CN115070438B - Integrated production line for processing tubular pile end plate and control method thereof - Google Patents
Integrated production line for processing tubular pile end plate and control method thereof Download PDFInfo
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- CN115070438B CN115070438B CN202210731880.4A CN202210731880A CN115070438B CN 115070438 B CN115070438 B CN 115070438B CN 202210731880 A CN202210731880 A CN 202210731880A CN 115070438 B CN115070438 B CN 115070438B
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- 238000012545 processing Methods 0.000 title claims abstract description 142
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 233
- 230000008569 process Effects 0.000 claims abstract description 16
- 230000006855 networking Effects 0.000 claims abstract description 14
- 238000005553 drilling Methods 0.000 claims abstract description 13
- 238000002788 crimping Methods 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 238000013459 approach Methods 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 28
- 238000012544 monitoring process Methods 0.000 claims description 26
- 230000007306 turnover Effects 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 8
- 238000012797 qualification Methods 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 6
- 230000010354 integration Effects 0.000 claims description 2
- 238000012806 monitoring device Methods 0.000 claims 3
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to the technical field of automatic processing equipment, and discloses an integrated production line for processing a tubular pile end plate and a control method thereof; the integrated production line for processing the tubular pile end plate comprises a feeding mechanism, a first processing mechanism, a drilling mechanism, a discharging mechanism, a second processing mechanism, a crimping mechanism, a detecting mechanism, a recycling mechanism and an intelligent control mechanism, wherein the processing speed, the temperature, the production data, the networking state and the equipment operation state data of all processing equipment can be monitored in real time, whether overload exists in the equipment state at the current processing speed or not is judged through the intelligent operation mechanism, if not, all processing equipment is controlled to process and accelerate through a feedback control mechanism, the next period data is received, the processing speed is adjusted until the equipment state approaches to a critical value, and the adjustment is stopped, so that the equipment can be utilized maximally, the production efficiency is improved, and the occurrence of damage caused by the overload of the equipment is avoided while the production is ensured.
Description
Technical Field
The invention belongs to the technical field of automatic processing equipment, and particularly relates to an integrated production line for processing a tubular pile end plate and a control method thereof.
Background
The end plates of the pipe pile are disc-shaped parts, and flanges are used in pairs most commonly in pipeline engineering. In pipeline engineering, flanges are mainly used for connection of pipelines. When the tubular pile end plate is produced, a series of processing such as turning, drilling, chamfering, welding and the like is required, so that the production efficiency of the tubular pile end plate can be improved when a production line is established for continuous production.
The existing production line of the tubular pile end plate is generally a single line, however, in the processing process of the production line, different components are required to be combined and processed, so that the components are required to be transferred again manually, the whole processing efficiency is influenced, in the control and management of the production line, the control and management of the production line are generally performed manually, the state of processing equipment is difficult to grasp in real time manually, and in the adjustment of the processing speed of the equipment, a conservative method is generally adopted, the processing equipment cannot be utilized maximally, and the efficiency production is realized; thus, improvements are now needed for the current situation.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an integrated production line for processing a tubular pile end plate and a control method thereof, which effectively solve the problems that the existing production line of the tubular pile end plate is generally a single line, however, in the processing process of the existing production line, different components are required to be combined and processed, so that the components are required to be manually transferred again, the whole processing efficiency is influenced, the control and management of the production line are generally carried out manually, the state of processing equipment is difficult to grasp in real time, a conservation method is generally adopted when the processing speed of the equipment is adjusted, the processing equipment cannot be utilized maximally, and the efficiency production is realized.