CN115070593A - Surface polishing machine for plunger production of plunger pump - Google Patents
Surface polishing machine for plunger production of plunger pump Download PDFInfo
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- CN115070593A CN115070593A CN202211010640.1A CN202211010640A CN115070593A CN 115070593 A CN115070593 A CN 115070593A CN 202211010640 A CN202211010640 A CN 202211010640A CN 115070593 A CN115070593 A CN 115070593A
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- frame
- plunger
- polishing
- fixedly connected
- box
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/90—Odorous compounds not provided for in groups B01D2257/00 - B01D2257/708
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a surface polishing machine for plunger production of a plunger pump, which comprises a case, wherein the case is provided with a water storage cavity and a flow guide hose arranged in the middle of the outer wall of the right side of the case; the hydraulic cylinder is provided with a rod body and a polishing frame arranged at the bottom of the hydraulic cylinder, the left side of the front surface of the polishing frame is rotatably connected with a sealing box door, and the bottom end of the hydraulic cylinder extends into the polishing frame. This surface polishing machine is used in plunger pump plunger production, the lift baffle of being convenient for stops the scope of polishing, can utilize the frame of polishing to adjust its dynamics of polishing, prevents that the surface of plunger from influencing the condition of using because of the inaccurate appearance of angle of polishing, and ultraviolet lamp puts up can disinfect the inside of framework after polishing the completion in the framework, avoids the framework to use the inside bacterium that produces in back for a long time.
Description
Technical Field
The invention relates to the technical field of plunger pump production, in particular to a surface polishing machine for plunger pump plunger production.
Background
The plunger pump is an important device of a hydraulic system, changes the volume of a sealed working cavity to absorb and press oil by means of the reciprocating motion of the plunger in a cylinder body, has the advantages of high rated pressure, compact structure, high efficiency, convenient flow regulation and the like, is widely applied to occasions where high pressure, large flow and flow need to be regulated, such as hydraulic machines, engineering machinery and ships, and the plunger needs to reciprocate in the cylinder body, so the movement amount of the plunger pump is very large, and huge friction needs to be borne in the working process, therefore, the plunger pump needs high hardness, wear resistance, service life, high precision and the like, the polishing machine is an electric tool and comprises basic elements such as a base, a polishing disc, polishing fabric, a polishing cover, a cover and the like, the motor is fixed on the base, and a taper sleeve for fixing the polishing disc is connected with a motor shaft through a screw, the polishing cloth is fastened on the polishing disk through a ferrule, after a motor is switched on by a switch on a base, a pressure can be applied to a sample by hand to polish the rotating polishing disk, polishing liquid added in the polishing process can flow into a square disk arranged beside a polishing machine through a drain pipe in a plastic disk fixed on the base, a polishing cover and a cover can prevent dust and other impurities from falling on the polishing cloth when the machine is not used to affect the using effect, and the key of the operation of the polishing machine is to try to obtain the maximum polishing speed so as to remove a damaged layer generated in the polishing process as soon as possible. At the same time, the polishing damage layer does not affect the finally observed tissue, i.e. false tissue is not caused. The former requires the use of a coarser abrasive to ensure a greater polishing rate to remove the abraded damage layer; the latter requires to use the finest material, makes the polishing damage layer shallower, but the plunger is difficult to adjust its surperficial dynamics of polishing at the in-process of polishing, makes its easy in the in-process of polishing influence follow-up use because of the precision of polishing is inaccurate, and the plunger surface appears damaging easily during the polishing, makes the surperficial temperature rise of plunger, has reduced the holistic quality of polishing of plunger.
In conclusion, the polishing force of the surface of the plunger is not easy to adjust in the polishing process, so that the subsequent use of the plunger is easily influenced due to inaccurate polishing precision in the polishing process, the surface of the plunger is easily damaged in the polishing process, the temperature of the surface of the plunger is increased, and the overall polishing quality of the plunger is reduced.
