CN115031534A - Method, device and equipment for judging zone sintering end point based on thermal imaging - Google Patents
Method, device and equipment for judging zone sintering end point based on thermal imaging Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B21/00—Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0096—Arrangements of controlling devices involving simulation means, e.g. of the treating or charging step
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/04—Sintering
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Abstract
The embodiment of the application provides a method, a device and equipment for judging a zone sintering end point based on thermal imaging, which relate to the technical field of sintering production, and the method comprises the following steps: acquiring temperature field data of the material layer section; dividing the material layer section into regions, and acquiring regional material layer section temperature field data according to the material layer section temperature field data; and judging the sintering end point state of the section of the material layer in the region according to the temperature field data of the section of the material layer in the region and the characteristic value model of the sintering end point position, wherein the sintering end point state comprises a normal state, an over-burning state or an under-burning state. According to the method and the device, the problem that the sintering state is judged to be not accurate enough according to the current method for obtaining the sintering end point position can be solved, the sintering end point position can be obtained more finely, and the effect of judging the accuracy of the sintering state is improved.
Description
Technical Field
The embodiment of the application relates to the technical field of sintering production, in particular to a method, a device and equipment for judging a zone sintering end point based on thermal imaging.
Background
The sintering end point is an important parameter reflecting the sintering state, and the reasonable sintering end point position can not only enable the yield of the sintering ore to reach the maximum value, but also ensure the quality of the sintering ore. Currently, the sintering end point is generally obtained by measuring the exhaust gas temperature of the windbox.
In the process of implementing the invention, the inventor finds that the sintering state is judged to be not accurate enough according to the current method for obtaining the sintering end point position.
Disclosure of Invention
The embodiment of the application provides a partition sintering end point judging method, a partition sintering end point judging device and partition sintering end point judging equipment based on thermal imaging, and can solve the problem that the judgment of a sintering state is not accurate enough according to a current method for obtaining a sintering end point position.
In a first aspect of the present application, there is provided a method for determining an endpoint of zoned sintering based on thermal imaging, comprising:
acquiring temperature field data of the material layer section;
dividing the material layer section into regions, and acquiring regional material layer section temperature field data according to the material layer section temperature field data;
and judging the sintering end point state of the section of the material layer in the region according to the temperature field data of the section of the material layer in the region and the characteristic value model of the sintering end point position, wherein the sintering end point state comprises a normal state, an over-burning state or an under-burning state.
By adopting the technical scheme, the temperature field data of the material layer section are directly obtained, the material layer section is divided into regions, the temperature field data of the material layer section of the region are obtained according to the temperature field data of the material layer section, and the sintering end point state of the material layer section of the region is judged according to the temperature field data of the material layer section of the region and the characteristic value model of the sintering end point position, so that the sintering end point state corresponding to the sintering end point in each region of the material layer section can be obtained, the problem that the sintering state is not accurate enough when the sintering end point position is judged according to the current method for obtaining the sintering end point position can be solved, the sintering end point position can be obtained more finely, and the effect of judging the sintering state is improved.
In a possible implementation manner, the regional material layer section temperature field data comprises positions and temperature values of each point in the regional material layer section;
and judging the sintering end point state of the section of the regional material layer according to the temperature field data of the section of the regional material layer and the characteristic value model of the sintering end point position, wherein the judging step comprises the following steps:
based on the sintering end point position characteristic value model, calculating a characteristic value of a temperature peak at the relative position of the material layer section according to the regional material layer section temperature field data;
and judging the state of the sintering end point according to the characteristic value.
In a possible implementation manner, the method for constructing the sintering end point position characteristic value model includes:
and constructing the sintering end point position characteristic value model according to the number of temperature points between the highest temperature point of the material layer section and the bottom of the trolley and/or the total temperature point number of the material layer section.
In a possible implementation manner, the determining the sintering end point state according to the characteristic value includes:
judging whether the characteristic value is larger than a first preset characteristic value or not, if so, judging that the sintering end point state is an under-sintered state;
if not, judging whether the characteristic value is smaller than a second preset characteristic value, if so, judging that the sintering end point state is an over-sintering state;
if not, the sintering end point state is a normal state;
the first preset characteristic value is larger than the second preset characteristic value.
