CN115069583A

CN115069583A - Zipper puller automatic production line

Info

Publication number: CN115069583A
Application number: CN202210772211.1A
Authority: CN
Inventors: 胡俊强; 王迎
Original assignee: Qingyuan Tongyong Leather Accessories Co ltd
Current assignee: Qingyuan Tongyong Leather Accessories Co ltd
Priority date: 2022-06-30
Filing date: 2022-06-30
Publication date: 2022-09-20

Abstract

The invention discloses an automatic production line of zipper sliders, which comprises a conveyor belt, wherein four support legs are symmetrically arranged at four corners of the bottom of the conveyor belt, a portal frame is fixedly connected to the center of the top of the conveyor belt, a detection box is arranged at the center of the bottom of the portal frame, two positioning guide mechanisms are symmetrically arranged on one side of the top of the conveyor belt, and a feeding mechanism is arranged on one side of the conveyor belt. The locking at any position is convenient, and the stepless regulation of the distance between the positioning guide plates is realized.

Description

Zipper puller automatic production line

Technical Field

The invention relates to the technical field of zipper production, in particular to an automatic production line for zipper sliders.

Background

The zipper is a connecting piece which is used for enabling articles to be combined or separated by means of continuously arranged zipper teeth and is widely used for clothes, bags, tents and the like, the zipper is composed of the zipper teeth, a zipper puller, an upper stopper, a lower stopper or a locking piece and the like, wherein the zipper puller is an important part of the zipper puller, the production process of the zipper puller mainly comprises a series of processes such as die-casting, assembling, detecting, painting and the like, the zipper is required to be detected after the die-casting and the assembling are completed, the automation degree of the existing zipper puller production line in the detection process is low, a large amount of manual work is required, the production efficiency is low, meanwhile, the one-time material loading is more, the one-time material loading is disordered, the position of the zipper is difficult to keep, and the detection difficulty is increased.

Disclosure of Invention

The invention aims to provide an automatic production line of zipper sliders, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a draw zipper head automation line, includes the conveyer belt, four supporting legs are installed to conveyer belt bottom four corners symmetry, and conveyer belt top center fixedly connected with portal frame, and portal frame bottom center installs the detection case, and two location guiding mechanism are installed to conveyer belt top one side symmetry, and conveyer belt one side is provided with feed mechanism, and conveyer belt opposite side bottom is provided with the workbin, and the adjacent one side bottom of conveyer belt is provided with the dump box.

Preferably, the positioning and guiding mechanism comprises a hand wheel, fixed boxes, sliding guide rails, a limiting groove, a movable block, a positioning and guiding plate, a movable rod, mounting blocks, a first bearing block, a screw rod, a second bearing block, a fixed shaft, a driving straight gear, a worm, a connecting shaft, a worm wheel and a driven straight gear, wherein two mounting blocks are symmetrically mounted on one side of the top of the conveying belt, the sliding guide rails are mounted on the tops of one sides of the two mounting blocks, two fixed boxes are mounted at the angular positions of one side of each of the two sliding guide rails, two connecting shafts are movably penetrated through one side of the tops of the two fixed boxes, two hand wheels are mounted on the tops of the two connecting shafts and are rotatably connected with the two fixed boxes, two worms are fixedly sleeved at the centers of the two connecting shafts, the two worm wheels are meshed with one side of the outer circumferences of the two worms, two fixed shafts are fixedly penetrated through the centers of the two worm wheels, two ends of the two fixed shafts are rotatably connected with the two second bearing blocks respectively, and the four second bearing blocks are symmetrically arranged in the centers of the opposite sides in the two fixed boxes.

Preferably, two fixed axle center one end is fixed to be cup jointed two initiative spur gears, and the meshing of two outer circumference one sides of initiative spur gears has two driven spur gears, two fixed running through in driven spur gear center have two lead screws, and two lead screw both ends all rotate and be connected with two first bearing pieces, four first bearing piece symmetries are installed at the inside both sides center of two sliding guide, and two spacing grooves have been seted up at two sliding guide opposite side centers, two lead screw centers are connected with two movable blocks through the ball nut cooperation, and two movable block one end activities run through two spacing grooves, two movable rods are installed to two movable block one ends, and two location deflector are installed to two movable rod one ends.

