pressing plate signal:
the stacking detection module detects whether stacking exists in the straw mat transportation process and feeds back a signal to the control module:
feedback signal to lifting mechanism behind the control module received signal, lifting mechanism is used for going up and down the straw mat apart from the conveyor device height after receiving the control module signal:
the conveying mechanism is arranged at the front end of the weaving machine and used for conveying the straw mat to the lower part of the pressing plate.
Further, the clamp plate includes quick sensor of power and shading sensor, and quick sensor of power sets up in the clamp plate below, and shading sensor sense terminal sets up in the clamp plate front end and with, and the clamp plate detects whether the straw mat transports to the below through the shading sensor, pushes down the back and feeds back signal to the cutter through quick sensor of power.
Further, the control module includes a first resistor R1, a second potentiometer R2, a third resistor R3, a fourth resistor R4, a fifth resistor R5, a sixth resistor R6, a seventh resistor R7, an eighth resistor R8, a ninth potentiometer R9, a tenth resistor R10, an eleventh resistor R11, a twelfth resistor R12, a first light emitting diode D1, a second diode D2, a third phototriode D3, a fifth light emitting diode D5, a sixth diode D6, a seventh phototriode D7, a first operational amplifier U1, a first line, a second line, a third line, a fourth line and a fifth line, one end of the first resistor R1 is connected to the power supply, the other end is connected to the adjustment end of the second potentiometer R2, the power supply start signal is connected to the first line, both ends of the second potentiometer R2 are respectively connected to one end of the third resistor R3 and one end of the sixth resistor R6, and one end of the second potentiometer R2 is connected to the first line, the other end of the second line is connected with the pressing plate, the first light emitting diode D1 and the third phototriode D3 form a first optical coupling module, the other end of the third resistor R3 is connected with the anode of the first light emitting diode D1 of the first optical coupling module and the anode of the second diode D2, the cathode of the second diode D2 is connected with one end of a fourth resistor R4, the other end of the fourth resistor R4 is connected with the collector of the third phototriode D3 of the first optical coupling module, the emitter of the third phototriode D3 is connected with one end of a fifth resistor R5, the other end of the fifth resistor R5 is connected with the fourth line, the other end of the sixth resistor R6 is connected with the anode of a first operational amplifier U1, the cathode of the first operational amplifier U1 is connected with a seventh resistor R7, the output end of the first operational amplifier U1 is connected with one end of an eighth resistor R8, the other end of an eighth resistor R8 is connected with the adjustment end of a ninth potentiometer R9 and one end of a tenth resistor R10, and the ninth potentiometer R6754 is connected with the third resistor R9, the fifth light emitting diode D5 and the seventh photoelectric triode D7 form a second optical coupling module, the other end of a tenth resistor R10 is connected with the anode of the fifth light emitting diode D5 and the anode of the sixth diode D6 of the second optical coupling module, the cathode of a sixth diode D6 is connected with one end of an eleventh resistor R11, the other end of the eleventh resistor R11 is connected with the collector of the seventh photoelectric triode D7 of the second optical coupling module, the emitter of the seventh photoelectric triode D7 is connected with one end of a twelfth resistor R12, the other end of the twelfth resistor R12 is connected with a fifth circuit, and a fifth circuit is connected with a lifting mechanism.
Further, the control module also comprises a first relay K1 and a sixth line, wherein a coil of the first relay K1 is connected with the fourth line, a main contact of the first relay K1 is connected with a starting line of the transport mechanism, an auxiliary normally closed contact of the first relay K1 is connected with the sixth line, and the sixth line is connected with the input end of the signal converter.