Disclosure of Invention
Aiming at the defects of the prior art, the technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a surface polishing machine for producing a plunger of a plunger pump, which comprises,
the automatic cooling device comprises a machine box, a guide hose and a cooling device, wherein the machine box is provided with a water storage cavity and is installed in the middle of the outer wall of the right side of the machine box, the top of the machine box is fixedly connected with a processing table, two sides of the top of the processing table are connected with lifting partition plates in a sliding mode, the bottoms of the lifting partition plates extend to the bottom of the processing table, the lifting partition plates can be used for stretching and lifting in the vertical direction on the processing table, so that the lifting partition plates have a protection effect after rising, the lifting partition plates can conveniently block a polishing range, the lifting heights of the lifting partition plates can be automatically adjusted according to needs of workers, splashing of impurities and cooling liquid is reduced, the guide hose is used for continuously conveying the cooling liquid to a polishing position by using a water pump, and the surface of a plunger during polishing can be cooled by using circulation of the cooling liquid;
the pneumatic cylinder, the pneumatic cylinder has the body of rod, and installs the frame of polishing of pneumatic cylinder bottom, the positive left side rotation of the frame of polishing is connected with sealed chamber door, the bottom of pneumatic cylinder extends to the inside of the frame of polishing, overturns on the frame of polishing through sealed chamber door, and the staff of being convenient for carries out the closure to the frame of polishing when not using, and the pneumatic cylinder extends to the inside of the frame of polishing, makes its height adjustment to the part of polishing, the frame of polishing includes:
the polishing device comprises a mounting disc and a polishing device, wherein the mounting disc is provided with a drainage groove and a polishing frame arranged at the bottom of the mounting disc, and guide rods are fixedly connected to the top of the mounting disc at two sides of a hydraulic cylinder;
the device comprises a frame body, the frame body is provided with heat dissipation holes and an auxiliary part arranged on the top of the supporting inner wall of the frame body, the top of the auxiliary part is fixedly connected with an ultraviolet lamp bracket, the bottom of the frame body is fixedly connected with a processing table, the middle position of the top of the processing table is fixedly connected with a clamping seat, the clamping seat is communicated with a flow guide hose through a mounting disc, so that a drainage groove arranged on the mounting disc can guide the circulation of cooling liquid, the mounting disc is driven by a hydraulic cylinder to lift, the mounting disc drives a guide rod to slide on the frame body, the guide rod is used for reinforcing the mounting disc and limiting the movement of the mounting disc, the moving stability of the mounting disc is further improved, the polishing frame is arranged on the mounting disc, the polishing frame can be used for matching the cooling liquid falling from the mounting disc, the column plug can be polished by the polishing frame, and the polishing height can be adjusted by the lifting of the hydraulic cylinder during polishing, the utility model discloses a portable ultraviolet lamp stand, including frame, ultraviolet lamp stand, framework, guide bar, ultraviolet lamp stand, framework, ultraviolet lamp stand, framework, frame fixed connection, the top of guide bar runs through the framework and extends to the outside of framework, can utilize the frame of polishing to adjust its dynamics of polishing, prevents that the condition of using is influenced because of the inaccurate appearance of angle of polishing, and ultraviolet lamp stand can carry out the virus killing to the inside of framework after polishing the completion in the framework, has avoided the inside bacterium that produces of long-time back of using of framework, the top of guide bar runs through the framework and extends to the inside of framework, the top and the mounting disc intercommunication of guide bar, the top and the framework fixed connection of ultraviolet lamp stand, the top of guide bar runs through the framework and extends to the outside of framework.
Preferably, the auxiliary part comprises a movable column, two ends of the movable column are rotatably connected with a placing box body, one side of the placing box body, which is far away from the movable column, is fixedly connected with a limiting block, and the two movable columns are arranged on the placing box body, so that the movable columns can play a boosting role when rotating the contact parts, thereby ensuring the convenience of moving the parts on the surfaces of the movable columns, and the movable columns can support the placing box body, further improving the bearing capacity of the placing box body, preventing the placing box body from being damaged due to collision with the moving parts, one side of the limiting block elastic placing box body is rotatably connected with a protection box, an inner supporting frame is fixedly connected at the middle position of the top of an inner cavity of the placing box body, the middle part of one side of the limiting block, which is far away from the placing box body, is rotatably connected with the protection box, and the placing box body can be reinforced through the limiting block and the inner supporting frame, and the box body is placed and the limiting block can be driven to rotate slightly when moving, so that the limiting block can contact with the protection box in the rotating process, the inner support frame can reinforce the box body when the box body is placed, and the movable space between the two movable columns is limited by utilizing the inner support frame to carry out contact position.
Preferably, the polishing frame comprises a bearing sleeve, the top of an inner cavity of the bearing sleeve is rotatably connected with a driver, the bottom of the driver is rotatably connected with a polishing roller, the polishing roller is driven by the driver to rotate, the outer surface of the plunger can be polished conveniently by uniformly distributing the polishing roller, so that the smoothness of the outer surface of the plunger after polishing is ensured, the polishing position of the plunger is not easy to scratch after polishing to influence the use of the plunger, and fragments generated during polishing of the polishing roller can fall under the scouring of cooling liquid, so that the fragments are not easy to adhere to the surface of the plunger to support the polishing effect on the surface of the plunger during polishing, the bottom of the polishing roller is rotatably connected with a fine tuning arc frame, the outer surface of the fine tuning arc frame is rotatably connected with the bearing sleeve, and the connection position of the fine tuning arc frame can be separated in the bearing sleeve, and the displacement piece that fine setting arc frame has can carry out and remove the grinding roller for can polish the plunger of different volumes after the grinding roller removes, and then improved the precision that the grinding roller was polished, and fine setting arc frame can rotate bearing sleeve's inside, thereby adjust the driver and the direction of polishing of grinding roller, make it be difficult for polishing the same position of plunger, the both sides that bear telescopic internal surface and be located fine setting arc frame are rotated and are connected with vertical location box.
Preferably, the clamping seat comprises a guide chassis, a fixed shell is fixedly connected to the top of the guide chassis, electric pushing frames are fixedly connected to two sides of the bottom of an inner cavity of the fixed shell, one side of each electric pushing frame, which is far away from the fixed shell, is fixedly connected with a displacement arc plate, falling debris in the polishing process can be collected through a movable cavity formed by the fixed shell and the guide chassis, cooling liquid is communicated through a flow opening formed in the guide chassis, the influence of excessive cooling liquid accumulated around the fixed shell on the taking and placing of the plunger piston is avoided, the fixed shell can protect the displacement arc plate when the displacement arc plate moves, an additional contact frame is fixedly connected to the middle of one side of the displacement arc plate, which is far away from the electric pushing frame, the bottom of the additional contact frame is connected with the fixed shell in a sliding manner, and the displacement arc plate moves under the driving of an electric pushing rod arranged on the electric pushing frame, make electric putter extension drive displacement arc board and be close the plunger gradually, to increasing when making the displacement arc board remove and touch the frame and extrude to fix the plunger of placing, and then guaranteed to increase after the displacement arc board removes and touch the frame and fix, and the displacement arc board removes along with electric putter's thrust, can carry out the regulation of centre gripping dynamics according to the volume of self.