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a tubular pile end plate processing is with control method of integration production line, includes feed mechanism, first processing mechanism, drilling mechanism, unloading mechanism, second processing mechanism, crimping mechanism, detection mechanism, recovery mechanism and intelligent control mechanism, its characterized in that: the intelligent control mechanism comprises a monitoring mechanism, a timing mechanism, an intelligent operation mechanism and a feedback control mechanism, wherein the feeding mechanism, the first processing mechanism and the drilling mechanism are sequentially connected through a conveying belt, the discharging mechanism and the second processing mechanism are connected through the conveying belt, the drilling mechanism and the first processing mechanism are all connected through the conveying belt and a crimping mechanism, the crimping mechanism, a detecting mechanism and a recycling mechanism are sequentially connected through the conveying belt, each equipment is connected with the monitoring mechanism and the timing mechanism, the monitoring mechanism and the timing mechanism are electrically connected with the intelligent operation mechanism and the feedback control mechanism, the first processing mechanism comprises lathe equipment, chamfering equipment and skirtboard angle equipment, the second processing mechanism comprises welding equipment and mouth pressing equipment, the monitoring mechanism comprises a temperature sensor, equipment production data monitoring equipment, networking state monitoring equipment and equipment running state monitoring equipment, the timing mechanism comprises an electronic timer, the intelligent operation mechanism comprises an intelligent calculator, the feedback control mechanism comprises a feedback alarm and a control singlechip, the control singlechip is respectively arranged at the positions of the feeding mechanism, the first processing mechanism, the drilling mechanism, the blanking mechanism, the second processing mechanism and the crimping mechanism, the control singlechip is arranged in parallel, the detection mechanism comprises a mounting plate and a turnover mechanism, the bottom of the mounting plate is provided with a detector, the left side and the right side of the turnover mechanism are respectively provided with a conveying belt, the turnover mechanism comprises front-back symmetrical fixing plates, opposite sides of the two fixing plates are respectively provided with a rotating shaft, opposite sides of the two rotating shafts are respectively provided with a matching plate, the front side of the rotating shaft is provided with a motor, the two matched plates are arranged on opposite sides of the bottom plate and are positioned at the top of the bottom plate, sliding grooves are formed in opposite sides of the two matched plates, the fixed sliding plates are positioned in inner cavities of the sliding grooves, through holes which are symmetrically arranged front and back are formed in the bottom of the bottom plate, air cylinders are arranged in the inner cavities of the two through holes, the tops of the two air cylinders are connected with the fixed sliding plates, L-shaped matched rods which are symmetrically arranged front and back are arranged at the bottom of the bottom plate, and the two L-shaped matched rods are respectively connected with the bottoms of the two air cylinders;
and comprises the following steps:
s1: and (3) data monitoring: the method comprises the steps that a plate of a tubular pile end plate is discharged and transported from a feeding mechanism and a discharging mechanism, the plate of the tubular pile end plate at the feeding mechanism is transported to a first processing mechanism through a conveying belt, the plate of the tubular pile end plate at the feeding mechanism is processed by lathe equipment, chamfering equipment and apron angle equipment, the plate of the tubular pile end plate at the discharging mechanism is transported to a second processing mechanism through the conveying belt, the plate processed by the first processing mechanism and the second processing mechanism is processed by welding equipment and pressing equipment, the plates processed by the first processing mechanism and the second processing mechanism are transported to a pressing mechanism through the conveying belt respectively to be processed, the tubular pile end plate is obtained, and in the process, a monitoring mechanism monitors the processing speed, the temperature, production data, the networking state and the equipment operation state of all processing equipment in real time and sends the data to an intelligent operation mechanism according to a 10-15min period;
