CN115055352B - Preparation process of anti-corrosion armored thermocouple - Google Patents

Preparation process of anti-corrosion armored thermocouple Download PDF

Info

Publication number
CN115055352B
CN115055352B CN202210611657.6A CN202210611657A CN115055352B CN 115055352 B CN115055352 B CN 115055352B CN 202210611657 A CN202210611657 A CN 202210611657A CN 115055352 B CN115055352 B CN 115055352B
Authority
CN
China
Prior art keywords
parts
paint
layer
graphene
primer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202210611657.6A
Other languages
Chinese (zh)
Other versions
CN115055352A (en
Inventor
蔡伟
郑利坤
马连敏
于君君
王淑敏
初宏
梁雨哲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yantai Power Plant Huaneng Shandong Generating Co ltd
Original Assignee
Yantai Power Plant Huaneng Shandong Generating Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yantai Power Plant Huaneng Shandong Generating Co ltd filed Critical Yantai Power Plant Huaneng Shandong Generating Co ltd
Priority to CN202210611657.6A priority Critical patent/CN115055352B/en
Publication of CN115055352A publication Critical patent/CN115055352A/en
Application granted granted Critical
Publication of CN115055352B publication Critical patent/CN115055352B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • B05D7/146Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies to metallic pipes or tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/36Successively applying liquids or other fluent materials, e.g. without intermediate treatment
    • B05D1/38Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/007After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/57Three layers or more the last layer being a clear coat
    • B05D7/574Three layers or more the last layer being a clear coat at least some layers being let to dry at least partially before applying the next layer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/106Anti-corrosive paints containing metal dust containing Zn
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K1/00Details of thermometers not specially adapted for particular types of thermometer
    • G01K1/08Protective devices, e.g. casings
    • G01K1/10Protective devices, e.g. casings for preventing chemical attack
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/02Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using thermoelectric elements, e.g. thermocouples
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • B05D2202/10Metallic substrate based on Fe
    • B05D2202/15Stainless steel
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2265Oxides; Hydroxides of metals of iron
    • C08K2003/2272Ferric oxide (Fe2O3)
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)

Abstract

The application discloses a preparation process of an anti-corrosion armored thermocouple, which comprises the following steps: s1: derusting the outer surface of a stainless steel sleeve of the armored thermocouple; s2: adopting composite paint, and carrying out single-layer spraying treatment on the outer surface of the rust-removed stainless steel sleeve according to a spraying scheme; s3: after the first layer of composite coating is sprayed, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a layer of composite coating on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of composite coating is dried, uniformly and completely coating a layer of composite coating on the surface, and drying the third layer of composite coating. According to the application, the graphene primer is adopted as the primer, so that the heat conduction performance is higher, and the temperature acquired by the armored thermocouple is more accurate.

