CN115041331A - Reflector paint spraying lifting shuttle car structure - Google Patents
Reflector paint spraying lifting shuttle car structure Download PDFInfo
- Publication number
- CN115041331A CN115041331A CN202210899084.1A CN202210899084A CN115041331A CN 115041331 A CN115041331 A CN 115041331A CN 202210899084 A CN202210899084 A CN 202210899084A CN 115041331 A CN115041331 A CN 115041331A
- Authority
- CN
- China
- Prior art keywords
- shuttle car
- reflector
- frame
- fixed
- shuttle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003973 paint Substances 0.000 title claims abstract description 56
- 238000005507 spraying Methods 0.000 title abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000010422 painting Methods 0.000 claims description 17
- 230000003028 elevating effect Effects 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 239000004922 lacquer Substances 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 239000003595 mist Substances 0.000 abstract description 4
- 230000001174 ascending effect Effects 0.000 abstract 1
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a reflector paint spraying lifting shuttle car structure which comprises a track and a shuttle car capable of walking along the track, wherein the shuttle car comprises a shuttle car frame and a lifting mechanism arranged in the shuttle car frame, a paint shielding plate used for supporting and shielding the lower surface of a reflector and avoiding the lower surface of the reflector from being polluted is arranged at the top of the shuttle car frame, and an adjusting mechanism capable of ascending above the paint shielding plate and used for supporting the lower surface of the reflector and adjusting the horizontal position of the reflector is fixed at the power output end of the lifting mechanism. The structure of the reflector paint spraying lifting shuttle car assists in manually lifting the upper reflector plate and the lower reflector plate, so that the labor intensity is reduced, and the operation efficiency is improved; the risk that the paint spraying surface of the reflector is polluted due to manual operation is reduced, and meanwhile, during paint spraying, the back surface of the reflector completely falls on the paint shielding plate, so that the accident that the mirror surface of the reflector is polluted due to adhesion of paint mist in the paint spraying process cannot occur, and the production cost is effectively reduced.
Description
Technical Field
The invention relates to the technical field of production equipment of solar reflectors, in particular to a reflector paint spraying lifting shuttle car structure.
Background
The high-temperature resistant solar reflector is a product which is extremely important in the solar photo-thermal industry and has extremely high quality requirement, the working temperature of the high-temperature resistant solar reflector reaches 150 ℃ for a long time, and therefore the high-temperature resistant solar reflector is used as a protective layer of a reflector coating, and the reflectivity performance and the service life of the product are directly influenced by the weather resistance of a back paint of the reflector. In the existing solar reflector manufacturing process, reflector back paint is mainly sprayed by matching an upper piece operation and a lower piece operation of a reflector with a curtain type paint sprayer, the upper piece operation and the lower piece operation are taken as an important part in a solar high-temperature-resistant reflector paint spraying process, the manual lifting mode is generally adopted at present, the labor intensity is high, the efficiency is low, the manual lifting easily causes the pollution to the paint spraying surface of the reflector, the paint spraying quality is low, and the weather resistance of a product is influenced. In addition, in the process of spraying paint on the paint spraying surface of the high-temperature-resistant reflector, the non-paint spraying surface is polluted due to paint mist gathering and attaching and is extremely difficult to clean, and the use of the reflector is influenced.
Disclosure of Invention
The invention aims to solve the defects of the background technology and provide a reflector paint spraying lifting shuttle car structure which can realize the operation of spraying upper and lower pieces of reflector back paint without manual carrying.
In order to realize the purpose, the invention designs a reflector paint spraying lifting shuttle car structure, which is characterized in that: it includes the track and can follow rail-engaging's shuttle, the shuttle include the shuttle frame with set up in elevating system in the shuttle frame, the top of shuttle frame is fixed with and is used for supporting and shelters from the speculum lower surface, avoids the contaminated board that hides of speculum lower surface, elevating system's power take off end is fixed with and can pass hide the board, rise to hide the board top, support the speculum lower surface and adjust the adjustment mechanism of the horizontal position of speculum.
Furthermore, a plurality of frame struts are vertically and fixedly connected to the bottom of the shuttle car frame, the bottoms of the frame struts are slidably arranged in the tracks, and the frame struts and the tracks can be fixed through locking mechanisms.