s2: and (3) qualification detection: on the basis of the step S1, the processed tubular pile end plate is transported to the bottom of a detector of the detecting mechanism through a conveyer belt, the detector detects the front face of the tubular pile end plate at the moment, after the detection is finished, the detector sends the tubular pile end plate to the turnover mechanism through the conveyer belt, when the tubular pile end plate enters the bottom plate, two cylinders shrink to drive the fixed slide plates to move downwards until the tubular pile end plate is clamped, the motor drives the rotating shaft to rotate 180 degrees, the rotating shaft drives the matched plate to rotate similarly, the bottom plate and the fixed slide plates are arranged on the matched plate, so that the tubular pile end plate fixed on the top of the bottom plate rotates by 180 degrees, at the moment, the turned tubular pile end plate is transported to the bottom of the detector again through the conveyer belt, the detector detects the front face of the tubular pile end plate at the moment, and after the detection of the tubular pile end plate is finished, detection data are sent to the intelligent computing mechanism;
s3: and (3) qualification control: on the basis of the step S2, the intelligent operation mechanism receives data sent by the detector and judges whether the tubular pile end plate is qualified or not through the data, if so, a qualified transportation channel is carried out, and if not, the tubular pile end plate enters the recovery mechanism;
s4: and (3) production line control: on the basis of the step S1, the intelligent computing mechanism receives data such as the processing speed, temperature, production data, networking state and equipment running state of processing equipment, judges whether the equipment state at the current processing speed is overloaded, if not, controls each processing equipment to process and accelerate through the feedback control mechanism, receives the next period data, continues to adjust the processing speed until the equipment state approaches a critical value, stops adjusting, adjusts the processing speed to the processing speed of the previous period, and during the processing, if the received data has equipment failure problems, carries out alarm feedback through the feedback control mechanism.
Compared with the prior art, the invention has the beneficial effects that: 1. the double-line parallel production line is arranged, so that parts of the tubular pile end plates are respectively processed, double-line combination is performed, the parts are combined and welded, and the parts are not required to be transferred manually, so that the processing efficiency is improved, the double-line combination also simplifies the production line, and a production line with smaller occupied area and higher efficiency is provided for the production line processing;
2. the method comprises the steps that qualified detection is conducted on a processed tubular pile end plate, two cylinders shrink to drive a fixed sliding plate to move downwards until the tubular pile end plate is clamped, a motor drives a rotating shaft to rotate at an angle at the moment, the rotating shaft drives a matching plate to rotate as well, and a bottom plate and the fixed sliding plate are arranged on the matching plate, so that the tubular pile end plate fixed on the top of the bottom plate rotates at an angle as well, tubular pile end plates of different specifications can be fixed and turned over automatically, double-sided detection of the tubular pile end plate can be achieved without manual assistance, and detection is more automatic;
3. the processing speed, the temperature, the production data, the networking state and the equipment running state data of each processing equipment can be monitored in real time, whether the equipment state under the current processing speed is overloaded or not is judged through the intelligent operation mechanism, if not, each processing equipment is controlled to process and accelerate through the feedback control mechanism, the next period data is received, the adjustment of the processing speed is continuously carried out until the equipment state approaches to a critical value, the adjustment is stopped, thereby the equipment can be utilized to the greatest extent, the production efficiency is improved, and the occurrence of damage caused by overload of the equipment is avoided while the production is ensured.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a block diagram of an integrated production line for processing a tubular pile end plate;
FIG. 2 is a schematic diagram of the structure of the detecting mechanism of the present invention;
FIG. 3 is a schematic diagram of the structure of the detector of the present invention;
FIG. 4 is a schematic diagram of the turnover mechanism of the present invention;
FIG. 5 is a flow chart of a control method of an integrated production line for processing tubular pile end plates;
fig. 6 is a flowchart illustrating a control method of an integrated production line for processing a tubular pile end plate according to the present invention.
