CN115042359A - Production method of button plate blank material with multilayer structure - Google Patents
Production method of button plate blank material with multilayer structure Download PDFInfo
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- CN115042359A CN115042359A CN202210413600.5A CN202210413600A CN115042359A CN 115042359 A CN115042359 A CN 115042359A CN 202210413600 A CN202210413600 A CN 202210413600A CN 115042359 A CN115042359 A CN 115042359A
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- 239000000463 material Substances 0.000 title claims abstract description 82
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 306
- 239000011347 resin Substances 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims description 85
- 230000007246 mechanism Effects 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000011344 liquid material Substances 0.000 claims description 7
- 239000007779 soft material Substances 0.000 claims description 4
- 230000036544 posture Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 6
- 239000012752 auxiliary agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/22—Making multilayered or multicoloured articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/04—Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould
- B29C41/042—Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould by rotating a mould around its axis of symmetry
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
- B29C41/36—Feeding the material on to the mould, core or other substrate
- B29C41/365—Construction of spray-up equipment, e.g. spray-up guns
Abstract
The invention relates to a method for producing a button plate blank material with a multilayer structure, which comprises the steps of starting a forming roller which is rotatably installed to rotate, horizontally arranging the rotating central line of the forming roller, placing a liquid distributor in the forming roller, sequentially distributing A1 material liquid and A2 material liquid … … An material liquid on the inner wall surface of the forming roller along the length range of the forming roller, sequentially forming An A1 material layer and An A2 material … … An material layer on the inner wall surface of the forming roller, taking down the material formed on the inner wall of the forming roller to obtain the button plate blank, wherein the A1 material liquid and the A2 material liquid … … An material liquid are respectively resin materials for preparing buttons. By the method, the button plate blank with the multilayer structure can be obtained, so that more types of buttons can be prepared, and more production requirements can be met.
Description
Technical Field
The invention relates to the field of button production, in particular to a production method of a button plate blank material with a multilayer structure.
Background
Besides buckling clothes, the button is also an important ornament, and beautiful buttons can add a plurality of colors to clothes. The production of the button plate blank is that resin raw materials are poured into a centrifugal roller to be made into the plate blank on the inner wall of a forming roller through centrifugal action, then the plate blank is punched into a button blank through a punching machine, and the button blank is post-processed to be made into the button with the corresponding specification requirement. However, the current operation for preparing the slab has the defects of inconvenient liquid distribution operation and single slab structure, so the problem needs to be solved.
Disclosure of Invention
The invention aims to provide a production method of a button plate blank material with a multilayer structure, which can be used for producing the button plate blank with the multilayer structure.
The technical scheme adopted by the invention is as follows.
A production method of a button plate blank material with a multilayer structure is characterized by comprising the following steps: the forming roller which is rotatably installed is started to rotate, the rotating center line of the forming roller is horizontally arranged, a liquid distributor is placed inside the forming roller, so that the liquid distributor sequentially distributes A1 material liquid and A2 material liquid … … An material liquid to the inner wall surface of the forming roller along the length range of the forming roller, An A1 material layer and An A2 material … … An material layer are sequentially formed on the inner wall surface of the forming roller, n is a positive integer which is more than or equal to 2, then the material formed on the inner wall of the forming roller is taken down, a button plate blank can be manufactured, and the A1 material liquid and the A2 material liquid … … An material liquid are respectively resin materials for manufacturing buttons.
The specific scheme is as follows: the liquid distributor is provided with An A1 liquid distribution unit and An A2 liquid distribution unit … … An liquid distribution unit, and the A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution unit are respectively used for sequentially distributing An A1 feed liquid and An A2 feed liquid … … An feed liquid on the inner wall surface of the forming roller.
The A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution unit respectively distribute A1 feed liquid and A2 feed liquid … … An feed liquid to the same position of the inner wall of the forming roller.
And adjusting the postures of the A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution unit by adopting a B adjusting mechanism, and sequentially and respectively distributing A1 feed liquid and A2 feed liquid … … An feed liquid to the same position of the inner wall of the forming roller.