Description

Preparation process of anti-corrosion armored thermocouple
Technical Field
The application relates to the technical field of thermocouple corrosion prevention, in particular to a preparation process of an anti-corrosion armored thermocouple.
Background
The armoured thermocouple is used as a temperature measuring sensor, is usually matched with a temperature transmitter, a regulator, a display instrument and the like to form a process control system, and is used for directly measuring or controlling the temperatures of fluid, steam, gas medium, solid surface and the like in the range of 0-1800 ℃ in various production processes. The armoured thermocouple has many advantages of bending, high pressure resistance, quick thermal response time, firmness and durability, and the like, and is used as a sensor for measuring temperature like an industrial assembly thermocouple, and is usually matched with a display instrument, a recording instrument and an electronic regulator.
At present, an armored thermocouple for industrial temperature measurement basically uses an armored thermocouple made of a stainless steel protection tube material 316L (00 Cr17Ni14Mo 2), however, in practical application, the armored thermocouple is found to be capable of causing corrosion on the surface of a stainless steel sleeve after 1 year if being installed in a specific environment with high temperature and high humidity (the temperature is more than 200 ℃ and the humidity is more than 80%), and the stainless steel sleeve is corroded due to the fact that internal fillers absorb moisture and expand and burst after pitting corrosion occurs on the stainless steel sleeve, so that the thermocouple wire cannot be used due to short circuit faults. The reasons why the metal base material of the stainless steel sleeve armouring the thermocouple corrodes under high temperature and high humidity environment are generally two kinds: one is high temperature hot and humid corrosion, i.e., the purity of the metal substrate is not high enough, and in the liquid and humid environment of the high temperature electrolyte, galvanic effect occurs, causing electrochemical corrosion; the other is that the oxygen element oxidizes the matrix at high temperature, and after the matrix is oxidized, the oxide is continuously increased, so that the corrosion phenomena such as cracks, fractures, holes and the like of the matrix material occur.
In the prior art, the surface of the armored thermocouple is often additionally provided with an anti-corrosion coating for corrosion prevention, but the coating with good anti-corrosion performance is often poor in heat transfer performance, so that the temperature measured by the armored thermocouple is inaccurate, errors exist, and the coating with good heat transfer performance is poor in anti-corrosion performance.
Therefore, how to maintain higher heat conductivity on the basis of improving the corrosion resistance is a technical problem to be solved at present.
Disclosure of Invention
The application provides a preparation process of an anti-corrosion armored thermocouple, which is used for solving the technical problem that the anti-corrosion performance and the heat conduction performance cannot be simultaneously achieved in the prior art.
The application provides a preparation process of an anti-corrosion armored thermocouple, which comprises the following steps:
s1: derusting the outer surface of a stainless steel sleeve of the armored thermocouple;
s2: adopting composite paint, and carrying out single-layer spraying treatment on the outer surface of the rust-removed stainless steel sleeve according to a spraying scheme;
s3: after the spraying of the first layer of composite coating is finished, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a second layer of composite coating on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of composite coating is dried, uniformly and completely coating a third layer of composite coating on the surface, and drying the third layer of composite coating.
In some embodiments of the application, in the composite coating, the primer adopts graphene primer, the intermediate paint adopts epoxy cloud iron intermediate paint, and the finish paint adopts fluorocarbon finish paint;
the graphene primer comprises a component A and a component B;
the component A comprises the following components in parts by weight:
95-105 parts of epoxy resin, 95-105 parts of mica powder, 55-65 parts of iron oxide red, 440-460 parts of zinc powder, 1-8 parts of kaolin, 1-3 parts of dispersing agent, 7-12 parts of flatting agent, 6-11 parts of defoamer, 180-195 parts of graphene slurry, 13-24 parts of toluene and 30-45 parts of styrene;
the component B is 55-70 parts of modified polyamide curing agent.
In some embodiments of the application, the preparation steps of component a are as follows:
(1) Preparing graphene dispersion liquid: adding graphene powder into a diluent, wherein the graphene content is 3%, stirring for 2-2.5 hours by a high-speed mixing stirrer, and placing the uniformly dispersed graphene powder into an ultrasonic dispersing instrument for ultrasonic dispersion for 4-4.5 hours to obtain uniform black graphene dispersion liquid;
(2) Preheating epoxy resin: heating epoxy resin in an oven at 60-65deg.C for 30-35min;
(3) Preparing graphene primer: sequentially adding a defoaming agent, a dispersing agent and a leveling agent into the preheated epoxy resin, stirring for 5-6min, adding a diluent, uniformly stirring the epoxy resin and an auxiliary agent, adding a graphene dispersion liquid, dispersing for 20min, sequentially adding kaolin, iron oxide red, zinc powder and mica powder, stirring for 70min, grinding to a particle size of 60-70 mu m, and discharging for later use;