100 parts of a mounting plate; 101. a detector; 200. a turnover mechanism; 201. a fixing plate; 202. a motor; 203. a rotating shaft; 204. matching plates; 205. a bottom plate; 206. fixing the sliding plate; 207. a chute; 208. a cylinder; 209. an L-shaped mating rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, the present invention provides a technical solution: the utility model provides an integrated production line is used in tubular pile end plate processing, including feed mechanism, first processing agency, drilling mechanism, unloading mechanism, second processing agency, crimping mechanism, detection mechanism, retrieve mechanism and intelligent control mechanism, intelligent control mechanism includes monitoring mechanism, timing mechanism, intelligent arithmetic mechanism and feedback control mechanism, monitoring mechanism is used for monitoring processing equipment temperature, production data, networking state and equipment running state, timing mechanism is used for monitoring processing equipment's process rate, intelligent arithmetic mechanism is used for receiving monitoring data, and according to the process rate of data adjustment processing equipment, thereby maximize and utilize processing equipment, and can not make processing equipment overload damage, feedback control mechanism is used for carrying out fault feedback and processing equipment's adjustment control, feed mechanism, first processing agency and drilling mechanism loop through the conveyer belt and connect, can process the panel of tubular pile end plate of feed mechanism department through this setting up, unloading mechanism and second processing agency pass through the conveyer belt and connect, drilling mechanism, first processing agency all passes through conveyer belt and crimping mechanism and connects the processing equipment, this setting up can accomplish the subsequent processing of tubular pile end plate of department and detect, and carry out the processing mechanism through the continuous processing of detection mechanism and retrieve mechanism, and pass through the time-counting mechanism and retrieve mechanism, and pass through the end plate of detecting mechanism and the processing equipment, the processing mechanism is qualified and is connected in proper order.
The double-line parallel production line is arranged, so that the parts of the tubular pile end plates are respectively processed, double-line combination is performed, the parts are combined and welded, and the parts do not need to be transferred manually, so that the processing efficiency is improved, the double-line combination also simplifies the production line, and a production line with smaller occupied area and higher efficiency is provided for the production line processing.
The first processing mechanism comprises lathe equipment, chamfering equipment and apron board angle equipment, the pipe pile end plate is subjected to running, chamfering and apron board angle processing through the equipment, the second processing mechanism comprises welding equipment and pressing equipment, and the pipe pile end plate is subjected to welding and pressing through the equipment.
The monitoring mechanism specifically comprises a temperature sensor, equipment production data monitoring equipment, networking state monitoring equipment and equipment running state monitoring equipment, and monitors the temperature, production data, networking state and equipment running state of the processing equipment in real time through the equipment, and the timing mechanism specifically is an electronic timer so as to monitor the processing time of the processing equipment.
The intelligent operation mechanism is specifically an intelligent calculator, the intelligent operation mechanism is used for judging whether the pipe pile end plate is qualified or not and judging whether the equipment state under the current processing speed is overloaded or not and controlling the processing speed of the processing equipment in a proper range, the feedback control mechanism is specifically a feedback alarm and a control singlechip, the feedback alarm alarms when the equipment has a fault problem, the control singlechip is respectively arranged at the feeding mechanism, the first processing mechanism, the drilling mechanism, the blanking mechanism, the second processing mechanism and the crimping mechanism, and the control singlechip is in parallel connection and is used for controlling the processing data of the processing equipment.
