CN115060327A - Online intelligent detection and analysis system for antibacterial paper production based on industrial Internet of things - Google Patents
Online intelligent detection and analysis system for antibacterial paper production based on industrial Internet of things Download PDFInfo
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- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 540
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 98
- 238000001514 detection method Methods 0.000 title claims abstract description 47
- 239000002655 kraft paper Substances 0.000 claims abstract description 521
- 239000000123 paper Substances 0.000 claims abstract description 32
- 238000012797 qualification Methods 0.000 claims abstract description 30
- 239000000084 colloidal system Substances 0.000 claims description 61
- 238000004806 packaging method and process Methods 0.000 claims description 43
- 239000000428 dust Substances 0.000 claims description 27
- 238000005491 wire drawing Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- 238000006467 substitution reaction Methods 0.000 claims description 12
- 230000003115 biocidal effect Effects 0.000 claims description 11
- 238000012937 correction Methods 0.000 claims description 11
- 230000000845 anti-microbial effect Effects 0.000 claims description 10
- 238000012216 screening Methods 0.000 claims description 9
- 238000011156 evaluation Methods 0.000 claims description 7
- 230000010365 information processing Effects 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000011002 quantification Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000012958 reprocessing Methods 0.000 claims description 3
- 239000003242 anti bacterial agent Substances 0.000 claims 1
- 230000006855 networking Effects 0.000 claims 1
- 238000012856 packing Methods 0.000 description 8
- 230000007613 environmental effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 235000011158 Prunus mume Nutrition 0.000 description 1
- 244000018795 Prunus mume Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
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Abstract
The invention discloses an on-line intelligent detection and analysis system for antibacterial paper production based on the industrial Internet of things, which is characterized in that basic parameters and technical parameters of each antibacterial kraft paper are obtained, basic parameter coincidence coefficients and technical parameter coincidence coefficients of each antibacterial kraft paper are obtained through analysis, production quality qualification indexes of each antibacterial kraft paper are comprehensively obtained, whether the production quality of each antibacterial kraft paper is qualified or not is further evaluated, detection and analysis of the antibacterial kraft paper production process are realized, the quality problem of the antibacterial kraft paper can be found and corrected in time, the basic information of each antibacterial kraft paper package is obtained at the same time, the basic information coincidence coefficients of each antibacterial kraft paper package are obtained through analysis, whether the package of each antibacterial kraft paper meets the requirements or not is further evaluated, careful detection and analysis of antibacterial kraft paper packages are realized, and the accuracy and reliability of the antibacterial kraft paper package quality detection results are further improved, and the production quality of the antibacterial kraft paper is guaranteed.
Description
Technical Field
The invention relates to the field of quality index detection and analysis of antibacterial paper production, and relates to an online intelligent detection and analysis system for antibacterial paper production based on an industrial Internet of things.
Background
With the general increase of people's interest in health and environmental protection, people are no longer limited to the price consideration when selecting the household paper, but more emphasis is placed on the quality, environmental protection and safety of the household paper, so that the antibacterial paper begins to appear in the market of the household paper, and the selection requirements of people on the household paper are greatly met by virtue of the antibacterial property, high quality and environmental protection of the antibacterial paper, wherein the antibacterial kraft paper is increasingly favored by consumers, in such a situation, the production quality of the antibacterial kraft paper needs to be ensured, and then the production quality of the antibacterial kraft paper needs to be managed by antibacterial kraft paper manufacturers.
The production quality detection of the current antibacterial kraft paper mainly focuses on the quality detection of the packaging antibacterial kraft paper after the production is finished, and has some disadvantages:
1. the production process of the antibacterial kraft paper is not detected and analyzed, so that the quality problem of the antibacterial kraft paper cannot be found in time, and the antibacterial kraft paper with unqualified quality cannot be corrected in time, so that the mass production cost is wasted.
2. When the antibacterial kraft paper package is detected, the weight, the surface integrity and the sealing performance of the antibacterial kraft paper package are not subjected to careful detection analysis only by the subjective experience of quality inspection personnel, so that the accuracy and the reliability of the detection result of the antibacterial kraft paper package quality are greatly reduced, and the production quality of the antibacterial kraft paper cannot be guaranteed.
Disclosure of Invention
Aiming at the problems, the invention provides an antibacterial paper production online intelligent detection and analysis system based on an industrial Internet of things, which realizes the function of detecting and analyzing the quality index of antibacterial paper production.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the invention provides an antibacterial paper production online intelligent detection and analysis system based on an industrial Internet of things, which comprises:
the antibacterial kraft paper numbering module is used for sequentially numbering each antibacterial kraft paper on the antibacterial kraft paper production line into 1,2, i, n;
the standard database for producing the antibacterial kraft paper is used for storing the standard thickness, standard ration, standard stiffness and standard whiteness of the antibacterial kraft paper;
the antibacterial kraft paper basic parameter acquisition module is used for acquiring basic parameters of each antibacterial kraft paper, wherein the basic parameters comprise quantification, stiffness, whiteness and thickness width difference;
the antibacterial kraft paper basic parameter analysis module is used for analyzing and obtaining a basic parameter coincidence coefficient of each antibacterial kraft paper according to the basic parameters of each antibacterial kraft paper;
the antibacterial kraft paper technical parameter acquisition module is used for acquiring technical parameters of each antibacterial kraft paper, wherein the technical parameters comprise smoothness, dust degree, water content and antibacterial coating thickness;
the antibacterial kraft paper technical parameter analysis module is used for analyzing technical parameters of each antibacterial kraft paper to obtain the technical parameter coincidence coefficient of each antibacterial kraft paper;
the antibacterial kraft paper production quality qualification evaluation module is used for obtaining the production quality qualification index of each antibacterial kraft paper according to the basic parameter conformity coefficient and the technical parameter conformity coefficient of each antibacterial kraft paper, evaluating whether the production quality of each antibacterial kraft paper is qualified or not, and packaging each antibacterial kraft paper with qualified production quality;
the antibacterial kraft paper packaging basic information acquisition module is used for acquiring basic information of each antibacterial kraft paper package, wherein the basic information comprises weight, surface damage area and colloid adhesion;
the antibacterial kraft paper packaging basic information analysis module is used for analyzing the basic information of each antibacterial kraft paper package to obtain a basic information coincidence coefficient of each antibacterial kraft paper package;
the antibacterial kraft paper packaging basic information processing module is used for carrying out corresponding processing according to the basic information coincidence coefficient of each antibacterial kraft paper packaging.