wherein the diluent is a mixed solvent of toluene and styrene.
In some embodiments of the present application, the preparation steps of the component B are as follows:
(1) Heating the modified polyamide to 90-95 ℃ in an oven, and preserving heat for 10-12min;
(2) And adding 5-11 parts of diluent and 0.15-0.20 part of adhesion promoter into 25-35 parts of modified polyamide after heat preservation, and uniformly stirring to obtain the component B.
In some embodiments of the application, the graphene primer is obtained by uniformly mixing the component A and the component B according to the proportion of 9-10:0.5-1.1 and standing for 20 min.
In some embodiments of the present application, in step S2, the spraying scheme is as follows:
adopting air spraying, selecting 2.0 spray guns for primer and intermediate paint, selecting 1.5 spray guns for finishing paint, controlling the viscosity of the paint to be-4 cups, wherein the real dry thickness of each primer is 30-40 mu m, the interval time of each primer is 6-12h, the real dry thickness of each intermediate paint is 60-80 mu m, the interval time of each intermediate paint is 12h, the real dry thickness of each finish is 30-40 mu m, the interval time of each finish is 6-8h, and the paint, the intermediate paint and the finishing paint are placed for 5-8d after finishing the spraying.
In some embodiments of the present application, the step S1 specifically includes:
soaking the outer surface of the stainless steel sleeve of the armored thermocouple in an acidic solution for 5-10min, taking out, and wiping.
By applying the technical scheme, the preparation process comprises the following steps of: s1: derusting the outer surface of a stainless steel sleeve of the armored thermocouple; s2: adopting composite paint, and carrying out single-layer spraying treatment on the outer surface of the rust-removed stainless steel sleeve according to a spraying scheme; s3: after the first layer of composite coating is sprayed, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a layer of composite coating on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of composite coating is dried, uniformly and completely coating a layer of composite coating on the surface, and drying the third layer of composite coating. According to the application, the graphene primer is prepared, the graphene primer, the epoxy cloud iron intermediate paint and the fluorocarbon finish paint are used in combination, the graphene primer, the epoxy cloud iron intermediate paint and the fluorocarbon finish paint are sprayed on the outer surface of the stainless steel sleeve of the armored thermocouple according to a spraying scheme, and then glass fiber cloth and a composite coating are coated for a plurality of times, so that the anti-corrosion performance of the armored thermocouple is improved. The special spraying means are adopted to spray the composite coating on the outer surface of the stainless steel sleeve of the armored thermocouple, so that the corrosion resistance of the thermocouple is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 shows a schematic flow chart of a process for preparing an anti-corrosion armored thermocouple according to an embodiment of the present application.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1
The embodiment of the application provides a preparation process of an anti-corrosion armored thermocouple, as shown in fig. 1, which comprises the following steps:
s1: soaking the outer surface of a stainless steel sleeve of the armored thermocouple in an acid solution for 5-10min, taking out, and wiping;
s2: the preparation of the graphene primer, wherein in the composite coating, the graphene primer is adopted as the primer, the epoxy cloud iron intermediate paint is adopted as the intermediate paint, and the fluorocarbon finish is adopted as the finish; the graphene primer comprises a component A and a component B; the component A comprises the following components in parts by weight: 95 parts of epoxy resin, 95 parts of mica powder, 55 parts of iron oxide red, 440 parts of zinc powder, 1 part of kaolin, 1 part of dispersant BYK-110,7 parts of flatting agent 446,6 parts of defoamer 052, 180 parts of graphene slurry, 13 parts of toluene and 30 parts of styrene; the component B is 55 parts of modified polyamide curing agent; the preparation steps of the component A are as follows: (1) preparing graphene dispersion liquid: adding graphene powder into a diluent, wherein the graphene content is 3%, stirring for 2 hours by a high-speed mixing stirrer, and placing the uniformly dispersed graphene powder into an ultrasonic dispersing instrument for ultrasonic dispersion for 4 hours to obtain uniform black graphene dispersion liquid; (2) preheating epoxy resin: heating epoxy resin in a 60 ℃ oven for 30min; (3) preparing graphene primer: sequentially adding a defoaming agent, a dispersing agent and a leveling agent into the preheated epoxy resin, stirring for 5min, adding a diluent, uniformly stirring the epoxy resin and an auxiliary agent, adding graphene dispersion liquid, dispersing for 20min, sequentially adding kaolin, iron oxide red, zinc powder and mica powder, stirring for 70min, grinding to the particle size of 60 mu m, and discharging for later use; wherein the diluent is a mixed solvent of toluene and styrene; the preparation steps of the component B are as follows: (1) Heating the modified polyamide to 90 ℃ in an oven, and preserving heat for 10min; (2) Adding 5 parts of diluent and 0.15 part of adhesion promoter into 25 parts of modified polyamide after heat preservation, and uniformly stirring to obtain a component B; uniformly mixing the component A and the component B according to the proportion of 9:0.5, and standing for 20min to obtain the graphene primer; the ratio of toluene to styrene in the diluent is 3:5;