Preferably, the protection box comprises a heat insulation box body, an installation underframe is connected to the inner wall of the left side of the heat insulation box body in a sliding manner, an elastic arc plate is fixedly connected to the outer wall of the right side of the installation underframe, the position of the elastic arc plate, which is far away from the installation underframe, is connected with the heat insulation box body in a sliding manner, extends to the outside of the heat insulation box body through the installation underframe, the heat insulation box body is fixed on the frame body by the installation underframe, meanwhile, the heat insulation box body can support the ultraviolet lamp bracket to enable the ultraviolet lamp bracket to be kept horizontal, the elastic arc plate on the installation underframe can move, so that the elastic arc plate achieves the buffering effect in the heat insulation box body, the elastic arc plate can be reduced in bending by pressure when contacting the heat insulation box body, the bottom of an inner cavity of the heat insulation box body is located at the two sides of the installation underframe and fixedly connected with a smell removal placing box, the middle part of the smell removal placing box, which is far away from the installation underframe, is communicated with a flow end, the position that the box was placed to the flavor that removes is kept away from to the circulation end extends to the outside of thermal-insulated box, places box and circulation end intercommunication through removing the flavor, and the circulation end extends to the outside of thermal-insulated box for remove the flavor and place the inside smell removing agent of box and carry out the cleaing away of peculiar smell to the framework inside, thereby avoided the plunger to get the in-process peculiar smell of putting and lead to the fact the influence to the user, remove the flavor and place the box and can support the inside of thermal-insulated box, and then increased the holding capacity of thermal-insulated box self.
Preferably, the vertical positioning box comprises a blocking box body, the middle parts of the inner walls of two sides of the blocking box body are fixedly connected with blocking blocks, two ends of each blocking block are fixedly connected with telescopic positioning rods, the telescopic positioning rods can extend under the driving of a spring provided by the telescopic positioning rods, so that the extended telescopic positioning rods extend to the outer parts of the blocking box body, and can firstly contact with the fixed shell along with the telescopic positioning rods when descending along with the bearing sleeve, so that the telescopic positioning rods stop moving under the pressure of the fixed shell, the descending range of the hydraulic cylinder is limited, the blocking blocks can be kept horizontal on the telescopic positioning rods, the horizontal position can be kept between the telescopic positioning rods and the blocking blocks, the space inside the blocking box body is conveniently separated by the blocking blocks, the middle parts of the outer surfaces of the telescopic positioning rods are fixedly connected with contact blocks, one sides of the contact blocks, which are far away from the telescopic positioning rods, are fixedly connected with the blocking box body, the bottom of the inner wall of each of the two sides of the blocking box body is fixedly connected with the transition plate, the transition plate is connected with the blocking box body, the limiting blocking effect is achieved in the blocking box body, the telescopic positioning rod is protected by the contact block when being extended, the contact area of the telescopic positioning rod can be increased on the contact block, and the situation that the telescopic positioning rod is damaged or broken when being stretched is avoided.
Preferably, the contact increasing frame comprises a bottom plate, the top of the bottom plate is slidably connected with an extruding frame, the middle parts of the outer walls of the two sides of the extruding frame are fixedly connected with contact frames, the inner walls of the two sides of the extruding frame are fixedly connected with reset plates, the extruding frame is convenient to shrink to contact with the plunger piston by the pressure of the displacement arc plate, so that the plunger piston can be fixed, the reset plates are extruded when the extruding frame shrinks, the shrinkage range of the extruding frame is limited by the reset plates, and the extruding frame returns to the initial state under the driving of the reset plates when the pressure received by the contact frames is reduced, so that the movable space in the extruding frame is increased, the plunger piston is convenient to take and place, the position of the extruding frame close to the reset plates is fixedly connected with a stretching rod, the stretching rod is stretched along with the shrinkage of the stretching rod on the extruding frame, so that the stretching rod can fix the extruding frame when the extruding frame shrinks and moves, thereby increased the stability that extrudees the frame and moved the in-process, and contact bottom plate when extruding the frame and removing, be convenient for utilize the bottom plate to guide the removal of extrusion frame, can utilize the extrusion frame to clear up the piece that its surface dropped when carrying out the centre gripping removal on the bottom plate.
The invention provides a surface polishing machine for plunger production of a plunger pump. The method has the following beneficial effects:
1. the surface polishing machine for producing the plunger of the plunger pump is provided with a lifting clapboard, a processing table, an installation disc and a guide rod, the lifting clapboard can be stretched and lifted in the vertical direction on the processing table, so that the lifting clapboard has a protection effect after being lifted, the lifting clapboard can conveniently block the polishing range, the mounting disc is communicated with the diversion hose, so that the drainage groove of the mounting disc can guide the circulation of cooling liquid, thereby improving the moving stability of the mounting disc, adjusting the polishing height by utilizing the lifting of the hydraulic cylinder during polishing, adjusting the polishing force by utilizing the polishing frame, preventing the surface of the plunger from influencing the use due to inaccurate polishing angle, the ultraviolet lamp rack can disinfect the inside of the frame body after polishing is completed on the frame body, and bacteria generated inside the frame body after long-time use are avoided.
2. This surface finish machine is used in plunger pump plunger production, receive the pressure of displacement arc board through the contact frame through extrusion frame, be convenient for extrusion frame shrink to contact plunger, make it can fix the plunger, extrusion frame returns to initial condition under the drive of the board that resets, thereby increased the inside activity space of extrusion frame and be convenient for get the plunger and put, tensile pole is stretched tensile the stretching pole along with its shrink on extrusion frame, make tensile pole can be fixed when carrying out the shrink removal to extrusion frame, thereby increased the stability that extrusion frame moved the in-process.