As shown in fig. 2, 3 and 4, the detection mechanism comprises a mounting plate 100 and a turnover mechanism 200, wherein a detector 101 is fixedly connected to the bottom of the mounting plate 100, the detector 101 is used for detecting the pipe pile end plate and sending detection data to the intelligent operation mechanism, and conveying belts are arranged on the left side and the right side of the turnover mechanism 200 and used for conveying the pipe pile end plate; the turnover mechanism 200 comprises front and back symmetrical fixing plates 201, rotating shafts 203 are known on opposite sides of the two fixing plates 201, matching plates 204 are fixedly connected to opposite sides of the two rotating shafts 203, a motor 202 is fixedly connected to the front side of the front rotating shaft 203, the motor 202 drives the rotating shaft 203 to rotate 180 degrees, and the rotating shaft 203 drives the matching plates 204 to rotate as well; the opposite sides of the two matching plates 204 are provided with a bottom plate 205 and a fixed sliding plate 206, the fixed sliding plate 206 is positioned at the top of the bottom plate 205, the opposite sides of the two matching plates 204 are provided with sliding grooves 207, and the fixed sliding plate 206 is in sliding connection with the inner cavities of the sliding grooves 207; the bottom of the bottom plate 205 is provided with through holes which are symmetrically arranged front and back, the inner cavities of the two through holes are movably connected with air cylinders 208, the tops of the two air cylinders 208 are fixedly connected with a fixed slide plate 206, the bottom of the bottom plate 205 is provided with L-shaped matching rods 209 which are symmetrically arranged front and back, the two L-shaped matching rods 209 are respectively connected with the bottoms of the two air cylinders 208, and the two air cylinders 208 shrink to drive the fixed slide plate 206 to move downwards until the pipe pile end plate is clamped, so that the pipe pile end plate can be fixed; the two cylinders 208 are contracted to drive the fixed slide plate 206 to move downwards until the tubular pile end plate is clamped, at this time, the motor 202 drives the rotating shaft 203 to rotate 180 degrees, the rotating shaft 203 drives the matching plate 204 to rotate similarly, and the bottom plate 205 and the fixed slide plate 206 are arranged on the matching plate 204, so that the tubular pile end plate fixed on the top of the bottom plate 205 rotates 180 degrees similarly.
The tubular pile end plate after processing is subjected to qualification detection, the two cylinders 208 are contracted to drive the fixed sliding plate 206 to move downwards until the tubular pile end plate is clamped, the motor 202 drives the rotating shaft 203 to rotate 180 degrees at the moment, the rotating shaft 203 drives the matching plate 204 to rotate equally, the bottom plate 205 and the fixed sliding plate 206 are arranged on the matching plate 204, so that the tubular pile end plate fixed at the top of the bottom plate 205 rotates 180 degrees equally, tubular pile end plates of different specifications can be fixed and turned over automatically, double-sided detection of the tubular pile end plate can be achieved without manual assistance, and detection is more automatic.
As shown in fig. 5 and 6, a control method of an integrated production line for processing a tubular pile end plate comprises the following steps:
s1: and (3) data monitoring: the method comprises the steps that a plate of a tubular pile end plate is discharged and transported from a feeding mechanism and a discharging mechanism, the plate of the tubular pile end plate at the feeding mechanism is transported to a first processing mechanism through a conveying belt, the plate of the tubular pile end plate at the feeding mechanism is processed by lathe equipment, chamfering equipment and apron angle equipment, the plate of the tubular pile end plate at the discharging mechanism is transported to a second processing mechanism through the conveying belt, the plate processed by the first processing mechanism and the second processing mechanism is processed by welding equipment and pressing equipment, the plates processed by the first processing mechanism and the second processing mechanism are transported to a pressing mechanism through the conveying belt respectively to be processed, the tubular pile end plate is obtained, and in the process, a monitoring mechanism monitors the processing speed, the temperature, production data, the networking state and the equipment operation state of all processing equipment in real time and sends the data to an intelligent operation mechanism according to a 10-15min period;
s2: and (3) qualification detection: on the basis of the step S1, the processed tubular pile end plate is transported to the bottom of the detecting mechanism detector 101 through a conveyer belt, the front face of the tubular pile end plate at the moment is detected by the detecting mechanism detector 101, after the detection is finished, the tubular pile end plate is sent to the overturning mechanism 200 through the conveyer belt, when the tubular pile end plate enters the bottom plate 205, the two cylinders 208 shrink to drive the fixed sliding plates 206 to move downwards until the tubular pile end plate is clamped, at the moment, the motor 202 drives the rotating shaft 203 to rotate 180 degrees, the rotating shaft 203 drives the matching plate 204 to rotate as well, and the bottom plate 205 and the fixed sliding plates 206 are arranged on the matching plate 204, so that the tubular pile end plate fixed on the top of the bottom plate 205 rotates 180 degrees as well, at the moment, the overturned tubular pile end plate is transported to the bottom of the detecting mechanism detector 101 through the conveyer belt again, after the detection is finished on the front face of the tubular pile end plate at the moment, and detection data are sent to the intelligent computing mechanism after the detection is finished;
s3: and (3) qualification control: on the basis of the step S2, the intelligent computing mechanism receives data sent by the detector 101 and judges whether the tubular pile end plate is qualified or not through the data, if so, a qualified transportation channel is carried out, and if not, the tubular pile end plate enters the recovery mechanism;
s4: and (3) production line control: on the basis of the step S1, the intelligent computing mechanism receives data such as the processing speed, temperature, production data, networking state and equipment running state of processing equipment, judges whether the equipment state at the current processing speed is overloaded, if not, controls each processing equipment to process and accelerate through the feedback control mechanism, receives the next period data, continues to adjust the processing speed until the equipment state approaches a critical value, stops adjusting, adjusts the processing speed to the processing speed of the previous period, and during the processing, if the received data has equipment failure problems, carries out alarm feedback through the feedback control mechanism.