The lowest position of the inner wall of the forming roller is marked as A position, and A1 feed liquid and A2 feed liquid … … An feed liquid are sequentially distributed to the A position.
The adjusting mechanism A is adopted to adjust the liquid distributor to move in and out of the forming roller.
n = 2; the A1 liquid distribution unit and the A2 liquid distribution unit are identical in structure, the A1 liquid distribution unit comprises an A1 liquid distribution pipe and an A1 liquid equalizing plate, A1 liquid is sprayed on the A1 liquid equalizing plate through the A1 liquid distribution pipe, then A1 liquid uniformly distributed on the A1 liquid equalizing plate is sprayed on the inner wall of the forming roller, the A2 liquid distribution unit comprises an A2 liquid distribution pipe and an A2 liquid equalizing plate, A2 liquid is sprayed on the A2 liquid equalizing plate through the A2 liquid distribution pipe, and then the A2 liquid uniformly distributed on the A2 liquid equalizing plate is sprayed on the inner wall of the forming roller.
The rotary roller is arranged on a machine base, a machine frame is arranged on the outer side of the machine base, an A1 material barrel, an A2 material barrel and a mounting arm frame are arranged on the machine frame, the mounting arm frame is movably mounted along the central line direction of the forming roller, a liquid distributor is mounted at one end of the mounting arm frame, an A adjusting mechanism adjusts the mounting arm frame to move so as to realize that the liquid distributor moves in or out of the forming roller, the A1 material barrel is connected with an A1 material distributing pipe through an A1 material pump and an A1 connecting soft material pipe, and the A2 material barrel is connected with an A2 material distributing pipe through an A2 material pump and an A2 connecting soft material pipe.
A1 liquid outlet nozzles are arranged on a tube body of an A1 distributing tube at intervals, A2 liquid outlet nozzles are arranged on a tube body of an A2 distributing tube at intervals, an A1 liquid equalizing plate is formed by a groove bottom of an A1 groove body with an upward notch, the length direction of the A1 groove body is vertical to the central line direction of a forming roller, the groove width of an A1 groove body and the arrangement range of the A1 liquid outlet nozzles on the A1 distributing tube are matched with the length of the forming roller, an A1 shaft body is arranged on the lower side of the A1 groove body, the A1 shaft body is rotatably arranged on an installation arm support, an A1 groove body is fixedly arranged on the A1 shaft body through an A1 support, an A2 liquid equalizing plate is formed by a groove bottom of an A2 groove body with an upward notch, the length direction of the A56 groove body is vertical to the central line direction of the forming roller, the groove width of an A2 groove body and the arrangement range of the A2 liquid outlet nozzles on the A2 distributing tube are matched with the length of the forming roller, an A2 shaft body is arranged on the A2 distributing tube, an A2 shaft body is rotatably arranged on the arm support, the A2 groove body is fixedly arranged on the A2 shaft body through an A2 bracket; recording that the vertical plane of the central line of the forming roller is an A plane, the A1 shaft and the A2 shaft are symmetrically arranged about the A plane, one end of the A1 tank body, which is far away from the A plane, is provided with an A1 groove, the A1 groove is used for preventing A1 feed liquid in the A1 tank body from moving out of the A1 tank body from the end part, the other end of the A1 tank body is provided with an A1 liquid outlet structure, the A1 liquid outlet structure comprises an A1 liquid outlet hole, which is arranged along the groove width range of the A1 tank body, and an A1 plate body, which is arranged outside the A1 liquid outlet hole, which are arranged on the A1 liquid equalizing plate, the plate surfaces of the A1 plate body respectively extend to two outer sides of the A1 liquid equalizing plate, the A1 plate body, the