CN115042359B - Production method of button plate blank material with multilayer structure - Google Patents
Production method of button plate blank material with multilayer structure Download PDFInfo
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- CN115042359B CN115042359B CN202210413600.5A CN202210413600A CN115042359B CN 115042359 B CN115042359 B CN 115042359B CN 202210413600 A CN202210413600 A CN 202210413600A CN 115042359 B CN115042359 B CN 115042359B
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- forming roller
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- 239000000463 material Substances 0.000 title claims abstract description 87
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 328
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000011347 resin Substances 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims description 103
- 238000009434 installation Methods 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 16
- 239000007779 soft material Substances 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000012752 auxiliary agent Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/22—Making multilayered or multicoloured articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/04—Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould
- B29C41/042—Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould by rotating a mould around its axis of symmetry
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
- B29C41/36—Feeding the material on to the mould, core or other substrate
- B29C41/365—Construction of spray-up equipment, e.g. spray-up guns
Abstract
The invention relates to a production method of a button plate blank material with a multilayer structure, a forming roller which is rotatably installed is started to rotate, a central line of rotation of the forming roller is horizontally arranged, a liquid distributor is placed inside the forming roller, so that the liquid distributor sequentially distributes A1 material liquid and A2 material liquid … … An material liquid on the inner wall surface of the forming roller along the length range of the forming roller, an A1 material layer and An A2 material layer … … An material layer are sequentially formed on the inner wall surface of the forming roller, then the material formed on the inner wall of the forming roller is removed, and the button plate blank can be prepared, wherein the A1 material liquid and the A2 material liquid … … An material liquid are respectively resin materials for preparing buttons. By the method, the button plate blank with the multilayer structure can be obtained, so that more types of buttons can be prepared, and more production requirements can be met.
Description
Technical Field
The invention relates to the field of button production, in particular to a production method of a button plate blank material with a multilayer structure.
Background
Besides the button which is used for fastening the clothes, the button is also an important clothes ornament, and the beautiful button can add a plurality of colors to the clothes. The production of the button plate blank is to pour the resin raw material into a centrifugal roller to produce the plate blank through the centrifugal action on the inner wall of a forming roller, then to punch the plate blank into a button blank through a plate punching machine, and then to post-process the button blank into the button with corresponding specification requirement. However, the prior slab preparation operation has the defects of inconvenient liquid distribution operation and single slab structure, so that the problem needs to be solved.
Disclosure of Invention
The invention aims to provide a production method of a button plate blank material with a multilayer structure, which can be used for producing button plate blanks with the multilayer structure.
The technical scheme adopted by the invention is as follows.
A production method of a button plate blank material with a multilayer structure is characterized by comprising the following steps of: the forming roller which is installed in a rotating mode is started to rotate, the center line of the forming roller is horizontally arranged, the liquid distributor is placed inside the forming roller, the liquid distributor sequentially distributes A1 material liquid and A2 material liquid … … An material liquid on the inner wall surface of the forming roller along the length range of the forming roller, the A1 material layer and the A2 material layer … … An material layer are sequentially formed on the inner wall surface of the forming roller, n is a positive integer greater than or equal to 2, then materials formed on the inner wall of the forming roller are taken down, a button plate blank can be manufactured, and the A1 material liquid and the A2 material liquid … … An material liquid are respectively resin materials for preparing buttons.
The specific scheme is as follows: the liquid distributor is provided with An A1 liquid distribution unit and An A2 liquid distribution unit … … An liquid distribution unit, wherein the A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution unit are respectively used for sequentially distributing A1 liquid and A2 liquid … … An liquid on the inner wall surface of the forming roller.
The A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution units are respectively distributed with A1 liquid and A2 liquid … … An liquid at the same position of the inner wall of the forming roller.
The posture of the A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution unit is adjusted by adopting a B adjusting mechanism, and A1 liquid and A2 liquid … … An liquid are respectively distributed at the same position of the inner wall of the forming roller in sequence.
The position with the lowest height of the inner wall of the forming roller is denoted as A, and A1 feed liquid and A2 feed liquid … … An feed liquid are sequentially distributed to the A.
