CN115069817B - Surface cleaning device suitable for stainless steel wire for welding - Google Patents
Surface cleaning device suitable for stainless steel wire for welding Download PDFInfo
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- CN115069817B CN115069817B CN202210856405.XA CN202210856405A CN115069817B CN 115069817 B CN115069817 B CN 115069817B CN 202210856405 A CN202210856405 A CN 202210856405A CN 115069817 B CN115069817 B CN 115069817B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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Abstract
The invention discloses a surface cleaning device suitable for a stainless steel wire for welding, and relates to the technical field of stainless steel cleaning. This surface cleaning device suitable for nonrust steel wire is used in welding, including shell mechanism, shell mechanism includes the shell, the back inner wall right side middle part fixedly connected with material loading roller of shell, the positive left side of material loading roller is provided with magnet, magnet has magnetism, the left of magnet has set gradually two nonrust steel wire clamping ring mechanisms, nonrust steel wire clamping ring mechanism includes spacing ring mechanism and grabs the clamp mechanism, spacing ring mechanism includes the spacing ring, the right-hand clamp mechanism that is provided with of spacing ring mechanism, it includes grabs the clamp mechanism, the quantity of grabs the board is four, four grabs the board and is the annular and place, the left end of four grabs the board is kept away from each other, the right-hand member of four grabs the board is close to each other, this surface cleaning device suitable for nonrust steel wire is used in welding can effectually get rid of the magnetism dust in the nonrust steel wire outside through nonrust steel wire clamping ring mechanism after, great improvement device clearance ability.
Description
Technical Field
The invention relates to the technical field of stainless steel cleaning, in particular to a surface cleaning device suitable for a stainless steel wire for welding.
Background
Stainless steel wire is also called stainless steel wire, and various wire products with different specifications and types are made of stainless steel, and the cross section of the stainless steel wire is generally round or flat in the America, the Netherlands and Japan. Common stainless steel wires with good corrosion resistance and high cost performance are 304 and 316 stainless steel wires.
Drawing stainless steel wire, drawing the wire rod or wire blank out of the die hole of the wire-drawing die under the action of drawing force to produce the metal plastic working process of the steel wire or non-ferrous metal wire with small section. Wires of various cross-sectional shapes and sizes of various metals and alloys can be produced by drawing. The drawn wire has accurate size and smooth surface, and the drawing equipment and the die are simple and easy to manufacture.
The rear process of stainless steel wire production needs to clean the surface of the stainless steel wire, so that the stainless steel wire is better applied to production and manufacturing, most of cleaning devices for stainless steel wires in the market at present can only remove floating dust on the surface of the stainless steel wire and part of magnetic dust with adsorbability, and the magnetic dust adsorbed on the surface of the stainless steel wire cannot be sufficiently cleaned, so that the cleaning effect of the cleaning devices is poor, and therefore a surface cleaning device suitable for welding stainless steel wires is urgently needed to solve the existing problems.
Disclosure of Invention
The present invention has been made to solve the above-mentioned problems occurring in the prior art, and an object of the present invention is to provide a surface cleaning device suitable for a stainless steel wire for welding.
In order to achieve the purpose, the invention provides the following technical scheme: surface cleaning device suitable for nonrust steel wire is used in welding, including shell mechanism, shell mechanism includes the shell, the back inner wall right side middle part fixedly connected with material loading roller of shell, the positive left side of material loading roller is provided with magnet, magnet has magnetism, the left of magnet has set gradually two nonrust steel wire clamping ring mechanism, nonrust steel wire clamping ring mechanism includes spacing ring mechanism and grabs the clamp structure, spacing ring mechanism includes the spacing ring, the right-hand grab clamp mechanism that is provided with of spacing ring mechanism, grab the clamp mechanism includes the grabs the board, the quantity of grabs the board is four, four the grabs the board is the annular and places, four the left end of grabs the board keeps away from each other four the right-hand member of grabs the board is close to each other, the grabs the board and presents the arc, the grabs the board and is being close to that one end fixedly connected with board post of spacing ring that the spacing ring is close to each other, the board post passes through spring shaft swing joint spacing ring surface, adjacent two fixedly connected with between the grabs the board, the side cloth has elasticity, the one end fixedly connected with leather collar of keeping away from the spacing ring, the leather collar is presented elasticity.
Preferably, the back inner wall of shell is from right side to left fixedly connected with spliced pole one, spliced pole two, spliced pole three, spliced pole four and spliced pole five in proper order, spliced pole one is in the left of material loading roller, spliced pole one, spliced pole two, spliced pole three, spliced pole four and spliced pole five are just right, upside fixedly connected with spliced pole six behind the left inner wall of shell, downside fixed mounting has spliced pole seven behind the left inner wall of shell, upside fixedly connected with spliced pole eight before the left inner wall of shell, that one end fixedly connected with motor of shell is being kept away from to spliced pole eight, downside fixedly connected with spliced pole nine before the left inner wall of shell.