Preferably, feed mechanism includes servo motor, feeding funnel, conveyer belt, mount, rotates head, first fixed block, telescopic link, bottom plate, dwang and second fixed block, and conveyer belt one side is provided with the mount, and mount one side top one corner installs servo motor, and the conveyer belt is installed to the servo motor output, and the driving roller and the servo motor output welded fastening of conveyer belt, and the conveyer belt is installed at the mount top, and two feeding funnels are installed to conveyer belt top symmetry.

Preferably, two second fixed blocks are symmetrically installed at two angular positions of the bottom of the fixing frame, two rotating rods are hinged to the bottoms of the two second fixed blocks, two first fixed blocks are symmetrically installed at the other two sides of the bottom of the fixing frame, two rotating heads are hinged to the bottoms of the two first fixed blocks, two telescopic rods are installed at the bottoms of the two rotating heads, and bottom plates are installed at the bottoms of the two telescopic rods and the two rotating rods.

Preferably, the fixed plate is installed to the other one side in conveyer belt top, and telescopic cylinder is installed at the fixed plate top, and telescopic cylinder output fixedly connected with push pedal.

Preferably, the camera is installed at the center of the interior of the detection box, a central processing unit is installed on one side of the center of the interior of the detection box, a storage device is installed on the other side of the center of the interior of the detection box, and the central processing unit is electrically connected with the camera and the storage device respectively.

Compared with the prior art, the invention has the beneficial effects that:

1. the automatic feeding device has high automation degree, realizes automatic feeding, positioning and guiding, automatic detection, defective product elimination and automatic discharging of the zipper head, greatly improves the automation degree of the device, reduces manual participation and improves the working efficiency;

2. according to the automatic feeding mechanism, the automatic feeding of the zipper head is realized, the feeding height of the automatic feeding mechanism is adjustable, the height of the feeding mechanism can be conveniently adjusted according to the height of a conveying belt in a production line, and the practicability of equipment is improved;

3. according to the invention, the positioning guide mechanism is arranged, and the distance between the positioning guide plates is adjusted to ensure that the zipper sliders are conveyed forwards in sequence, so that the zipper sliders to be detected can be guided and positioned conveniently, the smooth proceeding of subsequent detection procedures is facilitated, meanwhile, the positioning guide mechanism is driven by the worm and gear, so that the zipper sliders can be locked at any position conveniently, and the stepless regulation of the distance between the positioning guide plates is realized.

Drawings

FIG. 1 is a perspective view of the overall construction of the present invention;

FIG. 2 is a perspective view of the feed mechanism of the present invention;

FIG. 3 is an elevational view of the overall construction of the present invention;

FIG. 4 is a perspective view of the positioning and guiding mechanism of the present invention;

FIG. 5 is a front cross-sectional view of the positioning guide mechanism of the present invention;

FIG. 6 is a top view of the overall structure of the present invention;

FIG. 7 is a front cross-sectional view of the detection chamber of the present invention;