Through the steps, the processing speed, the temperature, the production data, the networking state and the equipment running state data of each processing equipment can be monitored in real time, whether the equipment state under the current processing speed is overloaded or not is judged through the intelligent operation mechanism, if not, each processing equipment is controlled to process and accelerate through the feedback control mechanism, the next period data is received, the adjustment of the processing speed is continuously carried out until the equipment state approaches to a critical value, the adjustment is stopped, and therefore the equipment can be utilized to the greatest extent, the production efficiency is improved, and the occurrence of damage caused by overload of the equipment is avoided while the production is ensured.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. The utility model provides a tubular pile end plate processing is with control method of integration production line, includes feed mechanism, first processing mechanism, drilling mechanism, unloading mechanism, second processing mechanism, crimping mechanism, detection mechanism, recovery mechanism and intelligent control mechanism, its characterized in that: the intelligent control mechanism comprises a monitoring mechanism, a timing mechanism, an intelligent operation mechanism and a feedback control mechanism, wherein the feeding mechanism, the first processing mechanism and the drilling mechanism are sequentially connected through a conveying belt, the discharging mechanism and the second processing mechanism are sequentially connected through the conveying belt, the drilling mechanism and the first processing mechanism are all connected through the conveying belt and a crimping mechanism, the crimping mechanism, a detection mechanism and a recovery mechanism are sequentially connected through the conveying belt, each equipment is sequentially connected with the monitoring mechanism and the timing mechanism, the monitoring mechanism, the timing mechanism, the intelligent operation mechanism and the feedback control mechanism are electrically connected, the first processing mechanism comprises a lathe device, a chamfering device and a skirtboard angle device, the second processing mechanism comprises a welding device and a pressure port device, the monitoring mechanism specifically comprises a temperature sensor, a device production data monitoring device, a networking state monitoring device and a device running state monitoring device, the timing mechanism specifically is an electronic timer, the intelligent operation mechanism specifically is an intelligent computer, the feedback control mechanism is a feedback alarm and a control singlechip, the control mechanism is a turnover mechanism is respectively arranged at the position of each equipment, the control mechanism is a turnover mechanism, the turnover mechanism is respectively provided with a turnover mechanism (100, a turnover mechanism is arranged at the bottom of the turnover mechanism, the turnover mechanism (100), the turnover mechanism is respectively provided with a turnover mechanism (100), the turnover mechanism is respectively, and the turnover mechanism is respectively provided with a turnover mechanism (100), and the turnover mechanism is respectively provided with a 100, and a 100-dimensional turnover mechanism, the two fixing plates (201) are respectively provided with a rotating shaft (203), the opposite sides of the two rotating shafts (203) are respectively provided with a matching plate (204), the front side of the rotating shafts (203) is provided with a motor (202), the opposite sides of the two matching plates (204) are respectively provided with a bottom plate (205) and a fixing slide plate (206), the fixing slide plates (206) are positioned at the top of the bottom plate (205), the opposite sides of the two matching plates (204) are respectively provided with a sliding groove (207), the fixing slide plates (206) are positioned in the inner cavity of the sliding grooves (207), the bottoms of the bottom plates (205) are respectively provided with through holes which are symmetrically arranged front and back, the inner cavities of the two through holes are respectively provided with an air cylinder (208), the tops of the two air cylinders (208) are respectively connected with the bottoms of the two air cylinders (208), and the bottoms of the two L-shaped matching rods (209) are respectively connected with the bottoms of the two air cylinders (208);