On the basis of the above embodiment, the basic parameters of each antibacterial kraft paper are acquired in the module for acquiring the basic parameters of the antibacterial kraft paper, and the specific method includes:
the method comprises the steps of obtaining images of all antibacterial kraft paper through a high-definition camera, obtaining the tiled area of all antibacterial kraft paper according to the images of all antibacterial kraft paper, monitoring the weight of all antibacterial kraft paper through a weight sensor to obtain the weight of all antibacterial kraft paper, substituting the tiled area and the weight of all antibacterial kraft paper into a formula
Obtaining the quantitative alpha of each antibacterial kraft paper i Wherein s is i Represents the tiled area of the ith antibacterial kraft paper, i 1,2 i The weight of the ith antibacterial kraft paper is expressed, and beta represents a quantitative correction factor of the antibacterial kraft paper;
the stiffness of each antibacterial kraft paper was measured by a microcomputer bending stiffness tester to obtain the stiffness of each antibacterial kraft paper, which was designated as χ i ；
Measuring the whiteness of each antibacterial kraft paper by using a whiteness meter to obtain the whiteness of each antibacterial kraft paper, and marking the whiteness as delta i ；
Laying detection points on the surface of each antibacterial kraft paper according to a preset laying principle, measuring the thickness of each detection point on the surface of each antibacterial kraft paper by using a paper thickness measuring instrument to obtain the thickness of each detection point on the surface of each antibacterial kraft paper, and recording the thickness as the thickness
j represents the number of the jth detection point, j is 1,2, and m, and the thickness of each detection point on the surface of each antibacterial kraft paper is substituted into a formula
Obtaining the thickness width difference epsilon of each antibacterial kraft paper i Wherein h is Standard of merit Standards for antibacterial kraft paper stored in database representing standards for antibacterial kraft paper productionAnd (4) thickness.
On the basis of the above embodiment, the basic parameter coincidence coefficient of each antibacterial kraft paper is obtained by analyzing the basic parameter of each antibacterial kraft paper in the antibacterial kraft paper basic parameter analysis module, and the specific method is as follows:
quantitative determination of each antibacterial Kraft paper i Stiffness and X i Whiteness delta i Difference of thickness and width ∈ i Substitution formula
Obtaining the basic parameter coincidence coefficient phi of each antibacterial kraft paper i In which α is Sign board 、χ Sign board 、δ Sign board Respectively represents the standard quantification, standard stiffness and standard whiteness of the antibacterial kraft paper stored in the standard database for antibacterial kraft paper production, and the values are respectively Delta alpha, Delta chi, Delta delta and epsilon Is provided with Respectively representing the preset quantitative tolerance, stiffness tolerance, whiteness tolerance and thickness width difference threshold of the antibacterial kraft paper, c 1 、c 2 、c 3 、c 4 And e represents a natural constant.
On the basis of the above embodiment, the method for acquiring technical parameters of each antibacterial kraft paper in the antibacterial kraft paper technical parameter acquisition module includes:
smoothness of each antibacterial kraft paper was measured by a paper smoothness measuring instrument to obtain smoothness of each antibacterial kraft paper, which was designated as smoothness
Detecting the surface of each antibacterial kraft paper by using a laser dust particle counter, analyzing to obtain the dust degree of each antibacterial kraft paper, and recording as eta i ；
Detecting each antibacterial kraft paper by using a moisture tester to obtain the moisture content of each antibacterial kraft paper, and marking the moisture content of each antibacterial kraft paper as kappa i ；
Measure each reactance by ultrasonic thickness gaugeDetecting the antibacterial coating of the antibacterial kraft paper to obtain the thickness of the antibacterial coating of each antibacterial kraft paper, and recording the thickness as mu i 。
On the basis of the above embodiment, the technical parameters of each antibacterial kraft paper are analyzed in the antibacterial kraft paper technical parameter analysis module to obtain the technical parameter coincidence coefficients of each antibacterial kraft paper, and the specific method is as follows:
smoothness of each antibacterial kraft paper
Dust degree eta i Water content kappa i And thickness of antibacterial coating mu i Substitution formula
Obtaining the technical parameter coincidence coefficient of each antibacterial kraft paper
Wherein
η Is provided with 、κ Is provided with 、μ Is provided with Respectively representing the standard smoothness of the preset antibacterial kraft paper, the dust degree threshold value of the antibacterial kraft paper, the standard water content of the antibacterial kraft paper and the standard antibacterial coating thickness of the antibacterial kraft paper, wherein rho represents a compensation factor of a coefficient according with the technical parameters of the preset antibacterial kraft paper.
On the basis of the embodiment, the specific analysis process of the antibacterial kraft paper production quality qualification evaluation module is as follows:
the basic parameters of each antibacterial kraft paper are matched with a coefficient phi i Coefficient of coincidence with technical parameter
Substituting into formula
Obtaining the production quality qualification index sigma of each antibacterial kraft paper i Wherein phi Is provided with 、
Respectively representing the preset threshold value of the basic parameter coincidence coefficient of the antibacterial kraft paper and the threshold value of the technical parameter coincidence coefficient of the antibacterial kraft paper, z 1 、z 2 Respectively representing the weight factors of the basic parameter conformity coefficient and the technical parameter conformity system of the antibacterial kraft paper, and tau represents the correction factor of the production quality qualification index of the antibacterial kraft paper;
and comparing the production quality qualification index of each antibacterial kraft paper with the production quality qualification index range of the preset standard antibacterial kraft paper, if the production quality qualification index of a certain antibacterial kraft paper is in the production quality qualification index range of the preset standard antibacterial kraft paper, the production quality of the antibacterial kraft paper is qualified, screening out the antibacterial kraft paper with qualified production quality, and packaging the antibacterial kraft paper with qualified production quality according to the set packaging specification.
