CN115042037B - Metal outer wall trimming device for production of rock wool sandwich plate - Google Patents
Metal outer wall trimming device for production of rock wool sandwich plate Download PDFInfo
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- CN115042037B CN115042037B CN202210789426.4A CN202210789426A CN115042037B CN 115042037 B CN115042037 B CN 115042037B CN 202210789426 A CN202210789426 A CN 202210789426A CN 115042037 B CN115042037 B CN 115042037B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/101—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to weight of a container for liquid or other fluent material; responsive to level of liquid or other fluent material in a container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Finishing Walls (AREA)
Abstract
The utility model discloses a metal outer wall trimming device for producing a rock wool sandwich board, which belongs to the technical field of rock wool sandwich board processing, and comprises the following components: the automatic polishing and assembling device comprises a power mechanism, a mounting frame, a running-in mechanism, an upper trimming mechanism and a side trimming mechanism, wherein the power mechanism is mounted on the upper side of the mounting frame, the running-in mechanism, the upper trimming mechanism and the side trimming mechanism are mounted on the inner side of the mounting frame, the side trimming mechanism is mounted on two sides of the inner side of the mounting frame, and the upper trimming mechanism is mounted on the upper side of the inner side of the mounting frame.
Description
Technical Field
The utility model relates to the technical field of rock wool sandwich panel processing, in particular to a metal outer wall trimming device for rock wool sandwich panel production.
Background
The rock wool sandwich board is a sandwich board made of rock wool. The rock wool sandwich panel fully plays the unique property of the rock wool core material, has remarkable effects in the aspects of fire prevention, heat preservation, heat insulation, sound absorption, sound insulation and the like, is suitable for places such as roofs of steel structure plants and simple movable houses, walls, ceilings and partitions of air clean rooms and the like, and has the following advantages; 1) excellent fireproof performance, 2) good heat preservation and insulation performance, and 3) remarkable sound absorption and insulation effects, so the demand of the rock wool sandwich panel in the building material market is great.
The Chinese patent with publication number of CN214602200U discloses a trimming device for producing a rock wool sandwich board, and the technical scheme of the utility model comprises the following steps: four support columns; the workbench is fixedly arranged at the top ends of the four supporting columns; the dust shielding plate is fixedly arranged at the top of the workbench; the support plates are fixedly arranged on the outer walls of the four support columns; the two avoidance through grooves are formed in the top of the workbench; a first link plate slidably mounted on top of the table; the double-screw positioning and clamping mechanism is arranged on the first connecting plate, but the double-screw positioning and clamping mechanism integrally trims the processed rock wool sandwich plate after production, the processed rock wool sandwich plate cannot be trimmed in the processing process, no prompt is given when glue is absent, if the glue is not timely added when the glue is insufficient, the adhesion is not tight, gas can enter the interior, the warping of the metal outer wall of the rock wool sandwich plate can be caused due to the fact that the transmission gap and the transmission of equipment are asynchronous in the production process of the rock wool sandwich plate, gas is doped in the gap between the rock wool sandwich plate and the metal outer wall after final processing is caused, and the fireproof performance, the heat insulation and the sound absorption performance of the rock wool sandwich plate are damaged to a great extent.
Disclosure of Invention
To above-mentioned technical problem, a metal outer wall deburring device is used in production of rock wool battenboard includes mounting bracket its characterized in that: the polishing device comprises a lower layer plate, an upper layer plate, polishing blocks and mounting side plates, wherein the polishing blocks are provided with four groups, each group of polishing blocks is provided with a plurality of polishing blocks and the same in quantity, two groups of polishing blocks are fixedly mounted on the upper surface of the lower layer plate, the other two groups of polishing blocks are fixedly mounted on the lower surface of the upper layer plate, the machining direction of the vertical middle surface of the lower layer plate of the two groups of polishing blocks mounted on the upper surface of the lower layer plate is symmetrical, the vertical middle surface of the upper layer plate of the two groups of polishing blocks mounted on the lower surface of the upper layer plate is symmetrical along the machining direction, the distance between the two groups of polishing blocks mounted on the lower layer plate is larger than the distance between the two groups of polishing blocks mounted on the upper layer plate, each group of polishing blocks is uniformly-spaced along the machining direction, and the surface roughness of each group of polishing blocks is gradually decreased in an equal ratio relationship along the machining completion direction.
The polishing block comprises a polishing block body, a lower layer plate, a glue pouring assembly and a glue box, wherein the polishing block body is arranged on the upper surface of the lower layer plate, the included angle formed by the polishing block body side surface of the upper layer plate and the upper surface of the lower layer plate is 45 degrees, the included angle formed by the polishing block body side surface of the lower surface of the upper layer plate and the lower surface of the upper layer plate is 45 degrees, and the glue pouring assembly and the glue box are arranged on the upper side of the polishing block body, which is closest to the machining completion direction, of the lower surface of the upper layer plate, and the residual condition of glue in the glue box can be judged through the glue pouring assembly.