3. This surface finish machine is used in plunger pump plunger production, can extend under the drive that self has the spring through flexible locating lever, make the flexible locating lever of extension extend to the outside that blocks the box body, and along with flexible locating lever can contact earlier fixed casing when descending along with bearing the sleeve, the shutoff piece can keep the level on flexible locating lever, make and to keep the level between flexible locating lever and the shutoff piece, cross the cab apron and block the box body and be connected, thereby the condition that damages or fracture appears when having avoided flexible locating lever to stretch out and draw back.
4. This surface finish machine is used in plunger pump plunger production, extend to the outside of thermal-insulated box through the installation chassis, be convenient for utilize the installation chassis to fix thermal-insulated box in the framework, elasticity arc board on the installation chassis can remove, make the elasticity arc board reach the effect of buffering in the inside of thermal-insulated box, remove the flavor and place box and circulation end intercommunication, make remove the flavor and place the inside smell removal agent of box and carry out the cleaing away of peculiar smell to framework inside through the circulation end, thereby avoided the plunger to get the in-process peculiar smell of putting and cause the influence to the user.
5. This surface finish machine is used in plunger pump plunger production, move under the electronic electric putter's that the frame has that pushes away the drive through the displacement arc board, thereby fix the plunger of placing, and then guaranteed to move the back can fix increasing the touch frame after the displacement arc board removes, the movable chamber that fixed casing and guide chassis produced can be collected the piece that the in-process dropped of polishing, and the circulation mouth that utilizes the guide chassis to have carries out the intercommunication of coolant liquid, it leads to the fact the influence to pile up getting of too much coolant liquid to plunger to put to have avoided fixed casing around.
6. This surface polishing machine is used in plunger pump plunger production, it is rotatory at the drive of driver through the grinding roller, thereby guaranteed the smoothness of plunger surface after polishing, the position of polishing that makes the plunger is difficult for appearing the mar after polishing and influencing the condition that the plunger used, the fine setting arc frame can be separated its hookup location bearing telescopic inside, and the displacement piece that the fine setting arc frame has can carry out and remove the grinding roller, make the grinding roller remove the back can polish the plunger of different volumes, and then improved the precision that the grinding roller was polished.
7. This surface polishing machine is used in plunger pump plunger production, set up two on placing the box body through the activity post, make the activity post play the effect of boosting when can rotating contact element, thereby guaranteed the convenience of part at activity post surface removal, prevent to place the part of box body and removal and bump and lead to self to appear damaging, stopper and interior vaulting frame can consolidate placing the box body, interior vaulting frame can be being placed the inside reinforcement to it of box body, it utilizes interior strut to carry out the spacing of contact position to make two activity post between have the activity space.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic structural view of a grinding frame according to the present invention;
FIG. 3 is a schematic view of the auxiliary member of the present invention;
FIG. 4 is a schematic view of a grinding carriage according to the present invention;
FIG. 5 is a schematic view of a holder according to the present invention;
FIG. 6 is a schematic view of the structure of the protective case of the present invention;
FIG. 7 is a schematic view of the vertical alignment box of the present invention;
FIG. 8 is a schematic structural view of the contact increasing frame of the present invention.
In the figure: 1. a chassis; 2. a diversion hose; 3. a processing table; 4. polishing the frame; 41. a guide bar; 42. an ultraviolet lamp holder; 43. mounting a disc; 44. an auxiliary member; 441. a limiting block; 442. placing the box body; 443. a movable post; 444. an inner bracket; 445. a protection box; 71. a flow-through end; 72. a deodorizing placing box; 73. a heat insulation box body; 74. installing a bottom frame; 75. an elastic arc plate; 45. a polishing frame; 451. a load bearing sleeve; 452. finely adjusting the arc frame; 453. a driver; 454. grinding a roller; 455. a vertical positioning box; 81. blocking the box body; 82. a telescopic positioning rod; 83. a contact block; 84. a plugging block; 85. a transition plate; 46. a clamping seat; 461. a stationary housing; 462. an electric pushing frame; 463. a displacement arc plate; 464. a guide chassis; 465. a contact increasing frame; 91. a base plate; 92. a stretch rod; 93. extruding the frame; 94. a contact frame; 95. a reset plate; 47. a frame body; 5. a lifting clapboard; 6. sealing the box door; 7. and a hydraulic cylinder.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1-5, the present invention provides a technical solution: a surface polishing machine for producing a plunger of a plunger pump comprises,
the machine comprises a machine case 1, wherein the machine case 1 is provided with a water storage cavity and a guide hose 2 arranged in the middle of the outer wall of the right side of the machine case 1, the top of the machine case 1 is fixedly connected with a processing table 3, two sides of the top of the processing table 3 are connected with lifting partition plates 5 in a sliding manner, the bottoms of the lifting partition plates 5 extend to the bottoms of the processing table 3, the lifting partition plates 5 can be used for stretching and lifting in the vertical direction on the processing table 3, so that the lifting partition plates 5 can achieve a protection effect after lifting, the lifting partition plates 5 can block a polishing range, the lifting height of the lifting partition plates 5 can be adjusted automatically according to the needs of workers, and therefore splashing of impurities and cooling liquid is reduced, the guide hose 2 utilizes a water pump to continuously convey the cooling liquid to a polishing position, and can utilize circulation of the cooling liquid to cool the surface of a plunger during polishing;
the mounting disc 43 is provided with a drainage groove, the polishing frame 45 is mounted at the bottom of the mounting disc 43, and the guide rods 41 are fixedly connected to the top of the mounting disc 43 and positioned on two sides of the hydraulic cylinder 7;