In a second aspect of the present application, there is provided a divisional sintering end point determination apparatus based on thermal imaging, including:
the acquisition module is used for acquiring temperature field data of the material layer section;
the dividing module is used for carrying out regional division on the material layer section and obtaining regional material layer section temperature field data according to the material layer section temperature field data;
and the judging module is used for judging the sintering end point state of the section of the material layer of the region according to the temperature field data of the section of the material layer of the region and the characteristic value model of the sintering end point position, wherein the sintering end point state comprises a normal state, an over-burning state or an under-burning state.
In one possible implementation manner, the determining module includes:
the calculation unit is used for calculating the characteristic value of the relative position of the highest temperature point on the material layer section according to the temperature field data of the material layer section in the region based on the sintering end point position characteristic value model;
and the judging unit is used for judging the sintering end point state according to the characteristic value.
In one possible implementation, the computing unit includes:
and the construction subunit is used for constructing the sintering end point position characteristic value model according to the number of the temperature points between the highest temperature point of the material layer section and the bottom of the trolley and/or the total temperature point of the material layer section.
In one possible implementation manner, the determining unit includes:
the first judging subunit is used for judging whether the characteristic value is greater than a first preset characteristic value or not, and if so, the sintering end point state is an under-sintered state;
a second judging subunit, configured to, if the feature value is not greater than the first preset feature value, judge whether the feature value is smaller than a second preset feature value, and if so, determine that the sintering end point state is an over-sintering state; if not, the sintering end point state is a normal state;
wherein the first preset characteristic value is greater than the second preset characteristic value.
In a third aspect of the present application, an electronic device is provided. The electronic device includes: a memory having a computer program stored thereon and a processor implementing the method as described above when executing the computer program.
In a fourth aspect of the application, a computer-readable storage medium is provided, on which a computer program is stored, which computer program, when being executed by a processor, carries out the steps of the method.
It should be understood that what is described in this summary section is not intended to limit key or critical features of the embodiments of the application, nor is it intended to limit the scope of the application. Other features of the present application will become apparent from the following description.
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The above and other features, advantages and aspects of various embodiments of the present application will become more apparent by referring to the following detailed description when taken in conjunction with the accompanying drawings. In the drawings, like or similar reference characters denote like or similar elements, and wherein:
FIG. 1 is a flow chart of a thermal imaging-based method for determining an endpoint of a zoned sintering process according to an embodiment of the present disclosure;
FIG. 2 is a block diagram showing a thermal imaging-based divisional sintering end-point determination apparatus according to an embodiment of the present application;
fig. 3 shows a schematic structural diagram of an electronic device suitable for implementing embodiments of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments provided in the present application without any inventive step are within the scope of protection of the present application. Moreover, it should be appreciated that such a development effort might be complex and tedious, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, given the benefit of this disclosure, without departing from the scope of this disclosure.
Reference in the specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the specification. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is to be expressly and implicitly understood by one of ordinary skill in the art that the embodiments described herein may be combined with other embodiments without conflict.
Unless defined otherwise, technical or scientific terms referred to herein shall have the ordinary meaning as understood by those of ordinary skill in the art to which this application belongs. Reference to "a," "an," "the," and similar words throughout this application are not to be construed as limiting in number, and may refer to the singular or the plural. The present application is directed to the use of the terms "including," "comprising," "having," and any variations thereof, which are intended to cover non-exclusive inclusions; for example, a process, method, system, article, or apparatus that comprises a list of steps or modules (elements) is not limited to the listed steps or elements, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus. Reference to "connected," "coupled," and the like in this application is not intended to be limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Reference herein to "a plurality" means greater than or equal to two. "and/or" describes the association relationship of the associated object, indicating that there may be three relationships, for example, "a and/or B" may indicate: a exists alone, A and B exist simultaneously, and B exists alone. Reference herein to the terms "first," "second," "third," and the like, are merely to distinguish similar objects and do not denote a particular ordering for the objects.