And (3) adjusting the liquid distributor to move in and out of the forming roller by adopting an A adjusting mechanism.
n=2; the structure of the A1 liquid distribution unit is the same as that of the A2 liquid distribution unit, the A1 liquid distribution unit comprises an A1 liquid distribution pipe and an A1 liquid distribution plate, the A1 liquid distribution pipe is adopted to spray A1 liquid on the A1 liquid distribution plate, then the A1 liquid uniformly distributed through the A1 liquid distribution plate is distributed on the inner wall of the forming roller, the A2 liquid distribution unit comprises an A2 liquid distribution pipe and an A2 liquid distribution plate, the A2 liquid distribution pipe is adopted to spray A2 liquid on the A2 liquid distribution plate, and then the A2 liquid uniformly distributed through the A2 liquid distribution plate is distributed on the inner wall of the forming roller.
The rotary roller is arranged on the machine base, a rack is arranged on the outer side of the machine base, an A1 material barrel, an A2 material barrel and an installation arm support are arranged on the rack, the installation arm support is movably installed along the center line direction of the forming roller, the liquid distributor is installed at one end of the installation arm support, the A adjusting mechanism adjusts the installation arm support to move so as to enable the liquid distributor to move in or out of the forming roller, the A1 material barrel is connected with an A1 material distributing pipe through an A1 material pump and an A1 connecting soft material pipe, and the A2 material barrel is connected with the A2 material distributing pipe through an A2 material pump and an A2 connecting soft material pipe.
The method comprises the steps that A1 liquid outlet spray heads are arranged on a pipe body of an A1 material distribution pipe at intervals, A2 liquid outlet spray heads are arranged on a pipe body of an A2 material distribution pipe at intervals, A1 liquid homogenizing plates are formed by groove bottoms of A1 groove bodies with upward grooves, the length direction of the A1 groove bodies is perpendicular to the central line direction of the forming roller, the groove width of the A1 groove bodies, the arrangement range of the A1 liquid outlet spray heads on the A1 material distribution pipe are matched with the length of the forming roller, A1 shaft bodies are arranged on the lower side of the A1 groove bodies, the A1 shaft bodies are rotatably arranged on an installation arm support, the A1 groove bodies are fixedly arranged on the A1 shaft bodies through A1 brackets, A2 liquid homogenizing plates are formed by groove bottoms of A2 groove bodies with upward grooves, the length direction of the A2 groove bodies are perpendicular to the central line direction of the forming roller, the arrangement range of the A2 liquid outlet spray heads on the A2 material distribution pipe is matched with the length of the forming roller, the A2 shaft bodies are rotatably arranged on the installation arm support, and the A2 groove bodies are fixedly arranged on the A2 shaft bodies through the A2 shaft brackets; the vertical plane where the center line of the forming roller is positioned is an A plane, the A1 shaft body and the A2 shaft body are symmetrically arranged about the A plane, one end of the A1 groove body, which is far away from the A plane, is provided with an A1 groove, the A1 groove is used for preventing the A1 feed liquid in the A1 groove body from moving out of the A1 groove body from the end, the other end of the A1 groove body is provided with an A1 liquid outlet structure, the A1 liquid outlet structure comprises an A1 liquid outlet hole which is arranged on an A1 liquid homogenizing plate and is arranged along the wide range of the groove of the A1 groove body, and an A11 plate body which is arranged outside the A1 liquid outlet hole, the plate surfaces of the A11 plate bodies are respectively extended to the two outer sides of the A1 liquid homogenizing plate, the part of the A11 plate body and the A12 plate body, the A13 plate body and the A14 plate body which are arranged on the outer plate surface are enclosed to form an A1 liquid outlet nozzle, the liquid outlet nozzle A1 and the liquid outlet nozzle A1 are arranged, one end, far away from the A plane, of the liquid