a frame body 47, the frame body 47 has heat dissipation holes, and an auxiliary member 44 mounted on the top of the supporting inner wall of the frame body 47, the top of the auxiliary member 44 is fixedly connected with an ultraviolet lamp bracket 42, the bottom of the frame body 47 is fixedly connected with the processing table 3, the middle position of the top of the processing table 3 is fixedly connected with a clamping seat 46, the mounting disc 43 is communicated with the flow guide hose 2 through the mounting disc 43, so that the flow guide groove of the mounting disc 43 can guide the circulation of the cooling liquid, the mounting disc 43 is driven by the hydraulic cylinder 7 to lift, so that the mounting disc 43 drives the guide rod 41 to slide on the frame body 47, the guide rod 41 is used to reinforce the mounting disc 43 and limit the movement of the mounting disc, the moving stability of the mounting disc 43 is further improved, the polishing frame 45 is arranged on the mounting disc 43, so that the polishing frame 45 can cooperate with the cooling liquid falling from the mounting disc 43, and the pillar plug can be conveniently polished by the polishing frame 45, the lifting of the hydraulic cylinder 7 can be utilized to adjust the polishing height during polishing, the polishing frame 45 can be utilized to adjust the polishing force, the situation that the use is influenced due to the fact that the polishing angle is inaccurate on the surface of the plunger is prevented, the ultraviolet lamp bracket 42 can sterilize the inside of the frame body 47 after polishing is completed on the frame body 47, and bacteria are prevented from being generated inside the frame body 47 after the frame body 47 is used for a long time.
Wherein, the auxiliary member 44 comprises a movable post 443, two ends of the movable post 443 are rotatably connected with the placing box body 442, one side of the placing box body 442 away from the movable post 443 is fixedly connected with a limiting block 441, two of the placing box bodies 442 are arranged on the movable post 443, so that the movable post 443 can play a role of boosting when rotating the contact part, thereby ensuring the convenience of moving the parts on the surface of the movable post 443, the movable post 443 can support the placing box body 442, further improving the bearing capacity of the placing box body 442, preventing the placing box body 442 from being damaged due to collision with the moving parts, one side of the elastic placing box body 442 of the limiting block 441 is rotatably connected with a protection box 445, an inner support frame 444 is fixedly connected at the middle position of the top of the inner cavity for placing the box body 442, the middle part of the limiting block 441 away from the side for placing box body 442 is rotatably connected with the protection box 445, and the limiting block 441 and the inner support frame 444 can reinforce the placing box body 442, and place the box body 442 and can drive stopper 441 to carry out the micro-rotation when removing, make stopper 441 can contact guard box 445 in rotatory process, interior support 444 can be placing the inside of box body 442 and consolidate it, make have the activity space between two activity posts 443 and utilize interior support 444 to carry out the spacing of contact position.
Wherein, the grinding frame 45 comprises a bearing sleeve 451, the top of the inner cavity of the bearing sleeve 451 is rotatably connected with a driver 453, the bottom of the driver 453 is rotatably connected with a grinding roller 454, the grinding roller 454 is driven by the driver 453 to rotate, so that the outer surface of the plunger can be ground conveniently by the uniform distribution of the grinding roller 454, thereby ensuring the smoothness of the outer surface of the plunger after grinding, ensuring that the grinding position of the plunger is not easy to generate scratches to influence the use of the plunger after grinding, and the scraps generated during grinding of the grinding roller 454 can drop under the scouring of the cooling liquid, ensuring that the scraps are not easy to adhere to the surface of the plunger to support the grinding effect on the surface of the plunger during grinding, the bottom end of the grinding roller 454 is rotatably connected with a fine tuning arc frame 452, the outer surface of the fine tuning arc frame 452 is rotatably connected with the bearing sleeve 451, and the connection position of the fine tuning arc frame 452 can be separated in the bearing sleeve 451, and the displacement piece that fine setting arc frame 452 had can carry out and remove grinding roller 454 for grinding roller 454 can polish to the plunger of different volumes after removing, and then improved the precision that grinding roller 454 polished, and fine setting arc frame 452 can rotate in the inside that bears sleeve 451, thereby adjust driver 453 and grinding roller 454's the direction of polishing, make it be difficult to polish to the same position of plunger, the both sides that the internal surface that bears sleeve 451 lies in fine setting arc frame 452 are rotated and are connected with vertical location box 455.
Wherein, the clamping seat 46 comprises a guiding chassis 464, a fixed casing 461 is fixedly connected to the top of the guiding chassis 464, electric pushing frames 462 are fixedly connected to both sides of the bottom of the inner cavity of the fixed casing 461, one side of the electric pushing frames 462 far away from the fixed casing 461 is fixedly connected with a displacement arc plate 463, a movable cavity generated by the fixed casing 461 and the guiding chassis 464 can collect chips falling in the polishing process, and a flow port of the guiding chassis 464 is used for communicating cooling liquid, thereby avoiding the influence of excessive cooling liquid accumulated around the fixed casing 461 on the taking and placing of the plunger piston, the fixed casing 461 can protect the displacement arc plate 463 when moving, an increasing contact frame 465 is fixedly connected to the middle part of one side of the displacement arc plate 463 far away from the electric pushing frame 462, the bottom of the increasing contact frame 465 is connected with the fixed casing 461 in a sliding manner, the displacement arc plate is driven by an electric pushing rod 463 of the electric pushing frame 462, make electric putter extension drive displacement arc plate 463 and be close to the plunger gradually, to increasing when making displacement arc plate 463 remove and touch frame 465 and extrude to fix the plunger of placing, and then guaranteed that displacement arc plate 463 can touch frame 465 and fix increasing after removing, and displacement arc plate 463 removes along with electric putter's thrust, can carry out the regulation of centre gripping dynamics according to the volume of self.