Further, the executive module comprises a thirteenth resistor R13, a fourteenth resistor R14, a fifteenth resistor R15, a sixteenth resistor R16, a seventeenth resistor R17, an eighteenth resistor R18, a nineteenth resistor R19, a twentieth resistor R20, a twenty-first resistor R21, a twenty-second resistor R22, a twenty-fourth resistor R24, a twenty-fifth resistor R25, a ninth diode D9, a twelfth diode D10, a thirteenth triode D13, a second operational amplifier U2, a third operational amplifier U3, a seventh line and an eighth line, wherein one end of the thirteenth resistor R13 is connected with the power supply, the other end of the thirteenth resistor R13 is connected with the fourteenth resistor R13, a signal end of the fourteenth resistor R13 is connected with the output end of the signal converter, a regulation end of the fourteenth resistor R13 is connected with a cathode of the ninth diode D13, one end of the fifteenth resistor R13 is connected with the eighteenth end of the eighteenth resistor R13, and an anode of the twelfth resistor R13, the cathode of the twelfth diode D10 is connected with one end of a sixteenth resistor R16, the other end of the sixteenth resistor R16 is connected with the anode of a ninth diode D9 and the anode of a second operational amplifier U2, one end of a seventeenth resistor R17 is connected with one end of a nineteenth resistor R19, the negative electrode of a second operational amplifier U2 is connected with a twenty-fourth resistor R24, the output end of the second operational amplifier U2 is connected with a twenty-fifth resistor R25, a twenty-fifth resistor R25 is connected with a seventh line, the other end of the nineteenth resistor R19 is connected with the base electrode of a thirteenth triode D13, the collector electrode of the thirteenth triode D13 is connected with the other end of an eighteenth resistor R18, the emitter electrode of the thirteenth triode D13 is connected with one end of a twentieth resistor R20 and the positive electrode of a third operational amplifier U3, the negative electrode of the third operational amplifier U3 is connected with a twenty-first resistor R21, the output end of the third operational amplifier U3 is connected with a twenty-second resistor R22, and the twenty-second resistor R22 is connected with the eighth line.
Furthermore, the execution module further comprises a second relay K2 and a third relay K3, a coil of the second relay K2 is connected with the output end of the signal converter, two ends of an auxiliary normally-open contact of the second relay K2 are connected between a twenty-fifth resistor R25 and a seventh circuit in series, a coil of the third relay K3 is connected with the force-sensitive sensor in the pressing plate, and two ends of an auxiliary normally-open contact of the third relay K3 are connected between a twenty-second resistor R22 and an eighth circuit in series.
Furthermore, the execution module further comprises an eleventh light emitting diode D11 and a twelfth light emitting diode D12, wherein the anode of the eleventh light emitting diode D11 is connected with the seventeenth resistor R17, the cathode of the eleventh light emitting diode D12 is connected with the cathode of the twelfth light emitting diode D12, and the anode of the twelfth light emitting diode D12 is connected with the twentieth resistor R20.
Further, the control module further includes a fourth light emitting diode D4 and an eighth light emitting diode D8, the fourth light emitting diode D4 is connected in series between the fifth resistor R5 and the fourth line, and the eighth light emitting diode D8 is connected in series between the twelfth resistor R12 and the fifth line.
Further, the force-sensitive sensor comprises a twenty-third resistor R23, and the coil of the third relay K3 and the force-sensitive sensor are connected through a twenty-third resistor R23.
Compared with the prior art, the invention has the beneficial effects that:
can shut down at transport mechanism and cut the in-process and lock transport mechanism, prevent that the straw mat that transport mechanism maloperation brought from removing, solve the transport mechanism and stop the in-process, because of braider continuous work, cause the straw mat to pile up and transport mechanism transmission rate and weave the straw mat that the rate mismatch leads to and pile up the problem, solve when cutting because of the clamp plate not sticis the straw mat and cuts, lead to the side cut adhesion.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed in the prior art and the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of an automatic production line for straw mat production according to the present invention.
FIG. 2 is a schematic view of a press plate structure of an automatic production line for straw mat production according to the present invention.
Fig. 3 and 4 are schematic diagrams of a control module of an automatic production line for straw mat production according to the present invention.