the spraying scheme adopts air spraying, a 2.0 spray gun is selected for the primer and the intermediate paint, a 1.5 spray gun is selected for the finish paint, the viscosity of the paint is controlled to be-4 cups, the real dry thickness of each primer is 30 mu m, the interval time of each primer is 6h, the real dry thickness of each intermediate paint is 60 mu m, the interval time of each intermediate paint is 12h, the real dry thickness of each finish paint is 30 mu m, the interval time of each finish paint is 6h, and the paint, the intermediate paint and the finish paint are placed for 5d after the spraying is finished;
s3: after the spraying of the first layer of composite coating is finished, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a second layer of composite coating on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of composite coating is dried, uniformly and completely coating a third layer of composite coating on the surface, and drying the third layer of composite coating. Only the first layer of composite coating adopts a spraying scheme, and is sprayed on the stainless steel sleeve outer tube of the armored thermocouple, and the other two layers of composite coating are directly smeared.
Example 2
The embodiment of the application provides a preparation process of an anti-corrosion armored thermocouple, as shown in fig. 1, which comprises the following steps:
s1: soaking the outer surface of a stainless steel sleeve of the armored thermocouple in an acid solution for 5-10min, taking out, and wiping;
s2: the preparation of the graphene primer, wherein in the composite coating, the graphene primer is adopted as the primer, the epoxy cloud iron intermediate paint is adopted as the intermediate paint, and the fluorocarbon finish is adopted as the finish; the graphene primer comprises a component A and a component B; the component A comprises the following components in parts by weight: 98 parts of epoxy resin, 98 parts of mica powder, 56 parts of iron oxide red, 445 parts of zinc powder, 2 parts of kaolin, 2 parts of a dispersing agent BYK-110,8 parts of a leveling agent 446,7 parts of a defoaming agent 052, 185 parts of graphene slurry, 14 parts of toluene and 32 parts of styrene; the component B is 57 parts of modified polyamide curing agent; the preparation steps of the component A are as follows: (1) preparing graphene dispersion liquid: adding graphene powder into a diluent, wherein the graphene content is 3%, stirring for 2 hours by a high-speed mixing stirrer, and placing the uniformly dispersed graphene powder into an ultrasonic dispersing instrument for ultrasonic dispersion for 4 hours to obtain uniform black graphene dispersion liquid; (2) preheating epoxy resin: heating the epoxy resin in a 63 ℃ oven for 32min; (3) preparing graphene primer: sequentially adding a defoaming agent, a dispersing agent and a leveling agent into the preheated epoxy resin, stirring for 5.5min, adding a diluent, uniformly stirring the epoxy resin and an auxiliary agent, adding a graphene dispersion liquid, dispersing for 20min, sequentially adding kaolin, iron oxide red, zinc powder and mica powder, stirring for 70min, grinding to the particle size of 60 mu m, and discharging for later use; wherein the diluent is a mixed solvent of toluene and styrene; the preparation steps of the component B are as follows: (1) Heating the modified polyamide to 90 ℃ in an oven, and preserving heat for 11min; (2) Adding 6 parts of diluent and 0.16 part of adhesion promoter into 27 parts of modified polyamide after heat preservation, and uniformly stirring to obtain a component B; uniformly mixing the component A and the component B according to the proportion of 9.1:0.6, and standing for 20min to obtain the graphene primer; the ratio of toluene to styrene in the diluent is 3:5;
the spraying scheme adopts air spraying, a 2.0 spray gun is selected for the primer and the intermediate paint, a 1.5 spray gun is selected for the finish paint, the viscosity of the paint is controlled to be-4 cups, the real dry thickness of each primer is 30 mu m, the interval time of each primer is 6h, the real dry thickness of each intermediate paint is 60 mu m, the interval time of each intermediate paint is 12h, the real dry thickness of each finish paint is 30 mu m, the interval time of each finish paint is 6h, and the paint, the intermediate paint and the finish paint are placed for 5d after the spraying is finished;
s3: after the spraying of the first layer of composite coating is finished, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a second layer of composite coating on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of composite coating is dried, uniformly and completely coating a third layer of composite coating on the surface, and drying the third layer of composite coating. Only the first layer of composite coating adopts a spraying scheme, and is sprayed on the stainless steel sleeve outer tube of the armored thermocouple, and the other two layers of composite coating are directly smeared.