A1 liquid outlet nozzle, which is surrounded by the A1 plate body, the A1 liquid outlet nozzle and the A1 body, are arranged on one end part of the A1 groove, which is far away from the A1 groove, are arranged on one end part of the A1 groove is used for preventing the A1 groove from moving out of the A1 groove, the other end of the A2 trough body is provided with an A2 liquid outlet structure, the A2 liquid outlet structure comprises an A2 liquid outlet hole arranged along the trough width range of the A2 trough body and an A21 plate body arranged outside the A2 liquid outlet hole, the plate surface of the A21 plate body extends to the two outer sides of the A2 liquid outlet plate respectively, the A22 plate body, the A23 plate body and the A24 plate body arranged on the local part of the A21 plate body and the outer plate surface of the A2 liquid outlet plate are enclosed to form an A2 liquid outlet nozzle, and the A2 liquid outlet nozzle and the A2 liquid outlet hole are arranged in a forward extending manner; a1 driving wheel is arranged on an A1 shaft body, an A2 driving wheel is arranged on an A2 driving shaft, the A1 driving wheel is in transmission connection with the A2 driving wheel through a transmission assembly, an A1 shaft body/A2 shaft body is connected with a B adjusting mechanism, a corrugated A1 corrugated structure is arranged on the inner plate surface of an A1 liquid homogenizing plate, a corrugated A2 corrugated structure is arranged on the inner plate surface of the A2 liquid homogenizing plate, the corrugated directions of the A1 and A2 corrugated structures are matched with the groove length directions of A1 and A2 groove bodies, the B adjusting mechanism adjusts the A1 liquid distributor, the A2 liquid distributor switches between A1 and A2 states, and the A1 state is as follows: the height of the A1 groove is larger than that of the A1 liquid outlet structure, the height of the A2 groove is smaller than that of the A2 liquid outlet structure, and the liquid outlet direction of the A1 liquid outlet structure is downward and is arranged corresponding to the position A; state a 2: the height of the A2 groove is larger than that of the A2 liquid outlet structure, the height of the A1 groove is smaller than that of the A1 liquid outlet structure, and the liquid outlet direction of the A2 liquid outlet structure is downward and is arranged corresponding to the position A.
The invention has the technical effects that: by the method, the button plate blank with the multilayer structure can be obtained, so that more types of buttons can be prepared, and more production requirements can be met.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the liquid distributor.
Fig. 3 is a schematic structural diagram of a liquid distribution unit A1.
Fig. 4 is a schematic structural diagram of fig. 3 from another view angle.
Fig. 5 is a sectional view taken along line a-a in fig. 4.
FIG. 6 is a schematic structural diagram of A1 and A2 liquid distribution units in the A1 state.
Fig. 7 is a diagram illustrating the transition from the a1 state to the a2 state.
FIG. 8 is a schematic structural diagram of the liquid distribution units A1 and A2 under the state A2.
The corresponding relationship of each reference numeral is as follows.
10-frame, 11-A1 bucket, 12-A2 bucket, 13-A1 pump, 14-A2 pump, 15-transmission component, 16-B motor, 17-mounting arm support, 18-assembly bracket, 19-translation adjusting electric cylinder/air cylinder, 20-base, 21-forming roller, 22-A plane, 30-A1 liquid distribution unit, 31-A1 liquid homogenizing plate 31, 32-A1 groove, 33-A1 liquid outlet structure, 331-A11 plate body, 332-A12 plate body, 333-A13 plate body, 334-A14 plate body, 34-A1 corrugated structure, 35-A1 bracket, 36-A1 pipe, 37-A1 liquid outlet nozzle, 38-A1 shaft body, 39-A1 transmission wheel, 40-A2 liquid distribution unit, 41-A2 liquid homogenizing plate 41, 42-A2 groove, 43-A2 liquid outlet structure, 44-A2 corrugated structure, 45-A2 bracket, 46-A2 distributing pipe, 47-A2 liquid outlet nozzle and 48-A2 shaft body.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed.