FIG. 5 is a schematic diagram of an automatic production line signal converter for mat production according to the present invention.
Fig. 6 is a schematic structural diagram of an execution module of an automatic production line for straw mat production according to the present invention.
Detailed Description
For purposes of promoting a clear understanding of the objects and advantages of the invention, reference is made to the following detailed description of the invention taken in conjunction with the accompanying examples, it being understood that the following text is intended to describe one or more specific embodiments of the invention, and is not intended to limit the scope of the invention as claimed.
Referring to the attached drawings, the invention relates to an automatic production line for straw mat production, which comprises a braiding machine, a conveying mechanism, a pressing plate, a cutter and a lifting mechanism, and further comprises a control module, a stacking detection module, a conversion module, an execution module and a signal converter, wherein the control module, the conveying mechanism, the lifting mechanism, the stacking detection module, the conversion module, the signal converter and the braiding machine are connected, the conversion module, the signal converter and the execution module are connected, the execution module, the cutter and the pressing plate are connected, and the pressing plate and the control module are connected:
after the control module receives a braiding machine starting signal, feeding back a signal to the conveying mechanism, the lifting mechanism, the pressing plate, the conversion module and the signal converter:
the conversion module and the signal converter feed back signals to the execution module after receiving the signals of the control module:
the execution module feeds back signals to the pressing plate and the cutter, the pressing plate is used for detecting whether the straw mat is transported to the lower part and is pressed down and feeds back signals to the control module, and the back feedback signals are pressed down to the cutter:
the control module is used for controlling the transport mechanism to start and stop after receiving the pressing plate signal:
the cutter is used for cutting the mat after receiving the execution module and the pressing plate signal:
the stacking detection module detects whether stacking exists in the straw mat transportation process and feeds back a signal to the control module:
feedback signal to lifting mechanism behind the control module received signal, lifting mechanism receives and is used for going up and down the straw mat apart from the conveyor device height behind the control module signal:
the conveying mechanism is arranged at the front end of the weaving machine and used for conveying the straw mat to the lower part of the pressing plate.
Specifically, the clamp plate includes quick sensor of force and shading sensor, and quick sensor of force sets up in the clamp plate below, and shading sensor sense terminal sets up in the clamp plate front end and with, and the clamp plate detects whether the straw mat transports to the below through shading sensor, pushes down the back and passes through quick sensor feedback signal to the cutter of force.
Specifically, the control module comprises a first resistor R1, a second potentiometer R2, a third resistor R3, a fourth resistor R4, a fifth resistor R5, a sixth resistor R6, a seventh resistor R7, an eighth resistor R8, a ninth potentiometer R9, a tenth resistor R10, an eleventh resistor R11, a twelfth resistor R12, a first light emitting diode D1, a second diode D2, a third phototriode D3, a fifth light emitting diode D5, a sixth diode D6, a seventh phototriode D7, a first operational amplifier U1, a first line, a second line, a third line, a fourth line and a fifth line, one end of the first resistor R1 is connected with a power supply, the other end is connected with an adjustment end of the second potentiometer R2, a power supply start signal is connected with the first line, two ends of the second potentiometer R2 are respectively connected with one end of the third resistor R3 and one end of the sixth resistor R73723, and one end of the second potentiometer R2 are respectively connected with a signal terminal of the second resistor R6, the other end of the second line is connected with the pressing plate, the first light emitting diode D1 and the third phototriode D3 form a first optical coupling module, the other end of the third resistor R3 is connected with the anode of the first light emitting diode D1 of the first optical coupling module and the anode of the second diode D2, the cathode of the second diode D2 is connected with one end of a fourth resistor R4, the other end of the fourth resistor R4 is connected with the collector of the third phototriode D3 of the first optical coupling module, the emitter of the third phototriode D3 is connected with one end of a fifth resistor R5, the other end of the fifth resistor R5 is connected with the fourth line, the other end of the sixth resistor R6 is connected with the anode of a first operational amplifier U1, the cathode of the first operational amplifier U1 is connected with a seventh resistor R7, the output end of the first operational amplifier U1 is connected with one end of an eighth resistor R8, the other end of an eighth resistor R8 is connected with the adjustment end of a ninth potentiometer R9 and one end of a tenth resistor R10, and the ninth potentiometer R6754 is connected with the third resistor R9, the fifth light emitting diode D5 and the seventh photoelectric triode D7 form a second optical coupling module, the other end of a tenth resistor R10 is connected with the anode of the fifth light emitting diode D5 and the anode of the sixth diode D6 of the second optical coupling module, the cathode of a sixth diode D6 is connected with one end of an eleventh resistor R11, the other end of the eleventh resistor R11 is connected with the collector of the seventh photoelectric triode D7 of the second optical coupling module, the emitter of the seventh photoelectric triode D7 is connected with one end of a twelfth resistor R12, the other end of the twelfth resistor R12 is connected with a fifth circuit, and a fifth circuit is connected with a lifting mechanism.
