CN115056333A - Integrated flame-retardant building heat-insulation block and manufacturing method thereof - Google Patents
Integrated flame-retardant building heat-insulation block and manufacturing method thereof Download PDFInfo
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- CN115056333A CN115056333A CN202210872740.9A CN202210872740A CN115056333A CN 115056333 A CN115056333 A CN 115056333A CN 202210872740 A CN202210872740 A CN 202210872740A CN 115056333 A CN115056333 A CN 115056333A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
- E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
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Abstract
The invention discloses an integrated flame-retardant building insulation block and a manufacturing method thereof, relating to the technical field of building material manufacturing, wherein the manufacturing method of the integrated flame-retardant building insulation block comprises the following steps: s1, treating the base material: adding industrial slag and recycled coarse aggregate into a ball mill for grinding treatment, and sieving by a 12mm sieve to obtain a base material; s2, fusing main materials: adding 63 w% of base material, 21 w% of cement, 10 w% of perlite powder, 4 w% of sodium carbonate and 2 w% of polyurethane resin into a constant-temperature stirrer. According to the invention, the heat insulation performance of the building block is improved by adding the perlite powder, the heat insulation performance of the building block is further improved by fusing the rubber powder EPS particle heat insulation slurry and the EPS foaming polystyrene at a specified temperature and time, the influence of the outside air temperature on the room temperature is reduced, the comfort level of indoor personnel is improved, and the high strength and the high stability of the building block are ensured by designing specific materials and specific specifications.
Description
Technical Field
The invention relates to the technical field of building material manufacturing, in particular to an integrated flame-retardant building heat-insulation block and a manufacturing method thereof.
Background
The building block is a blocky building product with a size larger than that of a clay brick, is an artificial block made of concrete, industrial waste or local materials, has the advantages of larger overall dimension than the brick, simple equipment and high building speed, meets the requirement of wall body reformation in the industrial development of buildings, and is divided into small-sized building blocks, medium-sized building blocks and large-sized building blocks according to the size and the mass. Chinese patent discloses a concrete block and a manufacturing method thereof, publication number CN106810171A, the technical scheme disclosed by the patent document is as follows: the method comprises the steps of firstly, mixing coconut oil diethanolamide, n-octanol, didodecanol palmitate and hydroxyl silicone oil, then adding the mixture into a pressurizable container, controlling the pressure of the pressurizable container to be 0.15-0.2MPa and the temperature to be 50-55 ℃, maintaining the pressure for 15-20 minutes, after pressure maintaining and heat preservation are finished, reducing the pressure and the temperature to normal pressure and normal temperature, and then dropwise adding span 80 and magnetically stirring at the temperature of 38-42 ℃. The following problems exist in the prior art:
the building block that this patent made has the specificity of high strength and high stability, but its heat preservation ability is relatively weak, uses the inside air temperature of the building that this building block was built, very easily receives the influence of outside air, and then influences indoor personnel's comfort level.
Disclosure of Invention
The invention provides an integrated flame-retardant building insulation block and a manufacturing method thereof, which aim to solve the problems in the background technology.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
in a first aspect, the present invention provides a method for manufacturing an integrated flame-retardant building insulation block, comprising the steps of:
s1, treating the base material: adding industrial slag and recycled coarse aggregate into a ball mill for grinding treatment, and sieving by a 12mm sieve to obtain a base material;
s2, fusing main materials: adding 63 w% of base material, 21 w% of cement, 10 w% of perlite powder, 4 w% of sodium carbonate and 2 w% of polyurethane resin into a constant-temperature stirrer, stirring for 30min at normal temperature, and adding water accounting for 3 +/-0.5% of the total amount every 10min in the stirring process;
s3, fusion of heat preservation reinforcing materials: adding the rubber powder EPS particle heat-preservation slurry according to the proportion of 2.5 +/-0.2 percent of the total amount, then adding EPS foaming polystyrene according to the proportion of 1.5 +/-0.2 percent of the total amount, controlling a constant-temperature stirring machine to operate for 20min at the temperature of 80 ℃, and then preserving heat for 1h to obtain building block slurry;
s4, forming: adding the building block slurry into the mold, transferring the building block slurry into a baking furnace, and baking at a high temperature to obtain a building block;
s5, quality inspection: and (4) utilizing a testing device to apply force to the building block for testing, wherein the force is set to be 100N, and the building block is not damaged and is qualified.