Referring to fig. 1 to 8, in a method for producing a button plate blank material with a multilayer structure, a forming roller 21 which is rotatably installed is started to rotate (the wall of the forming roller 21 is heated), a center line of rotation of the forming roller 21 is horizontally arranged, a liquid distributor is placed inside the forming roller 21, so that a material solution a1 and a material solution a2 … … An are sequentially distributed on the inner wall surface of the forming roller 21 along the length range of the forming roller 21, a material layer a1 and a material layer a2 … … An are sequentially formed on the inner wall surface of the forming roller 21, n is a positive integer which is greater than or equal to 2, and then the material formed on the inner wall of the forming roller 21 is taken down to obtain the button plate blank, wherein the material solutions a1 and a2 … … An are resin materials for preparing buttons respectively. The invention realizes the implementation of the method after improving the traditional centrifugal button plate blank preparation device, namely, the liquid distributor and the A, B adjusting mechanism are additionally arranged, and other structures and parts which are not described in detail are consistent with the traditional mode. The successive formation of layers of a1 material and a2 material, … … An material on the inner wall of the forming drum 21 is carried out in the same way. In practice, the composition of the a1 material layer and the a2 material layer … … An material layer are different. That is, the resin material forming the A1 feed liquid and the A2 feed liquid … … An feed liquid is a mixture of a main agent and An auxiliary agent, wherein the main agent is resin, and the auxiliary agent comprises toner. The resin materials forming the A1 feed liquid and the A2 feed liquid … … An feed liquid have different additives. The button prepared in the way can present more colorful styles and is suitable for different use requirements.
The specific scheme is as follows: the liquid distributor is provided with An A1 liquid distribution unit 30 and An A2 liquid distribution unit 40 … … An liquid distribution unit, and the A1 liquid distribution unit 30 and the A2 liquid distribution unit 40 … … An liquid distribution unit are respectively used for sequentially distributing An A1 liquid material and An A2 liquid material … … An liquid material on the inner wall surface of the forming roller 21. The liquid distribution units 30 and 40 … … An of A1 and A2 respectively distribute feed liquid A1 and feed liquid A2 and feed liquid … … An to the same position of the inner wall of the forming roller 21. And adjusting the postures of the A1 liquid distribution unit 30 and the A2 liquid distribution unit 40 … … An liquid distribution unit by adopting a B adjusting mechanism, and sequentially and respectively distributing A1 feed liquid and A2 feed liquid … … An feed liquid to the same position on the inner wall of the forming roller 21. The lowest position of the inner wall of the forming roller 21 is marked as A position, and A1 feed liquid and A2 feed liquid … … An feed liquid are sequentially distributed to the A position. The adjusting mechanism A is adopted to adjust the liquid distributor to move in and out of the forming roller 21. If the value of n is larger, more liquid distribution units need to be arranged, at this time, each liquid distribution unit can be arranged on a guide rail arranged along the central line of the forming roller 21, and liquid distribution is carried out by adjusting that each liquid distribution unit moves into the forming roller 21 to be arranged at a position corresponding to A. The liquid distribution units can be arranged at intervals along the circumferential direction around the central line, and the liquid distribution units are adjusted to rotate to the liquid distribution positions to be correspondingly arranged at the A position through rotation to distribute liquid. Of course, for general production requirements, two liquid distribution units can be arranged to meet the requirements, that is, the invention is specifically implemented according to the following scheme, n = 2; the A1 liquid distribution unit 30 and the A2 liquid distribution unit 40 are identical in structure, the A1 liquid distribution unit 30 comprises an A1 liquid distribution pipe 36 and an A1 liquid equalizing plate 31, the A1 liquid distribution pipe 36 is adopted to spray A1 liquid on the A1 liquid equalizing plate 31, then A1 liquid uniformly distributed by the A1 liquid equalizing plate 31 is sprayed on the inner wall of the forming roller 21, the A2 liquid distribution unit 40 comprises an A2 liquid distribution pipe 46 and an A2 liquid equalizing plate 41, the A2 liquid distribution pipe 46 is adopted to spray A2 liquid on the A2 liquid equalizing plate 41, and then the A2 liquid uniformly distributed by the A2 liquid equalizing plate 41 is sprayed on the inner wall of the forming roller 21.
In practical operation, the uniformity of the liquid distribution along the length direction of the forming roller 21 has a great influence on the length of the forming time and the thickness uniformity of the button blank, so the invention is preferably implemented by the following scheme, as shown in fig. 2, 3, 4 and 5. The method comprises the steps of mounting a rotary roller on a machine base 20, arranging a machine frame 10 on the outer side of the machine base 20, arranging an A1 charging basket 11, an A2 charging basket 12 and a mounting arm support 17 on the machine frame 10, movably mounting the mounting arm support 17 along the central line direction of a forming roller 21, mounting a liquid distributor at one end of the mounting arm support 17, adjusting the mounting arm support 17 by an A adjusting mechanism to move so as to move the liquid distributor into or out of the forming roller 21, connecting an A1 charging basket 11 with an A1 distributing pipe through an A1 charging pump 13 and an A1 connecting soft pipe, and connecting the A2 charging basket 12 with an A2 distributing pipe 46 through an A2 charging pump 14 and an A2 connecting soft pipe. In detail, A1 liquid outlet spray heads 37 are arranged on a pipe body of an A1 distributing pipe 36 at intervals, A2 liquid outlet spray heads 47 are arranged on a pipe body of an A2 distributing pipe 46 at intervals, an A1 liquid homogenizing plate 31 is formed by a groove bottom of an A1 groove body with an upward notch, the length direction of the A1 groove body is vertical to the central line direction of a forming roller 21, the groove width of the A1 groove body, the arrangement range of the A1 liquid outlet spray heads 37 on the A1 distributing pipe 36 are matched with the length of the forming roller 21, an A1 shaft body 38 is arranged on the lower side of the A1 groove body, the A1 shaft body 38 is rotatably arranged on a mounting arm support 17, the A1 groove body is fixedly arranged on the A1 shaft body 38 through an A1 support 35, the A2 liquid homogenizing plate 41 is formed by the groove bottom of the A2 groove body with the upward notch, the length direction of the A2 groove body is vertical to the central line direction of the forming roller 21, the groove width of the A2 groove body, the groove width of the A2 liquid outlet spray heads 47 on the A2 are matched with the forming roller 21 length, an A2 shaft body 48 is arranged on the lower side of the A2 groove body, the A2 shaft body 48 is rotatably arranged on the mounting arm support 17, and the A2 groove body is fixedly arranged on the A2 shaft body 48 through an A2 bracket 45; the vertical plane of the central line of the forming roller 21 is an a plane 22, a1 shaft body 38 and a2 shaft body 48 are symmetrically arranged about the a plane 22, one end of a1 tank body far away from the a plane 22 is provided with an a1 groove 32, the a1 groove 32 is used for preventing a1 feed liquid in the a1 tank body from moving out of the a1 tank body from the end part, the other end of the a1 tank body is provided with an a1 liquid outlet structure 33, the a1 liquid outlet structure 33 comprises an a1 liquid outlet hole arranged along the groove width range of the a1 tank body on the a1 liquid homogenizing plate 31 and an a1 plate body 331 arranged outside the a1 liquid outlet hole, the plate surfaces of the a1 plate body 331 respectively extend to two outer sides of the a1 liquid homogenizing plate 31, a1 plate bodies 332, a1 plate 334 and a1 plate 334 arranged on the outer plate surface of the a1 liquid homogenizing plate 31 are enclosed to form an a1 nozzle, the a1 nozzle and the liquid outlet hole is arranged away from the a1 groove 1 for preventing one end part of the a1 tank body 1 from moving out of the a1 groove 1 a1 groove 1, the other end of the A2 groove body is provided with an A2 liquid outlet structure 43, the A2 liquid outlet structure 43 comprises an A2 liquid outlet hole arranged along the groove width range of the A2 groove body on the A2 liquid equalizing plate 41 and an A21 plate body arranged outside the A2 liquid outlet hole, the plate surface of the A21 plate body extends to the two outer sides of the A2 liquid equalizing plate 41 respectively, the part of the A21 plate body and the A22 plate body, the A23 plate body and the A24 plate body arranged on the outer plate surface of the A2 liquid equalizing plate 41 are enclosed to form an A2 liquid outlet nozzle, and the A2 liquid outlet nozzle and the A2 liquid outlet hole are arranged in a forward extending manner; a1 driving wheel 39 is arranged on an A1 shaft body 38, an A2 driving wheel is arranged on an A2 driving shaft, the A1 driving wheel 39 is in transmission connection with the A2 driving wheel through a transmission assembly 15, the A1 shaft body 38/A2 shaft body 48 is connected with a B adjusting mechanism, a corrugated A1 corrugated structure 34 is arranged on the inner plate surface of an A1 liquid homogenizing plate 31, a corrugated A2 corrugated structure 44 is arranged on the inner plate surface of an A2 liquid homogenizing plate 41, the corrugated directions of the A1 and the A2 corrugated structure 44 are matched with the groove length directions of A1 and A2 groove bodies, the B adjusting mechanism adjusts an A1 liquid distributor and the A2 liquid distributor to switch between A1 and A2 states, and the A1 state is as follows: the height of the A1 groove 32 is larger than that of the A1 liquid outlet structure 33, the height of the A2 groove 42 is smaller than that of the A2 liquid outlet structure 43, and the liquid outlet direction of the A1 liquid outlet structure 33 is downward and is arranged corresponding to the position A, as shown in FIG. 6; state a 2: the height of the A2 groove 42 is larger than that of the A2 liquid outlet structure 43, the height of the A1 groove 32 is smaller than that of the A1 liquid outlet structure 33, and the liquid outlet direction of the A2 liquid outlet structure 43 is downward and is arranged corresponding to the position A, as shown in FIG. 7.
The driving wheels A1 and A2 can be belt pulleys or chain wheels, the driving assembly 15 can be a driving belt or a driving chain, the shaft bodies A1 and A2 rotate clockwise or anticlockwise synchronously, the B adjusting mechanism can specifically comprise a B motor 16, and the B motor 16 (a stepping motor) is in driving connection with the shaft body A1 38/A2 48 through a driving mechanism (comprising a shaft and a driving chain group). The liquid distributor with the structure removes the conveniently-converted A1 liquid distribution units 30 and A2 liquid distribution units 40 which are alternately in the working state, and can effectively avoid the phenomenon that when other liquid distribution units are in the working state, accumulated liquid drops or liquid lines flow down on the liquid distribution units in other non-working states, so that spots or miscellaneous lines exist on a button plate blank, so that the made partial buttons are unqualified, and the product quality is improved. The working states of the A1 and A2 liquid distribution units 40 are simply and quickly changed, all the liquid material remaining on the liquid equalizing plate on the previous liquid distribution unit does not need to be waited for falling, and the production efficiency is improved. A movable mounting frame can be arranged at the overhanging end of the mounting arm frame 17, the liquid distributor is arranged on a movable support, the movable support is connected with a piston rod of an adjusting electric cylinder arranged on the mounting arm frame 17, and the liquid distributor on the movable support is adjusted to stretch into or move out. Or the mounting arm support 17 may be directly and fixedly mounted on the frame 10, the frame 10 is movably mounted on the guide rail, the a1 shaft 38 and the a2 shaft 48 are mounted at the overhanging end of the mounting arm support 17 through the mounting brackets 18 at both ends, the frame 10 is connected with the translation adjusting electric cylinder/air cylinder 19, and the translation adjusting electric cylinder/air cylinder 19 adjusts the frame 10 to move integrally. The A31 plate bodies 331 and the A1 are all arranged at an acute angle with the liquid plate 31, and the included angle is preferably 60-70 degrees. The two ends of the a1 distribution tube 36 and the a2 distribution tube 46 are also mounted on the mounting bracket 18. The forming cylinder 21 is installed in a horizontal arrangement, and both ends of the forming cylinder 21 are provided with ring-shaped members, so that a shallow groove for forming is formed on the inner wall of the forming cylinder 21. When discharging, the formed ring-shaped material is cut off by the cutter, wound, and peeled from the inner wall surface of the forming cylinder 21.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.
Claims (10)
1. A production method of a button plate blank material with a multilayer structure is characterized by comprising the following steps: the forming roller which is rotatably installed is started to rotate, the rotating center line of the forming roller is horizontally arranged, a liquid distributor is placed inside the forming roller, so that the liquid distributor sequentially distributes A1 material liquid and A2 material liquid … … An material liquid to the inner wall surface of the forming roller along the length range of the forming roller, An A1 material layer and An A2 material … … An material layer are sequentially formed on the inner wall surface of the forming roller, n is a positive integer which is more than or equal to 2, then the material formed on the inner wall of the forming roller is taken down, a button plate blank can be manufactured, and the A1 material liquid and the A2 material liquid … … An material liquid are respectively resin materials for manufacturing buttons.