The upper layer plate is also provided with an upper contact switch, the upper contact switch is electrically connected with the upper extrusion assembly, and the upper extrusion assembly is controlled by the upper contact switch to extrude the metal outer wall.
Further, the pressing pressure controlled by the pressure switch connected with the upper contact switch closer to the machining center among the plurality of groups of upper contact switches far from the machining completion direction is larger, the pressure switch connected with the plurality of groups of upper contact switches far from the machining completion direction is divided into two groups, each group of pressure switch connected with the plurality of groups of upper contact switches far from the machining completion direction controls an upper pressing assembly, and the pressure switch connected with the group of upper contact switches close to the machining completion direction controls an upper pressing assembly.
Further, the upper contact switch and the pressure switch are both arranged on a control circuit of the upper control module.
Further, the rotating rod is fixedly arranged on the upper surface of the polishing block and is close to the machining completion direction, and the hinge point of the rotating rod and the balance rod is positioned on the center line of the side face of the balance rod and is close to the machining completion direction.
Further, the polishing block is close to one side of the machining completion direction and is provided with an installation side plate, the installation side plate is provided with a plurality of upper contact switches, the upper contact switches are divided into a plurality of groups, the upper contact switches are distributed into two rows along the machining direction, each row of upper contact switches is distributed at equal intervals along the horizontal direction perpendicular to the machining direction, each group of upper contact switches is provided with a pressure switch connected with the upper contact switches, the pressure switches are connected with an upper extrusion assembly, the different pressure switches correspond to different extrusion pressures, the corresponding extrusion pressures are respectively 1kpa, 2kpa, 6kpa, 3kpa, 6kpa and 18kpa, and the compression strength of rock wool is 40kpa, so that even if all the pressure switches are started, damage to the rock wool is avoided, one row of upper contact switches close to the machining completion direction is provided with a plurality of groups of upper contact switches far away from the machining completion direction.
Further, the side trimming mechanism is provided with two groups, the two groups of side trimming mechanisms are symmetrically distributed along the machining direction of the vertical middle surface of the lower laminate, the side trimming mechanism is provided with a plurality of groups of side contact switches, the plurality of groups of side contact switches are distributed at equal intervals along the machining completion direction, each group of side contact switches is connected with different pressure switches, and the pressure switches connected with the side contact switches are connected with the side extrusion assembly.
Further, all the side contact switches and the pressure switches are arranged on a control circuit of the side control module.
Further, the side center line of the glue box coincides with the side center line of the balance rod, one end of the balance rod, which is close to the machining completion direction, is provided with glue dripping equipment, and the glue dripping equipment is connected with the glue box through a hose.
Further, glue topple over the subassembly and be provided with the dwang, the dwang articulate at the balancing pole surface, the balancing pole be close to processing direction end-to-end connection have the rope, rope end-to-end connection have magnetic substance, the balancing pole keep away from processing direction slidable mounting and have glue box, glue box be close to processing direction side-mounting and have elastic component.
Further, the pressure switches are divided into two groups, wherein the extrusion pressure corresponding to one group of pressure switches is 1kpa, 2kpa, 6kpa, 3kpa and 6kpa, and the extrusion pressure corresponding to the other group of pressure switches is 18kpa.
Compared with the prior art, the utility model has the beneficial effects that: (1) According to the utility model, the running-in mechanism is arranged, and the outer walls of the four blocks at the upper side, the lower side, the left side and the right side are polished and spliced simultaneously, so that the working efficiency is greatly improved; (2) According to the utility model, the glue pouring assembly is arranged to automatically prompt the allowance situation of the glue, so that the influence of gas entering the core plate to the performance of the rock wool sandwich plate due to the fact that the adhesion is not tight caused by insufficient glue is avoided; (3) The utility model realizes timely leveling of the outer wall which is warped in the processing process by arranging the upper trimming mechanism and the side trimming mechanism and simultaneously matching, thereby avoiding the influence of the gas entering the core plate to the performance of the rock wool sandwich plate.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
FIG. 2 is a schematic diagram of the connection between the power mechanism and the mounting frame according to the present utility model.
Fig. 3 is an enlarged partial schematic view of fig. 2 at a in accordance with the present utility model.
FIG. 4 is a schematic view of the connection between the sanding block and the mounting bracket of the present utility model.
Fig. 5 is an enlarged partial schematic view of fig. 4 at C in accordance with the present utility model.
Fig. 6 is an enlarged view of a portion of fig. 4 at B in accordance with the present utility model.
Fig. 7 is a front view of a sanding block of the present utility model.
FIG. 8 is a schematic view of the working state of the sanding block of the present utility model with each metal outer wall.