The partition sintering end point judging method based on thermal imaging can be applied to the technical field of sintering production. In the current sintering production process, the sintering end point position is generally obtained by measuring the exhaust gas temperature of a wind box, so as to judge the sintering state. However, the method of determining the sintering state from the position of the sintering end point is not accurate enough based on the current method of obtaining the position of the sintering end point.
In order to solve the technical problem, the embodiment of the present application provides a method for determining a zoned sintering endpoint based on thermal imaging. In some embodiments, the thermal imaging-based zoned sintering endpoint determination method may be performed by an electronic device.
Fig. 1 shows a flowchart of a method for determining an endpoint of zoned sintering based on thermal imaging in an embodiment of the present application. Referring to fig. 1, the method for determining the endpoint of the zoned sintering based on thermal imaging in the present embodiment includes:
step S101: and acquiring temperature field data of the material layer section.
Step S102: and carrying out regional division on the material layer section, and obtaining regional material layer section temperature field data according to the material layer section temperature field data.
Step S103: and judging the sintering end point state of the section of the material layer in the region according to the temperature field data of the section of the material layer in the region and the characteristic value model of the sintering end point position, wherein the sintering end point state comprises a normal state, an over-burning state or an under-burning state.
Through adopting above technical scheme, through directly obtaining bed of material section temperature field data, carry out regional division to the bed of material section again, according to bed of material section temperature field data, obtain zone bed of material section temperature field data, according to zone bed of material section temperature field data and sintering terminal point position eigenvalue model, judge the sectional sintering terminal point state of zone bed of material, can obtain the sintering terminal point state that the sintering terminal point in each region of bed of material section corresponds, can improve and judge the not accurate problem of sintering state inadequately according to the method that obtains sintering terminal point position at present, reach more meticulous acquisition sintering terminal point position, with the effect of the precision of improvement judgement sintering state.
In step S101, the temperature field data of the material layer cross section at the moment of dropping the material layer of the trolley is obtained by analyzing the video content of the thermal imaging video at the tail of the sintering machine. The material layer section temperature field data comprises the positions and temperature values of all points (temperature points) of the material layer section.
In the embodiment of the application, the thermal imaging video of the tail part of the sintering machine is obtained from a thermal imaging device installed at the tail part of the sintering machine. The thermal imaging device comprises a handheld thermal infrared imager, a night vision thermal infrared imager and an industrial high temperature thermal infrared imager. When the thermal imaging video of the tail part of the sintering machine is obtained, a water cooling protection device can be arranged around the thermal imaging device so as to reduce the influence of high temperature on the instrument.
Optionally, the thermal imaging device is an industrial high temperature thermal infrared imager. Based on the adaptability of the industrial high-temperature thermal infrared imager to high temperature, the industrial high-temperature thermal infrared imager is more suitable for the sintering production process on an industrial basis.
In the embodiment of the application, the industrial high-temperature thermal infrared imager converts an electronic video signal measured by an infrared detector into an infrared thermal image through a two-dimensional plane imaging infrared system, displays the infrared thermal image by a display for manual real-time checking, can intelligently identify indexes such as temperature, thickness and uniformity of a red layer of a sintering machine tail material layer, and uploads result data to a partition sintering end point judgment device based on thermal imaging in real time.
In the embodiment of the application, the installation position of the thermal imaging device is arranged outside the dust hood at the tail part of the sintering machine and is just opposite to the lower part of the section of a material layer at the tail part of the sintering machine. The camera position of the thermal imaging device forms an included angle of 10-15 degrees with the bottom surface of the sintering trolley so as to ensure that the camera is vertical to the section of the material layer exposed when the sintering ore of the trolley falls.
Optionally, the position of the camera of the thermal imaging device is 12 ° with the bottom surface of the sintering pallet.
In the embodiment of the present application, the number of the material layer section temperature points included in the material layer section temperature field data may be set.