When the device is used, the sealing box door 6 is firstly opened on the frame body 47, the prepared plunger is placed in a placing space generated by the guide chassis 464 and the fixed shell 461, then the electric push rod on the electric push frame 462 extends to drive the displacement arc plate 463 to extrude and fix the plunger, the lifting partition plate 5 is lifted on the processing table 3 to stop the polishing position, the sealing box door 6 and the frame body 47 are closed, the guide hose 2 utilizes a water pump to convey the cooling liquid in the machine case 1 to the inside of the mounting disc 43, the cooling liquid is discharged to the polishing position in the bearing sleeve 451 by utilizing the guide groove of the mounting disc 43, the hydraulic cylinder 7 drives the mounting disc 43 to descend on the frame body 453, the mounting disc 43 drives the guide rod 41 to descend on the frame body 47, the bearing sleeve 451 on the mounting disc 43 gradually enters the plunger, at this moment, the driver drives the polishing roller 454 to rotate on the fine adjustment arc frame 452, so that the polishing roller 454 polishes the plunger, and the displacement member on the fine tuning arc frame 452 pushes the polishing roller 454, and the bearing sleeve 451 contacts the movable post 443 on the placing box body 442 when descending, so that the movable post 443 is driven by the power of the bearing sleeve 451 to rotate the placing box body 442, and the placing box body 442 rotates through the limiting block 441, and after polishing, the ultraviolet lamp light of the ultraviolet lamp holder 42 is utilized to sterilize.
Example 2:
referring to fig. 6-8, based on embodiment 1, the present invention provides a technical solution: the protection box 445 includes a heat insulation box 73, a mounting chassis 74 is slidably connected to the inner wall of the left side of the heat insulation box 73, an elastic arc plate 75 is fixedly connected to the outer wall of the right side of the mounting chassis 74, the position of the elastic arc plate 75 far away from the mounting chassis 74 is slidably connected to the heat insulation box 73, the elastic arc plate extends to the outside of the heat insulation box 73 through the mounting chassis 74, the heat insulation box 73 is conveniently fixed on the frame 47 by the mounting chassis 74, meanwhile, the heat insulation box 73 can support the ultraviolet lamp holder 42 to keep the ultraviolet lamp holder horizontal, the elastic arc plate 75 on the mounting chassis 74 can move, so that the elastic arc plate 75 achieves a buffering effect in the heat insulation box 73, when the elastic arc plate 75 contacts the heat insulation box 73, the pressure can reduce the bending of the elastic arc plate 75, and the odor removal placement box 72 is fixedly connected to the bottom of the inner cavity of the heat insulation box 73 and located on the mounting chassis 74, remove flavor and place box 72 and keep away from one side middle part intercommunication of installation chassis 74 and have circulation end 71, circulation end 71 is far away from the position that removes flavor and place box 72 and extends to the outside of thermal-insulated box 73, place box 72 and circulation end 71 intercommunication through removing flavor, and circulation end 71 extends to the outside of thermal-insulated box 73, make remove flavor and place the inside smell removal agent of box 72 and carry out the clearance of peculiar smell to framework 47 inside through circulation end 71, thereby avoided the plunger to get the in-process peculiar smell of putting and cause the influence to the user, remove flavor and place box 72 and can support the inside of thermal-insulated box 73, and then increased the holding capacity of thermal-insulated box 73 self.
Wherein, the vertical positioning box 455 comprises a blocking box 81, the middle parts of the inner walls of two sides of the blocking box 81 are fixedly connected with blocking blocks 84, two ends of the blocking blocks 84 are fixedly connected with telescopic positioning rods 82, the telescopic positioning rods 82 can extend under the driving of a spring provided by the telescopic positioning rods 82, so that the extended telescopic positioning rods 82 extend to the outside of the blocking box 81, and can contact with the fixed shell 461 along with the telescopic positioning rods 82 when descending along with the bearing sleeve 451, so that the telescopic positioning rods 82 stop moving under the pressure of the fixed shell 461, thereby limiting the descending range of the hydraulic cylinder 7, the blocking blocks 84 can be kept horizontal on the telescopic positioning rods 82, so that the space inside the blocking box 81 can be conveniently separated by the blocking blocks 84, the middle parts of the outer surfaces of the telescopic positioning rods 82 are fixedly connected with contact blocks 83, one side of the contact block 83, which is far away from the telescopic positioning rod 82, is fixedly connected with the blocking box body 81, the bottom of the inner walls of the two sides of the blocking box body 81 is fixedly connected with the transition plate 85, the transition plate 85 is connected with the blocking box body 81, the effect of limiting and blocking the contact block is achieved in the blocking box body 81, the telescopic positioning rod 82 is protected by the contact block 83 when extending, the contact area of the telescopic positioning rod 82 can be increased on the contact block 83, and the situation that the telescopic positioning rod 82 is damaged or broken when being stretched is avoided.