Specifically, the control module further comprises a first relay K1 and a sixth line, wherein a coil of the first relay K1 is connected with the fourth line, a main contact of the first relay K1 is connected with a starting line of a transport mechanism, an auxiliary normally closed contact of the first relay K1 is connected with the sixth line, and the sixth line is connected with an input end of a signal converter.
Specifically, the executive module comprises a thirteenth resistor R13, a fourteenth resistor R14, a fifteenth resistor R15, a sixteenth resistor R16, a seventeenth resistor R17, an eighteenth resistor R18, a nineteenth resistor R19, a twentieth resistor R20, a twenty-first resistor R21, a twenty-second resistor R22, a twenty-fourth resistor R24, a twenty-fifth resistor R25, a ninth diode D9, a twelfth diode D10, a thirteenth triode D13, a second operational amplifier U2, a third operational amplifier U3, a seventh line and an eighth line, one end of the thirteenth resistor R13 is connected with the power supply, the other end of the thirteenth resistor R13 is connected with the fourteenth resistor R13, a signal end of the fourteenth resistor R13 is connected with the output end of the signal converter, a regulation end of the fourteenth resistor R13 is connected with a cathode of the ninth diode D13, one end of the fifteenth resistor R13 is connected with the eighteenth terminal of the eighteenth resistor R13, and an anode 13 is connected with the twelfth resistor R13, the cathode of the twelfth diode D10 is connected with one end of a sixteenth resistor R16, the other end of the sixteenth resistor R16 is connected with the anode of a ninth diode D9 and the anode of a second operational amplifier U2, one end of a seventeenth resistor R17 is connected with one end of a nineteenth resistor R19, the negative electrode of a second operational amplifier U2 is connected with a twenty-fourth resistor R24, the output end of the second operational amplifier U2 is connected with a twenty-fifth resistor R25, a twenty-fifth resistor R25 is connected with a seventh line, the other end of the nineteenth resistor R19 is connected with the base electrode of a thirteenth triode D13, the collector electrode of the thirteenth triode D13 is connected with the other end of an eighteenth resistor R18, the emitter electrode of the thirteenth triode D13 is connected with one end of a twentieth resistor R20 and the positive electrode of a third operational amplifier U3, the negative electrode of the third operational amplifier U3 is connected with a twenty-first resistor R21, the output end of the third operational amplifier U3 is connected with a twenty-second resistor R22, and the twenty-second resistor R22 is connected with the eighth line.
Specifically, the execution module further comprises a second relay K2 and a third relay K3, a coil of the second relay K2 is connected with the output end of the signal converter, two ends of an auxiliary normally-open contact of the second relay K2 are connected between a twenty-fifth resistor R25 and a seventh circuit in series, a coil of the third relay K3 is connected with the force-sensitive sensor in the pressing plate, and two ends of an auxiliary normally-open contact of the third relay K3 are connected between a twenty-second resistor R22 and an eighth circuit in series.