The technical scheme of the invention is further improved as follows: the utility model discloses a baking oven, including baking oven, baking oven includes a supporting bench, the top of supporting bench is provided with the circulated air and toasts the mechanism, the circulated air toasts the mechanism including toasting the box, toast box fixed mounting at supporting bench's top, the right side fixedly connected with who toasts the box depends on flow distribution plate one, depend on the hot-blast section of thick bamboo of right side fixedly connected with of flow distribution plate one, be provided with the air heater main part in the inner chamber of hot-blast section of thick bamboo, the right side threaded connection of hot-blast section of thick bamboo has the heat preservation hose, the left side fixedly connected with who toasts the box depends on flow distribution plate two, depend on the left side fixedly connected with circulation section of thick bamboo of flow distribution plate two, the one end that hot-blast section of thick bamboo was kept away from to the heat preservation hose and the left side threaded connection of circulation section of thick bamboo.
The technical scheme of the invention is further improved as follows: swing joint has the movable mould in the inner chamber of toasting the box, the top welding of movable mould has the grab handle, the bottom fixed mounting of movable mould inner chamber has the mould platform, the mould groove has been seted up at the top of mould platform.
The technical scheme of the invention is further improved as follows: the middle part fixedly connected with of a circulation section of thick bamboo removes water frame, the bottom fixedly connected with electromagnetic drainage valve of removing water frame, the top fixed mounting who removes water frame has electric telescopic handle, electric telescopic handle's removal end extends to fixedly connected with holding down plate in the inner chamber of removing water frame, be provided with the piece that absorbs water in the inner chamber of removing water frame.
The technical scheme of the invention is further improved as follows: the water absorption block comprises two bearing plates, the number of the bearing plates is set to be two, one of the two bearing plates is fixedly arranged at the bottom of the inner wall of the water removal frame, the two bearing plates are fixedly connected with rubber columns and reset springs, the reset springs are fixedly connected with the inner cavities of the rubber columns and the reset springs, the two bearing plates are fixedly connected with sponge blocks, and rubber cylinders are fixedly arranged on the right sides of the sponge blocks.
The technical scheme of the invention is further improved as follows: the back of toasting the box is provided with building block cooling mechanism, building block cooling mechanism includes the water tank, water tank fixed mounting is at the back of toasting the box, the middle part fixed mounting of water tank has hollow frame, the multidirectional nozzle of fixedly connected with on the inner wall of hollow frame, the left side fixedly connected with circulating pipe of multidirectional nozzle, the bottom fixed mounting of water tank has the water pump, the input tube of water pump and the bottom fixed connection of water tank, the one end fixed connection of multidirectional nozzle is kept away from to the output of water pump and circulating pipe.
The technical scheme of the invention is further improved as follows: the bottom fixed mounting of water tank inner wall has netted round platform, the top fixed mounting of netted round platform has the platform of lifting, the top welding of lifting the platform has protruding piece, the top welding of lifting the platform has the gag lever post, circulating pipe's middle part fixedly connected with cooling side pipe, fixed mounting has the semiconductor refrigerator on the outer wall of cooling side pipe, circulating pipe's middle part fixedly connected with temperature sensing section of thick bamboo.
The technical scheme of the invention is further improved as follows: fixed mounting has airtight ball on the inner wall of temperature sensing section of thick bamboo, fixed mounting has the arc copper pipe on the inner wall of airtight ball, the right side fixed mounting of airtight ball has the drainage cover, the airtight section of thick bamboo of left side fixedly connected with of airtight ball, sliding connection has the slider in the inner chamber of airtight section of thick bamboo, the hollow connecting block of left side fixedly connected with of airtight section of thick bamboo, the left side fixed mounting of hollow connecting block inner wall has control button, the left side of slider extend to in the inner chamber of hollow connecting block with control button's right side swing joint, signal of telecommunication is connected between control button, the semiconductor refrigerator.
In a second aspect, the invention also provides an integrated flame-retardant building insulation block, which comprises a block main body, wherein a weight reduction groove is arranged in the block main body.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the technical progress that:
1. the invention provides an integrated flame-retardant building insulation block and a manufacturing method thereof, wherein the insulation performance of the block is improved by adding perlite powder, the insulation performance of the block is further improved by fusing rubber powder EPS particle insulation slurry and EPS foaming polystyrene at a specified temperature and time, the influence of the outside air temperature on the room temperature is reduced, the comfort level of indoor personnel is improved, and the high strength and the high stability of the block are ensured by the design of specific materials and specific specifications, and the block has the flame-retardant characteristic.
2. The invention provides an integrated flame-retardant building heat-insulation block and a manufacturing method thereof, which adopt the combination of a mould groove, a movable mould, a baking box body, a hot air cylinder and a heat-insulation hose, add block slurry into the inner cavity of the mould groove in advance, then send the movable mould back to the interior of the baking box body, control the work of a hot air fan main body in the hot air cylinder, and cooperate with the design of the heat-insulation hose to form circulating hot air in the inner cavity of the baking box body, so that the flowing hot air can realize the rapid baking and forming treatment of the block, the processing efficiency of the block is improved, the waiting time of a user is reduced, and the high efficiency of the method is improved.
3. The invention provides an integrated flame-retardant building heat-insulation block and a manufacturing method thereof.
4. The invention provides an integrated flame-retardant building insulation block and a manufacturing method thereof.A water pump, a water tank, a mould groove and a semiconductor refrigerator are combined to control the water pump to work, so that water in the inner cavity of the water tank can be driven to circularly flow, a movable mould containing a block main body is placed in the inner cavity of the water tank, and the block main body is quickly cooled by circulating water, so that a user can timely demould the block main body from the mould groove, the problem of long waiting time for natural cooling is avoided, the production efficiency is increased, the semiconductor refrigerator is controlled to work, the cooling treatment can be carried out on the circulating water, and the water cooling effect is ensured.
5. The invention provides an integrated flame-retardant building insulation block and a manufacturing method thereof, wherein a water pump, a water tank, a die groove and a semiconductor refrigerator are combined, circulating water in the water tank flows through an inner cavity of a temperature sensing cylinder, the temperature in the inner cavity of an airtight ball is increased through heat transfer of the airtight ball after the temperature of the circulating water is increased, air is heated and expanded to push a sliding piece to slide towards a control button, the sliding piece further generates leftward pressure on the control button, the semiconductor refrigerator is controlled to be electrified and operated through the cooperation of the leftward pressure and the control button to cool the circulating water, the problem of high energy consumption caused by continuous opening of the semiconductor refrigerator is solved, and the environmental protection performance of the device is improved.
Drawings
FIG. 1 is a process flow block diagram of the method of making the insulation block of the present invention;
FIG. 2 is a schematic structural diagram of the heat-insulating block of the present invention;
FIG. 3 is a schematic structural view of a baking oven according to the present invention;
FIG. 4 is a schematic structural view of the movable mold of the present invention;
FIG. 5 is a schematic view of the inner structure of the water-removing frame of the present invention;
FIG. 6 is a schematic view of the structure of the water absorption block of the present invention;
FIG. 7 is a schematic view showing the internal structure of the water tank of the present invention;
FIG. 8 is a schematic view showing an internal structure of the temperature sensing cylinder according to the present invention;
fig. 9 is an enlarged schematic view of the structure a of the present invention.
In the figure: 1. a support table; 11. a block body; 12. a weight reduction groove;
2. a circulating air baking mechanism; 21. baking the box body; 22. attaching the first flow distribution plate; 23. a hot air cylinder; 24. a heat-insulating hose; 25. a second flow distribution plate is attached; 26. a circulation cylinder; 27. a water removal frame; 271. an electromagnetic drain valve; 272. an electric telescopic rod; 273. a lower pressing plate; 274. a water-absorbing block; 2741. a bearing plate; 2742. a rubber column; 2743. a sponge block; 2744. a rubber cylinder; 28. a movable mold; 281. a handle; 282. a mold table; 283. a mold slot;
3. building block cooling mechanism; 31. a water tank; 32. a hollow frame; 33. a multi-directional nozzle; 34. a circulating water pipe; 35. cooling the square pipe; 36. a semiconductor refrigerator; 37. a water pump; 38. a reticular circular truncated cone; 381. a lifting table; 382. a raised block; 383. a limiting rod; 39. a temperature sensing cylinder; 391. an airtight ball; 392. an arc-shaped copper pipe; 393. a drainage cover; 394. an airtight cylinder; 395. a slider; 396. a hollow connecting block; 397. and a control button.
Detailed Description
The present invention will be described in further detail with reference to the following examples:
example 1
In a first aspect, as shown in fig. 1 to 9, the present invention provides a method for manufacturing an integrated flame retardant building insulation block, comprising the steps of:
s1, treating the base material: adding industrial slag and recycled coarse aggregate into a ball mill for grinding treatment, and sieving by a 12mm sieve to obtain a base material;
s2, fusing main materials: adding 63 w% of base material, 21 w% of cement, 10 w% of perlite powder, 4 w% of sodium carbonate and 2 w% of polyurethane resin into a constant-temperature stirrer, stirring for 30min at normal temperature, and adding water accounting for 3 +/-0.5% of the total amount every 10min in the stirring process;
s3, fusion of heat preservation reinforcing materials: adding the rubber powder EPS particle heat-preservation slurry according to the proportion of 2.5 +/-0.2 percent of the total amount, then adding EPS foaming polystyrene according to the proportion of 1.5 +/-0.2 percent of the total amount, controlling a constant-temperature stirring machine to operate for 20min at the temperature of 80 ℃, and then preserving heat for 1h to obtain building block slurry;
s4, forming: adding the building block slurry into the mold, transferring the building block slurry into a baking furnace, and baking at a high temperature to obtain a building block;
s5, quality inspection: and (4) applying force to the building block by using a testing device for testing, wherein the force is set to be 100N, and the building block is not damaged and is qualified.
In this embodiment, through the interpolation of perlite powder, promote the thermal insulation performance of this building block, through fusing rubber powder EPS granule heat preservation thick liquids and EPS expanded polystyrene under appointed temperature and time, further promote the thermal insulation performance of this building block, reduce the influence of outside air temperature to the room temperature, promote the comfort level in the indoor personnel, and through the design of specific material and specific specification, ensure the high strength and the high stability of this building block, make this building block possess fire-retardant characteristic simultaneously.
Example 2
As shown in fig. 1 to 9, on the basis of embodiment 1, the present invention provides a technical solution: preferably, the baking oven includes a supporting table 1, a circulating air baking mechanism 2 is arranged at the top of the supporting table 1, the circulating air baking mechanism 2 includes a baking box body 21, the baking box body 21 is fixedly installed at the top of the supporting table 1, a first attachment flow distribution plate 22 is fixedly connected to the right side of the baking box body 21, a hot air cylinder 23 is fixedly connected to the right side of the first attachment flow distribution plate 22, a hot air blower main body is arranged in the inner cavity of the hot air cylinder 23, a heat preservation hose 24 is connected to the right side of the hot air cylinder 23 through a thread, a second attachment flow distribution plate 25 is fixedly connected to the left side of the baking box body 21, a circulating cylinder 26 is fixedly connected to the left side of the second attachment flow distribution plate 25, one end of the heat preservation hose 24 far away from the hot air cylinder 23 is connected to the left side of the circulating cylinder 26 through a thread, a movable mold 28 is movably connected in the inner cavity of the baking box body 21, a handle 281 is welded at the top of the movable mold 28, a mold table 282 is fixedly installed at the bottom of the inner cavity of the movable mold 28, the top of the mold table 282 is provided with a mold groove 283, the building block slurry is added into the inner cavity of the mold groove 283 in advance, then the movable mold 28 is returned to the interior of the baking box body 21, the operation of the hot air blower main body in the hot air cylinder 23 is controlled accordingly, and by matching with the design of the heat preservation hose 24, circulating hot air can be formed in the inner cavity of the baking box body 21, so that the flowing hot air realizes the rapid baking and forming treatment of the building block.
Example 3
As shown in fig. 1 to 9, on the basis of embodiment 1, the present invention provides a technical solution: preferably, the middle part of the circulating tube 26 is fixedly connected with the water removing frame 27, the bottom part of the water removing frame 27 is fixedly connected with an electromagnetic drain valve 271, the top part of the water removing frame 27 is fixedly provided with an electric telescopic rod 272, the moving end of the electric telescopic rod 272 extends into the inner cavity of the water removing frame 27 and is fixedly connected with a lower pressing plate 273, the inner cavity of the water removing frame 27 is provided with a water absorbing block 274, the water absorbing block 274 comprises two receiving plates 2741, the number of the receiving plates 2741 is two, one of the receiving plates 2741 is fixedly arranged at the bottom part of the inner wall of the water removing frame 27, a rubber column 2742 is fixedly connected between the two receiving plates 2741, a sponge block 2743 is fixedly connected between the two receiving plates 2741, the right side of the sponge block 2743 is fixedly provided with a rubber tube 2744, through the design of the rubber tube 2744, the circulating hot air can flow through the inner part of the sponge block 2743, absorb the inside moisture of circulating hot air through sponge piece 2743, then control electric telescopic handle 272 extends to drive holding down plate 273 and moves down, simultaneous control electromagnetism drain valve 271 is opened, the realization is to the processing of sponge piece 2743 compression drainage, guarantee circulating hot air's the effect of toasting, design through reset spring, can drive the top rapidly accept board 2741 quick return, and then make sponge piece 2743 quick return, guarantee sponge piece 2743 continuation of absorbing water, design through rubber column 2742, protect reset spring's safety, prolong its life.
Example 4
As shown in fig. 1 to 9, on the basis of embodiment 1, the present invention provides a technical solution: preferably, the back of the baking box body 21 is provided with a block cooling mechanism 3, the block cooling mechanism 3 comprises a water tank 31, the water tank 31 is fixedly installed on the back of the baking box body 21, the middle of the water tank 31 is fixedly provided with a hollow frame 32, the inner wall of the hollow frame 32 is fixedly connected with a multi-directional nozzle 33, the left side of the multi-directional nozzle 33 is fixedly connected with a circulating water pipe 34, the bottom of the water tank 31 is fixedly provided with a water pump 37, an input pipe of the water pump 37 is fixedly connected with the bottom of the water tank 31, an output end of the water pump 37 is fixedly connected with one end of the circulating water pipe 34 far away from the multi-directional nozzle 33, the bottom of the inner wall of the water tank 31 is fixedly provided with a net-shaped circular truncated cone 38, the top of the net-shaped circular truncated cone 38 is fixedly provided with a lifting table 381, the top of the lifting table 381 is welded with a convex block 382, the top of the lifting table 381 is welded with a limiting rod 383, the middle of the circulating water pipe 34 is fixedly connected with a cooling square pipe 35, the outer wall of the cooling square pipe 35 is fixedly provided with a semiconductor refrigerator 36, a temperature sensing cylinder 39 is fixedly connected with the middle part of the circulating water pipe 34, an airtight ball 391 is fixedly installed on the inner wall of the temperature sensing cylinder 39, an arc-shaped copper pipe 392 is fixedly installed on the inner wall of the airtight ball 391, a drainage cover 393 is fixedly installed on the right side of the airtight ball 391, an airtight cylinder 394 is fixedly connected on the left side of the airtight ball 391, a sliding part 395 is slidably connected in the inner cavity of the airtight cylinder 394, a hollow connecting block 396 is fixedly connected on the left side of the airtight cylinder 394, a control button 397 is fixedly installed on the left side of the inner wall of the hollow connecting block 396, the left side of the sliding part 395 extends into the inner cavity of the hollow connecting block 396 and is movably connected with the right side of the control button 397, an electric signal connection is formed between the control button 397 and the semiconductor 36, the water pump 37 is controlled to work, water in the inner cavity of the water tank 31 can be driven to circularly flow, the movable mold 28 containing the building block main body 11 is placed in the inner cavity of the water tank 31, the refrigerator is used for rapidly cooling the building block main body 11 through circulating water, so that a user can timely demold the building block main body 11 from the mold groove 283 to avoid the problem of long waiting time for natural cooling, the production efficiency is increased, the semiconductor refrigerator 36 is controlled to work, the temperature reduction treatment can be performed on the circulating water, the water cooling effect is ensured, the circulating water in the water tank 31 can flow through the inner cavity of the temperature sensing cylinder 39, after the temperature of the circulating water is increased, the temperature in the inner cavity of the airtight ball 391 can be increased through the heat transfer of the airtight ball 391, the air is heated and expanded to push the sliding piece 395 to slide towards the control button 397, the sliding piece 395 further generates leftward pressure on the control button 397, the semiconductor refrigerator 36 is controlled to be powered on through the pressure matching with the control button 397 to perform the temperature reduction treatment on the circulating water, the problem of more energy consumption caused by the continuous opening of the semiconductor refrigerator 36 is avoided, and the control button 397 is the existing continuous pressing type switch, the stopper 383 serves to avoid the problem of the movable mold 28 slipping off the top of the bump 382.
Example 5
In a second aspect, as shown in fig. 1 to 9, the present invention further provides an integrated flame retardant building insulation block, which includes a block body 11, wherein a weight reduction groove 12 is formed in the block body 11, and by the design of the weight reduction groove 12, the overall weight and material consumption of the block body 11 are effectively reduced while the stability and strength of the block body 11 are ensured.
The working principle of the integrated flame-retardant building insulation block and the manufacturing method thereof will be described in detail below.
As shown in fig. 1-9, after the block slurry is prepared, the block slurry is added into the inner cavity of the mold groove 283, then the movable mold 28 is placed back inside the baking oven body 21, the operation of the air heater body is controlled accordingly, so as to realize the baking forming treatment of the block, after that, the movable mold 28 is pulled out from the top of the baking oven body 21, then the movable mold 28 is placed on the top of the raised block 382, the operation of the water pump 37 is controlled, and the water cooling treatment is performed on the block body 11, so that the user can perform the rapid demolding treatment on the block slurry.
The present invention has been described in general terms, but it will be apparent to those skilled in the art that modifications and improvements can be made based on the present invention. Therefore, modifications or improvements are within the scope of the invention without departing from the spirit of the inventive concept.
Claims (9)
1. A manufacturing method of an integrated flame-retardant building insulation block is characterized in that: the manufacturing method of the integrated flame-retardant building heat-insulation block comprises the following steps:
s1, treating the base material: adding industrial furnace slag and recycled coarse aggregate into a ball mill for grinding, and sieving by a 12mm sieve to obtain a base material;
s2, fusing main materials: adding 63 w% of base material, 21 w% of cement, 10 w% of perlite powder, 4 w% of sodium carbonate and 2 w% of polyurethane resin into a constant-temperature stirrer, stirring for 30min at normal temperature, and adding 3 +/-0.5% of water every 10min in the stirring process;
s3, fusion of heat preservation reinforcing materials: adding the rubber powder EPS particle heat-preservation slurry according to the proportion of 2.5 +/-0.2 percent of the total amount, then adding EPS foaming polystyrene according to the proportion of 1.5 +/-0.2 percent of the total amount, controlling a constant-temperature stirring machine to operate for 20min at the temperature of 80 ℃, and then preserving heat for 1h to obtain building block slurry;
s4, forming: adding the building block slurry into the mold, transferring the building block slurry into a baking furnace, and baking at a high temperature to obtain a building block;
s5, quality inspection: and (4) utilizing a testing device to apply force to the building block for testing, wherein the force is set to be 100N, and the building block is not damaged and is qualified.
2. The method for manufacturing the integrated flame-retardant building insulation block according to claim 1, wherein the method comprises the following steps: the baking oven comprises a supporting table (1), a circulating air baking mechanism (2) is arranged at the top of the supporting table (1), the circulating air baking mechanism (2) comprises a baking box body (21), the baking box body (21) is fixedly arranged at the top of the supporting platform (1), the right side of the baking box body (21) is fixedly connected with an attached splitter plate I (22), the right side of the first attachment flow distribution plate (22) is fixedly connected with a hot air cylinder (23), an air heater main body is arranged in the inner cavity of the hot air cylinder (23), the right side of the hot air cylinder (23) is connected with a heat preservation hose (24) in a threaded manner, the left side of the baking box body (21) is fixedly connected with an attached flow distribution plate II (25), the left side of the second attachment flow distribution plate (25) is fixedly connected with a circulating cylinder (26), one end of the heat preservation hose (24) far away from the hot air cylinder (23) is in threaded connection with the left side of the circulating cylinder (26).
3. The method for manufacturing the integrated flame-retardant building insulation block according to claim 2, wherein the method comprises the following steps: swing joint has movable mould (28) in the inner chamber of toasting box (21), the top welding of movable mould (28) has grab handle (281), the bottom fixed mounting of movable mould (28) inner chamber has mould platform (282), mould groove (283) have been seted up at the top of mould platform (282).
4. The method for manufacturing the integrated flame-retardant building insulation block according to claim 2, characterized in that: the middle part fixedly connected with of circulation section of thick bamboo (26) removes water frame (27), the bottom fixedly connected with electromagnetic drainage valve (271) of removing water frame (27), the top fixed mounting who removes water frame (27) has electric telescopic handle (272), fixedly connected with holding down plate (273) in the removal end of electric telescopic handle (272) extends to the inner chamber of removing water frame (27), be provided with water absorption piece (274) in the inner chamber of removing water frame (27).