outlet body A2 is provided with a A2 groove, the A2 groove is used for preventing the liquid outlet liquid A2 in the liquid outlet body A2 from moving out of the liquid outlet body A2 from the end, the other end of the liquid outlet body A2 is provided with a liquid outlet structure A2, the liquid outlet structure A2 comprises a liquid outlet hole A2 which is arranged along the wide range of the liquid outlet groove of the liquid outlet body A2 and a plate body A21 which is arranged outside the liquid outlet hole A2, the plate surfaces of the plate bodies A21 are respectively arranged to the two outer sides of the liquid outlet plate A2, part of the plate body A21 and the plate surfaces outside the liquid outlet plate A2 are enclosed to form a liquid outlet nozzle A2, and the liquid outlet nozzle A2 and the liquid outlet Kong Shunyan are arranged; a1 driving wheel is arranged on the A1 shaft body, A2 driving wheel is arranged on the A2 driving wheel, the A1 driving wheel and the A2 driving wheel are in driving connection through a driving component, the A1 shaft body/A2 shaft body is connected with a B adjusting mechanism, a corrugated A1 corrugated structure is arranged on the inner plate surface of the A1 liquid homogenizing plate, a corrugated A2 corrugated structure is arranged on the inner plate surface of the A2 liquid homogenizing plate, the corrugated directions of the A1 corrugated structure and the A2 corrugated structure are matched with the groove length directions of the A1 groove body and the A2 groove body, the B adjusting mechanism adjusts the A1 liquid distributor and the A2 liquid distributor to switch between A1 state and A2 state, and the A1 state is as follows: the height of the A1 groove is larger than that of the A1 liquid outlet structure, the height of the A2 groove is smaller than that of the A2 liquid outlet structure, and the liquid outlet direction of the A1 liquid outlet structure is downward and is arranged corresponding to the A position; a2 state: the height of the A2 groove is larger than that of the A2 liquid outlet structure, the height of the A1 groove is smaller than that of the A1 liquid outlet structure, and the liquid outlet direction of the A2 liquid outlet structure is downward and is arranged corresponding to the A position.
The invention has the technical effects that: by the method, the button plate blank with the multilayer structure can be obtained, so that more types of buttons can be prepared, and more production requirements can be met.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the liquid distributor.
Fig. 3 is a schematic structural diagram of the A1 liquid distribution unit.
Fig. 4 is a schematic structural view of another view of fig. 3.
Fig. 5 is a cross-sectional view A-A of fig. 4.
Fig. 6 is a schematic structural diagram of the liquid distribution unit A1 and A2 in the state A1.
Fig. 7 is an intermediate schematic diagram of A1-state to A2-state transition process.
Fig. 8 is a schematic structural diagram of the liquid distribution units A1 and A2 in the state A2.
The reference numerals correspond to each other as follows.
10-frame, 11-A1 charging bucket, 12-A2 charging bucket, 13-A1 material pump, 14-A2 material pump, 15-transmission component, 16-B motor, 17-installation arm support, 18-assembly support, 19-translation adjustment cylinder/cylinder, 20-frame, 21-forming roller, 22-A plane, 30-A1 liquid distribution unit, 31-A1 liquid distribution plate 31, 32-A1 groove, 33-A1 liquid outlet structure, 331-A11 plate body, 332-A12 plate body, 333-A13 plate body, 334-A14 plate body, 34-A1 corrugated structure, 35-A1 support, 36-A1 liquid distribution pipe, 37-A1 liquid outlet nozzle, 38-A1 shaft body, 39-A1 transmission wheel, 40-A2 liquid distribution unit, 41-A2 liquid distribution plate 41, 42-A2 groove, 43-A2 liquid outlet structure, 44-A2 corrugated structure, 45-A2 support, 46-A2 liquid distribution pipe, 47-A2 liquid outlet nozzle, 48-A2 shaft body.
Detailed Description
The present invention will be specifically described with reference to the following examples in order to make the objects and advantages of the present invention more apparent. It should be understood that the following text is intended to describe only one or more specific embodiments of the invention and does not limit the scope of the invention strictly as claimed.