Preferably, the magnet is annular, the rear side of the magnet is fixedly connected with the first connecting column, the rear side of the limiting ring on the right side is correspondingly connected with the second connecting column, and the rear side of the limiting ring on the left side is correspondingly connected with the third connecting column.
Preferably, the spacing ring presents ring shape, the inner circle lateral wall equidistance of spacing ring is even has seted up the annular, the quantity of annular is four, four equal fixedly connected with spring on the inner wall of annular, the spring is in the inside of annular and rather than the adaptation, the spring is in that one end fixedly connected with groove stopper of keeping away from the annular inner wall, the groove stopper is in the inside of annular and rather than the adaptation, the groove stopper is in that one side middle part fixedly connected with pillar of keeping away from the spring, the pillar stretches out annular and fixed connection ball cover in that one end of keeping away from the groove stopper, the inside activity of ball cover has been cup jointed and has been pressed from both sides the ball, press from both sides ball and ball cover adaptation.
Preferably, be provided with between magnet and the stop ring mechanism and collect the mechanism, collect the mechanism including collecting shell one, collect the left end fixed connection right side of shell one the stop ring mechanism, collect the right-hand member fixed connection magnet of shell one, collect the equidistant even division board one that is connected with on the inside wall of shell one, division board one has elasticity, division board one is keeping away from that one end overlap joint of collecting shell one in the outside of grabbing clamp mechanism, the common fixedly connected with rubber pad one that the right side of division board one is close to each other, rubber pad one has elasticity, the left port of rubber pad one embedding and fixed connection magnet inner circle is in the right side grab clamp mechanism's right-hand member mouth embedding runs through the surface middle part of rubber pad one and contactless.
Preferably, collect the upside middle part fixedly connected with connecting rod of first shell, the connecting rod is keeping away from that one end fixedly connected with who collects first shell collects second shell, the left end fixed connection left of collecting second shell the spacing ring mechanism, collect the right-hand member fixed connection right side of second shell the spacing ring mechanism, collect the even fixedly connected with division board two of equidistance on the inside wall of second shell, division board two has elasticity, the common fixedly connected with rubber pad two of that one end that the right side of division board two is close to each other, rubber pad two has elasticity, the embedding of rubber pad two and fixed connection right side the left port of spacing ring mechanism inner circle is in left the right-hand member mouth embedding of grabbing and clamping mechanism runs through the surface middle part of rubber pad two and contactless.
Preferably, the left of stainless steel wire clamping ring mechanism is provided with detection mechanism, detection mechanism is including detecting the ring, detect the rear side fixed connection spliced pole four of ring, it presents the annular to detect the ring, detect the even fixedly connected with detection post one of inner circle lateral wall equidistance of ring, detect that post one has detection post two through pivot swing joint in the one end of keeping away from detecting the ring, detection post two presents the pointed end in the one end of keeping away from detection post one, the left of detection post one is provided with the inductor, the inductor is being close to that one end fixed connection detection ring of detecting the ring, the inductor is just to the one end of detecting post one connection detection post two in the one end of keeping away from detecting the ring, the switch of inductor control motor.
Preferably, detection mechanism's left is provided with welding mechanism, welding mechanism includes the welding shell, the welding shell presents three-quarter circular tube type, the rear side fixed connection spliced pole of welding shell is five, the right-hand member face contact detection ring surface of welding shell, the side ring has all been cup jointed to the port about the welding shell, side ring and welding shell adaptation, the side ring presents the annular, the inner circle lateral wall embedding fixedly connected with ball pad one of side ring, the outer lane lateral wall of side ring runs through and sets up slotted one, groove one is relative with ball pad one, the even slotted two that is provided with of outside equidistance of groove one, groove two is seted up on the outer lane lateral wall of side ring, the compression leg has been cup jointed to the inside of groove one, the compression leg stretches into the one end fixedly connected with ball pad two of side ring inner circle, ball pad two is just right with ball pad one, the one end fixedly connected with handle that the compression leg is in the side ring outside, the handle is close to the even fixedly connected with in the outside equidistance of compression leg, the clamping leg just to and just to just adaptation in groove two.
Preferably, the left of welding mechanism is provided with grinding machanism, grinding machanism is including the post one of polishing, the post one is polished to the rear end output shaft fixed connection of motor, the rear end fixedly connected with disc of the post one of polishing, the scarce groove has been seted up in the surperficial outside of disc, the middle part upside fixedly connected with of the post one of polishing links the arm, the rear surface upside fixedly connected with of linking the arm links the post, it is just right with scarce groove even to link the post, the rear surface middle part fixedly connected with of disc polishes post two, the rear end of polishing post two corresponds and passes through bearing swing joint spliced pole six, the outside of polishing post two is the flexible post of fixedly connected with that the equidistance is even all around, flexible post is keeping away from that one end fixedly connected with of polishing post two and is polished the board, the polished board presents the arc type, the belt has been cup jointed in the front end outside of the post one of polishing, the lower extreme of belt has cup jointed the fan post, the fan post corresponds and passes through bearing swing joint spliced pole nine, the back-end fixed fan of fan is connected with.
Preferably, grinding machanism's below is provided with winding mechanism, winding mechanism includes the rolling dish, the arc surface has been seted up to the even arc surface of surface equidistance of rolling dish, is in the upside the lower lateral wall of arc surface laminating grinding post one, the surface middle part of rolling dish runs through fixedly connected with winding post, the even fixedly connected with of one end outside equidistance that the rolling post stretches out the rolling dish leading flank drives the post, the one end outside fixed mounting that the rolling post stretches out the rolling dish trailing flank has the winding drum, winding drum is just right with the board of polishing, bearing swing joint spliced pole seven is passed through to the rear end of winding post.
Compared with the prior art, the invention has the beneficial effects that:
(1) This be applicable to surface cleaning device of stainless steel wire for welding, magnet can be passed in proper order in the outside of material loading roller to the stainless steel wire, spacing ring mechanism, grab and press from both sides the mechanism, collect the mechanism, detection mechanism and welding mechanism, at last around receiving the outside of reel, the surface of stainless steel wire can be deposited and floated ash and magnetic dust adsorbs in its outside, magnet is passed through in the outside through the stainless steel wire, under the magnetic attraction of magnet, the magnetic dust in the stainless steel wire outside can become upright state by horizontal adsorption state, when the stainless steel wire passes through grabbing when pressing from both sides the mechanism, upright magnetic dust just can be shoveled by the right-hand member of grabhook board, thereby can effectually get rid of the magnetic dust in the stainless steel wire outside behind the stainless steel wire clamping ring mechanism, great improvement device clearance ability.
(2) This be applicable to surface cleaning device of stainless steel wire for welding, through the design of grabbing the board, it designs into the arc shape to grab the board, and grab and not block each other between the board, thereby when the device is handled the cross-section and is presented circular or oval-shaped stainless steel wire, the leather collar can both laminate the outside surface at the stainless steel wire, grab the board simultaneously and also can change the angle that inclines through being connected of board post and spacing ring, thereby make and grab the board and carry out the fine setting of angle according to the concrete shape of stainless steel wire, make the great increase of the scope that the device is applicable.
(3) This surface cleaning device suitable for stainless steel wire is used in welding, set up through the left and right sides of two stainless steel wire clamping ring mechanisms, and the cooperation of collecting the mechanism, under the general condition, most magnetite dust all can be collected by the stainless steel wire clamping ring mechanism that is in the right side, after the magnetite dust of collecting fills up the inner space of collecting shell one gradually, collected the inside gathering back of collecting shell, it also can have certain magnetism to collect shell one self, the device just can be automatic like this expand to the adsorbed scope of left magnetic force, thereby make the stainless steel wire clamping ring mechanism of rear side start, continue to collect the dust in the stainless steel wire outside, thereby make the device can the extension of self-adaptation collect the scope and the capacity of dust, the ability of the collection dust of device has been improved.
(4) This be applicable to surface cleaning device of stainless steel wire for welding, design through detection mechanism, when there is the crack in stainless steel wire, the magnetism dust that exists among the crack just can not be by the collection of stainless steel wire clamping ring mechanism, thereby when stainless steel wire process detection mechanism, detect the post two and just can be attracted by the magnetism dust in the stainless steel wire gap that passes through, thereby change the inclination that detects post two, and along with the left shift of stainless steel wire and the lateral rotation left, when detecting post two contacts the inductor, the inductor just can control the motor and stop the function, thereby stop the device and continue work, through judging the detection post two that removes, thereby the position in definite stainless steel wire gap that can be accurate, the ability that the device detected the stainless steel wire gap has been improved.
(5) This be applicable to surface cleaning device of stainless steel wire for welding, after the device detects the position of crack and crack, manual inside to moving welding mechanism with the crack, it makes groove two and card post joint to push through with the handle, thereby make ball pad two and ball pad one be close to each other, it is fixed finally to deposit the crack in the inside of welding shell and through the side ring of both sides, through manual rotation side ring, thereby it rotates the stainless steel wire, and aim at the breach department that the welding shell exists with the position in crack, weld and maintain the crack of stainless steel wire in the inside of welding shell at last, thereby guarantee the quality of stainless steel wire.
(6) This surface cleaning device suitable for stainless steel wire is used in welding, through starter motor, thereby make the motor drive the post of polishing one and rotate, thereby it is rotatory to make the winding post drive the winding drum when even the post contacts with the drive post, thereby carry out the rolling to stainless steel wire, at the in-process of rolling, the board of polishing can polish and polish the stainless steel wire surface of rolling in the winding drum outside, and the drive through the belt, thereby make the powder of polishing blow away and clear up, thereby the ability of device to stainless steel wire cleaning has been improved, the comprehensiveness of the clearance of device has been improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the housing mechanism of the present invention;
FIG. 3 is a schematic view of a stainless steel wire clamping ring mechanism of the present invention;
FIG. 4 is a schematic view of a stop collar mechanism according to the present invention;
FIG. 5 is a schematic view of a gripper mechanism according to the present invention;
FIG. 6 is a schematic view of a collection mechanism according to the present invention;
FIG. 7 is a schematic view of the detection mechanism of the present invention;
FIG. 8 is an enlarged view of the invention at A;
FIG. 9 is a schematic view of a welding mechanism of the present invention;
FIG. 10 is a schematic view of a side ring of the present invention;
FIG. 11 is a schematic view of a grinding mechanism according to the present invention;
FIG. 12 is a schematic view of a winding mechanism according to the present invention.
In the figure: 1. a housing mechanism; 101. a housing; 102. a feeding roller; 103. connecting a column I; 104. connecting a second column; 105. connecting a column III; 106. connecting a column IV; 107. connecting a column five; 108. connecting a column six; 109. a connecting column seven; 110. connecting a column eight; 111. a motor; 112. connecting a column nine; 2. a magnet; 3. a limit ring mechanism; 301. a limiting ring; 302. a ring groove; 303. a spring; 304. a groove plug; 305. a pillar; 306. a ball sleeve; 307. clamping a ball; 4. a gripping mechanism; 401. grabbing a plate; 402. a plate column; 403. side cloth; 404. a leather pad; 405. a leather ring; 5. a collection mechanism; 501. collecting a first shell; 502. a first partition plate; 503. a first rubber pad; 504. a connecting rod; 505. collecting a second shell; 506. a second partition plate; 507. a second rubber pad; 6. a detection mechanism; 601. a detection ring; 602. detecting a first column; 603. a second detection column; 604. an inductor; 7. a welding mechanism; 701. welding the shell; 702. a side ring; 703. a ball pad I; 704. a first groove; 705. a second groove; 706. pressing the column; 707. a second ball pad; 708. a handle; 709. clamping the column; 8. a polishing mechanism; 801. grinding the first column; 802. a disc; 803. notching; 804. a connecting arm; 805. connecting the columns; 806. grinding a second column; 807. a telescopic column; 808. grinding the plate; 809. a belt; 810. a fan column; 811. a blower fan; 9. a winding mechanism; 901. a winding disc; 902. rolling up the column; 903. driving the column; 904. and (7) winding the roll.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, the present invention provides a technical solution: surface cleaning device suitable for stainless steel wire is used in welding, including shell mechanism 1, shell mechanism 1 includes shell 101, back inner wall right side middle part fixedly connected with material loading roller 102 of shell 101, the outside of material loading roller 102 is used for cup jointing the installation not by clear stainless steel wire, the positive left side of material loading roller 102 is provided with magnet 2, magnet 2 has magnetism, the left of magnet 2 has set gradually two stainless steel wire clamping ring mechanisms, stainless steel wire clamping ring mechanism includes spacing ring mechanism 3 and grabbing mechanism 4, spacing ring mechanism 3 includes spacing ring 301, the right-hand grabbing mechanism 4 that is provided with of spacing ring mechanism 3, grabbing mechanism 4 includes grabbing plate 401, the quantity of grabbing plate 401 is four, four grabbing plate 401 are the annular and place, four grabbing plate 401's left end is kept away from each other, four grabbing plate 401's right-hand member is close each other, grabbing plate 401 presents the arc, grabbing plate 401 is at the one end fixedly connected with sheet pillar 402 that is close to spacing ring 301, sheet pillar 402 passes through spring shaft swing joint spacing ring 301 surface, fixedly connected with side cloth 403 between two adjacent grabbing plate 401, side cloth 403 has elastic pad 404, the one end embedding leather pad 405 that is close to leather pad 404 that is common and is connected with that leather pad 405 that has that leather pad 405.
Rear inner wall of shell 101 is from right to left fixedly connected with spliced pole one 103, spliced pole two 104, spliced pole three 105, spliced pole four 106 and spliced pole five 107 in proper order, spliced pole one 103 is in the left of material loading roller 102, spliced pole one 103, spliced pole two 104, spliced pole three 105, spliced pole four 106 and spliced pole five 107 are just right, upside fixedly connected with spliced pole six 108 behind the left inner wall of shell 101, downside fixedly mounted has spliced pole seven 109 behind the left inner wall of shell 101, upside fixedly connected with spliced pole eight 110 before the left inner wall of shell 101, spliced pole eight 110 is at that one end fixedly connected with motor 111 of keeping away from shell 101, downside fixedly connected with spliced pole nine 112 before the left inner wall of shell 101.
The magnet 2 is annular, the rear side of the magnet 2 is fixedly connected with the first connecting column 103, the rear side of the limiting ring 301 on the right side is correspondingly connected with the second connecting column 104, and the rear side of the limiting ring 301 on the left side is correspondingly connected with the third connecting column 105.
The limiting ring 301 is circular, the annular grooves 302 are uniformly formed in the side wall of the inner ring of the limiting ring 301 at equal intervals, the number of the annular grooves 302 is four, springs 303 are fixedly connected to the inner walls of the four annular grooves 302, the springs 303 are located inside the annular grooves 302 and adapted to the annular grooves 302, the springs 303 are fixedly connected to groove plugs 304 at ends far away from the inner walls of the annular grooves 302, the groove plugs 304 are located inside the annular grooves 302 and adapted to the annular grooves 302, small columns 305 are fixedly connected to the middle portions of the surfaces far away from the springs 303, the small columns 305 extend out of the annular grooves 302 and are fixedly connected to ball sleeves 306 at ends far away from the groove plugs 304, clamping balls 307 are movably sleeved inside the ball sleeves 306, the clamping balls 307 are adapted to the ball sleeves 306, and the clamping balls 307 can only rotate within the range limited by the ball sleeves 306.
Be provided with between magnet 2 and the spacing ring mechanism 3 and collect mechanism 5, it is including collecting first 501 to collect mechanism 5, collect spacing ring mechanism 3 on left end fixed connection right side of first 501, collect right-hand member fixed connection magnet 2 of first 501, collect that the equidistance is even on the inside wall of first 501 of shell and be connected with division board 502, division board 502 has elasticity, division board 502 is in the outside of keeping away from that one end overlap joint of collecting first 501 of shell at the grabbing mechanism 4, the common fixedly connected with rubber pad 503 of that one end that the right side of division board 502 is close to each other, rubber pad 503 has elasticity, the left port of rubber pad 503 embedding and 2 inner circles of fixed connection magnet, the right port embedding of grabbing mechanism 4 that is on the right side runs through rubber pad 503 is middle part of the surface and contactless.
Collect upside middle part fixedly connected with connecting rod 504 of shell one 501, connecting rod 504 is keeping away from that one end fixedly connected with of collecting shell one 501 collects shell two 505, collect the left spacing ring mechanism 3 of left end fixed connection of shell two 505, collect the spacing ring mechanism 3 on the right-hand member fixed connection right side of shell two 505, collect the even fixedly connected with division board two 506 of equidistance on the inside wall of shell two 505, division board two 506 has elasticity, the common fixedly connected with rubber pad two 507 of that one end that the right side of division board two 506 is close to each other, rubber pad two 507 has elasticity, the left port of rubber pad two 507 embedding and the 3 inner circles of fixed connection right side spacing ring mechanism, the right port embedding that is in left gripper mechanism 4 runs through the surface middle part of rubber pad two 507 and contactless.
The detection mechanism 6 is arranged on the left of the stainless steel wire clamping ring mechanism, the detection mechanism 6 comprises a detection ring 601, the rear side of the detection ring 601 is fixedly connected with a connection column IV 106, the detection ring 601 is annular, the inner ring side wall of the detection ring 601 is fixedly connected with a detection column I602 in an equidistant mode, the end, far away from the detection ring 601, of the detection column I602 is movably connected with a detection column II 603 through a rotating shaft, the end, far away from the detection column I602, of the detection column II 603 is pointed, an inductor 604 is arranged on the left of the detection column I602, the end, close to the detection ring 601, of the inductor 604 is fixedly connected with the detection ring 601, the end, far away from the detection ring 601, of the inductor 604 is opposite to the end, far away from the detection column I602, of the detection column II 603, the inductor 604 controls the on and off of the motor 111, and when the inductor 604 contacts with the detection column II 603, the motor 111 is controlled to be turned off.
The welding mechanism 7 is arranged on the left of the detection mechanism 6, the welding mechanism 7 comprises a welding shell 701, the welding shell 701 is of a three-quarter round tube type, the rear side of the welding shell 701 is fixedly connected with a connecting column five 107, the right end face of the welding shell 701 contacts the surface of the detection ring 601, side rings 702 are sleeved on the left and right ports of the welding shell 701, the side rings 702 are matched with the welding shell 701, the side rings 702 are of an annular shape, a ball pad one 703 is embedded into the inner side wall of each side ring 702 and fixedly connected with the inner side wall of each side ring 702 in a penetrating mode, a groove one 704 is arranged on the outer side wall of each side ring 702 in a penetrating mode, the groove one 704 is opposite to the ball pad one 703, grooves two 705 are uniformly arranged on the outer side of each groove one 704 at equal intervals, the grooves two 705 are arranged on the outer side wall of each side ring 702 in an opening mode, a pressing column 706 is sleeved inside of each groove one 704, one end, extending into the inner side ring 702, of each pressing column 706 is fixedly connected with a ball pad two 707, the ball pad two 707 is opposite to the ball pad 703, one end, the pressing column 706 is fixedly connected with a handle 708 on the outer side of the side ring 702, the same side, a handle 708 is fixedly connected with a handle 709, and is uniformly connected with a clamping column 709, and is opposite to the clamping groove 709, and is matched with the clamping column 709.
The polishing mechanism 8 is arranged on the left side of the welding mechanism 7, the polishing mechanism 8 comprises a first polishing column 801, a rear end output shaft of the motor 111 is fixedly connected with the first polishing column 801, a disc 802 is fixedly connected to the rear end of the first polishing column 801, a notch 803 is formed in the outer side of the surface of the disc 802, a connecting arm 804 is fixedly connected to the upper side of the middle of the first polishing column 801, a connecting column 805 is fixedly connected to the upper side of the rear surface of the connecting arm 804, the connecting column 805 is opposite to the notch 803, a second polishing column 806 is fixedly connected to the middle of the rear surface of the disc 802, the rear end of the second polishing column 806 corresponds to and is movably connected with a connecting column six 108 through a bearing, telescopic columns 807 are fixedly connected to the periphery of the outer side of the second polishing column 806 at equal intervals uniformly, a polishing plate 808 is fixedly connected to the end of the telescopic columns 807, the end far away from the second polishing column 806, the polishing plate 808 presents an arc plate shape, a belt 809 is sleeved on the outer side of the front end of the first polishing column 801, a lower end of the belt 809 is sleeved with a fan column 810, the fan column 810 corresponds to and is movably connected with a nine 112 through a fan 811 on the rear end of the fan column 810.
The lower part of the polishing mechanism 8 is provided with a winding mechanism 9, the winding mechanism 9 comprises a winding disc 901, the surface of the winding disc 901 is equidistantly and uniformly provided with an arc surface, the arc surface on the upper side is attached to the lower side wall of the first polishing column 801, the middle part of the surface of the winding disc 901 is penetrated through a fixedly connected winding column 902, the winding column 902 stretches out of a fixedly connected driving column 903 which is equidistantly and uniformly arranged on the outer side of one end of the front side surface of the winding disc 901, the connecting column 805 can be in contact with the driving column 903 when rotating to the lower side, a winding drum 904 is fixedly arranged on the outer side of one end of the winding column 902 stretching out of the rear side surface of the winding disc 901, the winding drum 904 is right opposite to the polishing plate 808, and the rear end of the winding column 902 is movably connected with a connecting column seven 109 through a bearing.
The working principle is as follows:
the first step is as follows: the stainless steel wire can pass magnet 2 in proper order from the outside of material loading roller 102, spacing ring mechanism 3, grab and press from both sides mechanism 4, collect mechanism 5, detection mechanism 6 and welding mechanism 7, at last around receiving in the outside of reel 904, the surface of stainless steel wire can have floating dust and magnetic dust to adsorb in its outside, magnet 2 is passed through in the outside through the stainless steel wire, under the magnetic attraction of magnet 2, the magnetic dust in the stainless steel wire outside can become upright state by horizontal adsorption state, when the stainless steel wire passes through grab and press from both sides mechanism 4, upright magnetic dust just can be shoveled by the right-hand member of nipper 401, thereby can effectually get rid of the magnetic dust in the stainless steel wire outside behind the stainless steel wire clamping ring mechanism, great improvement the device clearance ability.
The second step is that: through the design of grabbing board 401, will grab board 401 and design into the arc plate shape, and grab and do not block mutually between the board 401, thereby when the device is handled the cross-section and is presented circular or oval-shaped stainless steel wire, leather collar 405 can both laminate the outside surface at stainless steel wire, grab board 401 simultaneously and also can change the angle that inclines through being connected of board post 402 and spacing ring 301, thereby make and grab board 401 and carry out the fine setting of angle according to the concrete shape of stainless steel wire, make the great increase in the applicable scope of device.
The third step: set up through the left and right sides of two stainless steel wire clamping ring mechanisms, and collect the cooperation of mechanism 5, under general conditions, most magnetite dust all can be collected by the stainless steel wire clamping ring mechanism that is in the right side, after the magnetite dust of collecting fills up the inner space of collecting shell 501 gradually, be collected the inside gathering back of collecting shell 501, collect shell 501 self and also can have certain magnetism, the device just can be automatic like this has enlarged to the adsorbed scope of left magnetic force, thereby make the stainless steel wire clamping ring mechanism of rear side start, continue to collect the dust in the stainless steel wire outside, thereby make the extension that the device can the self-adaptation collect the scope and the capacity of dust, the ability of the collection dust of device has been improved.
The fourth step: through the design of detection mechanism 6, when the stainless steel wire has the crack, the magnetic dust that exists in the crack just can not be by the collection of stainless steel wire clamping ring mechanism, thereby when the stainless steel wire passes through detection mechanism 6, detect two 603 of post and just can be attracted by the magnetic dust in the stainless steel wire gap that passes through, thereby change the inclination of detecting two 603 of post, and along with the left side of stainless steel wire and the left side rotation, when detecting two 603 of post and contacting inductor 604, inductor 604 just can control motor 111 and stop the operation, thereby stop the device and continue the work, through judging the detection two 603 of removal, thereby the position in definite stainless steel wire gap that can be accurate, the ability that the device detected the stainless steel wire gap has been improved.
The fifth step: after the device detects the crack and the position of the crack, the crack is manually moved to the inside of the welding mechanism 7, the second groove 705 and the clamping column 709 are clamped by pushing the handle 708 in, so that the second ball pad 707 and the first ball pad 703 are close to each other, the crack is finally stored in the inside of the welding shell 701 and fixed through the side rings 702 on two sides, the stainless steel wire is rotated by manually rotating the side rings 702, the position of the crack is aligned to the notch of the welding shell 701, and finally the crack of the stainless steel wire is welded and repaired in the inside of the welding shell 701, so that the quality of the stainless steel wire is guaranteed.
And a sixth step: through starter motor 111, thereby make motor 111 drive the post 801 of polishing rotate, thereby make the coiling post 902 drive the coiling section of thick bamboo 904 rotation when even post 805 and drive post 903 and carry out the contact, thereby carry out the rolling to the stainless steel wire, at the in-process of rolling, the board 808 of polishing can polish and polish the stainless steel wire surface of rolling in the coiling section of thick bamboo 904 outside, and through the drive of belt 809, thereby make the powder of polishing blow away and clear up by fan 811 of blowing, thereby the ability of device to stainless steel wire cleaning has been improved, the comprehensiveness of the clearance of device has been improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. Surface cleaning device suitable for stainless steel wire is used in welding, including shell mechanism (1), shell mechanism (1) includes shell (101), the back inner wall right side middle part fixedly connected with material loading roller (102) of shell (101), its characterized in that: a magnet (2) is arranged right left of the feeding roller (102), the magnet (2) has magnetism, two stainless steel wire clamping ring mechanisms are sequentially arranged on the left side of the magnet (2), each stainless steel wire clamping ring mechanism comprises a limiting ring mechanism (3) and a clamping mechanism (4), the limiting ring mechanism (3) comprises a limiting ring (301), a gripping and clamping mechanism (4) is arranged on the right side of the limiting ring mechanism (3), the gripping and clamping mechanism (4) comprises four gripping plates (401), the four gripping plates (401) are annularly arranged, the left ends of the four gripping plates (401) are far away from each other, the right ends of the four gripping plates (401) are close to each other, the grabbing plate (401) is arc-shaped, a plate column (402) is fixedly connected to one end of the grabbing plate (401) close to the limiting ring (301), the plate columns (402) are movably connected with the surface of the limiting ring (301) through a spring shaft, side cloth (403) is fixedly connected between two adjacent grabbing plates (401), the side cloth (403) has elasticity, the end, far away from the limiting ring (301), of the grabbing plate (401) is fixedly connected with a leather pad (404), the ends, close to each other, of the four leather pads (404) are connected with a leather ring (405) in an embedded mode, and the leather ring (405) is annular and elastic;