Specifically, the execution module further includes an eleventh light emitting diode D11 and a twelfth light emitting diode D12, an anode of the eleventh light emitting diode D11 is connected to a seventeenth resistor R17, a cathode is connected to a cathode of the twelfth light emitting diode D12, and an anode of the twelfth light emitting diode D12 is connected to a twentieth resistor R20.
Specifically, the control module further includes a fourth light emitting diode D4 and an eighth light emitting diode D8, the fourth light emitting diode D4 is connected in series between the fifth resistor R5 and the fourth line, and the eighth light emitting diode D8 is connected in series between the twelfth resistor R12 and the fifth line.
Specifically, the force-sensitive sensor comprises a twenty-third resistor R23, and the coil of the third relay K3 and the force-sensitive sensor are connected through a twenty-third resistor R23.
Specifically, when the braiding machine is started, a signal is transmitted to a power supply of a first line starting control module, the signal firstly enters a regulating end of a second potentiometer R2 through a first resistor R1, the second line is connected with a signal end of the second potentiometer R2 and a shading sensor in a pressing plate, the signal is divided into two paths through the regulating end of the second potentiometer R2 and enters a third resistor R3 and a sixth resistor R6, the signal firstly passes through a first light emitting diode D1 through a third resistor R3, a third phototriode D3 is conducted after the first light emitting diode D1 works, the signal passes through the second diode D2 and a fourth resistor R4 and is amplified after passing through the third phototriode D3, the amplified signal is transmitted to a fourth line through a fifth resistor R5, the fourth line controls a coil of a first relay K1 to be closed, a main contact of the first relay K1 is closed to start the transportation mechanism, the transportation mechanism drives a straw to move forwards, and simultaneously, the signal entering a sixth resistor R6 enters a first positive pole operational amplifier U1, the negative electrode of the first operational amplifier U1 is a reference potential, when the transportation mechanism drives the mat to the lower part of the shading sensor, the signal transmitted by the shading sensor adjusts the second potentiometer R2 through the second line, the voltage at the two ends is changed due to the change of the resistance of the second potentiometer R2, at this time, the output end of the first operational amplifier U1 outputs an amplified signal to the eighth resistor R8, the signal passes through the eighth resistor R8, the ninth potentiometer R9 and the tenth resistor R10 respectively, the signal passes through the tenth resistor R10, the fifth light emitting diode D5, the sixth diode D6, the eleventh resistor R11, the seventh phototriode D7, the twelfth resistor R12, the eighth light emitting diode D8 and the fifth line, the fifth line is connected with the lifting mechanism, the lifting mechanism lifts the woven mat, the first optical coupler module is not coupled due to the adjustment of the second potentiometer R2, the first relay K1 is disconnected, the first relay K1 assists the closed contact to be closed, the signal is transmitted to the signal converter through the sixth line 106, the signal converter outputs signals Y1 and Y2, the Y1 signal controls the fourteenth potentiometer R14 to be adjusted, the Y2 signal enters the second relay K2 to be controlled, when the Y1 signal adjusts the fourteenth potentiometer R14, the signal firstly passes through the thirteenth resistor R13 to enter the adjusting end of the fourteenth potentiometer R14, then the cathode of the ninth diode D9 is higher than the anode potential, the power supply signal firstly passes through the fifteenth resistor R15, the twelfth diode D10 and the sixteenth resistor R16 in sequence, because the anode potential of the ninth diode D9 is lower than the cathode, the signal passes through the seventeenth resistor R17 and the nineteenth resistor R19 which are anode of the second operational amplifier U2, the thirteenth resistor D13 is conducted through the nineteenth resistor R19 signal, the seventeenth