Fig. 9 is a front view of the glue pouring assembly of the present utility model.
FIG. 10 is a view showing the remaining portion of the glue container of the glue pouring assembly according to the present utility model
And a sufficient state stress analysis chart.
FIG. 11 is a diagram showing a stress analysis of the insufficient margin of the glue pouring assembly according to the present utility model.
Fig. 12 is a schematic view of the overall structure of the upper trimming mechanism of the present utility model.
Fig. 13 is a schematic view showing a state in which warpage occurs in the upper metal outer wall and the side metal outer wall in the present utility model.
Fig. 14 is a front view of the upper trimming mechanism of the present utility model.
Fig. 15 is a side view of the upper trimming mechanism of the present utility model.
Fig. 16 is a bottom view of the upper trimming mechanism of the present utility model.
Fig. 17 is a schematic diagram of the control principle of the upper control module of the present utility model.
Fig. 18 is a front view of a side trimming mechanism of the present utility model.
Fig. 19 is a right side view of the side trimming mechanism of the present utility model.
Fig. 20 is a left side view of the side trimming mechanism of the present utility model.
Fig. 21 is a schematic diagram of a control principle of the side control module of the present utility model.
Fig. 22 is an enlarged partial schematic view of the utility model at D in fig. 8.
Fig. 23 is an enlarged partial schematic view of fig. 8 at E in accordance with the present utility model.
1-a power mechanism; 2-mounting frames; 3-running-in mechanism; 4-an upper trimming mechanism; 5-a side trimming mechanism; 101-a power motor; 102-a screw shaft; 103-a skid plate; 104-side curved bars; 105-right angle bar; 106-clamping jaws; 107-proximity switch; 201-lower plate; 202-upper plate; 203-winding up the reel; 204-side reels; 205-a lower reel; 206-supporting columns; 301-connecting rods; 302-sanding block; 303-balancing bar; 304-rope; 305-rotating a rod; 306-a spring; 307-glue box; 401-mounting side plates; 402-an upper control module; 403-upper U-shaped bar; 404-upper hydraulic cylinder; 405-upper grinding wheel; 406-upper contact switch; 501-side contact switch; 502-side hydraulic cylinders; 503-side U-bars; 504-side grinding wheels; 505-side control module; 4061-I set of contact switches; 4062-II sets of contact switches; 4063-III sets of contact switches; 4064-IV sets of contact switches; 4065-set contact switches; 4066-VI sets of contact switches; 5011-VII sets of contact switches; 5012-VIII sets of contact switches; 5013-IX contact switch; 5014-X contact switch.
Detailed Description
The technical scheme of the utility model is further described below by the specific embodiments with reference to the accompanying drawings.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the utility model, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Examples: metal outer wall trimming device for rock wool sandwich board production: comprises a power mechanism 1, a mounting frame 2, a running-in mechanism 3, an upper trimming mechanism 4 and a side trimming mechanism 5.
As shown in fig. 2 to 4, the power mechanism 1: the power motor 101 is fixedly arranged on the upper side of the upper layer plate 202, the screw shaft 102 is fixedly arranged at the output end of the power motor 101, a threaded fit is formed between the screw shaft 102 and the sliding plate 103, the sliding plate 103 is slidably arranged between the lower layer plate 201 and the upper layer plate 202, the right angle rod 105 and the side bent rod 104 are fixedly arranged on the sliding plate 103, the clamping jaw 106 is fixedly arranged at the tail end of the side bent rod 104, the clamping jaw 106 is fixedly arranged at the two ends of the right angle rod 105, the clamping jaw 106 at the lower end of the right angle rod 105 is aligned with the clamping jaw at the tail end of the side bent rod 104, the clamping jaw 106 at the upper end of the right angle rod 105 is offset by a distance along the lower end clamping jaw 106 of the right angle rod, the offset distance can be adjusted by adjusting the length of the right angle rod 105, and then the folding time of the upper metal outer wall and the distance between the lower part and the side metal are controlled, so that the efficiency of different rock wool placement is adapted, the proximity switch 107 is fixedly arranged at the tail end of the clamping jaw 106 connected with the side bent rod 104, and the proximity switch 107 is fixedly arranged at the tail end of the upper surface of the lower layer plate 201, which is close to the processing direction.
As shown in fig. 2 and 3, the mounting frame 2; the upper layer plate 202 and the lower layer plate 201 are fixedly arranged through a supporting column 206, an upper scroll 203, a side scroll 204 and a lower scroll 205 are rotatably arranged on the lower layer plate 201, metal outer walls to be processed are wound on the upper scroll 203, the side scroll 204 and the lower scroll 205, and the metal outer walls to be processed, which are wound on the upper scroll 203, the side scroll 204 and the lower scroll 205, are clamped through clamping jaws 106 arranged on a right angle rod 105 and a side bent rod 104.