Furthermore, the locking mechanism comprises a locking threaded rod vertically fixed at the bottom of the frame pillar and a locking support fixed in the track, and the locking threaded rod penetrates through the locking support and is connected with a locking nut.
Furthermore, the lifting mechanism comprises a lifting cylinder fixed in the shuttle car frame, a lifting plate is fixed on a piston rod of the lifting cylinder, and the adjusting mechanism is fixed on the lifting plate.
Furthermore, a plurality of guide rods are connected between the lifting plate and the shuttle car frame, the tops of the guide rods are vertically fixed at the bottom of the lifting plate, a plurality of guide rod through holes are formed in the bottom of the shuttle car frame, and the bottoms of the guide rods penetrate through the guide rod through holes.
Furthermore, adjustment mechanism includes into matrix vertical fixation in many adjusting threaded rod of lifter plate top surface, every adjusting threaded rod's top all is fixed with a universal wheel.
Furthermore, a shuttle car panel is fixed on the top of the shuttle car frame, and the top end of the adjusting threaded rod penetrates through the shuttle car panel and is fixed with the universal wheel.
Furthermore, a handle is hinged to the surface of one side of the shuttle car panel.
Furthermore, a plurality of positioning pin columns are vertically fixed on the top surface of the shuttle car panel, and positioning pin holes matched with the positioning pin columns are formed in the paint covering plate.
Furthermore, the paint shielding plate is a frame plate with a rectangular plate hole in the middle for the universal wheel and the adjusting threaded rod to penetrate through.
The invention has the beneficial effects that: the structure of the reflector paint spraying lifting shuttle car assists in manually lifting the upper reflector plate and the lower reflector plate, so that the labor intensity is reduced, and the operation efficiency is improved; the risk that the paint spraying surface of the reflector is polluted due to manual operation is reduced, and meanwhile, during paint spraying, the back surface of the reflector completely falls on the paint shielding plate, so that the accident that the mirror surface of the reflector is polluted due to adhesion of paint mist in the paint spraying process cannot occur, and the production cost is effectively reduced.
Drawings
FIG. 1 is a top view of a mirror painting lifting shuttle car structure of the present invention disposed between a belt conveyor line and a painting facility;
FIG. 2 is a perspective view of the mirror painting shuttle of the present invention;
FIG. 3 is a top view of the mirror painting shuttle car configuration of the present invention;
FIG. 4 is a front view of the mirror painting lifting shuttle car structure of the present invention;
FIG. 5 is a left side view of the mirror painting shuttle of the present invention;
the system comprises a track 1, a shuttle car 2 (a shuttle car frame 2.1, a paint shielding plate 2.2, a frame support 2.3, a lifting cylinder 2.4, a lifting plate 2.5, a guide rod 2.6, an adjusting threaded rod 2.7, a universal wheel 2.8, a shuttle car panel 2.9, a handle 2.10, a positioning pin column 2.11, a positioning pin hole 2.12), a reflector 3, a locking threaded rod 4, a locking support 5, a locking nut 6, a belt conveyor line 7 and a paint spraying device 8.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments.
The reflector paint spraying lifting shuttle car structure shown in fig. 1-5 comprises a track 1 and a shuttle car 2 traveling along the track 1, wherein the shuttle car 2 comprises a shuttle car frame 2.1 and a lifting mechanism arranged in the shuttle car frame 2.1, the top of the shuttle car frame 2.1 is fixed with a paint shielding plate 2.2 which is used for supporting and shielding the lower surface of a reflector 3 and avoiding the lower surface of the reflector 3 from being polluted, and the power output end of the lifting mechanism is fixed with an adjusting mechanism which can penetrate through and rise above the paint shielding plate 2.2 and is used for supporting the lower surface of the reflector 3 and adjusting the horizontal position of the reflector 3.
Specifically, many frame pillars 2.3 of perpendicular fixedly connected with in bottom of shuttle frame 2.1, frame pillar 2.3's bottom slides and sets up in track 1, and accessible locking mechanism is fixed between frame pillar 2.3 and the track 1, and locking mechanism includes locking threaded rod 4 of perpendicular fixation in frame pillar 2.3 bottom and is fixed in the locking support 5 in track 1, and locking threaded rod 4 passes locking support 5 and is connected with lock nut 6.