Example 3
The embodiment of the application provides a preparation process of an anti-corrosion armored thermocouple, as shown in fig. 1, which comprises the following steps:
s1: soaking the outer surface of a stainless steel sleeve of the armored thermocouple in an acid solution for 5-10min, taking out, and wiping;
s2: the preparation of the graphene primer, wherein in the composite coating, the graphene primer is adopted as the primer, the epoxy cloud iron intermediate paint is adopted as the intermediate paint, and the fluorocarbon finish is adopted as the finish; the graphene primer comprises a component A and a component B; the component A comprises the following components in parts by weight: 99 parts of epoxy resin, 99 parts of mica powder, 58 parts of iron oxide red, 449 parts of zinc powder, 3 parts of kaolin, 2.5 parts of dispersant BYK-110, 10 parts of flatting agent 446, 10 parts of defoamer 052, 191 parts of graphene slurry, 16 parts of toluene and 39 parts of styrene; the component B is 61 parts of modified polyamide curing agent; the preparation steps of the component A are as follows: (1) preparing graphene dispersion liquid: adding graphene powder into a diluent, wherein the graphene content is 3%, stirring for 2 hours by a high-speed mixing stirrer, and placing the uniformly dispersed graphene powder into an ultrasonic dispersing instrument for ultrasonic dispersion for 4 hours to obtain uniform black graphene dispersion liquid; (2) preheating epoxy resin: heating the epoxy resin in a 63 ℃ oven for 33min; (3) preparing graphene primer: sequentially adding a defoaming agent, a dispersing agent and a leveling agent into the preheated epoxy resin, stirring for 6min, adding a diluent, uniformly stirring the epoxy resin and an auxiliary agent, adding graphene dispersion liquid, dispersing for 20min, sequentially adding kaolin, iron oxide red, zinc powder and mica powder, stirring for 70min, grinding to the particle size of 60 mu m, and discharging for later use; wherein the diluent is a mixed solvent of toluene and styrene; the preparation steps of the component B are as follows: (1) Heating the modified polyamide to 90 ℃ in an oven, and preserving heat for 11min; (2) Adding 7 parts of diluent and 0.18 part of adhesion promoter into 29 parts of modified polyamide after heat preservation, and uniformly stirring to obtain a component B; uniformly mixing the component A and the component B according to the proportion of 9.3:0.7, and standing for 20min to obtain the graphene primer; the ratio of toluene to styrene in the diluent is 3:5;
the spraying scheme adopts air spraying, a 2.0 spray gun is selected for the primer and the intermediate paint, a 1.5 spray gun is selected for the finish paint, the viscosity of the paint is controlled to be-4 cups, the real dry thickness of each primer is 30 mu m, the interval time of each primer is 6h, the real dry thickness of each intermediate paint is 60 mu m, the interval time of each intermediate paint is 12h, the real dry thickness of each finish paint is 30 mu m, the interval time of each finish paint is 6h, and the paint, the intermediate paint and the finish paint are placed for 5d after the spraying is finished;
s3: after the spraying of the first layer of composite coating is finished, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a second layer of composite coating on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of composite coating is dried, uniformly and completely coating a third layer of composite coating on the surface, and drying the third layer of composite coating. Only the first layer of composite coating adopts a spraying scheme, and is sprayed on the stainless steel sleeve outer tube of the armored thermocouple, and the other two layers of composite coating are directly smeared.
Example 4
The embodiment of the application provides a preparation process of an anti-corrosion armored thermocouple, as shown in fig. 1, which comprises the following steps:
s1: soaking the outer surface of a stainless steel sleeve of the armored thermocouple in an acid solution for 5-10min, taking out, and wiping;
s2: the preparation of the graphene primer, wherein in the composite coating, the graphene primer is adopted as the primer, the epoxy cloud iron intermediate paint is adopted as the intermediate paint, and the fluorocarbon finish is adopted as the finish; the graphene primer comprises a component A and a component B; the component A comprises the following components in parts by weight: 105 parts of epoxy resin, 105 parts of mica powder, 65 parts of iron oxide red, 460 parts of zinc powder, 8 parts of kaolin, 3 parts of dispersant BYK-110, 12 parts of flatting agent 446, 11 parts of defoamer 052, 195 parts of graphene slurry, 24 parts of toluene and 45 parts of styrene; the component B is 70 parts of modified polyamide curing agent; the preparation steps of the component A are as follows: (1) preparing graphene dispersion liquid: adding graphene powder into a diluent, wherein the graphene content is 3%, stirring for 2 hours by a high-speed mixing stirrer, and placing the uniformly dispersed graphene powder into an ultrasonic dispersing instrument for ultrasonic dispersion for 4 hours to obtain uniform black graphene dispersion liquid; (2) preheating epoxy resin: heating the epoxy resin in a 65 ℃ oven for 35min; (3) preparing graphene primer: sequentially adding a defoaming agent, a dispersing agent and a leveling agent into the preheated epoxy resin, stirring for 6min, adding a diluent, uniformly stirring