Referring to fig. 1 to 8, a method for producing a button blank material with a multi-layer structure is disclosed, in which a forming drum 21 is rotatably installed is started to rotate (the drum wall of the forming drum 21 is heated), the rotation center line of the forming drum 21 is horizontally arranged, a liquid distributor is placed inside the forming drum 21, so that the liquid distributor sequentially distributes A1 liquid and A2 liquid … … An liquid along the length range of the forming drum 21 to the inner wall surface of the forming drum 21, thereby sequentially forming A1 material layer and A2 material layer … … An material layer on the inner wall surface of the forming drum 21, n is a positive integer greater than or equal to 2, then the material formed on the inner wall of the forming drum 21 is removed, and the button blank can be produced, wherein the A1 liquid and the A2 liquid … … An liquid are respectively resin materials for preparing buttons. The invention realizes the implementation of the method after improving the traditional centrifugal button plate blank preparation device, namely, a liquid distributor and a A, B regulating mechanism are additionally arranged, and other structures and components which are not described in detail are consistent with the traditional mode. The A1 material layer and the A2 material layer … … An material layer are continuously and sequentially formed on the inner wall of the forming drum 21 by the same method. In practice, the composition of the A1 material layer and the A2 material layer … … An material layer is different. That is, the resin materials constituting the feed liquid A1 and the feed liquid A2 … … An are a mixture of a main agent and An auxiliary agent, the main agent is a resin, and the auxiliary agent comprises a toner. The auxiliary agents in the resin materials constituting the A1 feed liquid and the A2 feed liquid … … An feed liquid are different. The button prepared in this way can present more abundant color patterns and is suitable for different use requirements.
The specific scheme is as follows: the liquid distributor is provided with An A1 liquid distributing unit 30 and An A2 liquid distributing unit 40 … … An liquid distributing unit, wherein the A1 liquid distributing unit 30 and the A2 liquid distributing unit 40 … … An liquid distributing unit are respectively used for sequentially distributing A1 liquid and A2 liquid … … An liquid on the inner wall surface of the forming roller 21. The A1 liquid distribution unit 30 and the A2 liquid distribution unit 40 … … An liquid distribution units are respectively distributed with A1 liquid and A2 liquid … … An liquid at the same position of the inner wall of the forming roller 21. The posture of the A1 liquid distribution unit 30 and the A2 liquid distribution unit 40 … … An liquid distribution unit is adjusted by adopting a B adjusting mechanism, and A1 liquid and A2 liquid … … An liquid are respectively distributed at the same position of the inner wall of the forming roller 21 in sequence. The position with the lowest height of the inner wall of the forming roller 21 is denoted as A, and A1 feed liquid and A2 feed liquid … … An feed liquid are sequentially distributed to the A. The liquid distributor is adjusted to move in and out of the forming roller 21 by an A adjusting mechanism. If the value of n is larger, a larger number of liquid distribution units need to be arranged, at this time, each liquid distribution unit can be arranged on a guide rail arranged along the center line of the forming roller 21, and liquid distribution can be carried out by adjusting the arrangement of each liquid distribution unit at the corresponding position A in the forming roller 21. Each liquid distribution unit can be arranged at intervals along the circumferential direction around the central line, and the liquid distribution unit is adjusted to rotate to the position corresponding to the position A for liquid distribution through rotation. Of course, for general production requirements, two liquid distribution units are provided to meet the requirements, that is, the invention is implemented specifically according to the following scheme, n=2; the structure of the A1 liquid distribution unit 30 is the same as that of the A2 liquid distribution unit 40, the A1 liquid distribution unit 30 comprises an A1 liquid distribution pipe 36 and an A1 liquid distribution plate 31, A1 liquid is sprayed onto the A1 liquid distribution plate 31 by adopting the A1 liquid distribution pipe 36, then the A1 liquid uniformly distributed by the A1 liquid distribution plate 31 is sprayed onto the inner wall of the forming roller 21, the A2 liquid distribution unit 40 comprises an A2 liquid distribution pipe 46 and an A2 liquid distribution plate 41, A2 liquid is sprayed onto the A2 liquid distribution plate 41 by adopting the A2 liquid distribution pipe 46, and then the A2 liquid uniformly distributed by the A2 liquid distribution plate 41 is sprayed onto the inner wall of the forming roller 21.