2. The method for producing a multilayer-structured button blank material according to claim 1, characterized in that: the liquid distributor is provided with An A1 liquid distribution unit and An A2 liquid distribution unit … … An liquid distribution unit, and the A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution unit are respectively used for sequentially distributing An A1 liquid material and An A2 liquid material … … An liquid material on the inner wall surface of the forming roller.
3. The method for producing a multilayer-structured button blank material according to claim 2, characterized in that: the A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution unit respectively distribute A1 feed liquid and A2 feed liquid … … An feed liquid to the same position of the inner wall of the forming roller.
4. The method for producing a multilayer-structured button blank material according to claim 3, wherein: and adjusting the postures of the A1 liquid distribution unit and the A2 liquid distribution unit … … An liquid distribution unit by adopting a B adjusting mechanism, and sequentially and respectively distributing A1 feed liquid and A2 feed liquid … … An feed liquid to the same position of the inner wall of the forming roller.
5. Method for producing a blank of button material of multilayer structure according to claim 3, characterized in that: the lowest position of the inner wall of the forming roller is marked as A position, and A1 feed liquid and A2 feed liquid … … An feed liquid are sequentially distributed to the A position.
6. The method for producing a multilayer-structured button blank material according to claim 3, wherein: an adjusting mechanism A is adopted to adjust the liquid distributor to move in and out of the forming roller.
7. Method for producing a blank of button material of multilayer structure according to claim 4, characterized in that: n = 2.
8. The method for producing a multilayer-structured button blank material according to claim 7, wherein: the A1 liquid distribution unit and the A2 liquid distribution unit are identical in structure, the A1 liquid distribution unit comprises an A1 liquid distribution pipe and an A1 liquid equalizing plate, A1 liquid is sprayed on the A1 liquid equalizing plate through the A1 liquid distribution pipe, then A1 liquid uniformly distributed on the A1 liquid equalizing plate is sprayed on the inner wall of the forming roller, the A2 liquid distribution unit comprises an A2 liquid distribution pipe and an A2 liquid equalizing plate, A2 liquid is sprayed on the A2 liquid equalizing plate through the A2 liquid distribution pipe, and then the A2 liquid uniformly distributed on the A2 liquid equalizing plate is sprayed on the inner wall of the forming roller.
9. The method for producing a multilayer-structured button blank material according to claim 7, wherein: the rotary roller is arranged on a machine base, a machine frame is arranged on the outer side of the machine base, an A1 material barrel, an A2 material barrel and a mounting arm frame are arranged on the machine frame, the mounting arm frame is movably mounted along the central line direction of the forming roller, a liquid distributor is mounted at one end of the mounting arm frame, an A adjusting mechanism adjusts the mounting arm frame to move so as to realize that the liquid distributor moves in or out of the forming roller, the A1 material barrel is connected with an A1 material distributing pipe through an A1 material pump and an A1 connecting soft material pipe, and the A2 material barrel is connected with an A2 material distributing pipe through an A2 material pump and an A2 connecting soft material pipe.