the epoxy resin and an auxiliary agent, adding graphene dispersion liquid, dispersing for 20min, sequentially adding kaolin, iron oxide red, zinc powder and mica powder, stirring for 70min, grinding to a particle size of 70 mu m, and discharging for later use; wherein the diluent is a mixed solvent of toluene and styrene; the preparation steps of the component B are as follows: (1) Heating the modified polyamide to 95 ℃ in an oven, and preserving heat for 12min; (2) Adding 11 parts of diluent and 0.20 part of adhesion promoter into 35 parts of modified polyamide after heat preservation, and uniformly stirring to obtain a component B; uniformly mixing the component A and the component B according to the proportion of 10:1.1, and standing for 20min to obtain the graphene primer; the ratio of toluene to styrene in the diluent is 3:5;
the spraying scheme adopts air spraying, a 2.0 spray gun is adopted for the primer and the intermediate paint, a 1.5 spray gun is adopted for the finish paint, the viscosity of the paint is controlled to be-4 cups, the real dry thickness of each primer is 40 mu m, the interval time of each primer is 12h, the real dry thickness of each intermediate paint is 80 mu m, the interval time of each intermediate paint is 12h, the real dry thickness of each finish paint is 40 mu m, the interval time of each finish paint is 8h, and the paint is placed for 8d after the finish paint, the intermediate paint and the finish paint are all sprayed;
s3: after the spraying of the first layer of composite coating is finished, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a second layer of composite coating on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of composite coating is dried, uniformly and completely coating a third layer of composite coating on the surface, and drying the third layer of composite coating. Only the first layer of composite coating adopts a spraying scheme, and is sprayed on the stainless steel sleeve outer tube of the armored thermocouple, and the other two layers of composite coating are directly smeared.
Comparative example 1
S1: soaking the outer surface of a stainless steel sleeve of the armored thermocouple in an acid solution for 5-10min, taking out, and wiping;
s2: the polyurethane anticorrosive paint is directly smeared on the outer surface of the stainless steel sleeve of the armored thermocouple;
the spraying scheme adopts air spraying, a 2.0 spray gun is adopted for the primer and the intermediate paint, a 1.5 spray gun is adopted for the finish paint, the viscosity of the paint is controlled to be-4 cups, the real dry thickness of each primer is 30-40 mu m, the interval time of each primer is 6-12h, the real dry thickness of each intermediate paint is 60-80 mu m, the interval time of each intermediate paint is 12h, the real dry thickness of each finish paint is 30-40 mu m, the interval time of each finish paint is 6-8h, and the paint, the intermediate paint and the finish paint are placed for 5-8d after the finish paint is sprayed;
s3: after the spraying of the first layer of polyurethane anti-corrosion paint is finished, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a second layer of polyurethane anti-corrosion paint on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of polyurethane anti-corrosion paint is dried, uniformly and completely coating a third layer of polyurethane anti-corrosion paint on the surface, and drying the third layer of polyurethane anti-corrosion paint.
Comparative example 2
S1: soaking the outer surface of a stainless steel sleeve of the armored thermocouple in an acid solution for 5-10min, taking out, and wiping;
s2: the polyurethane anticorrosive paint is directly smeared on the outer surface of the stainless steel sleeve of the armored thermocouple;
s3: after the polyurethane anti-corrosion paint is sprayed, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with the paint, uniformly and completely coating a second layer of polyurethane anti-corrosion paint on the surface of the glass fiber cloth, and drying the third layer of polyurethane anti-corrosion paint.
The test is as follows: the corrosion-resistant armored thermocouple prepared in the examples 1-4 and the armored thermocouple coated with the polyurethane corrosion-resistant paint in the comparative examples 1-2 are subjected to 800-hour continuous salt fog corrosion resistance test; testing corrosion rate in saturated strong brine at 300 ℃ and under 4MPa air in an alkaline environment; and the temperature is measured for a plurality of times by using the armoured thermocouple, and the difference between the actual temperature and the measured temperature is calculated to obtain the measurement error.
Table 1 experimental condition comparison of examples 1-4 and comparative examples 1, 2
As can be seen from the data in table 1: the anti-corrosion armored thermocouple has higher anti-corrosion capability and strong heat conduction performance, and the measured error is far smaller than that of polyurethane anti-corrosion paint. On the basis of ensuring the corrosion resistance, the heat conduction performance is increased, so that the measurement is more accurate.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting; although the application has been described in detail with reference to the foregoing embodiments, it will be appreciated by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not drive the essence of the corresponding technical solutions to depart from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims (4)