resistor D17 conducts the eleventh light emitting diode D11 to prompt, the signal of the second operational amplifier U2 is enabled to output a signal to a seventh line through a signal of a second operational amplifier U2, the second relay K2 receives a signal Y2 of an output end of a signal converter, the seventh line transmits the signal to a pressing plate after receiving the signal, the pressing plate presses a mat under the conveying mechanism, after the pressing plate is pressed, a force-sensitive sensor in the pressing plate changes the resistance value to enable a coil of a third relay K3 to be electrified, an auxiliary normally open contact of the third relay K3 is closed, the signal passes through an eighteenth resistor R18, a thirteenth triode D13 and the anode of the third operational amplifier U3, the third operational amplifier U3 is amplified and output, the output signal passes through a twelfth resistor R22, an auxiliary normally open contact of a second relay K2 and an eighth line to control the cutter to cut the mat, then the pressing plate and the cutter are reset, the Y3 signal is output to the fourth line, the conveying mechanism is restarted, the lifting mechanism descends, when the photo interrupter adjusts the second potentiometer R2 again, the Y3 signal output of the signal converter is changed into the signal output of the control module, closed-loop control is completed, the third circuit is connected with the stacking detection module, when the mat is stacked in the operation process of the transport mechanism, the stacking detection module transmits a signal to the third circuit, the ninth potentiometer R9 is adjusted, the lifting mechanism ascends again, and the mat is lifted.
Claims (9)
1. The utility model provides an automation line for straw mat production, includes braider, transport mechanism, clamp plate, cutter and lifting mechanism, its characterized in that still includes control module, piles up detection module, conversion module, execution module and signal converter, control module and transport mechanism, lifting mechanism, pile up detection module, conversion module, signal converter and braider and connect, and conversion module and signal converter and execution module are connected, and execution module and cutter and clamp plate are connected, and clamp plate and control module connect:
after the control module receives a starting signal of the braiding machine, a signal is fed back to the conveying mechanism, the lifting mechanism, the pressing plate, the conversion module and the signal converter:
the conversion module and the signal converter feed back signals to the execution module after receiving the signals of the control module:
the executive module feeds back signals to the pressing plate and the cutter, the pressing plate is used for detecting whether the straw mat is transported to the lower part and is pressed down and feeds back signals to the control module, and the pressing back feeds back signals to the cutter:
the control module is used for controlling the transport mechanism to start and stop after receiving the pressing plate signal:
the cutter is used for cutting the straw mat after receiving the execution module and the pressing plate signal:
the stacking detection module detects whether stacking exists in the straw mat transportation process and feeds back a signal to the control module:
feedback signal to lifting mechanism behind the control module received signal, lifting mechanism receives and is used for going up and down the straw mat apart from the conveyor device height behind the control module signal:
the conveying mechanism is arranged at the front end of the weaving machine and used for conveying the straw mat to the lower part of the pressing plate.
2. The automatic production line for straw mat production according to claim 1, wherein the press plate comprises a force sensor and a shading sensor, the force sensor is arranged below the press plate, the detection end of the shading sensor is arranged at the front end of the press plate, the press plate detects whether the straw mat is transported to the lower part through the shading sensor, and the pressure is pressed down and then the signal is fed back to the cutter through the force sensor.