Elevating system is fixed with lifter plate 2.5 including being fixed in the lift cylinder 2.4 in the shuttle car frame 2.1 on the piston rod of lift cylinder 2.4, be connected with many guide bars 2.6 between lifter plate 2.5 and the shuttle car frame 2.1, the top vertical fixation of guide bar 2.6 is in the bottom of lifter plate 2.5, a plurality of guide bar via holes have been seted up to the bottom of shuttle car frame 2.1, the guide bar via hole is passed to the bottom of guide bar 2.6.
An adjusting mechanism is fixed on the lifting plate 2.5, the adjusting mechanism comprises a plurality of adjusting threaded rods 2.7 which are vertically fixed on the top surface of the lifting plate 2.5 in a matrix form, and the top of each adjusting threaded rod 2.7 is fixed with a universal wheel 2.8. The top of the shuttle car frame 2.1 is fixed with a shuttle car panel 2.9, the top end of the adjusting threaded rod 2.7 passes through the shuttle car panel 2.9 and is fixed with a universal wheel 2.8, and the surface of one side of the shuttle car panel 2.9 is hinged with a handle 2.10. A plurality of positioning pin columns 2.11 are vertically fixed on the top surface of the shuttle car panel 2.9, and positioning pin holes 2.12 matched with the positioning pin columns 2.11 are arranged on the paint shielding plate 2.2. The paint masking plate 2.2 is a frame plate with a rectangular plate hole in the middle for the universal wheel 2.8 and the adjusting threaded rod 2.7 to pass through.
The reflector paint spraying lifting shuttle car structure comprises a shuttle car 2 and a track 1, wherein a lifting cylinder 2.4, universal wheels 2.8 and a paint shielding plate 2.2 are arranged on the shuttle car 2, and the paint shielding plate 2.2 is positioned and flatly paved on the upper surface of the shuttle car 2. The bottom of the shuttle car 2 is provided with rollers which can move back and forth on the track 1, and the two ends of the track 1 are provided with locking mechanisms which can respectively position and lock the shuttle car 2 at the upper and lower work stations and the painting work station. During the piece loading, start lift cylinder 2.4 and make the jacking of universal wheel 2.8, operating personnel only need hold the mirror surface (the back) of the speculum 3 of waiting to spray paint on the belt conveyor line 7 gently, guide speculum 3 of waiting to spray paint moves to on the universal wheel 2.8 to adjust glass position on universal wheel 2.8, make it just to the board 2.2 that hides paint of below, restart lift cylinder 2.4 makes universal wheel 2.8 descend, wait that the speculum 3 of spraying paint falls on hiding the board 2.2. And (4) loosening the locking mechanism, pushing the shuttle car 2 to a paint spraying station, and positioning and locking, so that the paint spraying operation can be carried out at the moment. When the bobbin thread is fed, the locking mechanism is released, and the shuttle car 2 is pushed to the bobbin thread feeding station. The lifting cylinder 2.4 is started to lift the universal wheel 2.8, the mirror surface of the reflector 3 after paint spraying is lightly supported, the reflector 3 is guided to enter the belt conveyor line 7 of the next procedure, and the paint spraying operation can be completed.
The structure of the reflector paint spraying lifting shuttle car assists in manually carrying the upper and lower pieces of the reflector 3, so that the labor intensity is reduced, and the operation efficiency is improved; the risk that the surface of the reflecting mirror 3 painted is polluted due to manual operation is reduced, and meanwhile, during painting, the back surface of the reflecting mirror 3 completely falls on the paint shielding plate 2.2, so that the accident that the mirror surface of the reflecting mirror 3 is polluted due to adhesion of paint mist can not occur in the painting process, and the production cost is effectively reduced.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the structure of the present invention in any way. Any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.