and comprises the following steps:
s1: and (3) data monitoring: the method comprises the steps that a plate of a tubular pile end plate is discharged and transported from a feeding mechanism and a discharging mechanism, the plate of the tubular pile end plate at the feeding mechanism is transported to a first processing mechanism through a conveying belt, the plate of the tubular pile end plate at the feeding mechanism is processed by lathe equipment, chamfering equipment and apron angle equipment, the plate of the tubular pile end plate at the discharging mechanism is transported to a second processing mechanism through the conveying belt, the plate processed by the first processing mechanism and the second processing mechanism is processed by welding equipment and pressing equipment, the plates processed by the first processing mechanism and the second processing mechanism are transported to a pressing mechanism through the conveying belt respectively to be processed, the tubular pile end plate is obtained, and in the process, a monitoring mechanism monitors the processing speed, the temperature, production data, the networking state and the equipment operation state of all processing equipment in real time and sends the data to an intelligent operation mechanism according to a 10-15min period;
s2: and (3) qualification detection: on the basis of the step S1, the processed tubular pile end plate is transported to the bottom of a detection mechanism detector (101) through a conveying belt, the front face of the tubular pile end plate at the moment is detected by the detector (101), after detection is finished, the tubular pile end plate is conveyed into a turnover mechanism (200) through the conveying belt, when the tubular pile end plate enters a bottom plate (205), two cylinders (208) shrink to drive a fixed sliding plate (206) to move downwards until the tubular pile end plate is clamped, at the moment, a motor (202) drives a rotating shaft (203) to rotate by 180 degrees, the rotating shaft (203) drives a matching plate (204) to rotate as well, and the bottom plate (205) and the fixed sliding plate (206) are arranged on the matching plate (204), so that the tubular pile end plate fixed at the top of the bottom plate (205) rotates by 180 degrees as well, at the moment, the front face of the tubular pile end plate at the moment is detected by the detector (101), and detection data are sent to an intelligent operation mechanism after detection is finished;
s3: and (3) qualification control: on the basis of the step S2, the intelligent computing mechanism receives data sent by the detector (101) and judges whether the tubular pile end plate is qualified or not through the data, if so, a qualified transportation channel is carried out, and if not, the tubular pile end plate enters the recovery mechanism;
s4: and (3) production line control: on the basis of the step S1, the intelligent computing mechanism receives data such as the processing speed, temperature, production data, networking state and equipment running state of processing equipment, judges whether the equipment state at the current processing speed is overloaded, if not, controls each processing equipment to process and accelerate through the feedback control mechanism, receives the next period data, continues to adjust the processing speed until the equipment state approaches a critical value, stops adjusting, adjusts the processing speed to the processing speed of the previous period, and during the processing, if the received data has equipment failure problems, carries out alarm feedback through the feedback control mechanism.
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| CN202210731880.4A CN115070438B (en) | 2022-06-25 | 2022-06-25 | Integrated production line for processing tubular pile end plate and control method thereof |
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| CN202210731880.4A CN115070438B (en) | 2022-06-25 | 2022-06-25 | Integrated production line for processing tubular pile end plate and control method thereof |
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| CN115070438B true CN115070438B (en) | 2023-11-17 |
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