Wherein, the contact increasing frame 465 comprises a bottom plate 91, the top of the bottom plate 91 is slidably connected with a squeezing frame 93, the middle parts of the outer walls of two sides of the squeezing frame 93 are fixedly connected with a contact frame 94, the inner walls of two sides of the squeezing frame 93 are fixedly connected with a reset plate 95, the squeezing frame 93 is convenient to contract to contact with a plunger piston by the pressure of a displacement arc plate 463 exerted by the squeezing frame 93 through the contact frame 94, so that the plunger piston can be fixed, the reset plate 95 is squeezed when the squeezing frame 93 contracts, the contraction range of the squeezing frame 93 is limited by the reset plate 95, the squeezing frame 93 returns to an initial state under the driving of the reset plate 95 when the pressure received by the contact frame 94 is reduced, thereby increasing the activity space in the squeezing frame 93 so as to conveniently take and place the plunger piston, the position of the squeezing frame 93 close to the reset plate 95 is fixedly connected with a stretching rod 92, the stretching rod 92 is stretched along with the contraction of the stretching rod 92 on the squeezing frame 93, make tensile pole 92 fix when can carrying out the shrink movement to extrusion frame 93 to increased extrusion frame 93 and moved the stability of in-process, and contact bottom plate 91 when extrusion frame 93 moves, be convenient for utilize bottom plate 91 to guide extrusion frame 93's removal, can utilize extrusion frame 93 to clear up the piece that its surface dropped when carrying out the centre gripping removal on bottom plate 91.
During the use, contact frame 94 receives the thrust that displacement arc 463 removed to drive extrusion frame 93 and contracts, and extrusion frame 93 extrudees reset plate 95, make extrusion frame 93 slide on bottom plate 91, and the tensile pole 92 of pulling when extrusion frame 93 contracts, and tensile pole 92 is connected with fixed casing 461, flexible locating lever 82 receives the drive of self spring to extend to the outside that blocks box body 81 on shutoff piece 84, and contact piece 83 contacts with flexible locating lever 82 in the inside that blocks box body 81, installation chassis 74 extends to the outside of thermal-insulated box 73 and fixes it on framework 47, and the smell removal agent of removing the smell inside of placing box 72 communicates the purification through circulation end 71 to the inside air of framework 47.
Example 3:
referring to fig. 1-8, on the basis of embodiments 1 and 2, the present invention provides a technical solution: a use method of a surface polishing machine for producing a plunger of a plunger pump comprises the following steps: a plunger to be polished is vertically placed in the frame body 47 to guide a placing space generated by the chassis 464 and the fixed shell 461, and an electric push rod on the electric push frame 462 is used for extending and pushing the displacement arc plate 463 to approach the plunger;
step two: when the displacement arc plate 463 moves towards the plunger, the displacement arc plate 463 extrudes the extrusion frame 93 through the contact frame 94, the extrusion frame 93 drives the reset plate 95 to contract under the pressure to fix the plunger, and meanwhile, the extrusion frame 93 contracts to pull the stretching rod 92 to extend;
step three: after injection molding and installation are completed, the sealing box door 6 and the frame body 47 are closed, cooling liquid in the case 1 is conveyed to the inside of the mounting disc 43 through the diversion hose 2, so that water flow crushed by the mounting disc 43 directly flows in the bearing sleeve 451, the hydraulic cylinder 7 extends, the guide rod 41 is driven by the mounting disc 43 to vertically descend on the frame body 47, and the bearing sleeve 451 is driven by the mounting disc 43 to move;
step four: as the polishing of the plunger progresses, the lifting partition plate 5 is manually stretched and lifted on the processing table 3, the telescopic positioning rod 82 extends on the blocking block 84 to the outside of the blocking box 81, so that the lowering of the hydraulic cylinder 7 is stopped when the bearing sleeve 451 is lowered to contact with the fixed housing 461, and the telescopic positioning rod 82 is internally provided with a spring to be lifted;
step five: when the plunger enters the bearing sleeve 451, the driving gear of the driver 453 drives the transmission gear of the grinding roller 454 to rotate in the fine tuning arc frame 452, the surface of the plunger is uniformly ground along with the rotation of the grinding roller 454, and the grinding roller 454 uniformly follows the fine tuning arc frame 452 to move along with the bearing sleeve 451;
step six: the movable column 443 is pushed by the bearing sleeve 451 in the lifting process on the placing box body 442, so that the placing box body 442 drives the limiting block 441 to swing on the heat insulation box body 73, the mounting underframe 74 extends to the outside of the placing box body 442, the mounting underframe 74 is fixed on the frame body 47 during mounting, and the mounting underframe 74 drives the elastic arc plate 75 to move to be in contact with the heat insulation box body 73 during dismounting;
step seven: the box 72 is placed in the inside flavor removal of thermal-insulated box 73 and the clearance that carries out framework 47 polishing space peculiar smell through circulation end 71 to along with polishing work completion back, the water pump of water conservancy diversion hose 2 intercommunication stops the transport of coolant liquid, and pneumatic cylinder 7 drives mounting disc 43 and returns to initial position, pushes down again lift baffle 5 and then carries out getting of plunger and put.
It should be apparent that the described embodiments are only some of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by one of ordinary skill in the art and related arts based on the embodiments of the present invention without any creative effort, shall fall within the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.