On the basis of the above embodiment, the basic information of each antibacterial kraft paper package is acquired in the antibacterial kraft paper package basic information acquisition module, and the specific method includes:
sequentially numbering the antibacterial kraft paper packages according to a set sequence, wherein the antibacterial kraft paper packages are numbered as 1, 2., I., N;
each antimicrobial kraft paper package was measured with a weight sensor to obtain the weight of each antimicrobial kraft paper package, which was designated as G I I represents the number of the I-th antibacterial kraft paper package, I is 1, 2.
Acquiring an image of each antibacterial kraft paper package by using a high-definition camera, acquiring damaged area images of each antibacterial kraft paper package according to the image of each antibacterial kraft paper package, acquiring damaged area of each antibacterial kraft paper package according to the damaged area images of each antibacterial kraft paper package, accumulating the damaged areas of each antibacterial kraft paper package to obtain the surface damaged area of each antibacterial kraft paper package, and recording the surface damaged area as S I ；
Applying tearing force with set strength to the bonding position of each antibacterial kraft paper package, and observing each antibacterial kraft paper by using a high power microscopePacking each colloid wire drawing length of bonding department, and acquire the colloid wire drawing total number of each antibiotic kraft paper packing bonding department, compare each colloid wire drawing length of each antibiotic kraft paper packing bonding department with predetermined antibiotic kraft paper colloid wire drawing length threshold value, if certain colloid wire drawing length of certain antibiotic kraft paper packing bonding department is greater than predetermined antibiotic kraft paper colloid wire drawing length threshold value, mark this colloid wire drawing of this antibiotic kraft paper packing bonding department as mark colloid wire drawing, screen out each mark colloid wire drawing of this antibiotic kraft paper packing bonding department, obtain the quantity of this antibiotic kraft paper packing bonding department mark colloid wire drawing, the quantity of each antibiotic kraft paper packing bonding department mark colloid wire drawing is obtained in statistics, mark it as the quantity of each antibiotic kraft paper packing bonding department mark colloid wire drawing, mark it as it
Substituting the number of the colloid drawn wires marked at the bonding position of each antibacterial kraft paper package into a formula
Obtaining the adhesive degree of the colloid of each antibacterial kraft paper package
Wherein
The total number of colloid drawn wires at the bonding position of the I-th antibacterial kraft paper package is shown, and x represents a preset correction factor of the adhesion degree of the antibacterial kraft paper package colloid.
On the basis of the above embodiment, the basic information of each antibacterial kraft paper package is analyzed in the antibacterial kraft paper package basic information analysis module to obtain a basic information coincidence coefficient of each antibacterial kraft paper package, and the specific steps are as follows:
weight G of each antimicrobial Kraft paper pack I Surface area of damage S I Degree of adhesion of colloid
Substitution formula
Obtaining the basic information coincidence coefficient phi of each antibacterial kraft paper package I Wherein G is Is provided with 、ΔG、S Threshold value 、
Respectively representing the preset standard weight, the allowable weight error, the surface damage area threshold value and the colloid adhesion threshold value of the antibacterial kraft paper package, y 1 、y 2 、y 3 And weight factors respectively representing the weight, the surface damage area and the colloid adhesion degree of the preset antibacterial kraft paper package.
On the basis of the above embodiment, the basic information processing module for antibacterial kraft paper packages performs corresponding processing according to the basic information coincidence coefficient of each antibacterial kraft paper package, and the specific method includes:
comparing the basic information coincidence coefficient of each antibacterial kraft paper package with the preset standard antibacterial kraft paper package basic information coincidence coefficient range, if the basic information coincidence coefficient of a certain antibacterial kraft paper package is in the preset standard antibacterial kraft paper package basic information coincidence coefficient range, the antibacterial kraft paper package meets the requirements, otherwise, the antibacterial kraft paper package does not meet the requirements, and screening to obtain the antibacterial kraft paper packages meeting the requirements and the antibacterial kraft paper packages not meeting the requirements;
and (4) warehousing and storing the antibacterial kraft paper packages meeting the requirements, and reprocessing the antibacterial kraft paper packages not meeting the requirements.
Compared with the prior art, the antibacterial paper production online intelligent detection and analysis system based on the industrial Internet of things has the following beneficial effects:
the invention provides an online intelligent detection and analysis system for production of antibacterial kraft paper based on an industrial Internet of things, which obtains the basis parameter coincidence coefficient of each antibacterial kraft paper by obtaining the quantitative, stiffness, whiteness and thickness width difference of each antibacterial kraft paper, obtains the smoothness, the dust degree, the water content and the antibacterial coating thickness of each antibacterial kraft paper by analyzing, obtains the technical parameter coincidence coefficient of each antibacterial kraft paper by analyzing, obtains the production quality qualification index of each antibacterial kraft paper by integrating the basis parameter coincidence coefficient and the technical parameter coincidence coefficient of each antibacterial kraft paper, evaluates whether the production quality of each antibacterial kraft paper is qualified or not according to the production quality qualification index of each antibacterial kraft paper, packages each antibacterial kraft paper with qualified production quality, realizes the detection and analysis of the production process of the antibacterial kraft paper, and further can find the quality problem of the antibacterial kraft paper in time, thereby timely correcting the antibacterial kraft paper with unqualified quality and saving the production cost.