Optionally, the set bed profile includes 3600 temperature points.
In step S102, the material bed cross section is divided into regions based on the number and positions of the material distribution gates. Specifically, the section of the tail of the sintering machine is extended in the horizontal direction, and partitioning is performed based on the number of the distribution gates and the positions corresponding to the distribution gates. Based on the temperature field data, the number of the distribution gates and the corresponding positions of the distribution gates, the temperature field data of the material layer section can be divided into a plurality of regional temperature field data of the material layer section. Wherein, each regional bed section corresponds to a distribution gate and the regional position of the bed section that this distribution gate corresponds.
In other words, the material layer section is divided into regions according to the number of the material distribution gates and the positions corresponding to the material distribution gates, so that the material layer section temperature field data is divided into a plurality of regional material layer section temperature field data.
In the embodiment of the application, the number of the users of the distribution gate and the corresponding position of the distribution gate can be determined according to actual conditions.
For example, there are 6 distribution gates in the sintering machine and each distribution gate is distributed at equal intervals, based on the number and position of the distribution gates, the material layer section can be equally divided into 6 regions with equal area, each region corresponds to one distribution gate, that is, the material layer section temperature field data is divided into 6 groups of material layer section temperature field data (i.e., 6 regions of material layer section temperature field data).
In step S103, based on the sintering end position characteristic value model, the sintering end state of the zone bed cross section of each zone is determined from the zone bed cross section temperature field data of each zone (that is, from the position and the temperature value of the temperature point of each zone).
In the embodiment of the present application, based on the sintering end point position characteristic value model, the smaller the calculated characteristic value of the temperature point is, the closer the combustion layer in the material layer cross section is to the bottom surface of the trolley, the closer the combustion layer is to complete sintering is.
In the embodiment of the present application, the sintering end point state includes an under-sintered state, a normal state, and an over-sintered state, which correspond to the stage of the sintering process. For example, under-fired state refers to sintering in which the sintering time is so short that the product does not reach the desired properties during sintering. The overburning state means that the sintering residence time is too long in the sintering process, so that the productivity of the sintering machine is reduced.
In some embodiments, the regional layer section temperature field data includes a position and a temperature value for each point within each regional layer section; step S103 includes: step a 1-step a 2.
Step A1: and calculating the characteristic value of the relative position of the highest temperature point on the material layer section according to the temperature field data of the material layer section in the region based on the sintering end point position characteristic value model.
Step A2: and judging the state of the sintering end point according to the characteristic value.
In the embodiment of the present application, the highest temperature point is set as the sintering end point position in the region, that is, the temperature point with the highest temperature value in the temperature points in the region is set as the sintering end point position in the region. And calculating the characteristic value of the relative position of the temperature point with the highest temperature value in each region temperature point in the material layer section according to the position and the temperature value of the material layer section temperature point in each region, and judging the sintering end point state of the material layer section of each region.
By adopting the technical scheme, based on the sintering end point position characteristic value model, the characteristic value of the relative position of the temperature point with the highest temperature value in each region temperature point in the material layer section is calculated according to the region material layer section temperature field data, and then the sintering end point state of the material layer section of each region is judged according to the characteristic value, so that the sintering end point position can be obtained more finely, and the precision effect of judging the sintering state is improved.
In some embodiments, the method for constructing the sintering end position characteristic value model includes:
and constructing the sintering end point position characteristic value model according to the number of temperature points between the highest temperature point of the material layer section and the bottom of the trolley and/or the total temperature point number of the material layer section.
In the embodiment of the present application, the sintering end position characteristic value model is represented by the following formula:
k=(K/N)×100-10
wherein K represents a characteristic value of a sintering end point position, and K represents the number of temperature points between the highest temperature of the material layer section and the bottom of the trolley; n represents the total temperature point number of the material layer section.
By adopting the technical scheme, the sintering end point state of the material layer section of each region is calculated based on the characteristic value model of the sintering end point position, so that the sintering end point position can be obtained more finely, and the precision effect of judging the sintering state is improved.