10. The method for producing a multilayer-structured button blank material according to claim 7, wherein: a1 liquid outlet spray heads are arranged on a tube body of an A1 distribution tube at intervals, A2 liquid outlet spray heads are arranged on a tube body of an A2 distribution tube at intervals, an A1 liquid equalizing plate is formed by a groove bottom of an A1 groove body with an upward notch, the length direction of the A1 groove body is vertical to the central line direction of a forming roller, the groove width of an A1 groove body and the arrangement range of the A1 liquid outlet spray heads on the A1 distribution tube are matched with the length of the forming roller, an A1 shaft body is arranged on the lower side of the A1 groove body, the A1 shaft body is rotatably arranged on a mounting arm support, an A1 groove body is fixedly arranged on the A1 shaft body through an A1 support, an A2 liquid equalizing plate is formed by a groove bottom of an A2 groove body with an upward notch, the length direction of the A56 groove body is vertical to the central line direction of the forming roller, the groove width of an A2 groove body and the arrangement range of the A2 spray heads on the A2 distribution tube are matched with the length of the forming roller, an A3687458 shaft body is arranged on the 8272 mounting arm support, the A2 groove body is fixedly arranged on the A2 shaft body through an A2 bracket; recording that the vertical plane of the central line of the forming roller is an A plane, the A1 shaft and the A2 shaft are symmetrically arranged about the A plane, one end of the A1 tank body, which is far away from the A plane, is provided with an A1 groove, the A1 groove is used for preventing A1 feed liquid in the A1 tank body from moving out of the A1 tank body from the end part, the other end of the A1 tank body is provided with an A1 liquid outlet structure, the A1 liquid outlet structure comprises an A1 liquid outlet hole, which is arranged along the groove width range of the A1 tank body, and an A1 plate body, which is arranged outside the A1 liquid outlet hole, which are arranged on the A1 liquid equalizing plate, the plate surfaces of the A1 plate body respectively extend to two outer sides of the A1 liquid equalizing plate, the A1 plate body, the A1 liquid outlet nozzle, which is surrounded by the A1 plate body, the A1 liquid outlet nozzle and the A1 body, are arranged on one end part of the A1 groove, which is far away from the A1 groove, are arranged on one end part of the A1 groove is used for preventing the A1 groove from moving out of the A1 groove, the other end of the A2 groove body is provided with an A2 liquid outlet structure, the A2 liquid outlet structure comprises an A2 liquid outlet hole arranged along the groove width of the A2 groove body on an A2 liquid equalizing plate and an A21 plate body arranged outside the A2 liquid outlet hole, the plate surface of the A21 plate body extends to two outer sides of the A2 liquid equalizing plate respectively, the part of the A21 plate body and the A22 plate body, the A23 plate body and the A24 plate body arranged on the outer plate surface of the A2 liquid equalizing plate are enclosed to form an A2 liquid outlet nozzle, and the A2 liquid outlet nozzle and the A2 liquid outlet hole are arranged in a forward extending manner; a1 driving wheel is arranged on an A1 shaft body, an A2 driving wheel is arranged on an A2 driving shaft, the A1 driving wheel is in transmission connection with the A2 driving wheel through a transmission assembly, an A1 shaft body/A2 shaft body is connected with a B adjusting mechanism, a corrugated A1 corrugated structure is arranged on the inner plate surface of an A1 liquid homogenizing plate, a corrugated A2 corrugated structure is arranged on the inner plate surface of the A2 liquid homogenizing plate, the corrugated directions of the A1 and A2 corrugated structures are matched with the groove length directions of A1 and A2 groove bodies, the B adjusting mechanism adjusts the A1 liquid distributor, the A2 liquid distributor switches between A1 and A2 states, and the A1 state is as follows: the height of the A1 groove is greater than that of the A1 liquid outlet structure, the height of the A2 groove is less than that of the A2 liquid outlet structure, and the liquid outlet direction of the A1 liquid outlet structure is downward and is arranged corresponding to the position A; state a 2: the height of the A2 groove is larger than that of the A2 liquid outlet structure, the height of the A1 groove is smaller than that of the A1 liquid outlet structure, and the liquid outlet direction of the A2 liquid outlet structure is downward and is arranged corresponding to the position A.
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| CN202210413600.5A CN115042359B (en) | 2022-04-20 | 2022-04-20 | Production method of button plate blank material with multilayer structure |
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| CN202210413600.5A CN115042359B (en) | 2022-04-20 | 2022-04-20 | Production method of button plate blank material with multilayer structure |
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| US2148558A (en) * | 1937-09-07 | 1939-02-28 | William C Huebner | Method and apparatus for coating cylinders |
| US3369274A (en) * | 1964-10-09 | 1968-02-20 | Spraymould Bahamas Ltd | Moulding machine |
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| CN115042359B (en) | 2024-03-15 |
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