According to the online intelligent detection and analysis system for the antibacterial paper production based on the industrial Internet of things, the basic information coincidence coefficient of each antibacterial kraft paper package is obtained through the acquisition of the weight, the surface damage area and the colloid adhesion degree of each antibacterial kraft paper package, whether the package of each antibacterial kraft paper meets the requirements or not is evaluated according to the basic information coincidence coefficient of each antibacterial kraft paper package, and corresponding treatment is carried out, so that the weight, the surface integrity and the sealing performance of each antibacterial kraft paper package are subjected to detailed detection and analysis, the accuracy and the reliability of the detection result of the antibacterial kraft paper package quality are improved, and the production quality of the antibacterial kraft paper is guaranteed.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a system module connection diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the invention provides an antibacterial paper production online intelligent detection and analysis system based on an industrial internet of things, which comprises an antibacterial kraft paper numbering module, an antibacterial kraft paper production standard database, an antibacterial kraft paper basic parameter acquisition module, an antibacterial kraft paper basic parameter analysis module, an antibacterial kraft paper technical parameter acquisition module, an antibacterial kraft paper technical parameter analysis module, an antibacterial kraft paper production quality qualification evaluation module, an antibacterial kraft paper packaging basic information acquisition module, an antibacterial kraft paper packaging basic information analysis module and an antibacterial kraft paper packaging basic information processing module.
The antibacterial kraft paper production standard database is connected with the antibacterial kraft paper basic parameter acquisition module and the antibacterial kraft paper basic parameter acquisition module respectively.
The antibacterial kraft paper numbering module is used for sequentially numbering each antibacterial kraft paper on the antibacterial kraft paper production line into 1,2, i, n.
The standard database for producing the antibacterial kraft paper is used for storing the standard thickness, standard ration, standard stiffness and standard whiteness of the antibacterial kraft paper.
The basic parameter acquisition module of the antibacterial kraft paper is used for acquiring basic parameters of each antibacterial kraft paper, wherein the basic parameters comprise quantification, stiffness, whiteness and thickness width difference.
Further, the basic parameters of each antibacterial kraft paper are acquired in the module for acquiring the basic parameters of the antibacterial kraft paper, and the specific method comprises the following steps:
the method comprises the steps of obtaining images of all antibacterial kraft paper through a high-definition camera, obtaining the tiled area of all antibacterial kraft paper according to the images of all antibacterial kraft paper, monitoring the weight of all antibacterial kraft paper through a weight sensor to obtain the weight of all antibacterial kraft paper, substituting the tiled area and the weight of all antibacterial kraft paper into a formula
Obtaining the quantitative alpha of each antibacterial kraft paper i Wherein s is i Represents the tiled area of the ith antibacterial kraft paper, i 1,2 i The weight of the ith antibacterial kraft paper is expressed, and beta represents a quantitative correction factor of the antibacterial kraft paper;
the stiffness of each antibacterial kraft paper was measured by a microcomputer bending stiffness tester to obtain the stiffness of each antibacterial kraft paper, which was designated as χ i ；
Measuring the whiteness of each antibacterial kraft paper by using a whiteness meter to obtain the whiteness of each antibacterial kraft paper, and recording the whiteness as delta i ；
Laying detection points on the surface of each antibacterial kraft paper according to a preset laying principle, measuring the thickness of each detection point on the surface of each antibacterial kraft paper by using a paper thickness measuring instrument to obtain the thickness of each detection point on the surface of each antibacterial kraft paper, and recording the thickness as the thickness
j represents the number of the j-th detection point, and j is 1,2
Obtaining the thickness width difference epsilon of each antibacterial kraft paper i Wherein h is Standard of merit In a database representing standard of antibacterial kraft paper productionStandard thickness of stored antibacterial kraft paper.
The basic parameter analysis module of the antibacterial kraft paper is used for analyzing and obtaining the basic parameter coincidence coefficient of each antibacterial kraft paper according to the basic parameters of each antibacterial kraft paper.
Further, the basic parameter analysis module of the antibacterial kraft paper analyzes the basic parameters of the antibacterial kraft paper to obtain the basic parameter coincidence coefficients of the antibacterial kraft paper, and the specific method comprises the following steps:
quantitative determination of each antibacterial Kraft paper i Stiffness and X i Whiteness delta i And thickness horizontal width difference epsilon i Substitution formula
Obtaining the basic parameter coincidence coefficient phi of each antibacterial kraft paper i In which α is Sign board 、χ Sign board 、δ Sign board Respectively represents the standard quantification, standard stiffness and standard whiteness of the antibacterial kraft paper stored in the standard database for antibacterial kraft paper production, and the values are respectively Delta alpha, Delta chi, Delta delta and epsilon Is provided with Respectively representing the preset quantitative tolerance, stiffness tolerance, whiteness tolerance and thickness width difference threshold of the antibacterial kraft paper, c 1 、c 2 、c 3 、c 4 And e represents a natural constant.
The technical parameter acquisition module of the antibacterial kraft paper is used for acquiring technical parameters of each antibacterial kraft paper, wherein the technical parameters comprise smoothness, dust degree, water content and antibacterial coating thickness.