In some embodiments, step a2 includes: step a 1-step a 3.
Step a 1: and judging whether the characteristic value is larger than a first preset characteristic value or not, if so, determining that the sintering end point state is an under-sintered state.
Step a 2: if the characteristic value is not larger than a first preset characteristic value, judging whether the characteristic value is smaller than a second preset characteristic value, and if so, judging that the sintering end point state is an over-sintering state.
Step a 3: and if the characteristic value is not less than a second preset characteristic value, the sintering end point state is a normal state.
Wherein the first preset characteristic value is greater than the second preset characteristic value.
In the embodiment of the present application, the sintering end point state corresponding to each region is determined according to the feature value of the sintering end point position of each region. The first preset characteristic value and the second preset characteristic value can be set according to the empirical value.
For example, the first preset feature value is set to 30, and the second preset feature value is set to 10. If the characteristic value of the sintering end point position of the region is more than 30, the sintering end point state of the region is an under-sintered state; if the characteristic value of the sintering end point position of the region is less than 10, the sintering end point state of the region is an over-sintering state; the characteristic value of the sintering end position of the region is between 10 and 30, and the sintering end state of the region is a normal state.
For another example, if the sintering end point position characteristic values of 6 regions (i.e., region 1, region 2, region 3, region 4, region 5, and region 6) calculated from the 6 region material layer cross-sectional temperature field data based on the sintering end point position characteristic value model are 8.7, 18.6, 20.3, 19.5, 18.5, and 10.5, respectively, the sintering end point state of region 1 is an over-fired state, the sintering end point state of region 3 is an under-fired state, and the sintering end point states of the other regions are normal states.
By adopting the technical scheme, the sintering end point state of each area is cut off based on the characteristic value, the first preset characteristic value and the second preset characteristic value, so that a more refined sintering end point position can be obtained, and the precision effect of judging the sintering state is improved.
In conclusion, the method for judging the zoned sintering end point based on thermal imaging can achieve the purpose of judging the zoned sintering end point by acquiring the temperature values and positions of all points of the material layer section at the tail part of the sintering machine, partitioning the material layer section according to the corresponding relation of the material distribution gates and calculating the sintering end point state of each partition by utilizing the temperature distribution characteristics of the material layer section of each partition. Meanwhile, after the sintering end point state is judged in a partition mode. The material distribution can be adjusted in different areas, so that the sintering end point is more reasonable.
It should be noted that for simplicity of description, the above-mentioned embodiments of the method are described as a series of acts, but those skilled in the art should understand that the present application is not limited by the described order of acts, as some steps may be performed in other orders or simultaneously according to the present application. Further, those skilled in the art should also appreciate that the embodiments described in the specification are exemplary embodiments and that the acts and modules referred to are not necessarily required in this application.
The above is a description of embodiments of the method, and the embodiments of the apparatus are described further below.
Fig. 2 is a block diagram showing a thermal imaging-based zoned sintering end-point determining apparatus according to an embodiment of the present application. Referring to fig. 2, the thermal imaging-based zoned sintering end-point determination apparatus includes an acquisition module 201, a division module 202, and a determination module 203.
The acquisition module 201 is used for acquiring temperature field data of the section of the material layer.
The dividing module 202 is configured to perform region division on the material layer cross section, and obtain region material layer cross section temperature field data according to the material layer cross section temperature field data.
And the judging module 203 is configured to judge a sintering end point state of the section of the material layer in the region according to the temperature field data of the section of the material layer in the region and the characteristic value model of the sintering end point position, where the sintering end point state includes a normal state, an over-sintered state, or an under-sintered state.
In some embodiments, the determining module 203 comprises:
the calculation unit is used for calculating the characteristic value of the relative position of the highest temperature point on the material layer section according to the temperature field data of the material layer section in the region based on the sintering end point position characteristic value model;
and the judging unit is used for judging the state of the sintering end point according to the characteristic value.