As shown in fig. 4 to 8, the running-in mechanism 3: the polishing blocks 302 are provided with four groups, each group of polishing blocks 302 are provided with three groups and have the same number, two groups of polishing blocks 302 are fixedly arranged on the upper surface of the lower plate 201, the other two groups of polishing blocks 302 are fixedly arranged at the lower end of the connecting rod 301, and the connecting rod 301 is fixedly arranged on the lower surface of the upper plate 202; the two groups of polishing blocks 302 arranged on the upper surface of the lower laminate 201 are symmetrically distributed by taking the machining direction of the vertical middle surface of the lower laminate 201 as a symmetrical surface, the two groups of polishing blocks 302 arranged on the lower surface of the upper laminate 202 are symmetrically distributed by taking the vertical middle surface of the upper laminate 202 as a symmetrical surface along the machining direction, the distance between the two groups of polishing blocks 302 arranged on the lower laminate 201 is larger than the distance between the two groups of polishing blocks 302 arranged on the upper laminate 202, each group of polishing blocks 302 are intermittently distributed at equal intervals along the machining direction, the surface roughness of each group of polishing blocks 302 gradually decreases in an equal proportion along the machining direction, the roughness Ra value is respectively 12.5, 6.3 and 3.2, the included angle formed by the side surface of each polishing block 302 arranged on the upper surface of the lower laminate 201 and the upper surface of the lower laminate 201 is 45 degrees, the included angle formed by the side surface of each polishing block 302 arranged on the lower surface of the upper laminate 202 and the lower surface of the upper laminate 202 is 45 degrees, the polishing blocks 302 are made of high-hardness materials, chromium is selected, and glue assemblies are arranged on the upper sides of the polishing blocks 302 closest to the machining direction on the upper surfaces of the upper laminates 202 and the upper sides of the polishing blocks.
As shown in fig. 5, 9-11 and 16, the glue pouring assembly: the rotating rod 305 is fixedly arranged on the upper surface of the grinding block 302 near the machining completion direction, the rotating rod 305 is hinged to the outer surface of the balancing rod 303, the tail end of the balancing rod 303 near the machining completion direction is connected with a rope 304, the tail end of the rope 304 is connected with a magnet, the balancing rod 303 is slidably arranged far away from the machining completion direction and is provided with a glue box 307, and the center line of the side surface of the glue box 307 is provided with a center lineThe glue box 307 is fixedly provided with a spring 306 near the side surface of the balance rod 303 in the machining completion direction, the central axis of the spring 306 is overlapped with the central axis of the side surface of the balance rod 303, the balance rod 303 is provided with glue dripping equipment near the end of the balance rod 303 in the machining completion direction, the glue dripping equipment is connected with the glue box 307 through a hose, when the glue in the glue box 307 is full or sufficient, analysis is carried out by combining with FIG. 10, and moment calculation is carried out on an O point at the momentAt this time, the balance bar 303 is inclined toward the finishing direction, and the glue dripping device starts the glue dripping process, and when the glue in the glue box 307 is deficient or not sufficient, analysis is performed in conjunction with fig. 11, and at this time, moment calculation is performed on the O-point ∈>At this point the balance bar 303 is tilted away from the finishing direction, at which point the glue dripping device stops the glue dripping process.
As shown in fig. 14 to 16, the upper trimming mechanism 4: the upper control module 402 and the upper hydraulic cylinder 404 are fixedly arranged on the side surface of the installation side plate 401, the extension end of the upper hydraulic cylinder 404 is fixedly arranged on the side surface of the upper U-shaped rod 403, the upper rolling wheel 405 is rotatably arranged on the side surface of the upper U-shaped rod 403, the upper hydraulic cylinder 404 and the upper rolling wheel 405 form an upper extrusion assembly, and the number of the upper extrusion assemblies is three.
As shown in fig. 12 to 17, the mounting side plate 401 is fixedly mounted between the upper plate 202 and the lower plate 201, the mounting side plate 401 is mounted with upper contact switches 406, the number of the upper contact switches 406 is 24, the number of the upper contact switches 406 is divided into six, one row close to the processing completion direction is provided with one group of upper contact switches 406, one row far from the processing completion direction is provided with five groups of upper contact switches 406, the six groups of upper contact switches 406 are arranged into two rows along the processing completion direction, each row of upper contact switches 406 is distributed at equal intervals along the horizontal direction perpendicular to the processing direction, the six groups of upper contact switches 406 are connected with one pressure switch, the pressure switches are connected with different upper extrusion assemblies, and the different pressure switches correspond to different extrusion pressures.