Further, the technical parameters of each antibacterial kraft paper are obtained in the antibacterial kraft paper technical parameter obtaining module, and the specific method comprises the following steps:
smoothness of each antibacterial kraft paper was measured by a paper smoothness measuring instrument to obtain smoothness of each antibacterial kraft paper, which was designated as smoothness
By using lasersThe surface of each antibacterial kraft paper is detected by a dust particle counter, and the dust degree of each antibacterial kraft paper is obtained by analysis and is recorded as eta i ；
Detecting each antibacterial kraft paper by using a moisture meter to obtain the water content of each antibacterial kraft paper, and marking the water content of each antibacterial kraft paper as kappa i ；
Detecting the antibacterial coating of each antibacterial kraft paper by an ultrasonic thickness gauge to obtain the thickness of the antibacterial coating of each antibacterial kraft paper, and recording the thickness as mu i 。
As a preferable scheme, the specific method for acquiring the dust degree of each antibacterial kraft paper comprises the following steps:
dividing the surface area of each antibacterial kraft paper into grids according to the equal area principle to obtain each subarea of the surface of each antibacterial kraft paper, detecting each subarea of the surface of each antibacterial kraft paper by using a laser dust particle counter to obtain the number of dust particles of each subarea of the surface of each antibacterial kraft paper, and recording the number as
i represents the number of the ith antibacterial kraft paper, i is 1,2, and n, u represents the number of the u-th sub-area on the surface of the antibacterial kraft paper, u is 1,2, and v, and the number of the dust particles in each sub-area on the surface of each antibacterial kraft paper is substituted into a formula
Obtaining the dust degree of each sub-area on the surface of each antibacterial kraft paper
Wherein s is Seed of Japanese apricot And f, representing the area of a preset sub-area on the surface of the antibacterial kraft paper, representing a correction factor of the dust degree of the sub-area on the surface of the antibacterial kraft paper, comparing the dust degrees of the sub-areas on the surface of the antibacterial kraft paper, screening out the maximum corresponding dust degree of each antibacterial kraft paper, and recording the maximum corresponding dust degree as the dust degree of each antibacterial kraft paper.
As a preferable scheme, the specific method for obtaining the water content of each antibacterial kraft paper comprises the following steps:
the weight g of each antibacterial kraft paper i Substitution formula
Obtaining water content kappa of each antibacterial kraft paper i Wherein g is Drying by baking Represents a predetermined standard weight of the antibacterial kraft paper after baking, f 1 And a correction factor representing the water content of the antibacterial kraft paper.
The technical parameter analysis module of the antibacterial kraft paper is used for analyzing the technical parameters of the antibacterial kraft paper to obtain the technical parameter coincidence coefficient of the antibacterial kraft paper.
Further, the technical parameters of each antibacterial kraft paper are analyzed in the antibacterial kraft paper technical parameter analysis module to obtain the technical parameter coincidence coefficient of each antibacterial kraft paper, and the specific method comprises the following steps:
smoothness of each antibacterial kraft paper
Dust degree eta i Water content kappa i And thickness of antibacterial coating mu i Substituting into formula
Obtaining the technical parameter coincidence coefficient of each antibacterial kraft paper
Wherein
η Is provided with 、κ Is provided with 、μ Is provided with Respectively representing the standard smoothness of the preset antibacterial kraft paper, the dust degree threshold value of the antibacterial kraft paper, the standard water content of the antibacterial kraft paper and the standard antibacterial coating thickness of the antibacterial kraft paper, wherein rho represents a compensation factor of a coefficient according with the technical parameters of the preset antibacterial kraft paper.
The antibacterial kraft paper production quality qualification evaluation module is used for obtaining production quality qualification indexes of the antibacterial kraft papers according to the basic parameter conformity coefficient and the technical parameter conformity coefficient of each antibacterial kraft paper, evaluating whether the production quality of each antibacterial kraft paper is qualified or not, and packaging each antibacterial kraft paper with qualified production quality.
Further, the specific analysis process of the qualified evaluation module for the production quality of the antibacterial kraft paper comprises the following steps:
the basic parameters of each antibacterial kraft paper are matched with a coefficient phi i Coefficient of coincidence with technical parameter
Substitution formula
Obtaining the production quality qualification index sigma of each antibacterial kraft paper i In which phi Is provided with 、
Respectively representing the preset threshold value of the basic parameter coincidence coefficient of the antibacterial kraft paper and the threshold value of the technical parameter coincidence coefficient of the antibacterial kraft paper, z 1 、z 2 Respectively representing the weight factors of the basic parameter conformity coefficient and the technical parameter conformity system of the antibacterial kraft paper, and tau represents the correction factor of the production quality qualification index of the antibacterial kraft paper;
and comparing the production quality qualification index of each antibacterial kraft paper with the production quality qualification index range of the preset standard antibacterial kraft paper, if the production quality qualification index of a certain antibacterial kraft paper is in the production quality qualification index range of the preset standard antibacterial kraft paper, the production quality of the antibacterial kraft paper is qualified, screening out the antibacterial kraft paper with qualified production quality, and packaging the antibacterial kraft paper with qualified production quality according to the set packaging specification.
It is to be noted that, the invention obtains the basic parameter coincidence coefficient of each antibacterial kraft paper by obtaining the quantitative, stiffness, whiteness and thickness width difference of each antibacterial kraft paper, obtains the smoothness, dust degree, water content and antibacterial coating thickness of each antibacterial kraft paper at the same time, obtains the technical parameter coincidence coefficient of each antibacterial kraft paper by analysis, obtains the production quality qualification index of each antibacterial kraft paper by integrating the basic parameter coincidence coefficient and the technical parameter coincidence coefficient of each antibacterial kraft paper, evaluates whether the production quality of each antibacterial kraft paper is qualified according to the production quality qualification index of each antibacterial kraft paper, packages each antibacterial kraft paper with qualified production quality, realizes the detection and analysis of the production process of the antibacterial kraft paper, and can find the quality problem of the antibacterial kraft paper in time, thereby correcting the antibacterial kraft paper with unqualified quality in time, the production cost is saved.
The antibacterial kraft paper packaging basic information acquisition module is used for acquiring basic information of each antibacterial kraft paper package, wherein the basic information comprises weight, surface damage area and colloid adhesion.
Further, the basic information of each antibacterial kraft paper package is acquired in the antibacterial kraft paper package basic information acquisition module, and the specific method comprises the following steps:
sequentially numbering the antibacterial kraft paper packages according to a set sequence, wherein the antibacterial kraft paper packages are numbered as 1, 2., I., N;
each antimicrobial kraft paper package was measured with a weight sensor to obtain the weight of each antimicrobial kraft paper package, which was designated as G I I represents the number of the I-th antibacterial kraft paper package, I is 1, 2.