In some embodiments, the computing unit comprises:
and the construction subunit is used for constructing the sintering end point position characteristic value model according to the number of the temperature points between the highest temperature point of the material layer section and the bottom of the trolley and/or the total temperature point of the material layer section.
In some embodiments, the determining unit comprises:
the first judging subunit is used for judging whether the characteristic value is greater than a first preset characteristic value or not, and if so, the sintering end point state is an under-sintered state;
a second judging subunit, configured to, if the feature value is not greater than the first preset feature value, judge whether the feature value is smaller than a second preset feature value, and if so, determine that the sintering end point state is an over-sintering state; if not, the sintering end point state is a normal state;
the first preset characteristic value is larger than the second preset characteristic value.
It can be clearly understood by those skilled in the art that, for convenience and brevity of description, the specific working process of the described module may refer to the corresponding process in the foregoing method embodiment, and is not described herein again.
Fig. 3 shows a schematic structural diagram of an electronic device suitable for implementing embodiments of the present application. As shown in fig. 3, the electronic device 300 shown in fig. 3 includes: a processor 301 and a memory 303. Wherein the processor 301 is coupled to the memory 303. Optionally, the electronic device 300 may also include a transceiver 304. It should be noted that the transceiver 304 is not limited to one in practical applications, and the structure of the electronic device 300 is not limited to the embodiment of the present application.
The Processor 301 may be a CPU (Central Processing Unit), a general-purpose Processor, a DSP (Digital Signal Processor), an ASIC (Application Specific Integrated Circuit), an FPGA (Field Programmable Gate Array) or other Programmable logic device, a transistor logic device, a hardware component, or any combination thereof. Which may implement or perform the various illustrative logical blocks, modules, and circuits described in connection with the disclosure. The processor 301 may also be a combination of computing functions, e.g., comprising one or more microprocessors, a combination of a DSP and a microprocessor, or the like.
The Memory 303 may be a ROM (Read Only Memory) or other type of static storage device that can store static information and instructions, a RAM (Random Access Memory) or other type of dynamic storage device that can store information and instructions, an EEPROM (Electrically Erasable Programmable Read Only Memory), a CD-ROM (Compact Disc Read Only Memory) or other optical Disc storage, optical Disc storage (including Compact Disc, laser Disc, optical Disc, digital versatile Disc, blu-ray Disc, etc.), a magnetic Disc storage medium or other magnetic storage device, or any other medium that can be used to carry or store desired program code in the form of instructions or data structures and that can be accessed by a computer, but is not limited to these.
The memory 303 is used for storing application program codes for executing the scheme of the application, and the processor 301 controls the execution. The processor 301 is configured to execute application program code stored in the memory 303 to implement the aspects illustrated in the foregoing method embodiments.
Among them, electronic devices include but are not limited to: mobile terminals such as mobile phones, notebook computers, digital broadcast receivers, PDAs (personal digital assistants), PADs (tablet computers), PMPs (portable multimedia players), in-vehicle terminals (e.g., in-vehicle navigation terminals), and the like, and fixed terminals such as digital TVs, desktop computers, and the like. The electronic device shown in fig. 3 is only an example, and should not bring any limitation to the functions and the scope of use of the embodiments of the present application.
The present application provides a computer-readable storage medium, on which a computer program is stored, which, when running on a computer, enables the computer to execute the corresponding content in the foregoing method embodiments. Compared with the prior art, in the embodiment of the application, through directly obtaining batch layer section temperature field data, carry out regional division to the batch layer section again, according to batch layer section temperature field data, obtain regional batch layer section temperature field data, according to regional batch layer section temperature field data and sintering terminal point position eigenvalue model, judge regional batch layer sectional sintering terminal point state, can obtain the sintering terminal point state that the sintering terminal point in each region of batch layer section corresponds, can improve and judge the not accurate problem of sintering state inadequately according to the method of obtaining the sintering terminal point position at present, reach more meticulous acquisition sintering terminal point position, with the effect of the precision of improvement judgement sintering state.