In actual operation, the uniformity of the liquid distribution along the length direction of the forming roller 21 has a great influence on the length of the forming time and the thickness uniformity of the button plate blank, so that the invention is preferably implemented by adopting the following scheme, as shown in fig. 2, 3, 4 and 5. The rotary drum is arranged on the machine base 20, a machine frame 10 is arranged on the outer side of the machine base 20, an A1 material barrel 11, an A2 material barrel 12 and an installation arm support 17 are arranged on the machine frame 10, the installation arm support 17 is movably installed along the central line direction of the forming drum 21, the liquid distributor is arranged at one end of the installation arm support 17, the A adjusting mechanism adjusts the installation arm support 17 to move so as to realize that the liquid distributor moves in or out of the forming drum 21, the A1 material barrel 11 is connected with an A1 material distributing pipe 36 through an A1 material pump 13 and an A1 connection soft material pipe, and the A2 material barrel 12 is connected with an A2 material distributing pipe 46 through an A2 material pump 14 and an A2 connection soft material pipe. In detail, A1 liquid outlet spray head 37 is arranged on the pipe body of an A1 material distribution pipe 36 at intervals, A2 liquid outlet spray head 47 is arranged on the pipe body of an A2 material distribution pipe 46 at intervals, an A1 liquid homogenizing plate 31 is formed by the groove bottom of an A1 groove body with an upward notch, the length direction of the A1 groove body is perpendicular to the central line direction of a forming roller 21, the groove width of the A1 groove body, the arrangement range of the A1 liquid outlet spray head 37 on the A1 material distribution pipe 36 is matched with the length of the forming roller 21, an A1 shaft 38 is arranged at the lower side of the A1 groove body, the A1 shaft 38 is rotatably arranged on an installation arm support 17, the A1 groove body is fixedly arranged on the A1 shaft 38 through an A1 support 35, the A2 liquid homogenizing plate 41 is formed by the groove bottom of the A2 groove body with the upward notch, the length direction of the A2 groove body is perpendicular to the central line direction of the forming roller 21, the arrangement range of the A2 liquid outlet spray head 47 on the A2 groove body is matched with the length of the forming roller 21, an A2 shaft 48 is arranged at the lower side of the A2 groove body, and the A2 shaft 48 is fixedly arranged on the A2 shaft 48 through the installation arm support 17, and the A2 shaft 48 is fixedly arranged on the A2 shaft 48; the vertical plane where the center line of the forming roller 21 is positioned is an A plane 22, the A1 shaft body 38 and the A2 shaft body 48 are symmetrically arranged about the A plane 22, one end of the A1 groove body, which is far away from the A plane 22, is provided with an A1 groove 32, the A1 groove 32 is used for preventing the A1 feed liquid in the A1 groove body from moving out of the A1 groove body from the end part, the other end of the A1 groove body is provided with an A1 liquid outlet structure 33, the A1 liquid outlet structure 33 comprises an A1 liquid outlet hole which is arranged on the A1 liquid homogenizing plate 31 along the groove width range of the A1 groove body and an A11 plate body 331 which is arranged outside the A1 liquid outlet hole, the plate surfaces of the A11 plate body 331 are respectively extended to two outer sides of the A1 liquid homogenizing plate 31, a part of the A11 plate body 331 and an A12 plate body 332, an A13 plate body 333 and an A14 plate body 334 which are arranged on the outer plate surface of the A1 liquid homogenizing plate 31 are enclosed to form an A1 liquid outlet nozzle, the liquid outlet nozzle A1 and the liquid outlet nozzle A1 are arranged Kong Shunyan, one end, far away from the A plane 22, of the liquid outlet body A2 is provided with a groove A2 42, the groove A2 42 is used for preventing the liquid outlet liquid A2 in the liquid outlet body A2 from moving out of the liquid outlet body A2 from the end, the other end of the liquid outlet body A2 is provided with a liquid outlet structure A2 43, the liquid outlet structure A2 43 comprises a liquid outlet hole A2 arranged along the wide range of the liquid outlet groove of the liquid outlet body A2 and a plate body A21 arranged outside the liquid outlet hole A2, the plate surfaces of the plate bodies A21 are respectively extended to two outer sides of the liquid outlet plate A2 and are arranged, a part of the plate body A21 and the plate surface outside the liquid outlet plate 41A 22, the plate body A23 and the plate body A24 are enclosed to form the liquid outlet nozzle A2, and the liquid outlet nozzle A2 and the liquid outlet Kong Shunyan are arranged; a1 driving wheel 39 is arranged on the A1 shaft body 38, A2 driving wheels are arranged on the A2 driving shafts, the A1 driving wheels 39 and the A2 driving wheels are in driving connection through a driving component 15, an A1 shaft body 38/A2 shaft body 48 is connected with a B adjusting mechanism, a corrugated A1 corrugated structure 34 is arranged on the inner plate surface of the A1 liquid-homogenizing plate 31, a corrugated A2 corrugated structure 44 is arranged on the inner plate surface of the A2 liquid-homogenizing plate 41, the corrugated directions of the A1 corrugated structure 44 and the A1 corrugated structure 44 are matched with the groove length directions of the A1 groove bodies and the A2 groove bodies, and the B adjusting mechanism adjusts the A1 liquid distributor and the A2 liquid distributor to switch between A1 state and A2 state, wherein the A1 state is as follows: the height of the A1 groove 32 is larger than that of the A1 liquid outlet structure 33, the height of the A2 groove 42 is smaller than that of the A2 liquid outlet structure 43, and the liquid outlet direction of the A1 liquid outlet structure 33 is downward and is arranged at the position corresponding to the A, as shown in FIG. 6; a2 state: the height of the A2 groove 42 is larger than that of the A2 liquid outlet structure 43, the height of the A1 groove 32 is smaller than that of the A1 liquid outlet structure 33, and the liquid outlet direction of the A2 liquid outlet structure 43 is downward and is arranged corresponding to the a, as shown in fig. 7.
The driving wheels A1 and A2 can be belt wheels or chain wheels, the driving assembly 15 can be a driving belt or a driving chain, the shaft bodies A1 and A2 48 synchronously rotate clockwise or anticlockwise, the B adjusting mechanism can specifically comprise a B motor 16, and the B motor 16 (a stepping motor) is in driving connection with the shaft body A1 38/A2 48 through a driving mechanism (comprising a shaft and a driving chain group). The liquid distributor with the structure can remove the phenomenon that the A1 liquid distribution units 30 and the A2 liquid distribution units 40 are alternately in the working state, so that liquid drops or liquid lines accumulated in the liquid distribution units in other non-working states can be effectively prevented from flowing down when other liquid distribution units are in the working state, spots or miscellaneous lines are formed on button plate blanks, the produced partial buttons are unqualified, and the product quality is improved. The working states of the liquid distribution units A1 and A2 are simply and quickly changed, and the situation that all the residual liquid on the liquid distribution plate on the previous liquid distribution unit falls is not needed, so that the production efficiency is improved. The movable mounting frame can be arranged at the overhanging end of the mounting arm support 17, the liquid distributor is arranged on the movable support, the movable support is connected with a piston rod of the adjusting cylinder arranged on the mounting arm support 17, and the liquid distributor on the movable support is adjusted to extend in or out. The installation arm support 17 can also be directly and fixedly installed on the frame 10, the frame 10 is movably installed on the guide rail, the A1 shaft body 38 and the A2 shaft body 48 are installed at the overhanging end of the installation arm support 17 through the assembly brackets 18 at two ends, the frame 10 is connected with the translation adjusting electric cylinder/air cylinder 19, and the translation adjusting electric cylinder/air cylinder 19 adjusts the whole frame 10 to move. The A31 plate body 331 and the A1 liquid-homogenizing plate 31 are arranged at an acute angle, and the included angle is preferably 60-70 degrees. Both ends of the A1 distribution pipe 36 and the A2 distribution pipe 46 are also mounted on the mounting bracket 18. The forming cylinder 21 is arranged transversely, and annular parts are arranged at two ends of the forming cylinder 21, so that a shallow groove for forming is formed on the inner wall of the forming cylinder 21. During discharging, the knife cuts off the molded annular material, and the molded annular material is peeled off from the inner wall surface of the molded cylinder 21 after winding.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (2)
1. A production method of a button plate blank material with a multilayer structure is characterized by comprising the following steps of: starting a rotatably mounted forming roller to rotate, horizontally arranging a rotating center line of the forming roller, placing a liquid distributor inside the forming roller, sequentially arranging A1 feed liquid and A2 feed liquid on the inner wall surface of the forming roller along the length range of the forming roller, sequentially forming an A1 material layer and an A2 material layer on the inner wall surface of the forming roller, and then taking down materials formed on the inner wall of the forming roller to obtain a button plate blank, wherein the A1 feed liquid and the A2 feed liquid are resin materials for preparing buttons respectively;
the liquid distributor is provided with an A1 liquid distribution unit and an A2 liquid distribution unit;
the posture of the A1 liquid distribution unit and the A2 liquid distribution unit is adjusted by adopting a B adjusting mechanism, and A1 liquid and A2 liquid are respectively distributed to the same position of the inner wall of the forming roller in sequence;
recording the position with the lowest height of the inner wall of the forming roller as a position A, and sequentially distributing feed liquid A1 and feed liquid A2 to the position A;
an A adjusting mechanism is adopted to adjust the liquid distributor to move in and out of the forming roller;
the structure of the A1 liquid distribution unit is the same as that of the A2 liquid distribution unit, the A1 liquid distribution unit comprises an A1 liquid distribution pipe and an A1 liquid distribution plate, the A1 liquid distribution pipe is adopted to spray A1 liquid on the A1 liquid distribution plate, then the A1 liquid uniformly distributed by the A1 liquid distribution plate is distributed on the inner wall of the forming roller, the A2 liquid distribution unit comprises an A2 liquid distribution pipe and an A2 liquid distribution plate, the A2 liquid distribution pipe is adopted to spray A2 liquid on the A2 liquid distribution plate, and then the A2 liquid uniformly distributed by the A2 liquid distribution plate is distributed on the inner wall of the forming roller;
the method comprises the steps that A1 liquid outlet spray heads are arranged on a pipe body of an A1 material distribution pipe at intervals, A2 liquid outlet spray heads are arranged on a pipe body of an A2 material distribution pipe at intervals, A1 liquid homogenizing plates are formed by groove bottoms of A1 groove bodies with upward grooves, the length direction of the A1 groove bodies is perpendicular to the central line direction of the forming roller, the groove width of the A1 groove bodies, the arrangement range of the A1 liquid outlet spray heads on the A1 material distribution pipe are matched with the length of the forming roller, A1 shaft bodies are arranged on the lower side of the A1 groove bodies, the A1 shaft bodies are rotatably arranged on an installation arm support, the A1 groove bodies are fixedly arranged on the A1 shaft bodies through A1 brackets, A2 liquid homogenizing plates are formed by groove bottoms of A2 groove bodies with upward grooves, the length direction of the A2 groove bodies are perpendicular to the central line direction of the forming roller, the arrangement range of the A2 liquid outlet spray heads on the A2 material distribution pipe is matched with the length of the forming roller, the A2 shaft bodies are rotatably arranged on the installation arm support, and the A2 groove bodies are fixedly arranged on the A2 shaft bodies through the A2 shaft brackets; the vertical plane where the center line of the forming roller is positioned is an A plane, the A1 shaft body and the A2 shaft body are symmetrically arranged about the A plane, one end of the A1 groove body, which is far away from the A plane, is provided with an A1 groove, the A1 groove is used for preventing the A1 feed liquid in the A1 groove body from moving out of the A1 groove body from the end, the other end of the A1 groove body is provided with an A1 liquid outlet structure, the A1 liquid outlet structure comprises an A1 liquid outlet hole which is arranged on an A1 liquid homogenizing plate and is arranged along the wide range of the groove of the A1 groove body, and an A11 plate body which is arranged outside the A1 liquid outlet hole, the plate surfaces of the A11 plate bodies are respectively extended to the two outer sides of the A1 liquid homogenizing plate, the part of the A11 plate body and the A12 plate body, the A13 plate body and the A14 plate body which are arranged on the outer plate surface are enclosed to form an A1 liquid outlet nozzle, the