As shown in fig. 12-17, the i-group contact switch 4061, the ii-group contact switch 4062, the iii-group contact switch 4063, the iv-group contact switch 4064, the v-group contact switch 4065, and the vi-group contact switch 4066 have extrusion pressures of 1kpa, 2kpa, 6kpa, 3kpa, 6kpa, and 18kpa, respectively, corresponding to the front left-stage pressure switch, the front right-stage pressure switch, and the back-pressure switch of fig. 17, respectively, and the compression strength of the rock wool is 40kpa, so that the i-group contact switch 4061, the ii-group contact switch 4062, and the iii-group contact switch 4063 are connected to an upper extrusion assembly, the iv-group contact switch 4064, the v-group contact switch 4065 are connected to an upper extrusion assembly, and the vi-group contact switch 4066 are connected to an upper extrusion assembly, and the upper contact switch 406 are electrically connected to an upper control module 402.
As shown in fig. 18 to 20, the side trimming mechanism 5: the side contact switch 501 is fixedly installed on the inner side of the installation side plate 401, the side hydraulic cylinder 502 is fixedly installed on the side surface of the installation side plate 401, the extension end of the side hydraulic cylinder 502 is fixedly installed on the side U-shaped rod 503, the side rolling wheel 504 is rotatably installed on the inner side of the side U-shaped rod 503, the side hydraulic cylinder 502, the side U-shaped rod 503 and the side rolling wheel 504 form side extrusion assemblies, and the number of the side extrusion assemblies is four.
As shown in fig. 18 to 21, the side trimming mechanism 5 is provided with two groups, the two groups of side trimming mechanisms 5 are symmetrically distributed with the vertical middle plane of the lower laminate 201 being a symmetrical plane, the side trimming mechanism 5 is provided with four groups of side contact switches 501, the four groups of side contact switches 501 are equally spaced along the machining completion direction, each group of side contact switches 501 is connected with a different pressure switch, the different pressure switches correspond to the same extrusion pressure, the vii group of contact switches 5012, the viii group of contact switches 5013 and the x group of contact switches 5014 correspond to the side pressure switch in fig. 21, and the compression strength of rock wool is 40kpa, so that damage to rock wool is not caused even if all the pressure switches are started.
As shown in fig. 18 to 21, the vii group contact switch 5011, the viii group contact switch 5012, the ix group contact switch 5013 and the x group contact switch 5014 are connected to the side pressure switch, respectively, which is connected to the side pressing member, and all the side contact switches 501 and the pressure switch are mounted on the control circuit of the side control module 505.
Working principle: before working, the metal outer wall to be processed wound on the upper scroll 203, the side scroll 204 and the lower scroll 205 is placed on the clamping jaw 106, the clamping jaw 106 clamps the metal outer wall to be processed, then the power motor 101 is started, the power motor 101 drives the screw shaft 102 to rotate, the screw shaft 102 drives the sliding plate 103 to slide along the lower laminate 201, the sliding plate 103 drives the side curved rod 104 and the right-angle rod 105 to move when sliding, the side curved rod 104 and the right-angle rod 105 drive the clamping jaw 106 to move, and then the metal outer wall to be processed is driven to move, rock wool is manually put into a space formed by the metal outer walls at the moment, as shown in figures 7 and 8, the right-angle edges of four metal outer walls are simultaneously and continuously polished and chamfered when the moving metal outer walls pass through the upper side and the lower side surfaces of the polishing blocks 302 with different surface roughness, the metal outer walls of the upper part and the side parts can be attached together to wrap rock wool after being polished, the metal outer walls of the lower part and the side parts can be left with a chamfer after being attached together by the chamfer, when the four rock wool sandwich plates after being processed are assembled together, the left chamfer can form a rectangular space, the space is filled with glue when the rock wool sandwich plates are installed, the close attachment of the rock wool sandwich plates can be more favorable, thereby better ensuring good heat insulation and sound insulation performance of the rock wool sandwich plates, when the metal outer walls are polished by the polishing blocks 302 with the lowest surface roughness, the metal outer walls come under the ropes 304, at the moment, the magnets under the ropes 304 are attracted by the metal outer walls to fall, and at the moment, moment calculation is performed on O points by combining with the stress analysis of the attached drawing 10At this point, the balance bar 303 is tilted toward the finishing direction, at which point the glue dropping apparatus starts the process of dropping the glue,when the glue is insufficient, the spring 306 pushes the glue box 307 away, and moment calculation is performed on the point O when the force analysis is performed in combination with the figure 11At this time, the balance bar 303 is inclined towards the direction away from the completion direction of processing, the glue dripping device stops the process of dripping the glue, the power motor 101 stops working at this time, the processing is stopped, then the glue box 307 is replenished with glue, the glue dripping device continues to start the process of dripping the glue after the glue box 307 is filled with the glue, and then the power motor 101 is started to continue the processing.