in the figure: 1. a conveyor belt; 2. a feeding mechanism; 3. a positioning guide mechanism; 4. a gantry; 5. a detection box; 6. pushing the plate; 7. a waste bin; 8. a blanking box; 9. supporting legs; 10. a fixing plate; 11. a telescopic cylinder; 12. a reservoir; 13. a central processing unit; 14. a camera; 301. a hand wheel; 302. a fixing box; 303. a sliding guide rail; 304. a limiting groove; 305. a movable block; 306. positioning a guide plate; 307. a movable rod; 308. mounting blocks; 309. a first bearing block; 310. a screw rod; 311. a second bearing block; 312. a fixed shaft; 313. a driving spur gear; 314. a worm; 315. a connecting shaft; 316. a worm gear; 317. a driven spur gear; 201. a servo motor; 202. feeding a hopper; 203. a conveyor belt; 204. a fixed mount; 205. rotating the head; 206. a first fixed block; 207. a telescopic rod; 208. a base plate; 209. rotating the rod; 210. and a second fixed block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Referring to fig. 1-7, an embodiment of the present invention is shown: an automatic production line for zipper sliders comprises a conveyor belt 1, four support legs 9 are symmetrically arranged at four corners of the bottom of the conveyor belt 1, a portal frame 4 is fixedly connected to the center of the top of the conveyor belt 1, a detection box 5 is arranged at the center of the bottom of the portal frame 4, two positioning guide mechanisms 3 are symmetrically arranged on one side of the top of the conveyor belt 1, each positioning guide mechanism 3 comprises a hand wheel 301, a fixed box 302, a sliding guide rail 303, a limiting groove 304, a movable block 305, a positioning guide plate 306, a movable rod 307, an installation block 308, a first bearing block 309, a screw rod 310, a second bearing block 311, a fixed shaft 312, a driving straight gear 313, a worm 314, a connecting shaft 315, a worm gear 316 and a driven straight gear 317, two installation blocks 308 are symmetrically arranged on one side of the top of the conveyor belt 1, the sliding guide rails 303 are arranged on the tops of one side of the two installation blocks 308, the two fixed boxes 302 are arranged at the angular positions of one side of the two sliding guide rails 303, two connecting shafts 315 are movably penetrated through one side of the tops of the two fixing boxes 302, two handwheels 301 are installed on the tops of the two connecting shafts 315, the two connecting shafts 315 are rotatably connected with the two fixing boxes 302, two worms 314 are fixedly sleeved at the centers of the two connecting shafts 315, two worm wheels 316 are meshed on one side of the outer circumferences of the two worms 314, two fixing shafts 312 are fixedly penetrated through the centers of the two worm wheels 316, two second bearing blocks 311 are respectively rotatably connected with two ends of the two fixing shafts 312, the four second bearing blocks 311 are symmetrically installed at the centers of the opposite sides in the two fixing boxes 302, two driving spur gears 313 are fixedly sleeved at one ends of the centers of the two fixing shafts 312, two driven spur gears 317 are meshed on one side of the outer circumferences of the two driving spur gears 313, two screw rods 310 are fixedly penetrated through the centers of the two driven spur gears 317, and two first bearing blocks 309 are rotatably connected with two ends of the two screw rods 310, four first bearing blocks 309 are symmetrically arranged at the centers of two sides in the two sliding guide rails 303, two limiting grooves 304 are arranged at the center of the other side of the two sliding guide rails 303, the centers of two screw rods 310 are connected with two movable blocks 305 through ball nuts in a matching way, one ends of the two movable blocks 305 movably penetrate through the two limiting grooves 304, one ends of the two movable blocks 305 are provided with two movable rods 307, one ends of the two movable rods 307 are provided with two positioning guide plates 306, so that the zipper head can be positioned and guided by using the positioning guide mechanisms 3, a feeding mechanism 2 is arranged at one side of the conveyor belt 1, the feeding mechanism 2 comprises a servo motor 201, a feeding hopper 202, a conveyor belt 203, a fixed frame 204, a rotating head 205, a first fixed block 206, a telescopic rod 207, a bottom plate 208, a rotating rod 209 and a second fixed block 210, the fixed frame 204 is arranged at one side of the conveyor belt 1, and a corner of the top at one side of the fixed frame 204 is provided with the servo motor 201, the output end of the servo motor 201 is provided with a conveying belt 203, the driving roller of the conveying belt 203 is welded and fixed with the output end of the servo motor 201, the conveying belt 203 is arranged at the top of a fixed frame 204, the top of the conveying belt 203 is symmetrically provided with two feeding hoppers 202, two angular positions at the bottom of the fixed frame 204 are symmetrically provided with two second fixed blocks 210, the bottoms of the two second fixed blocks 210 are hinged with two rotating rods 209, the other two sides at the bottom of the fixed frame 204 are symmetrically provided with two first fixed blocks 206, the bottoms of the two first fixed blocks 206 are hinged with two rotating heads 205, the bottoms of the two rotating heads 205 are provided with two telescopic rods 207, the bottoms of the two telescopic rods 207 and the bottoms of the two rotating rods 209 are both provided with a bottom plate 208, which is beneficial to automatic feeding through a feeding mechanism 2, the bottom at the other side of the conveying belt 1 is provided with a blanking box 8, and the bottom at the adjacent side of the conveying belt 1 is provided with a waste box 7, fixed plate 10 is installed to the other one side in conveyer belt 1 top, and telescopic cylinder 11 is installed at fixed plate 10 top, telescopic cylinder 11 output end fixedly connected with push pedal 6, camera 14 is installed at the inside center of detection case 5, and central processing unit 13 is installed to detection case 5 inside center one side, accumulator 12 is installed to the inside center opposite side of detection case 5, central processing unit 13 respectively with camera 14 and accumulator 12 electric connection, be favorable to detecting through central processing unit 13, whether qualified drawing zipper head is drawn with accumulator 12 to camera 14.

The working principle is as follows: in the using process of the invention, firstly, the feeding height of a feeding mechanism 2 is adjusted according to the height of a conveyor belt 1 of a production line, a telescopic rod 207 is opened, the output end of the telescopic rod 207 ascends to drive a rotating head 205 to ascend, then one end of a fixed frame 204 ascends, a second fixed block 210 at the other end of the fixed frame 204 rotates around a rotating rod 209 to drive one end of a conveyor belt 203 to ascend, then the feeding height of the feeding mechanism 2 is adjusted, the production line with different heights is suitable for, a servo motor 201 in the feeding mechanism 2 is opened, the output end of the servo motor 201 drives the conveyor belt 203 to rotate, then a feeding hopper 202 is driven to rotate, the feeding hopper 202 feeds the die-cast and assembled zipper heads, at the moment, the distance between two positioning guide plates 306 is adjusted according to the size of the fed zipper heads, a hand wheel 301 is rotated to drive a connecting shaft 315 to rotate, and then a worm 314 is driven to rotate, then the worm wheel 316 is driven to rotate, then the fixed shaft 312 is driven to rotate, then the driving straight gear 313 is driven to rotate, then the driven straight gear 317 is driven to rotate, then the screw rod 310 is driven to rotate, the screw rod 310 is connected with the movable block 305 in a matched mode through the ball nut, then the movable block 305 is driven to move along the screw rod 310, then the two movable rods 307 are driven to move oppositely, then the two positioning guide plates 306 are driven to move oppositely, the reversing hand wheel 301 realizes the opposite movement of the two positioning guide plates 306, so that the distance between the two positioning guide plates 306 is adjusted, the distance between the positioning guide plates 306 is convenient to adjust according to the size of the zipper puller, the positioning and the guiding of the zipper puller are facilitated, the zipper puller is ensured to sequentially pass through, the lower part of the detection box 5 along with the conveying of the conveying belt 1, the portal frame 4 is used for fixedly installing the detection box 5, at the moment, the camera 14 shoots the picture of the passing zipper puller, the zipper head image processing device is characterized by immediately transmitting the image to a storage device 12 for temporary storage, immediately transmitting the image to a central processing unit 13 for comparing the shot image with the image of the qualified zipper head stored in a database, judging whether the zipper head is qualified or not, conveying the qualified zipper head to a blanking box 8 along with a conveying belt 1 for storage, when the zipper head is unqualified, extending the output end of a telescopic cylinder 11, immediately driving a push plate 6 to extend, pushing the unqualified zipper head to a waste box 7 for storage, realizing the rapid detection and screening of the zipper head, and using a bottom plate 208 and supporting legs 9 for supporting equipment.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a draw zipper head automation line, includes conveyer belt (1), its characterized in that: four supporting legs (9) are installed to conveyer belt (1) bottom four corners symmetry, and conveyer belt (1) top center fixedly connected with portal frame (4), and portal frame (4) bottom center installs detection case (5), and two positioning guide mechanism (3) are installed to conveyer belt (1) top one side symmetry, and conveyer belt (1) one side is provided with feed mechanism (2), and conveyer belt (1) opposite side bottom is provided with unloading case (8), and the adjacent one side bottom of conveyer belt (1) is provided with dump box (7).

2. The automatic production line of zipper sliders according to claim 1, wherein: the positioning guide mechanism (3) comprises a hand wheel (301), fixed boxes (302), sliding guide rails (303), a limiting groove (304), a movable block (305), a positioning guide plate (306), a movable rod (307), mounting blocks (308), a first bearing block (309), a screw rod (310), a second bearing block (311), a fixed shaft (312), a driving spur gear (313), a worm (314), a connecting shaft (315), a worm wheel (316) and a driven spur gear (317), wherein the two mounting blocks (308) are symmetrically mounted on one side of the top of the conveyor belt (1), the sliding guide rails (303) are mounted on the tops of one sides of the two mounting blocks (308), the two fixed boxes (302) are mounted at the angular positions of one side of the two sliding guide rails (303), the two connecting shafts (315) are movably penetrated through one sides of the tops of the two fixed boxes (302), and the two hand wheels (301) are mounted on the tops of the two connecting shafts (315), two connecting axles (315) rotate with two fixed boxes (302) and are connected, and two connecting axle (315) centers cup joint and are fixed with two worms (314), two worm wheel (316) have been meshed to two outer circumference one sides of two worms (314), and two fixed axles (312) have been fixed to run through in two worm wheel (316) centers, two fixed axle (312) both ends rotate respectively and are connected with two second bearing piece (311), and four second bearing piece (311) symmetry are installed at two fixed box (302) inside relative one side centers.

3. The zipper puller automatic production line as set forth in claim 2, wherein: one end of the center of each fixed shaft (312) is fixedly sleeved with two driving spur gears (313), two driven spur gears (317) are meshed at one side of the outer circumferences of the two driving spur gears (313), two screw rods (310) are fixedly penetrated through the centers of the two driven spur gears (317), two ends of the two screw rods (310) are respectively and rotatably connected with two first bearing blocks (309), the four first bearing blocks (309) are symmetrically arranged at the centers of two sides in the two sliding guide rails (303), two limiting grooves (304) are arranged at the centers of the other sides of the two sliding guide rails (303), the centers of the two screw rods (310) are connected with two movable blocks (305) in a matching way through ball nuts, one end of each of the two movable blocks (305) movably penetrates through the two limiting grooves (304), one end of each of the two movable blocks (305) is provided with two movable rods (307), and one ends of the two movable rods (307) are provided with two positioning guide plates (306).

4. The automatic production line of zipper sliders according to claim 1, wherein: feeding mechanism (2) include servo motor (201), feeding funnel (202), conveyer belt (203), mount (204), rotating head (205), first fixed block (206), telescopic link (207), bottom plate (208), dwang (209) and second fixed block (210), conveyer belt (1) one side is provided with mount (204), and servo motor (201) are installed to mount (204) one side top one corner, conveyer belt (203) are installed to servo motor (201) output, and the driving roller and servo motor (201) output welded fastening of conveyer belt (203), install at mount (204) top conveyer belt (203), and two feeding funnels (202) are installed to conveyer belt (203) top symmetry.

5. The automatic production line of zipper sliders according to claim 4, wherein: two second fixed blocks (210) are symmetrically installed at two angular positions of the bottom of the fixed frame (204), two rotating rods (209) are hinged to the bottoms of the two second fixed blocks (210), two first fixed blocks (206) are symmetrically installed at the other two sides of the bottom of the fixed frame (204), two rotating heads (205) are hinged to the bottoms of the two first fixed blocks (206), two telescopic rods (207) are installed at the bottoms of the two rotating heads (205), and a bottom plate (208) is installed at the bottoms of the two telescopic rods (207) and the two rotating rods (209).

6. The automatic production line of zipper sliders according to claim 1, wherein: fixed plate (10) are installed to the other one side in conveyer belt (1) top, and fixed plate (10) top installs telescopic cylinder (11), and telescopic cylinder (11) output end fixedly connected with push pedal (6).

7. The automatic production line of zipper sliders according to claim 1, wherein: camera (14) are installed at detection case (5) inside center, and central processing unit (13) are installed to detection case (5) inside center one side, and accumulator (12) are installed to detection case (5) inside center opposite side, central processing unit (13) respectively with camera (14) and accumulator (12) electric connection.