liquid outlet nozzle A1 and the liquid outlet nozzle A1 are arranged, one end, far away from the A plane, of the liquid outlet body A2 is provided with a A2 groove, the A2 groove is used for preventing the liquid outlet liquid A2 in the liquid outlet body A2 from moving out of the liquid outlet body A2 from the end, the other end of the liquid outlet body A2 is provided with a liquid outlet structure A2, the liquid outlet structure A2 comprises a liquid outlet hole A2 which is arranged along the wide range of the liquid outlet groove of the liquid outlet body A2 and a plate body A21 which is arranged outside the liquid outlet hole A2, the plate surfaces of the plate bodies A21 are respectively arranged to the two outer sides of the liquid outlet plate A2, part of the plate body A21 and the plate surfaces outside the liquid outlet plate A2 are enclosed to form a liquid outlet nozzle A2, and the liquid outlet nozzle A2 and the liquid outlet Kong Shunyan are arranged; a1 driving wheel is arranged on the A1 shaft body, A2 driving wheel is arranged on the A2 driving wheel, the A1 driving wheel and the A2 driving wheel are in driving connection through a driving component, the A1 shaft body/A2 shaft body is connected with a B adjusting mechanism, a corrugated A1 corrugated structure is arranged on the inner plate surface of the A1 liquid homogenizing plate, a corrugated A2 corrugated structure is arranged on the inner plate surface of the A2 liquid homogenizing plate, the corrugated directions of the A1 corrugated structure and the A2 corrugated structure are matched with the groove length directions of the A1 groove body and the A2 groove body, the B adjusting mechanism adjusts the A1 liquid distributor and the A2 liquid distributor to switch between A1 state and A2 state, and the A1 state is as follows: the height of the A1 groove is larger than that of the A1 liquid outlet structure, the height of the A2 groove is smaller than that of the A2 liquid outlet structure, and the liquid outlet direction of the A1 liquid outlet structure is downward and is arranged corresponding to the A position; a2 state: the height of the A2 groove is larger than that of the A2 liquid outlet structure, the height of the A1 groove is smaller than that of the A1 liquid outlet structure, and the liquid outlet direction of the A2 liquid outlet structure is downward and is arranged corresponding to the A position.
2. The method for producing a button blank material of a multilayer structure according to claim 1, characterized in that: the rotary roller is arranged on the machine base, a rack is arranged on the outer side of the machine base, an A1 material barrel, an A2 material barrel and an installation arm support are arranged on the rack, the installation arm support is movably installed along the center line direction of the forming roller, the liquid distributor is installed at one end of the installation arm support, the A adjusting mechanism adjusts the installation arm support to move so as to enable the liquid distributor to move in or out of the forming roller, the A1 material barrel is connected with an A1 material distributing pipe through an A1 material pump and an A1 connecting soft material pipe, and the A2 material barrel is connected with the A2 material distributing pipe through an A2 material pump and an A2 connecting soft material pipe.
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| CN202210413600.5A CN115042359B (en) | 2022-04-20 | 2022-04-20 | Production method of button plate blank material with multilayer structure |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210413600.5A CN115042359B (en) | 2022-04-20 | 2022-04-20 | Production method of button plate blank material with multilayer structure |
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| CN115042359B true CN115042359B (en) | 2024-03-15 |
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| CN211590998U (en) * | 2019-12-16 | 2020-09-29 | 义乌市伊多奇钮扣厂 | Button base flitch forming device |
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| US2148558A (en) * | 1937-09-07 | 1939-02-28 | William C Huebner | Method and apparatus for coating cylinders |
| US3369274A (en) * | 1964-10-09 | 1968-02-20 | Spraymould Bahamas Ltd | Moulding machine |
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| RU2624418C1 (en) * | 2016-03-31 | 2017-07-03 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Саратовский государственный аграрный университет имени Н.И. Вавилова" | Multisection sprinkling machine of circular action |
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| CN115042359A (en) | 2022-09-13 |
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