The jaw 106 continues to move the metal outer wall, which may be similarly warped as in fig. 13 when the upper metal outer wall is squeezed due to transmission gaps, transmission asynchronization or side surface of the apparatus, and the different conditions are analyzed in conjunction with fig. 16 and 17.
1) When the warp contacts the I-group contact switch 4061, the I-group contact switch 4061 is turned on, the front left-stage contact switch transmits an electric signal to the upper hydraulic cylinder 404, the upper hydraulic cylinder 404 pushes the upper U-shaped rod 403 to move downwards, the upper U-shaped rod 403 pushes the upper roller 405 to squeeze the upper metal outer wall, and when the warp breaks away from the I-group contact switch 4061, the I-group contact switch 4061 is turned off, the front left-stage contact switch is also turned off, the front left-stage contact switch transmits an electric signal to the upper hydraulic cylinder 404, and the upper hydraulic cylinder 404 brings the upper U-shaped rod 403 back to the original position.
2) When the warp contacts the II-group contact switch 4062, the II-group contact switch 4062 is turned on, the front left second-stage contact switch emits an electrical signal to the upper hydraulic cylinder 404, the upper hydraulic cylinder 404 pushes the upper U-shaped rod 403 to move downward, the upper U-shaped rod 403 pushes the upper roller 405 to squeeze the upper metal outer wall, and when the warp breaks away from the II-group contact switch 4062, the II-group contact switch 4062 is turned off, the front left second-stage contact switch is also turned off, the front left second-stage contact switch emits an electrical signal to the upper hydraulic cylinder 404, and the upper hydraulic cylinder 404 brings the upper U-shaped rod 403 back.
3) When the warp contacts the III group contact switch 4063, the III group contact switch 4063 is turned on, the front left and right first-stage pressure switches are turned on simultaneously, the front left and right first-stage pressure switches emit electric signals to the upper hydraulic cylinder 404 simultaneously, the upper hydraulic cylinder 404 pushes the upper U-shaped rod 403 to move downwards, the upper U-shaped rod 403 pushes the upper roller 405 to squeeze the upper metal outer wall, when the warp breaks away from the III group contact switch 4063, the III group contact switch 4063 is turned off, the front left and right first-stage pressure switches are turned off simultaneously, and the front left and right first-stage pressure switches emit electric signals to the upper hydraulic cylinder 404 simultaneously, and the upper hydraulic cylinder 404 brings the upper U-shaped rod 403 back to the original position.
4) When the warp contacts the IV set contact switch 4064 or the V set contact switch 4065, the IV set contact switch 4064 or the V set contact switch 4065 is turned on, the front right second-stage pressure switch is turned on, the rear pressure switch is turned on simultaneously, the rear pressure switch feeds back an electric signal to the front left first-stage switch, the front left second-stage switch, the front left third-stage switch, the front right first-stage switch, the front right second-stage pressure switch and the rear pressure switch, and simultaneously transmits an electric signal to the upper hydraulic cylinder 404, the upper hydraulic cylinder 404 pushes the upper U-shaped bar 403 to move downwards, the upper U-shaped bar 403 pushes the upper roller 405 to squeeze the upper metal outer wall, when the warp breaks away from the iv set contact switch 4064 or the v set contact switch 4065, the iv set contact switch 4064 or the v set contact switch 4065 is turned off, the front right second-stage pressure switch and the rear pressure switch are also turned off, and at this time, the front left first-stage switch, the front left second-stage switch, the front left third-stage switch, the front right first-stage switch, the front right second-stage pressure switch and the rear pressure switch simultaneously transmit electrical signals to the upper hydraulic cylinder 404 to bring the upper U-shaped bar 403 back to the original position.
5) When the contact switch I, contact switch II, contact switch III, contact switch IV, contact switch V are not detected for some reason, contact switch VI is warped, contact switch VI 66 is touched, contact switch VI 66 is turned on, the back pressure switch feeds back an electrical signal to the front left primary switch, the front left secondary switch, the front left tertiary switch, the front right primary switch, the front right secondary switch, the front left primary switch, the front left secondary switch, the front left tertiary switch, the front right primary switch, the front right secondary switch and the back pressure switch simultaneously transmit an electrical signal to the upper hydraulic cylinder 404, the upper hydraulic cylinder 404 pushes the upper U-shaped bar 403 to move downwards, the upper U-shaped bar 403 pushes the upper roller 405 to squeeze the upper metal outer wall, when the warp breaks away from the vi set of contact switches 4066, the vi set of contact switches 4066 are disconnected, the rear pressure switch is disconnected, at this time the front left primary switch, the front left secondary switch, the front left tertiary switch, the front right primary switch, the front right secondary switch and the rear pressure switch simultaneously transmit electrical signals to the upper hydraulic cylinder 404 to bring the upper U-shaped bar 403 back to the original position.