Acquiring an image of each antibacterial kraft paper package by using a high-definition camera, acquiring damaged area images of each antibacterial kraft paper package according to the image of each antibacterial kraft paper package, acquiring damaged area of each antibacterial kraft paper package according to the damaged area images of each antibacterial kraft paper package, accumulating the damaged areas of each antibacterial kraft paper package to obtain the surface damaged area of each antibacterial kraft paper package, and recording the surface damaged area as S I ；
Applying tearing force with set strength to each antibacterial kraft paper packaging bonding part, observing each colloid wire drawing length of each antibacterial kraft paper packaging bonding part by using a high-power microscope, acquiring the total colloid wire drawing quantity of each antibacterial kraft paper packaging bonding part, and combining each colloid wire drawing length of each antibacterial kraft paper packaging bonding part with the preset colloid wire drawing length of the antibacterial kraft paperComparing threshold values, if the length of a colloid wire drawing at the bonding position of an antibacterial kraft paper package is greater than the preset length threshold value of the colloid wire drawing of the antibacterial kraft paper, marking the colloid wire drawing at the bonding position of the antibacterial kraft paper package as a marked colloid wire drawing, screening out each marked colloid wire drawing at the bonding position of the antibacterial kraft paper package to obtain the number of the marked colloid wire drawing at the bonding position of the antibacterial kraft paper package, counting to obtain the number of the marked colloid wire drawing at the bonding position of the antibacterial kraft paper package, and marking the number as the number of the marked colloid wire drawing at the bonding position of the antibacterial kraft paper package
Substituting the quantity of colloid drawn wires marked at the bonding position of each antibacterial kraft paper package into a formula
Obtaining the adhesive degree of the colloid of each antibacterial kraft paper package
Wherein
The total number of colloid drawn wires at the bonding position of the I-th antibacterial kraft paper package is shown, and x represents a preset correction factor of the adhesion degree of the antibacterial kraft paper package colloid.
Preferably, the tearing force with the set strength is a force which can enable the glue at the bonding part of the antibacterial kraft paper package to be drawn but can not enable the bonding part of the antibacterial kraft paper package to be lifted.
The antibacterial kraft paper packaging basic information analysis module is used for analyzing the basic information of each antibacterial kraft paper package to obtain the basic information coincidence coefficient of each antibacterial kraft paper package.
Further, the basic information of each antibacterial kraft paper package is analyzed in the antibacterial kraft paper package basic information analysis module to obtain a basic information coincidence coefficient of each antibacterial kraft paper package, and the specific steps are as follows:
weight G of each antimicrobial Kraft paper pack I Surface area of damage S I Degree of adhesion of colloid
Substitution formula
Obtaining the basic information coincidence coefficient phi of each antibacterial kraft paper package I Wherein G is Is provided with 、ΔG、S Threshold value 、
Respectively representing the preset standard weight, the allowable weight error, the surface damage area threshold value and the colloid adhesion threshold value of the antibacterial kraft paper package, y 1 、y 2 、y 3 And weight factors respectively representing the weight, the surface damage area and the colloid adhesion degree of the preset antibacterial kraft paper package.
The antibacterial kraft paper packaging basic information processing module is used for carrying out corresponding processing according to the basic information coincidence coefficient of each antibacterial kraft paper packaging.
Further, the antibacterial kraft paper packaging basic information processing module performs corresponding processing according to the basic information coincidence coefficient of each antibacterial kraft paper packaging, and the specific method comprises the following steps:
comparing the basic information coincidence coefficient of each antibacterial kraft paper package with the preset standard antibacterial kraft paper package basic information coincidence coefficient range, if the basic information coincidence coefficient of a certain antibacterial kraft paper package is in the preset standard antibacterial kraft paper package basic information coincidence coefficient range, the antibacterial kraft paper package meets the requirements, otherwise, the antibacterial kraft paper package does not meet the requirements, and screening to obtain the antibacterial kraft paper packages meeting the requirements and the antibacterial kraft paper packages not meeting the requirements;
and (4) warehousing and storing the antibacterial kraft paper packages meeting the requirements, and reprocessing the antibacterial kraft paper packages not meeting the requirements.
The invention obtains the weight, the surface damage area and the colloid adhesion degree of each antibacterial kraft paper package, analyzes and obtains the basic information coincidence coefficient of each antibacterial kraft paper package, evaluates whether each antibacterial kraft paper package meets the requirements according to the basic information coincidence coefficient of each antibacterial kraft paper package, and performs corresponding treatment to realize the detailed detection and analysis of the weight, the surface integrity and the sealing property of each antibacterial kraft paper package, thereby improving the accuracy and the reliability of the detection result of the antibacterial kraft paper package quality and providing guarantee for the production quality of antibacterial kraft paper.
The foregoing is merely exemplary and illustrative of the principles of the present invention and various modifications, additions and substitutions of the specific embodiments described herein may be made by those skilled in the art without departing from the principles of the present invention or exceeding the scope of the claims set forth herein.
Claims (9)
1. The utility model provides an antibiotic paper production on-line intelligent detection analytic system based on industry thing networking which characterized in that includes:
the antibacterial kraft paper numbering module is used for sequentially numbering each antibacterial kraft paper on the antibacterial kraft paper production line into 1,2, i, n;
the standard database for producing the antibacterial kraft paper is used for storing the standard thickness, standard ration, standard stiffness and standard whiteness of the antibacterial kraft paper;
the antibacterial kraft paper basic parameter acquisition module is used for acquiring basic parameters of each antibacterial kraft paper, wherein the basic parameters comprise quantification, stiffness, whiteness and thickness width difference;
the antibacterial kraft paper basic parameter analysis module is used for analyzing and obtaining a basic parameter coincidence coefficient of each antibacterial kraft paper according to the basic parameters of each antibacterial kraft paper;
the antibacterial kraft paper technical parameter acquisition module is used for acquiring technical parameters of each antibacterial kraft paper, wherein the technical parameters comprise smoothness, dust degree, water content and antibacterial coating thickness;
the antibacterial kraft paper technical parameter analysis module is used for analyzing technical parameters of each antibacterial kraft paper to obtain the technical parameter coincidence coefficient of each antibacterial kraft paper;
the antibacterial kraft paper production quality qualification evaluation module is used for obtaining the production quality qualification index of each antibacterial kraft paper according to the basic parameter conformity coefficient and the technical parameter conformity coefficient of each antibacterial kraft paper, evaluating whether the production quality of each antibacterial kraft paper is qualified or not, and packaging each antibacterial kraft paper with qualified production quality;
the antibacterial kraft paper packaging basic information acquisition module is used for acquiring basic information of each antibacterial kraft paper package, wherein the basic information comprises weight, surface damage area and colloid adhesion;
the antibacterial kraft paper packaging basic information analysis module is used for analyzing the basic information of each antibacterial kraft paper package to obtain a basic information coincidence coefficient of each antibacterial kraft paper package;
the basic information processing module for the antibacterial kraft paper package is used for carrying out corresponding processing according to the basic information coincidence coefficient of each antibacterial kraft paper package.
2. The industrial Internet of things-based antibacterial paper production online intelligent detection and analysis system according to claim 1, characterized in that: the method for acquiring the basic parameters of the antibacterial kraft paper comprises the following steps:
the method comprises the steps of obtaining images of all antibacterial kraft paper through a high-definition camera, obtaining the tiled area of all antibacterial kraft paper according to the images of all antibacterial kraft paper, monitoring the weight of all antibacterial kraft paper through a weight sensor to obtain the weight of all antibacterial kraft paper, substituting the tiled area and the weight of all antibacterial kraft paper into a formula
Obtaining the quantitative alpha of each antibacterial kraft paper i Wherein s is i Represents the tiled area of the ith antibacterial kraft paper, i 1,2 i The weight of the ith antibacterial kraft paper is expressed, and beta represents a quantitative correction factor of the antibacterial kraft paper;
the stiffness of each antibacterial kraft paper is measured by a microcomputer bending stiffness determinator to obtainThe stiffness of each antimicrobial kraft paper was designated as χ i ；
Measuring the whiteness of each antibacterial kraft paper by using a whiteness meter to obtain the whiteness of each antibacterial kraft paper, and recording the whiteness as delta i ；
Laying detection points on the surface of each antibacterial kraft paper according to a preset laying principle, measuring the thickness of each detection point on the surface of each antibacterial kraft paper by using a paper thickness tester to obtain the thickness of each detection point on the surface of each antibacterial kraft paper, and marking the thickness as the thickness
j represents the number of the jth detection point, j is 1,2, and m, and the thickness of each detection point on the surface of each antibacterial kraft paper is substituted into a formula
Obtaining the thickness width difference epsilon of each antibacterial kraft paper i Wherein h is Standard of merit The standard thickness of the antibacterial kraft paper stored in the antibacterial kraft paper production standard database is shown.
3. The industrial Internet of things-based antibacterial paper production online intelligent detection and analysis system according to claim 2, characterized in that: the basic parameter analysis module of the antibacterial kraft paper analyzes the basic parameters of the antibacterial kraft paper to obtain the basic parameter coincidence coefficients of the antibacterial kraft paper, and the specific method comprises the following steps:
quantitative determination of each antibacterial Kraft paper i Stiffness and X i Whiteness delta i Difference of thickness and width ∈ i Substitution formula
Obtaining the basic parameter coincidence coefficient phi of each antibacterial kraft paper i In which α is Sign board 、χ Sign 、δ Sign board Respectively represents the standard quantification, standard stiffness and standard whiteness of the antibacterial kraft paper stored in the standard database for antibacterial kraft paper production, and the values are respectively Delta alpha, Delta chi, Delta delta and epsilon Is provided with Are respectively provided withExpressing the preset quantitative tolerance, stiffness tolerance, whiteness tolerance and thickness width difference threshold of the antibacterial kraft paper, c 1 、c 2 、c 3 、c 4 And e represents a natural constant.
4. The industrial Internet of things-based antibacterial paper production online intelligent detection and analysis system according to claim 1, characterized in that: the technical parameters of each antibacterial kraft paper are obtained in the antibacterial kraft paper technical parameter obtaining module, and the specific method comprises the following steps:
smoothness of each antibacterial kraft paper was measured by a paper smoothness measuring instrument to obtain smoothness of each antibacterial kraft paper, which was designated as smoothness
Detecting the surface of each antibacterial kraft paper by using a laser dust particle counter, analyzing to obtain the dust degree of each antibacterial kraft paper, and recording as eta i ；
Detecting each antibacterial kraft paper by using a moisture meter to obtain the water content of each antibacterial kraft paper, and marking the water content of each antibacterial kraft paper as kappa i ；
Detecting the antibacterial coating of each antibacterial kraft paper by an ultrasonic thickness gauge to obtain the thickness of the antibacterial coating of each antibacterial kraft paper, and recording the thickness as mu i 。
5. The industrial Internet of things-based antibacterial paper production online intelligent detection and analysis system according to claim 4, characterized in that: the technical parameter analysis module of the antibacterial kraft paper analyzes the technical parameters of each antibacterial kraft paper to obtain the technical parameter coincidence coefficient of each antibacterial kraft paper, and the specific method comprises the following steps:
smoothness of each antibacterial kraft paper
Dust degree eta i Water content kappa i And thickness of antibacterial coating mu i Substitution formula
Obtaining the technical parameter coincidence coefficient of each antibacterial kraft paper
Wherein
η Is provided with 、κ Is provided with 、μ Is provided with Respectively representing the standard smoothness of the preset antibacterial kraft paper, the dust degree threshold value of the antibacterial kraft paper, the standard water content of the antibacterial kraft paper and the standard antibacterial coating thickness of the antibacterial kraft paper, wherein rho represents a compensation factor of a coefficient according with the technical parameters of the preset antibacterial kraft paper.