the rear inner wall of the shell (101) is fixedly connected with a first connecting column (103), a second connecting column (104), a third connecting column (105), a fourth connecting column (106) and a fifth connecting column (107) from right to left in sequence, the first connecting column (103) is positioned on the left side of the feeding roller (102), the first connecting column (103), the second connecting column (104), the third connecting column (105), the fourth connecting column (106) and the fifth connecting column (107) are just opposite, the rear upper side of the left inner wall of the shell (101) is fixedly connected with a sixth connecting column (108), the rear lower side of the left inner wall of the shell (101) is fixedly provided with a seventh connecting column (109), the front upper side of the left inner wall of the shell (101) is fixedly connected with an eighth connecting column (110), the end of the eighth connecting column (110) far away from the shell (101) is fixedly connected with a motor (111), and the front lower side of the left inner wall of the shell (101) is fixedly connected with a ninth connecting column (112);
the magnet (2) is annular, the rear side of the magnet (2) is fixedly connected with a first connecting column (103), the rear side of the limiting ring (301) on the right side is correspondingly connected with a second connecting column (104), and the rear side of the limiting ring (301) on the left side is correspondingly connected with a third connecting column (105);
the limiting ring (301) is in a circular ring shape, the inner ring side wall of the limiting ring (301) is provided with annular grooves (302) in an equal distance, the number of the annular grooves (302) is four, the inner wall of each annular groove (302) is fixedly connected with a spring (303), each spring (303) is located inside each annular groove (302) and is adapted to the corresponding annular groove, one end, far away from the inner wall of each annular groove (302), of each spring (303) is fixedly connected with a groove plug (304), each groove plug (304) is located inside each annular groove (302) and is adapted to the corresponding annular groove (302), the middle of one surface, far away from each spring (303), of each groove plug (304) is fixedly connected with a small column (305), one end, far away from each groove plug (304), of each small column (305) extends out of each annular groove (302) and is fixedly connected with a ball sleeve (306), each ball clamp (307) is movably sleeved inside each ball sleeve (306), and each ball clamp (307) is adapted to each ball sleeve (306);
a collecting mechanism (5) is arranged between the magnet (2) and the limiting ring mechanism (3), the collecting mechanism (5) comprises a first collecting shell (501), the left end of the first collecting shell (501) is fixedly connected with the limiting ring mechanism (3) on the right side, the right end of the first collecting shell (501) is fixedly connected with the magnet (2), the inner side wall of the first collecting shell (501) is uniformly connected with a first separating plate (502) at equal intervals, the first separating plate (502) has elasticity, the end, far away from the first collecting shell (501), of the first separating plate (502) is lapped on the outer side of the grabbing and clamping mechanism (4), the ends, close to each other, of the right sides of the first separating plate (502) are fixedly connected with a first rubber pad (503), the first rubber pad (503) has elasticity, the first rubber pad (503) is embedded and fixedly connected with the left port of the inner ring of the magnet (2), and the right port of the grabbing and clamping mechanism (4) on the right side is embedded in the surface of the middle of the rubber pad (503) and does not contact;
collect upside middle part fixedly connected with connecting rod (504) of shell (501), connecting rod (504) is keeping away from that one end fixedly connected with of collecting shell (501) collects shell two (505), the left end fixed connection left side of collecting shell two (505) spacing ring mechanism (3), collect the right-hand member fixed connection right side of shell two (505) spacing ring mechanism (3), collect the even fixedly connected with division board two (506) of equidistance on the inside wall of shell two (505), division board two (506) have elasticity, the common fixedly connected with rubber pad two (507) of that one end that the right side of division board two (506) is close to each other, rubber pad two (507) have elasticity, rubber pad two (507) embedding and fixed connection right side the left port of spacing ring mechanism (3) inner circle is in the left the right port embedding of grabbing mechanism (4) runs through the surface middle part of rubber pad two (507) and contactless.
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| CN202210856405.XA CN115069817B (en) | 2022-07-21 | 2022-07-21 | Surface cleaning device suitable for stainless steel wire for welding |
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| CN202210856405.XA CN115069817B (en) | 2022-07-21 | 2022-07-21 | Surface cleaning device suitable for stainless steel wire for welding |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117299636B (en) * | 2023-11-01 | 2024-05-10 | 江苏威雅仕不锈钢制品有限公司 | Wire rope surface cleaning equipment |
| CN117531746B (en) * | 2023-11-28 | 2024-05-14 | 兴化市兆泰金属材料有限公司 | Intelligent processing and cleaning device for metal materials |
| CN118698962A (en) * | 2024-08-29 | 2024-09-27 | 芜湖发存光电科技有限公司 | Clean coating device for manufacturing metal wire rope |
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