When the clamping jaw 106 drives the metal outer wall to polish along the polishing block 302, the metal outer wall is temporarily supported for a small distance under the action of the polishing block 302, and when the metal outer wall is separated from the polishing block 302, the metal outer wall may not reset due to metal plasticity of the outer wall, and warpage similar to that of fig. 13 may be generated at the moment, and the specific situation is analyzed by combining fig. 20 and 21
1) When the warp contacts the VII-type contact switch 5011, the VII-type contact switch 5011 is turned on, the lateral pressure switch emits an electric signal to the lateral hydraulic cylinder 502, the lateral hydraulic cylinder 502 pushes the lateral U-shaped rod 503 to move, the lateral U-shaped rod 503 pushes the lateral rolling wheel 504 to press the metal lateral outer wall, when the warp breaks away from the VII-type contact switch 5011, the VII-type contact switch 5011 is turned off, the lateral pressure switch emits an electric signal to the lateral hydraulic cylinder 502, and the lateral hydraulic cylinder 502 brings the lateral rolling wheel 504 back to the original position.
2) When the warp contacts the VIII set of contact switches 5012, the VIII set of contact switches 5012 are turned on, the side pressure switches emit electric signals to the side hydraulic cylinders 502, the side hydraulic cylinders 502 push the side U-shaped rods 503 to move, the side U-shaped rods 503 push the side rolling wheels 504 to squeeze the metal side outer walls, when the warp breaks away from the VIII set of contact switches 5012, the VIII set of contact switches 5012 are turned off, the side pressure switches emit electric signals to the side hydraulic cylinders 502, and the side hydraulic cylinders 502 bring the side rolling wheels 504 back.
3) When the warp contacts the IX set of contact switches 5013, the IX set of contact switches 5013 is turned on, at which time the side pressure switch is turned on, the side pressure switch emits an electrical signal to the side hydraulic cylinder 502, the side hydraulic cylinder 502 pushes the side U-shaped rod 503 to move, the side U-shaped rod 503 pushes the side grinding wheel 504 to squeeze the metal side outer wall, and when the warp breaks away from the IX set of contact switches 5013, the IX set of contact switches 5013 is turned off, at which time the side pressure switch is turned off, the side pressure switch emits an electrical signal to the side hydraulic cylinder 502, and the side hydraulic cylinder 502 brings the side grinding wheel 504 back.
4) When the warp contacts the x-group contact switch 5014, the x-group contact switch 5014 is turned on, the side pressure switch emits an electric signal to the side hydraulic cylinder 502, the side hydraulic cylinder 502 pushes the side U-shaped rod 503 to move, the side U-shaped rod 503 pushes the side rolling wheel 504 to press the metal side outer wall, when the warp breaks away from the x-group contact switch 5014, the x-group contact switch 5014 is turned off, the side pressure switch emits an electric signal to the side hydraulic cylinder 502, and the side hydraulic cylinder 502 brings the side rolling wheel 504 back.
5) When the warp contacts a plurality of the VII-X contact switches 5011-5014, an electrical signal can be transmitted to the side cylinder 502 only when the warp is completely released, and then the side cylinder 502 can bring the side grinding wheel 504 back to the original position.
After the machining is finished, the metal outer wall is loosened by the clamping jaw 106, at the moment, half of the redundant metal outer wall at the rear is cut off and attached to the front of the rock wool, the redundant metal outer wall at the rear is left to be manually bent and attached to the rear of the rock wool board, glue is smeared at the attachment joint, and after the glue is dried, the machined rock wool sandwich board is polished by a grinding wheel to remove burrs.