Claims (10)
1. The utility model provides a speculum lifting shuttle car structure that sprays paint which characterized in that: it includes track (1) and can follow shuttle (2) of track (1) walking, shuttle (2) include shuttle frame (2.1) and set up in elevating system in shuttle frame (2.1), the top of shuttle frame (2.1) is fixed with and is used for supporting and shelters from speculum (3) lower surface, avoids speculum (3) lower surface contaminated to hide lacquer board (2.2), elevating system's power take off end is fixed with and can passes hide lacquer board (2.2), rise to hide lacquer board (2.2) top, support speculum (3) lower surface and the adjustment mechanism of the horizontal position of adjusting speculum (3).
2. The mirror painting shuttle car structure of claim 1, wherein: the bottom of the shuttle car frame (2.1) is vertically and fixedly connected with a plurality of frame struts (2.3), the bottoms of the frame struts (2.3) are arranged in the track (1) in a sliding mode, and the frame struts (2.3) and the track (1) can be fixed through a locking mechanism.
3. The mirror painting shuttle car structure of claim 2, wherein: the locking mechanism comprises a locking threaded rod (4) and a locking support (5), the locking threaded rod (4) is perpendicularly fixed to the bottom of the frame pillar (2.3), the locking support (5) is fixed in the track (1), and the locking threaded rod (4) penetrates through the locking support (5) and is connected with a locking nut (6).
4. The mirror painting shuttle car structure of claim 1, wherein: the lifting mechanism comprises a lifting cylinder (2.4) fixed in the shuttle car frame (2.1), a lifting plate (2.5) is fixed on a piston rod of the lifting cylinder (2.4), and the adjusting mechanism is fixed on the lifting plate (2.5).
5. The mirror painting shuttle car structure of claim 4, wherein: the shuttle car is characterized in that a plurality of guide rods (2.6) are connected between the lifting plate (2.5) and the shuttle car frame (2.1), the tops of the guide rods (2.6) are vertically fixed at the bottom of the lifting plate (2.5), a plurality of guide rod through holes are formed in the bottom of the shuttle car frame (2.1), and the bottoms of the guide rods (2.6) penetrate through the guide rod through holes.
6. The mirror painting shuttle car structure according to claim 4 or 5, wherein: adjustment mechanism is including becoming matrix vertical fixation in many adjusting threaded rod (2.7) of lifter plate (2.5) top surface, every adjusting threaded rod (2.7)'s top all is fixed with a universal wheel (2.8).
7. The mirror painting shuttle car structure of claim 6, wherein: the top of the shuttle car frame (2.1) is fixed with a shuttle car panel (2.9), and the top end of the adjusting threaded rod (2.7) penetrates through the shuttle car panel (2.9) and is fixed with the universal wheel (2.8).
8. The mirror painting shuttle car structure of claim 7, wherein: the surface of one side of the shuttle car panel (2.9) is hinged with a handle (2.10).
9. The mirror painting shuttle car structure according to claim 7 or 8, wherein: a plurality of positioning pin columns (2.11) are vertically fixed on the top surface of the shuttle car panel (2.9), and positioning pin holes (2.12) matched with the positioning pin columns (2.11) are formed in the paint shielding plate (2.2).
10. The mirror painting shuttle car structure of claim 9, wherein: hide lacquer board (2.2) have for the middle part confession universal wheel (2.8) with the frame plate in the rectangle diaphragm orifice that adjusting threaded rod (2.7) passed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210899084.1A CN115041331B (en) | 2022-07-28 | 2022-07-28 | Mirror paint spraying method based on mirror paint spraying lifting shuttle car structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210899084.1A CN115041331B (en) | 2022-07-28 | 2022-07-28 | Mirror paint spraying method based on mirror paint spraying lifting shuttle car structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115041331A true CN115041331A (en) | 2022-09-13 |
| CN115041331B CN115041331B (en) | 2024-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210899084.1A Active CN115041331B (en) | 2022-07-28 | 2022-07-28 | Mirror paint spraying method based on mirror paint spraying lifting shuttle car structure |
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| CN (1) | CN115041331B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115646703A (en) * | 2022-11-07 | 2023-01-31 | 哈尔滨职业技术学院 | Car body paint spraying equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115646703A (en) * | 2022-11-07 | 2023-01-31 | 哈尔滨职业技术学院 | Car body paint spraying equipment |
| CN115646703B (en) * | 2022-11-07 | 2023-05-30 | 哈尔滨职业技术学院 | Car body paint spraying equipment |
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