3. The automatic production line for straw mat production as claimed in claim 1, wherein the control module comprises a first resistor R1, a second potentiometer R2, a third resistor R3, a fourth resistor R4, a fifth resistor R5, a sixth resistor R6, a seventh resistor R7, an eighth resistor R8, a ninth potentiometer R9, a tenth resistor R10, an eleventh resistor R11, a twelfth resistor R12, a first light emitting diode D1, a second diode D2, a third phototriode D3, a fifth light emitting diode D5, a sixth diode D6, a seventh phototriode D7, a first operational amplifier U1, a first line, a second line, a third line, a fourth line and a fifth line, one end of the first resistor R1 is connected with a power supply, the other end is connected with a regulation end of the second potentiometer R2, a power supply starting signal is connected with the first line R6959, the second line is connected with the sixth resistor R69553, the third line is connected with the third line R8653, the signal end of a second potentiometer R2 is connected with one end of a second line, the other end of the second line is connected with a pressure plate, a first light-emitting diode D1 and a third phototriode D3 form a first optical coupling module, the other end of a third resistor R3 is connected with the anode of a first light-emitting diode D1 of the first optical coupling module and the anode of a second diode D2, the cathode of a second diode D2 is connected with one end of a fourth resistor R4, the other end of the fourth resistor R4 is connected with the collector of a third phototriode D3 of the first optical coupling module, the emitter of a third phototriode D3 is connected with one end of a fifth resistor R5, the other end of a fifth resistor R5 is connected with the fourth line, the other end of a sixth resistor R6 is connected with the anode of a first operational amplifier U1, the cathode of the first operational amplifier U1 is connected with a seventh resistor R7, the output end of the first operational amplifier U1 is connected with one end of an eighth resistor R8, the other end of the eighth resistor R8 is connected with a ninth potentiometer R9 and the tenth resistor 10, the signal end of a ninth potentiometer R9 is connected with a third circuit, a fifth light emitting diode D5 and a seventh phototriode D7 form a second optical coupling module, the other end of a tenth resistor R10 is connected with the anode of the fifth light emitting diode D5 and the anode of a sixth diode D6 of the second optical coupling module, the cathode of the sixth diode D6 is connected with one end of an eleventh resistor R11, the other end of the eleventh resistor R11 is connected with the collector of the seventh phototriode D7 of the second optical coupling module, the emitter of the seventh phototriode D7 is connected with one end of a twelfth resistor R12, the other end of the twelfth resistor R12 is connected with the fifth circuit, and the fifth circuit is connected with a lifting mechanism.
4. The automated production line for mat production according to claim 3, wherein the control module further comprises a first relay K1 and a sixth line, wherein the first relay K1 coil is connected with the fourth line, the main contact of the first relay K1 is connected with the transport mechanism starting line, the auxiliary normally closed contact of the first relay K1 is connected with the sixth line, and the sixth line is connected with the signal converter input end.
5. The automatic production line for straw mat production as claimed in claim 1, wherein the execution module comprises a thirteenth resistor R13, a fourteenth potentiometer R14, a fifteenth resistor R15, a sixteenth resistor R16, a seventeenth resistor R17, an eighteenth resistor R18, a nineteenth resistor R19, a twentieth resistor R20, a twenty-first resistor R21, a twenty-second resistor R22, a twenty-fourth resistor R24, a twenty-fifth resistor R25, a ninth diode D9, a twelfth diode D10, a thirteenth triode D13, a second operational amplifier U2, a third operational amplifier U3, a seventh line and an eighth line, one end of the thirteenth resistor R13 is connected with a power supply, the other end of the thirteenth resistor R13 is connected with a fourteenth potentiometer R14, a signal end of the fourteenth potentiometer R14 is connected with a signal converter output end, and a fourteenth potentiometer R14 adjusts the cathode connection of the ninth diode D9, one end of a fifteenth resistor R15 is connected with one end of an eighteenth resistor R18, the other end of the fifteenth resistor R15 is connected with an anode of a twelfth diode D10, a cathode of the twelfth diode D10 is connected with one end of a sixteenth resistor R16, the other end of the sixteenth resistor R16 is connected with an anode of a ninth diode D9, a positive electrode of a second operational amplifier U2, one end of a seventeenth resistor R17 and one end of a nineteenth resistor R19, a negative electrode of the second operational amplifier U2 is connected with a twenty-fourth resistor R24, an output end of the second operational amplifier U2 is connected with a twenty-fifth resistor R25, a twenty-fifth resistor R25 is connected with a seventh line, the other end of the nineteenth resistor R19 is connected with a base of a thirteenth transistor D13, a collector of the thirteenth transistor D13 is connected with the other end of an eighteenth resistor R18, an emitter of the thirteenth transistor D13 is connected with one end of the twentieth resistor R20 and a positive electrode of a third operational amplifier U3, a negative electrode of the third transistor U3 is connected with a twenty-first operational amplifier U21, the output end of the third operational amplifier U3 is connected with a twenty-second resistor R22, and the twenty-second resistor R22 is connected with an eighth line.