1. The preparation process of the anti-corrosion armored thermocouple is characterized by comprising the following steps of:
s1: derusting the outer surface of a stainless steel sleeve of the armored thermocouple;
s2: adopting composite paint, and carrying out single-layer spraying treatment on the outer surface of the rust-removed stainless steel sleeve according to a spraying scheme;
s3: after the spraying of the first layer of composite coating is finished, wrapping a layer of glass fiber cloth on the outer surface of the stainless steel sleeve with paint, uniformly and completely coating a second layer of composite coating on the surface of the glass fiber cloth, wrapping a layer of glass fiber cloth after the second layer of composite coating is dried, uniformly and completely coating a third layer of composite coating on the surface, and drying the third layer of composite coating;
wherein,,
in the composite coating, a graphene primer is adopted as a primer, an epoxy cloud iron intermediate paint is adopted as an intermediate paint, and a fluorocarbon finish is adopted as a finish;
the graphene primer comprises a component A and a component B;
the component A comprises the following components in parts by weight:
95-105 parts of epoxy resin, 95-105 parts of mica powder, 55-65 parts of iron oxide red, 440-460 parts of zinc powder, 1-8 parts of kaolin, 1-3 parts of dispersing agent, 7-12 parts of flatting agent, 6-11 parts of defoamer, 180-195 parts of graphene slurry, 13-24 parts of toluene and 30-45 parts of styrene;
55-70 parts of modified polyamide curing agent;
the preparation steps of the component A are as follows:
(1) Preparing graphene dispersion liquid: adding graphene powder into a diluent, wherein the graphene content is 3%, stirring for 2-2.5 hours by a high-speed mixing stirrer, and placing the uniformly dispersed graphene powder into an ultrasonic dispersing instrument for ultrasonic dispersion for 4-4.5 hours to obtain uniform black graphene dispersion liquid;
(2) Preheating epoxy resin: heating epoxy resin in an oven at 60-65deg.C for 30-35min;
(3) Preparing graphene primer: sequentially adding a defoaming agent, a dispersing agent and a leveling agent into the preheated epoxy resin, stirring for 5-6min, adding a diluent, uniformly stirring the epoxy resin and an auxiliary agent, adding a graphene dispersion liquid, dispersing for 20min, sequentially adding kaolin, iron oxide red, zinc powder and mica powder, stirring for 70min, grinding to a particle size of 60-70 mu m, and discharging for later use;
wherein the diluent is a mixed solvent of toluene and styrene;
the preparation steps of the component B are as follows:
(1) Heating the modified polyamide to 90-95 ℃ in an oven, and preserving heat for 10-12min;
(2) And adding 5-11 parts of diluent and 0.15-0.20 part of adhesion promoter into 25-35 parts of modified polyamide after heat preservation, and uniformly stirring to obtain the component B.
2. The preparation process according to claim 1, wherein the graphene primer is obtained by uniformly mixing the component A and the component B according to the ratio of 9-10:0.5-1.1 and standing for 20 min.
3. The process according to claim 1, wherein in step S2, the spray scheme is as follows:
adopting air spraying, selecting 2.0 spray guns for primer and intermediate paint, selecting 1.5 spray guns for finishing paint, controlling the viscosity of the paint to be-4 cups, wherein the real dry thickness of each primer is 30-40 mu m, the interval time of each primer is 6-12h, the real dry thickness of each intermediate paint is 60-80 mu m, the interval time of each intermediate paint is 12h, the real dry thickness of each finish is 30-40 mu m, the interval time of each finish is 6-8h, and the paint, the intermediate paint and the finishing paint are placed for 5-8d after finishing the spraying.
4. The preparation process according to claim 1, wherein the step S1 is specifically:
soaking the outer surface of the stainless steel sleeve of the armored thermocouple in an acidic solution for 5-10min, taking out, and wiping.
CN202210611657.6A 2022-05-31 2022-05-31 Preparation process of anti-corrosion armored thermocouple Active CN115055352B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210611657.6A CN115055352B (en) 2022-05-31 2022-05-31 Preparation process of anti-corrosion armored thermocouple