5. The method for manufacturing the integrated flame-retardant building insulation block according to claim 4, wherein the method comprises the following steps: the water absorption block (274) comprises a receiving plate (2741), the number of the receiving plate (2741) is two, one of the two is arranged at the bottom of the inner wall of the water removal frame (27), the other two is arranged at the bottom of the inner wall of the water removal frame (27), a rubber column (2742) is fixedly connected between the receiving plate (2741), the other two is arranged at a reset spring positioned in the inner cavity of the rubber column (2742) and fixedly connected between the receiving plate (2741), a sponge block (2743) is fixedly connected between the receiving plate (2741), and a rubber cylinder (2744) is fixedly arranged at the right side of the sponge block (2743).
6. The method for manufacturing the integrated flame-retardant building insulation block according to claim 2, wherein the method comprises the following steps: the back of toasting box (21) is provided with building block cooling mechanism (3), building block cooling mechanism (3) include water tank (31), water tank (31) fixed mounting is at the back of toasting box (21), the middle part fixed mounting of water tank (31) has hollow frame (32), fixedly connected with multidirectional nozzle (33) on the inner wall of hollow frame (32), the left side fixedly connected with circulating water pipe (34) of multidirectional nozzle (33), the bottom fixed mounting of water tank (31) has water pump (37), the input tube of water pump (37) and the bottom fixed connection of water tank (31), the output of water pump (37) and circulating water pipe (34) keep away from the one end fixed connection of multidirectional nozzle (33).
7. The method for manufacturing the integrated flame-retardant building insulation block according to claim 6, wherein the method comprises the following steps: the bottom fixed mounting of water tank (31) inner wall has netted round platform (38), the top fixed mounting of netted round platform (38) lifts platform (381), the top welding of lifting platform (381) has protruding piece (382), the top welding of lifting platform (381) has gag lever post (383), the middle part fixedly connected with cooling side pipe (35) of circulating pipe (34), fixed mounting has semiconductor refrigerator (36) on the outer wall of cooling side pipe (35), the middle part fixedly connected with temperature sensing section of thick bamboo (39) of circulating pipe (34).
8. The method for manufacturing an integrated flame-retardant building insulation block according to claim 7, wherein the method comprises the following steps: an airtight ball (391) is fixedly mounted on the inner wall of the temperature sensing cylinder (39), an arc-shaped copper pipe (392) is fixedly mounted on the inner wall of the airtight ball (391), a drainage cover (393) is fixedly mounted on the right side of the airtight ball (391), an airtight cylinder (394) is fixedly connected to the left side of the airtight ball (391), a sliding piece (395) is slidably connected to the inner cavity of the airtight cylinder (394), a hollow connecting block (396) is fixedly connected to the left side of the airtight cylinder (394), a control button (397) is fixedly mounted on the left side of the inner wall of the hollow connecting block (396), the left side of the sliding piece (395) extends into the inner cavity of the hollow connecting block (396) and is movably connected with the right side of the control button (397), and the control button (397) and a semiconductor refrigerator (36) are connected through electric signals.
9. An integrated flame-retardant building insulation block produced by the method for producing an integrated flame-retardant building insulation block according to any one of claims 1 to 8, characterized in that: the integrated flame-retardant building heat-insulation block comprises a block main body (11), wherein a weight reduction groove (12) is formed in the block main body (11).
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| CN202210872740.9A CN115056333A (en) | 2022-07-21 | 2022-07-21 | Integrated flame-retardant building heat-insulation block and manufacturing method thereof |
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| CN202210872740.9A CN115056333A (en) | 2022-07-21 | 2022-07-21 | Integrated flame-retardant building heat-insulation block and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116214723A (en) * | 2022-12-16 | 2023-06-06 | 宜兴市华瑞铸造材料有限公司 | Mullite foamed ceramic preparation process and equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116214723A (en) * | 2022-12-16 | 2023-06-06 | 宜兴市华瑞铸造材料有限公司 | Mullite foamed ceramic preparation process and equipment |
| CN116214723B (en) * | 2022-12-16 | 2023-11-03 | 怀仁市理思新材料科技股份有限公司 | Mullite foamed ceramic preparation process and equipment |
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