Claims (6)
1. The utility model provides a metal outer wall deburring device is used in production of rock wool battenboard, includes mounting bracket (2) its characterized in that: the polishing device comprises a lower layer plate (201), an upper layer plate (202), polishing blocks (302) and mounting side plates (401), wherein four groups of polishing blocks (302) are arranged, each group of polishing blocks (302) is provided with a plurality of polishing blocks, the number of the polishing blocks is the same, two groups of polishing blocks (302) are fixedly mounted on the upper surface of the lower layer plate (201), the other two groups of polishing blocks (302) are fixedly mounted on the lower surface of the upper layer plate (202), the two groups of polishing blocks (302) mounted on the upper surface of the lower layer plate (201) are distributed symmetrically along the machining direction of the vertical middle surface of the lower layer plate (201), the two groups of polishing blocks (302) mounted on the lower surface of the upper layer plate (202) are distributed symmetrically along the machining direction of the vertical middle surface of the upper layer plate (202), the distance between the two groups of polishing blocks (302) mounted on the lower layer plate (201) is larger than the distance between the two groups of polishing blocks (302), each group of polishing blocks (302) are distributed intermittently along the machining direction, and the polishing blocks (302) are distributed intermittently along the machining direction at equal intervals, and the roughness of the polishing blocks (302) gradually decreases gradually along the machining direction; the included angle formed by the side surface of the polishing block (302) arranged on the upper surface of the lower layer plate (201) and the upper surface of the lower layer plate (201) is 45 degrees, the included angle formed by the side surface of the polishing block (302) arranged on the lower surface of the upper layer plate (202) and the lower surface of the upper layer plate (202) is 45 degrees, and the upper side of the polishing block (302) which is arranged on the lower surface of the upper layer plate (202) and is closest to the processing completion direction is provided with a glue pouring assembly and a glue box (307), so that the residual situation of glue in the glue box (307) can be judged through the glue pouring assembly; the upper layer plate is also provided with an upper contact switch (406), the upper contact switch (406) is electrically connected with the upper extrusion component, and the upper extrusion component is controlled by the upper contact switch (406) to extrude the metal outer wall;
the extrusion pressure controlled by the pressure switch connected with the upper contact switch (406) which is closer to the machining center in the plurality of groups of upper contact switches (406) which are far away from the machining completion direction is larger, the pressure switch connected with the plurality of groups of upper contact switches (406) which are far away from the machining completion direction is divided into two groups, each group of pressure switches connected with the plurality of groups of upper contact switches (406) which are far away from the machining completion direction controls one upper extrusion component, and the pressure switch connected with the group of upper contact switches (406) which are close to the machining completion direction controls one upper extrusion component;
the upper contact switch (406) and the pressure switch are both arranged on a control circuit of the upper control module (402);
the rotating rod (305) is fixedly arranged on the upper surface of the grinding block (302) close to the machining completion direction, and the hinge point of the rotating rod (305) and the balance rod (303) is positioned on the center line of the side surface of the balance rod (303) close to the machining completion direction;
the polishing block (302) is close to one side of the machining completion direction and is provided with an installation side plate (401), the installation side plate (401) is provided with a plurality of upper contact switches (406), the upper contact switches (406) are divided into a plurality of groups, the upper contact switches (406) are distributed into two rows along the machining direction, each row of upper contact switches (406) is distributed at equal intervals along the horizontal direction perpendicular to the machining direction, each group of upper contact switches (406) is provided with a pressure switch connected with the upper contact switches, the pressure switches are connected with upper extrusion assemblies, the extrusion pressures corresponding to the different pressure switches are respectively 1kpa, 2kpa, 6kpa, 3kpa, 6kpa and 18kpa, the compression strength of rock wool is 40kpa, therefore, even if the pressure switches are started, damage to the rock wool is avoided, one row of upper contact switches (406) close to the machining completion direction is provided with a plurality of groups of upper contact switches (406), and the upper contact switches are arranged in a plurality of groups far away from the machining direction.
2. The metal outer wall trimming device for producing the rock wool sandwich panel according to claim 1, wherein: the side trimming mechanism (5) is provided with two groups, the two groups of side trimming mechanisms (5) are symmetrically distributed in the direction of machining the vertical middle surface of the lower laminate (201) of the side trimming mechanism (5), the side trimming mechanisms (5) are provided with side contact switches (501), the side contact switches (501) are provided with multiple groups, the multiple groups of side contact switches (501) are distributed at equal intervals along the machining completion direction, each group of side contact switches (501) are connected with different pressure switches, and the pressure switches connected with the side contact switches (501) are connected with side extrusion assemblies.
3. The metal outer wall trimming device for producing the rock wool sandwich panel according to claim 2, wherein: all the side contact switches (501) and the pressure switches are arranged on a control circuit of the side control module (505).
4. The metal outer wall trimming device for producing the rock wool sandwich panel according to claim 1, wherein: the side center line of the glue box (307) is overlapped with the side center line of the balance rod (303), one end of the balance rod (303) close to the machining completion direction is provided with glue dripping equipment, and the glue dripping equipment is connected with the glue box (307) through a hose.
5. The metal outer wall trimming device for producing the rock wool sandwich panel according to claim 4, wherein: the glue pouring assembly is provided with a rotating rod (305), the rotating rod (305) is hinged to the outer surface of a balancing rod (303), the balancing rod (303) is connected with a rope (304) close to the end of the machining completion direction, the rope (304) is connected with a magnetic object, the balancing rod (303) is far away from the machining completion direction and is slidably provided with a glue box (307), and the side face of the glue box (307) close to the machining completion direction is provided with an elastic assembly.
6. The metal outer wall trimming device for producing the rock wool sandwich panel according to claim 1, wherein: the pressure switches are divided into two groups, wherein the extrusion pressure corresponding to one group of pressure switches is 1kpa, 2kpa, 6kpa, 3kpa and 6kpa, and the extrusion pressure corresponding to the other group of pressure switches is 18kpa.
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