6. The automatic production line for straw mat production according to claim 5, wherein the execution module further comprises a second relay K2 and a third relay K3, the coil of the second relay K2 is connected with the output end of the signal converter, two ends of an auxiliary normally open contact of the second relay K2 are connected between a twenty-fifth resistor R25 and a seventh line in series, the coil of the third relay K3 is connected with the force-sensitive sensor in the pressing plate, and two ends of an auxiliary normally open contact of the third relay K3 are connected between a twenty-second resistor R22 and an eighth line in series.
7. The automated production line for straw mat production according to claim 5, wherein the execution module further comprises an eleventh LED D11 and a twelfth LED D12, wherein an anode of the eleventh LED D11 is connected with a seventeenth resistor R17, a cathode of the eleventh LED D12 is connected with a cathode of the twelfth LED D12, and an anode of the twelfth LED D12 is connected with a twentieth resistor R20.
8. The automated production line for straw mat production as claimed in claim 3, wherein the control module further comprises a fourth light emitting diode D4 and an eighth light emitting diode D8, the fourth light emitting diode D4 is connected in series between a fifth resistor R5 and a fourth line, and the eighth light emitting diode D8 is connected in series between a twelfth resistor R12 and the fifth line.
9. The automated production line for production of straw mats according to claim 6, wherein the force-sensitive sensor comprises a twenty-third resistor R23, and the coil of the third relay K3 and the force-sensitive sensor are connected through a twenty-third resistor R23.
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| CN208277105U (en) * | 2018-05-29 | 2018-12-25 | 临湘市民金竹制品有限公司 | A kind of convenient Bamboo Mat Weaving Machine of discharging |
| CN208277107U (en) * | 2018-05-30 | 2018-12-25 | 临湘市民金竹制品有限公司 | A kind of cutting mechanism on the collection device of bamboo mat mirror surface braider |
| CN208384412U (en) * | 2018-06-07 | 2019-01-15 | 徐州七星机械有限公司 | A kind of CNC digital control system for braider |
| CN212554311U (en) * | 2020-05-13 | 2021-02-19 | 祁东县新亿席草工艺品有限公司 | Serging device of straw mat braider |
| CN212554301U (en) * | 2020-05-06 | 2021-02-19 | 祁东县新亿席草工艺品有限公司 | Feeding device of straw mat braiding machine |
| CN114851329A (en) * | 2022-06-09 | 2022-08-05 | 仁化县奥达胶合板有限公司 | Intelligent bamboo curtain weaving production system |
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| CN208277105U (en) * | 2018-05-29 | 2018-12-25 | 临湘市民金竹制品有限公司 | A kind of convenient Bamboo Mat Weaving Machine of discharging |
| CN208277107U (en) * | 2018-05-30 | 2018-12-25 | 临湘市民金竹制品有限公司 | A kind of cutting mechanism on the collection device of bamboo mat mirror surface braider |
| CN208384412U (en) * | 2018-06-07 | 2019-01-15 | 徐州七星机械有限公司 | A kind of CNC digital control system for braider |
| CN212554301U (en) * | 2020-05-06 | 2021-02-19 | 祁东县新亿席草工艺品有限公司 | Feeding device of straw mat braiding machine |
| CN212554311U (en) * | 2020-05-13 | 2021-02-19 | 祁东县新亿席草工艺品有限公司 | Serging device of straw mat braider |
| CN114851329A (en) * | 2022-06-09 | 2022-08-05 | 仁化县奥达胶合板有限公司 | Intelligent bamboo curtain weaving production system |
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| CN115070896B (en) | 2023-03-14 |
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