6. The industrial Internet of things-based antibacterial paper production online intelligent detection and analysis system according to claim 5, characterized in that: the specific analysis process of the qualified evaluation module for the production quality of the antibacterial kraft paper is as follows:
the basic parameters of each antibacterial kraft paper are in accordance with the coefficient phi i Coefficient of coincidence with technical parameter
Substitution formula
Obtaining the production quality qualification index sigma of each antibacterial kraft paper i Wherein phi Is provided with 、
Respectively representing the preset threshold value of the basic parameter coincidence coefficient of the antibacterial kraft paper and the threshold value of the technical parameter coincidence coefficient of the antibacterial kraft paper, z 1 、z 2 Respectively shows that the basic parameters of the antibacterial kraft paper are in accordance withThe coefficient and the technical parameter accord with the weight factor of the system, and tau represents the correction factor of the qualified index of the production quality of the antibacterial kraft paper;
and comparing the production quality qualification index of each antibacterial kraft paper with the production quality qualification index range of the preset standard antibacterial kraft paper, if the production quality qualification index of a certain antibacterial kraft paper is in the production quality qualification index range of the preset standard antibacterial kraft paper, the production quality of the antibacterial kraft paper is qualified, screening out the antibacterial kraft paper with qualified production quality, and packaging the antibacterial kraft paper with qualified production quality according to the set packaging specification.
7. The industrial Internet of things-based antibacterial paper production online intelligent detection and analysis system according to claim 1, characterized in that: the basic information of each antibacterial kraft paper package is acquired in the antibacterial kraft paper package basic information acquisition module, and the specific method comprises the following steps:
sequentially numbering the antibacterial kraft paper packages according to a set sequence, wherein the antibacterial kraft paper packages are numbered as 1, 2., I., N;
each antimicrobial kraft paper package was measured with a weight sensor to obtain the weight of each antimicrobial kraft paper package, which was designated as G I I represents the number of the I-th antibacterial kraft paper package, I is 1, 2.
Acquiring an image of each antibacterial kraft paper package by using a high-definition camera, acquiring damaged area images of each antibacterial kraft paper package according to the image of each antibacterial kraft paper package, acquiring damaged area of each antibacterial kraft paper package according to the damaged area images of each antibacterial kraft paper package, accumulating the damaged areas of each antibacterial kraft paper package to obtain the surface damaged area of each antibacterial kraft paper package, and recording the surface damaged area as S I ；
Applying tearing force with set strength to each antibacterial kraft paper packaging bonding part, observing each colloid wire drawing length of each antibacterial kraft paper packaging bonding part by using a high-power microscope, acquiring the total colloid wire drawing quantity of each antibacterial kraft paper packaging bonding part, and combining each colloid wire drawing length of each antibacterial kraft paper packaging bonding part with the preset antibacterial kraft paper packaging bonding partComparing the length threshold values of the paper colloid drawn wires, if the length of a certain colloid drawn wire at a certain antibacterial kraft paper packaging bonding part is greater than the preset length threshold value of the antibacterial kraft paper colloid drawn wire, marking the colloid drawn wire at the antibacterial kraft paper packaging bonding part as a marked colloid drawn wire, screening out each marked colloid drawn wire at the antibacterial kraft paper packaging bonding part to obtain the number of the marked colloid drawn wires at the antibacterial kraft paper packaging bonding part, counting to obtain the number of the marked colloid drawn wires at each antibacterial kraft paper packaging bonding part, and marking the number as the marked colloid drawn wires
Substituting the quantity of colloid drawn wires marked at the bonding position of each antibacterial kraft paper package into a formula
Obtaining the adhesive degree of the colloid of each antibacterial kraft paper package
Wherein
The total number of colloid drawn wires at the bonding position of the I-th antibacterial kraft paper package is shown, and x represents a preset correction factor of the adhesion degree of the antibacterial kraft paper package colloid.
8. The industrial Internet of things-based antibacterial paper production online intelligent detection and analysis system according to claim 7, characterized in that: the basic information analysis module for the antibacterial kraft paper packaging analyzes the basic information of each antibacterial kraft paper packaging to obtain the basic information coincidence coefficient of each antibacterial kraft paper packaging, and the specific steps are as follows:
weight G of each antimicrobial Kraft paper pack I Surface area of damage S I Adhesive strength of the gel
Substitution formula
Obtaining the basic information coincidence coefficient phi of each antibacterial kraft paper package I Wherein G is Is provided with 、ΔG、S Threshold value 、
Respectively representing the preset standard weight, the allowable weight error, the surface damage area threshold value and the colloid adhesion threshold value of the antibacterial kraft paper package, y 1 、y 2 、y 3 And weight factors respectively representing the weight, the surface damage area and the colloid adhesion degree of the preset antibacterial kraft paper package.
9. The industrial Internet of things-based antibacterial paper production online intelligent detection and analysis system according to claim 8, characterized in that: the antibacterial kraft paper packaging basic information processing module carries out corresponding processing according to the basic information coincidence coefficient of each antibacterial kraft paper package, and the specific method comprises the following steps:
comparing the basic information coincidence coefficient of each antibacterial kraft paper package with the preset standard antibacterial kraft paper package basic information coincidence coefficient range, if the basic information coincidence coefficient of a certain antibacterial kraft paper package is in the preset standard antibacterial kraft paper package basic information coincidence coefficient range, the antibacterial kraft paper package meets the requirements, otherwise, the antibacterial kraft paper package does not meet the requirements, and screening to obtain the antibacterial kraft paper packages meeting the requirements and the antibacterial kraft paper packages not meeting the requirements;
and (4) warehousing and storing the antibacterial kraft paper packages meeting the requirements, and reprocessing the antibacterial kraft paper packages not meeting the requirements.
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