It should be understood that, although the steps in the flowcharts of the figures are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and may be performed in other orders unless explicitly stated herein. Moreover, at least a portion of the steps in the flow chart of the figure may include multiple sub-steps or multiple stages, which are not necessarily performed at the same time, but may be performed at different times, and the order of execution is not necessarily sequential, but may be performed alternately or alternately with other steps or at least a portion of the sub-steps or stages of other steps.
The foregoing is only a partial embodiment of the present application, and it should be noted that, for those skilled in the art, several modifications and decorations can be made without departing from the principle of the present application, and these modifications and decorations should also be regarded as the protection scope of the present application.
Claims (10)
1. A partition sintering end point judgment method based on thermal imaging is characterized by comprising the following steps:
acquiring temperature field data of the material layer section;
dividing the material layer section into regions, and acquiring regional material layer section temperature field data according to the material layer section temperature field data;
and judging the sintering end point state of the section of the material layer in the region according to the temperature field data of the section of the material layer in the region and the characteristic value model of the sintering end point position, wherein the sintering end point state comprises a normal state, an over-burning state or an under-burning state.
2. The method of claim 1, wherein the regional layer section temperature field data comprises a position and temperature value for each point within each regional layer section;
and judging the sintering end point state of the section of the regional material layer according to the temperature field data of the section of the regional material layer and the characteristic value model of the sintering end point position, wherein the judging step comprises the following steps:
based on the sintering end point position characteristic value model, calculating a characteristic value of a temperature peak at the relative position of the material layer section according to the regional material layer section temperature field data;
and judging the state of the sintering end point according to the characteristic value.
3. The method according to claim 2, wherein the method for constructing the sintering end position characteristic value model comprises the following steps:
and constructing the sintering end point position characteristic value model according to the number of temperature points between the highest temperature point of the material layer section and the bottom of the trolley and/or the total temperature point of the material layer section.
4. The method of claim 2, wherein said determining the sintering end point state based on the characteristic value comprises:
judging whether the characteristic value is larger than a first preset characteristic value or not, if so, judging that the sintering end point state is an under-sintered state;
if not, judging whether the characteristic value is smaller than a second preset characteristic value, and if so, judging that the sintering end point state is an overburning state;
if not, the sintering end point state is a normal state;
wherein the first preset characteristic value is greater than the second preset characteristic value.
5. A zoned sintering end-point determination device based on thermal imaging, characterized by comprising:
the acquisition module is used for acquiring temperature field data of the material layer section;
the dividing module is used for carrying out regional division on the material layer section and obtaining regional material layer section temperature field data according to the material layer section temperature field data;
and the judging module is used for judging the sintering end point state of the section of the material layer in the region according to the temperature field data of the section of the material layer in the region and the characteristic value model of the sintering end point position, wherein the sintering end point state comprises a normal state, an overburning state or an undercurning state.
6. The apparatus of claim 5, wherein the determining module comprises:
the calculation unit is used for calculating the characteristic value of the temperature peak at the relative position of the material layer section according to the temperature field data of the material layer section of the region based on the sintering end point position characteristic value model;
and the judging unit is used for judging the sintering end point state according to the characteristic value.
7. The apparatus of claim 6, wherein the computing unit comprises:
and the construction subunit is used for constructing the sintering end point position characteristic value model according to the number of the temperature points between the highest temperature point of the material layer section and the bottom of the trolley and/or the total temperature point of the material layer section.
8. The apparatus according to claim 6, wherein the judging unit comprises:
the first judging subunit is used for judging whether the characteristic value is greater than a first preset characteristic value or not, and if so, the sintering end point state is an under-sintered state;
a second judging subunit, configured to, if the feature value is not greater than the first preset feature value, judge whether the feature value is smaller than a second preset feature value, and if so, determine that the sintering end point state is an over-sintering state; if not, the sintering end point state is a normal state;
wherein the first preset characteristic value is greater than the second preset characteristic value.
9. An electronic device comprising a memory and a processor, the memory having stored thereon a computer program, wherein the processor, when executing the computer program, implements the method of any of claims 1-4.
10. A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 4.
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