Claims (9)
1. A surface polishing machine for producing a plunger of a plunger pump comprises,
the processing device comprises a case (1), wherein the case (1) is provided with a water storage cavity and a flow guide hose (2) arranged in the middle of the outer wall of the right side of the case (1), the top of the case (1) is fixedly connected with a processing table (3), two sides of the top of the processing table (3) are slidably connected with lifting partition plates (5), and the bottoms of the lifting partition plates (5) extend to the bottom of the processing table (3);
pneumatic cylinder (7), pneumatic cylinder (7) have the body of rod, and install polish frame (4) of pneumatic cylinder (7) bottom, the positive left side of polishing frame (4) is rotated and is connected with sealed chamber door (6), the bottom of pneumatic cylinder (7) extends to the inside of polishing frame (4), its characterized in that: the grinding frame (4) comprises:
the mounting disc (43) is provided with a drainage groove, the polishing frame (45) is mounted at the bottom of the mounting disc (43), and guide rods (41) are fixedly connected to the top of the mounting disc (43) on two sides of the hydraulic cylinder (7);
the frame body (47), the frame body (47) has the louvre, and installs auxiliary member (44) at frame body (47) support inner wall top, the top fixedly connected with ultraviolet lamp frame (42) of auxiliary member (44), the bottom and the processing platform (3) fixed connection of frame body (47), the top intermediate position fixedly connected with grip slipper (46) of processing platform (3).
2. The surface polishing machine for plunger production of a plunger pump according to claim 1, wherein: the auxiliary part (44) comprises a movable column (443), two ends of the movable column (443) are rotatably connected with a placing box body (442), one side of the placing box body (442) far away from the movable column (443) is fixedly connected with a limiting block (441), one side of the limiting block (441) with the elastic force placing box body (442) is rotatably connected with a protection box (445), an inner support frame (444) is fixedly connected with the middle position of the top of an inner cavity of the placing box body (442), and the middle part of one side of the limiting block (441) far away from the placing box body (442) is rotatably connected with the protection box (445).
3. The surface polishing machine for plunger production of a plunger pump according to claim 1, wherein: grinding frame (45) including bearing sleeve (451), the inner chamber top that bears sleeve (451) rotates and is connected with driver (453), the bottom of driver (453) is rotated and is connected with grinding roller (454), the bottom of grinding roller (454) is rotated and is connected with fine setting arc frame (452), the surface of fine setting arc frame (452) with bear sleeve (451) and rotate and be connected, the internal surface that bears sleeve (451) is located the both sides rotation of fine setting arc frame (452) and is connected with vertical positioning box (455).
4. The surface polishing machine for plunger production of a plunger pump according to claim 1, wherein: the clamping seat (46) comprises a guiding chassis (464), a fixed shell (461) is fixedly connected to the top of the guiding chassis (464), electric pushing frames (462) are fixedly connected to two sides of the bottom of an inner cavity of the fixed shell (461), one side, far away from the fixed shell (461), of each electric pushing frame (462) is fixedly connected with a displacement arc plate (463), one side, far away from the electric pushing frames (462), of each displacement arc plate (463) is fixedly connected with a contact increasing frame (465), and the bottom of each contact increasing frame (465) is connected with the fixed shell (461) in a sliding mode.
5. The surface polishing machine for plunger production of a plunger pump according to claim 2, wherein: guard box (445) are including thermal-insulated box (73), the left side inner wall sliding connection of thermal-insulated box (73) has installation chassis (74), the right side outer wall fixed connection of installation chassis (74) has elasticity arc board (75), the position and thermal-insulated box (73) sliding connection of installation chassis (74) are kept away from in elasticity arc board (75), two fixedly connected with that the inner chamber bottom of thermal-insulated box (73) is located installation chassis (74) remove the flavor and place box (72), remove the flavor and place one side middle part intercommunication that box (72) were kept away from installation chassis (74) and have circulation end (71), circulation end (71) are kept away from the position that removes the flavor and place box (72) and are extended to the outside of thermal-insulated box (73).
6. The surface polishing machine for plunger production of a plunger pump according to claim 3, wherein: vertical location box (455) is including blockking box body (81), block both sides inner wall middle part fixedly connected with shutoff piece (84) of box body (81), the flexible locating lever (82) of both ends fixedly connected with of shutoff piece (84), the surface middle part fixedly connected with contact piece (83) of flexible locating lever (82), one side that flexible locating lever (82) were kept away from in contact piece (83) with block box body (81) fixed connection, the both sides inner wall bottom fixedly connected with who blocks box body (81) crosses cab apron (85).
7. The surface polishing machine for plunger production of a plunger pump according to claim 4, wherein: increase and touch frame (465) including bottom plate (91), the top sliding connection of bottom plate (91) has extrusion frame (93), the both sides outer wall middle part fixedly connected with contact frame (94) of extrusion frame (93), the both sides inner wall fixedly connected with of extrusion frame (93) resets board (95), extrusion frame (93) are close to the tensile pole (92) of the position fixedly connected with that resets board (95).
8. The surface polishing machine for plunger production of a plunger pump according to claim 1, wherein: the top end of the diversion hose (2) penetrates through the frame body (47) and extends into the frame body (47), and the top end of the diversion hose (2) is communicated with the mounting disc (43).
9. The surface polishing machine for plunger production of a plunger pump according to claim 1, wherein: the top of the ultraviolet lamp holder (42) is fixedly connected with the frame body (47), and the top end of the guide rod (41) penetrates through the frame body (47) and extends to the outside of the frame body (47).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211010640.1A CN115070593A (en) | 2022-08-23 | 2022-08-23 | Surface polishing machine for plunger production of plunger pump |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211010640.1A CN115070593A (en) | 2022-08-23 | 2022-08-23 | Surface polishing machine for plunger production of plunger pump |
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Application publication date: 20220920 |