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210611657.6A CN115055352B (en) 2022-05-31 2022-05-31 Preparation process of anti-corrosion armored thermocouple

Publications (2)

Publication Number Publication Date
CN115055352A CN115055352A (en) 2022-09-16
CN115055352B true CN115055352B (en) 2023-09-26

Family

ID=83199629

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210611657.6A Active CN115055352B (en) 2022-05-31 2022-05-31 Preparation process of anti-corrosion armored thermocouple

Country Status (1)

Country Link
CN (1) CN115055352B (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107061929A (en) * 2017-05-05 2017-08-18 山东电力基本建设总公司 Steel circulating water pipe anti-corrosion method
CN108997889A (en) * 2018-08-09 2018-12-14 湖南省金海科技有限公司 A kind of ocean naval vessel graphene heavy antisepsis priming paint and preparation method thereof
CN109608994A (en) * 2018-12-27 2019-04-12 石家庄市油漆厂 Graphene anticorrosive paint and preparation method thereof applied to marine settings
CN110343446A (en) * 2019-07-18 2019-10-18 江苏环宇建设工程有限公司 A kind of antirust, anti-corrosive method for natural gas line
CN112625485A (en) * 2020-12-17 2021-04-09 中国特种飞行器研究所 Steel structure anticorrosive coating structure and coating method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107061929A (en) * 2017-05-05 2017-08-18 山东电力基本建设总公司 Steel circulating water pipe anti-corrosion method
CN108997889A (en) * 2018-08-09 2018-12-14 湖南省金海科技有限公司 A kind of ocean naval vessel graphene heavy antisepsis priming paint and preparation method thereof
CN109608994A (en) * 2018-12-27 2019-04-12 石家庄市油漆厂 Graphene anticorrosive paint and preparation method thereof applied to marine settings
CN110343446A (en) * 2019-07-18 2019-10-18 江苏环宇建设工程有限公司 A kind of antirust, anti-corrosive method for natural gas line
CN112625485A (en) * 2020-12-17 2021-04-09 中国特种飞行器研究所 Steel structure anticorrosive coating structure and coating method

Also Published As

Publication number Publication date
CN115055352A (en) 2022-09-16

Similar Documents

Publication Publication Date Title
WO2012145283A1 (en) Solar-radiation-absorbing formulations and related apparatus and methods
CN106905841B (en) Low-temperature cured polyether sulfone coating composition and preparation method and coating process thereof
EP1860165A1 (en) Organic coated metallic substrate with enhanced heat transfer properties and method of production thereof
CN106810964B (en) High thermal conductivity, vacuum-resistant, high-temperature resistant anti-corrosive coating
CN106644785B (en) A kind of measuring method of the crack resistance of coating on sealant
TW200946567A (en) Powder coating material and fluorine-containing laminate
CN115055352B (en) Preparation process of anti-corrosion armored thermocouple
CA3102120A1 (en) Coating compositions, processes, and applications for low friction and high durability substrates
CN104419226A (en) Stabilized coating for surface rust layer of weatherproof steel
CN104019586A (en) Tube-in-sheet evaporator production technology
CN113667371B (en) Water-based epoxy anticorrosive paint for heat exchanger and preparation method thereof
JP4873974B2 (en) Pre-coated metal plate and manufacturing method thereof
CN101942259A (en) Bottom surface unified hydrophilic aluminum foil coating and process thereof
CN114933838B (en) Epoxy organosilicon modified phenolic epoxy temperature-resistant anticorrosive paint and preparation method thereof
US20120148759A1 (en) Method for coating a metal surface with a hybrid layer
CN109374515B (en) Method for detecting chemical resistance of paint film in baking process
KR101386202B1 (en) Solid dot-pattern color steelsheet and manufacturing method thereof
CN108610863A (en) Coating, aluminium foil and the aluminium foil manufacturing method of a kind of ultraviolet radiation preventing and acid-alkali-corrosive-resisting
CN101214611B (en) Method for manufacturing coating corrosion prevention heat exchanger
CN110117455B (en) WPU/PTFE composite hydrophobic coating and preparation method thereof
US20230381813A1 (en) Methods of applying bond primer compositions for bonded aerospace structures
CN108795114A (en) A kind of grease Material cladding high-performance corrosion-inhibiting coating aluminium foil
CN115141534A (en) Microwave oven and manufacturing method thereof
KR102115306B1 (en) Pcm coating composition for manufacturing thick fluorine pcm sheet by 2coating-2baking and pcm sheet thereof
CN109530185A (en) Processing technology at a kind of air-conditioner set anti-corrosion

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant