CN115027025A - Wear-resistant rubber lining plate forming equipment - Google Patents

Wear-resistant rubber lining plate forming equipment Download PDF

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Publication number
CN115027025A
CN115027025A CN202210586061.5A CN202210586061A CN115027025A CN 115027025 A CN115027025 A CN 115027025A CN 202210586061 A CN202210586061 A CN 202210586061A CN 115027025 A CN115027025 A CN 115027025A
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CN
China
Prior art keywords
guide
sets
cooling
groups
punching
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Granted
Application number
CN202210586061.5A
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Chinese (zh)
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CN115027025B (en
Inventor
李素华
李春城
张敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuyang Jindi Rubber & Plastic Co ltd
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Fuyang Jindi Rubber & Plastic Co ltd
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Priority to CN202210586061.5A priority Critical patent/CN115027025B/en
Publication of CN115027025A publication Critical patent/CN115027025A/en
Application granted granted Critical
Publication of CN115027025B publication Critical patent/CN115027025B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0022Combinations of extrusion moulding with other shaping operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0683Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1818Means for removing cut-out material or waste by pushing out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/0084Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor specially adapted for perforating rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/02Deburring or deflashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/355Conveyors for extruded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D2007/0012Details, accessories or auxiliary or special operations not otherwise provided for
    • B26D2007/0018Trays, reservoirs for waste, chips or cut products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/26Sealing devices, e.g. packaging for pistons or pipe joints
    • B29L2031/265Packings, Gaskets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention relates to wear-resistant rubber lining plate forming equipment which comprises a guide mechanism, wherein a punching mechanism, a cooling mechanism and a deburring mechanism which are arranged from top to bottom are sequentially inserted in the guide mechanism; the rubber strips extruded by the extruder are conveyed in a corrugated shape from top to bottom through two groups of guide mechanisms, the rubber surfaces of the rubber strips are perforated by two groups of perforating mechanisms which are respectively arranged in the two groups of guide mechanisms in a staggered and corresponding mode in the conveying process, then the rubber strips after being perforated are sprayed and cooled by two groups of cooling mechanisms which are respectively arranged in the two groups of guide mechanisms in a staggered and corresponding mode, the rubber strips after being cooled are conveyed to two groups of deburring mechanisms which are respectively arranged in the two groups of guide mechanisms in a staggered and corresponding mode, and the deburring mechanisms are used for deburring round hole groups of the rubber strips after being perforated one by one; the invention solves the technical problems that long water tanks are required to be arranged in workshops during cooling operation when the punched rubber is processed, the cooling effect is poor, and the water resource waste is serious.

Description

Wear-resistant rubber lining plate forming equipment
Technical Field
The invention relates to the technical field of rubber processing, in particular to wear-resistant rubber lining plate forming equipment.
Background
As is well known, a rubber sealing strip punching machine is an auxiliary device used for punching a specific position of a rubber sealing strip in the production and processing process of the rubber sealing strip so as to better perform subsequent processing, and is widely used in the technical field of punching equipment; when the existing rubber sealing strip punching machine is used, a sealing strip is arranged below a punching pipe, and the punching pipe is pushed by a hydraulic cylinder to punch the sealing strip; but current perforating device for rubber component processing can not cushion when perforating by perforating device pushing down when using and protect, and the head of punching is because the too big damage that appears easily of impact force, can not buckle the rubber component on the processing platform, and rubber component can appear sideslipping when punching, and is inconvenient impel and pull out the processing platform, and the user need carry out material loading and unloading in the below of mechanism of punching, and the security that perforating device used is not high.
Patent document No. CN213499649U discloses a rubber sealing strip punching machine, which moves a rubber sealing strip from left to right through a power roller and a driven roller, and at the same time, guides and positions the rubber sealing strip through a vertical plate and a rolling shaft, and a punching pipe is driven by a hydraulic cylinder to press and punch the rubber sealing strip; the device comprises a base, a bottom column, a fixing frame, a hydraulic cylinder, a hydraulic rod, a pressing plate and a perforated pipe; the automatic lifting device is characterized by further comprising a fixing plate, a vertical plate, a rolling shaft, a top box, a spring, a limiting plate, an ejector rod, a guide frame, a motor, a power roller, a groove, an air cylinder, a telescopic rod, a mounting frame and a driven roller, wherein the rolling shaft is rotatably arranged at the inner end of the vertical plate.
However, in the actual use process, the inventor finds that when the perforated rubber is processed, a long water tank needs to be arranged in a workshop for cooling, the cooling effect is poor, and water resource waste is serious.
Disclosure of Invention
Aiming at the defects of the prior art, the rubber strip is uniformly punched in batches by arranging the punching mechanism and matching the guide mechanism, the cut waste is timely pushed out after punching, the automatic separation of the waste and the rubber strip is further completed, and the rubber strip which is not completely punched once can be prevented from being cut for the second time by combining the two groups of punching mechanisms arranged in a staggered manner, so that the effect of complete punching is realized, and the technical problems that when the punched rubber is processed, a long water tank is required to be arranged in a workshop for cooling, the cooling effect is poor and the water resource waste is serious are solved.
Aiming at the technical problems, the technical scheme is as follows: a wear-resistant rubber lining board forming device, which comprises two groups of guide mechanisms arranged side by side,
the punching mechanism, the cooling mechanism and the deburring mechanism which are arranged from top to bottom are sequentially inserted and arranged in the guide mechanism;
rubber strip after the extruder is extruded is through two sets of guiding mechanism top-down is the corrugate transmission, and the rubber strip runs through the work of punching through the mechanism of punching that two sets of guiding mechanism of corresponding setting in two sets of guiding mechanism through two sets of difference dislocation in transmission process, and the cooling body that corresponds the setting in two sets of guiding mechanism again two sets of difference dislocation accomplishes the rubber strip after punching and sprays cooling work, and the rubber strip after the cooling station is transmitted to two sets of difference dislocation and is corresponded the unhairing limit mechanism that sets up in two sets of guiding mechanism, and the round hole group after the unhairing limit mechanism punches the rubber strip carries out burring work one by one.
Preferably, the guide mechanism comprises a rack and a plurality of groups of rotating units arranged in the rack along the vertical direction, and each rotating unit comprises a press roller elastically installed in the rack and a transmission shaft which is positioned below the press roller and is rotatably arranged in the rack; the rubber strip in the transmission process passes through the space between the compression roller and the transmission shaft.
Preferably, all the transmission shafts are synchronously transmitted through a first transmission belt, and any two transmission shafts on the two groups of guide mechanisms are transmitted through a second transmission belt;
two sets of the corresponding two sets of transmission shafts on the guide mechanisms are arranged in a staggered manner.
Preferably, the hole punching mechanism includes:
the first fixed roller is fixedly arranged on the rack;
the first rotating rod is of a hollow structure and is uniformly provided with a plurality of groups of first through grooves, a pressing ring unit is correspondingly arranged in any one first through groove, and the pressing ring unit comprises a pressing ring which is arranged in the first rotating rod through a first telescopic unit and is arranged in the first through groove in a matching and sliding manner, a first guide shaft arranged at the bottom of the pressing ring, a pushing disc which is arranged in the pressing ring through a second telescopic unit and is arranged in the pressing ring in a matching and sliding manner, and a second guide shaft which is connected with the lower end of the pushing disc and penetrates through the pressing ring;
the first guide rail is arranged in the first rotary rod and is installed at the other end of the rack, the first guide shaft is arranged in the first guide part in a matching and sliding mode, and the second guide shaft is arranged in the second guide part in a matching and sliding mode;
the collecting box is installed on the rack and is positioned on the outer side of the first rotating roller.
Preferably, the cooling mechanism comprises a spraying box arranged on the rack, and the spraying box is arranged in parallel with the rubber surface and is provided with a plurality of groups of nozzles along the length direction.
Preferably, the deburring mechanism includes:
the second fixed roller is fixedly arranged on the rack;
one end of the second rotating rod is rotatably arranged on the rack and is positioned below the second fixed roller, the second rotating rod and the transmission shaft are in synchronous transmission, the second rotating rod is of a hollow structure and is uniformly provided with a plurality of groups of second through grooves, a deburring unit is correspondingly arranged in any one of the second through grooves, the deburring unit comprises a base, a deburring cutter and a third guide shaft, the base is mounted in the second rotating rod through a third telescopic unit, the deburring cutter is rotatably arranged on the base, the third guide shaft is arranged at the lower end of the deburring cutter, and all the third guide shafts are in transmission connection through a belt;
the second guide rail is arranged in the second rotating rod and is arranged at the other end of the rack, the third guide shaft is driven in the second guide rail, the end part of the second guide rail is provided with first bevel teeth, and the end part of the burr cutter coaxially rotates to form second bevel teeth meshed with the first bevel teeth.
Preferably, the automatic feeding device further comprises a branch mechanism and a water collecting tank, wherein the water collecting tank is arranged below the guide mechanism and is internally provided with a separation plate, the separation plate divides the water collecting tank into a waste collecting area and a finished product pushing area, a filter plate is arranged in the waste collecting area in a matching manner, a hollow-out transmission belt is arranged in the finished product pushing area, and a plurality of groups of pushing plates are arranged on the transmission belt along the transmission direction of the transmission belt.
As the preferred, still include two sets of dislocation respectively and correspond the mechanism of cooling down in advance that sets up on two sets of guiding mechanism, cooling down in advance the mechanism is located the rotation unit one side setting of punching the mechanism top, it includes:
the sleeve is fixedly installed on the rack and is positioned on the inner side of the compression roller, and a water outlet groove is formed in a part of the sleeve facing the transmission shaft in a horizontal opening manner;
the water outlet barrel is rotatably arranged on the sleeve and is attached to the inner wall of the sleeve, and a plurality of groups of water outlets are uniformly formed in the water outlet barrel;
the water outlet barrel is in synchronous transmission with the transmission shaft in a belt pulley transmission mode.
Preferably, the circulation mechanism further comprises a first water passage pipe and a second water passage pipe;
under the action of a water pump, the bottom water in the waste collecting area automatically enters the water outlet barrel through the first water through pipe, and the water in the finished product pushing area automatically enters the spraying box through the second water through pipe.
The invention has the beneficial effects that:
(1) according to the rubber strip cutting machine, the punching mechanism is matched with the guide mechanism, so that rubber strips in the transmission process are uniformly punched in batches, and cut waste materials are pushed out in time after punching, so that the automatic separation of the waste materials and the rubber strips is completed, and the rubber strips which are not completely punched in one time can be prevented from being cut in a secondary mode by combining the two groups of punching mechanisms arranged in a staggered mode, so that the effect of complete punching is realized, the structure and the guide mechanism are synchronously driven, extra power is not required to be arranged, the cost is saved, meanwhile, the whole punching mechanism is convenient to control, and the transmission performance is high;
(2) according to the invention, as the punching quantity is large, new equipment needs to be transferred during the traditional deburring work, the centering work between holes is difficult, the punching mechanism is matched with the deburring mechanism, and then the punching structure with the same specification is combined with the deburring structure, which is equivalent to that the deburring work is carried out on the punched round holes one by one at one position and under the working condition, the centering is accurate and quick, so that the punched rubber burrs are timely scraped, and the product quality is improved;
(3) according to the invention, the guide mechanism is matched with the cooling mechanism, so that on one hand, the rubber strips in the transmission process fall in a corrugated shape, the cooling path is increased, and the rapid cooling work is realized; on the other hand, utilize the rubber strip after the pore-forming, realize that water passes the spraying of hole top-down to make and be in cooling water spraying cooling work, make full use of coolant liquid's rate of utilization all the time for the rubber strip of cooling body below.
In conclusion, the equipment has the advantage of complete cooling, and is particularly suitable for the technical field of rubber processing.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a wear-resistant rubber lining plate.
Fig. 2 is a schematic structural diagram of a wear-resistant rubber lining plate forming device.
Fig. 3 is a schematic structural diagram of the diverting mechanism.
Fig. 4 is a structural schematic diagram two of the wear-resistant rubber lining plate forming equipment.
Fig. 5 is a schematic view of the transmission state of the wear-resistant rubber lining plate forming equipment.
Fig. 6 is a schematic diagram of the transmission operation of the pre-cooling mechanism.
Fig. 7 is a schematic structural view of the guide mechanism.
Fig. 8 is a schematic structural view of the punching mechanism.
Fig. 9 is a schematic diagram of the transmission operation of the punching mechanism.
Fig. 10 is a first schematic view of the transmission operation of the deburring mechanism.
Fig. 11 is a second schematic diagram of the transmission operation of the deburring mechanism.
Detailed Description
The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.
Example one
As shown in fig. 1 to 5, the forming equipment for the wear-resistant rubber lining plate comprises two groups of guide mechanisms 1 arranged side by side, wherein a punching mechanism 2, a cooling mechanism 3 and a deburring mechanism 4 which are arranged from top to bottom are sequentially inserted into the guide mechanisms 1 at intervals;
rubber strip 10 after the extruder is extruded is through two sets of 1 top-down of guiding mechanism is the corrugate transmission, rubber strip 10 passes through two sets of dislocation respectively and corresponds the mechanism 2 that punches that sets up in two sets of guiding mechanism 1 in the transmission course and runs through the work of punching with the rubber face, it finishes the work of cooling down to the rubber strip 10 after punching to two sets of dislocation respectively to correspond the cooling body 3 that sets up in two sets of guiding mechanism 1 again, rubber strip 10 after the cooling station transmits to two sets of dislocation respectively and corresponds the unhairing limit mechanism 4 that sets up in two sets of guiding mechanism 1, the round hole 20 group after the unhairing limit mechanism 4 punches to rubber strip 10 carries out burring work one by one.
In this embodiment, through setting up 2 cooperation guiding mechanism 1 of punching the mechanism, make rubber strip 10 in transmission process by even carry out the work of punching in batches, and in time release the waste material of cutting after punching, and then accomplish the autosegregation work of waste material and rubber strip 10, it sets up two sets of mechanisms 2 of punching of recombination dislocation, can avoid once punching not complete success rubber strip 10 carry out the secondary and cut work, realize the effect of punching completely, and this structure and 1 synchronous drive of guiding mechanism, need not set up extra power, when saving the cost, whole mechanism 2 of punching is convenient for control, the transmissibility is high.
Secondly, because the number of punched holes is large, new equipment needs to be transferred during the traditional deburring work, the centering work between holes is difficult, the punching mechanism 2 is matched with the deburring mechanism 4, and then the punching structure with the same specification is combined with the deburring structure, which is equivalent to the deburring work for the punched round holes one by one in one position and under the working condition, the centering is accurate and quick, the punched rubber burrs are timely scraped, the product quality is improved, on the other hand, the power is shared, the extra output is saved, the yield is improved, and the company benefit is increased;
thirdly, by arranging the guide mechanism 1 to be matched with the cooling mechanism 3, on one hand, the rubber strips in the transmission process fall in a corrugated shape, the cooling path is increased, and the rapid cooling work is realized; on the other hand, utilize the rubber strip after the pore-forming, realize that water passes the spraying of hole top-down to make and be in cooling water spraying cooling work, make full use of coolant liquid's rate of utilization all the time for the rubber strip of cooling body 3 below.
Further, as shown in fig. 7, the guide mechanism 1 includes a frame 11 and a plurality of sets of rotating units 12 disposed in the frame 11 along a vertical direction, where the rotating units 12 include a pressing roller 121 elastically mounted in the frame 11 and a transmission shaft 122 located below the pressing roller 121 and rotatably disposed in the frame 11; the rubber strip 10 in the transmission process passes between the pressing roller 121 and the transmission shaft 122.
It should be noted that, after the rubber strip is extruded by the extruder, the rubber strip is output downwards through the output roller arranged between the two groups of guide mechanisms 1 and above the guide mechanisms, and the initial traction operation can be performed manually.
In addition, in order to avoid the driving connection of the driving shaft 122 and the first driving belt through the first driving belt, the length of the end of the pressing roller 121 is shorter than the length of the end of the driving shaft 122.
Further, all the transmission shafts 122 are synchronously driven through a first transmission belt, and any two transmission shafts 122 on the two groups of guide mechanisms 1 are driven through a second transmission belt;
two groups of transmission shafts 122 correspondingly arranged on the two groups of guide mechanisms 1 are arranged in a staggered manner.
In this embodiment, two sets of transmission shafts 122 correspondingly arranged on the two sets of guide mechanisms 1 are arranged in a staggered manner, so that the rubber strips 10 are output from top to bottom and are S-shaped, and then the compression rollers 121 and the transmission shafts 122 are matched to realize the automatic transmission work of the rubber strips on the one hand, which is beneficial to the full and comprehensive processing work of the upper surface and the lower surface of the rubber strips by the various processing structures; on the other hand, the rubber strip in the transmission state is pressed, so that the structure of the rubber strip is ensured to be flat in the cooling and forming work.
Further, as shown in fig. 8 to 9, the hole punching mechanism 2 includes:
the first fixed roller 21, the said first fixed roller 21 is fixed to set up on the said framework 11;
a first rotating rod 22, one end of the first rotating rod 22 being rotatably disposed on the frame 11 and located below the first fixed roller 21, the first rotating rod 22 being in synchronous transmission with the transmission shaft 122, the first rotating rod 22 being of a hollow structure and having a plurality of groups of first through grooves 23 uniformly formed thereon, a clamping ring unit 24 being correspondingly disposed in any one of the first through grooves 23, the clamping ring unit 24 including a clamping ring 242 mounted in the first rotating rod 22 through a first telescopic unit 64241 and slidably disposed in the first through groove 23 in a matching manner, a first guide shaft 243 disposed at the bottom of the clamping ring 242, a push disc 245 mounted in the clamping ring 242 through a second telescopic unit 64244 and slidably disposed in the clamping ring 242 in a matching manner, and a second guide shaft 246 connected with the lower end of the push disc 245 and penetrating through the clamping ring 242;
a first guide rail 25, the first guide rail 25 being disposed inside the first rotary rod 22 and being mounted at the other end of the frame 11, the first guide shaft 243 being slidably fitted in the first guide portion 251, and the second guide shaft 246 being slidably fitted in the second guide portion 252;
a collecting box 26, wherein the collecting box 26 is arranged on the frame 11 and is positioned outside the first rotary roller 22.
In detail, the first rotating roller 22 rotates, before moving to contact with the first fixed roller 21, the pressing ring 242 is pushed up outwards by the first guide part 251 through the first guide shaft 243, the pressing ring 242 slides out of the corresponding first through groove 23, the rubber strip 10 in intermediate transmission is pressed by the first fixed roller 21, so that the waste materials after being circularly cut enter the pressing ring 242, then the first rotating roller 22 continues to rotate, the pushing disc 245 is pushed up outwards by the second guide part 252 through the second guide shaft 246, and the pushing disc 245 withdraws the waste materials outwards into the collection box 26 for collection; finally, the pressing ring 242 and the pushing plate 245 are respectively reset by the first guide portion 251 and the second guide portion 252 to wait for the next punching operation.
Further, as shown in fig. 5, the cooling mechanism 3 includes a spray box 31 mounted on the frame 11, and the spray box 31 is disposed parallel to the surface of the rubber strip 10 and has a plurality of groups of nozzles 32 disposed along the length direction thereof.
Further, as shown in fig. 10 to 11, the deburring mechanism 4 includes:
the second fixed roller 41, the said second fixed roller 41 is fixedly set up on the said stander 11;
a second rotating roller 42, one end of the second rotating roller 42 is rotatably disposed on the frame 11 and located below the second fixed roller 41, the second rotating roller 42 is in synchronous transmission with the transmission shaft 122, the second rotating roller 42 is a hollow structure and is uniformly provided with a plurality of groups of second through grooves 43, a deburring unit 44 is correspondingly disposed in any one of the second through grooves 43, the deburring unit 44 comprises a base 442 mounted in the second rotating roller 42 through a third telescopic unit 64441, a deburring blade 443 rotatably disposed on the base 442, and a third guide shaft 444 disposed at the lower end of the deburring blade 443, and all the third guide shafts 444 are in transmission connection through a belt 445;
a second guide rail 45, the second guide rail 45 is disposed in the second rotating rod 42 and is mounted at the other end of the frame 11, the third guide shaft 444 is transmitted in the second guide rail 45, a gear ring 46 is disposed at the end of the second guide rail 45, a driven unit 47 is disposed on the base 442, and the driven unit 47 includes a rotating shaft 471 rotatably disposed at the lower end of the base 442, a driven wheel 472 disposed at the outer end of the rotating shaft 471 and connected to the gear ring 46, a first bevel gear 473 disposed at the other end of the rotating shaft 471, and a second bevel gear 474 meshed with the first bevel gear 473 and rotating coaxially with the end of the burr 443.
In detail, the second rotary roller 42 rotates at the same frequency as the first rotary roller 22, when the rubber strip after being punched is transmitted to the second rotary roller 42 and the second fixed roller 41, the holes formed in the rubber strip correspond to the second through grooves 43 one by one, at this time, the burr 443 in the second through groove 43 is pushed out by the guide of the second guide rail 45 through the third guide shaft 444, and at the same time, after the base 442 is lifted up by the third guide shaft 444, the driven wheel 472 contacts the ring gear 46 and starts to rotate after contacting, the driven wheel 472 drives the second taper tooth 474 through the first taper tooth 473, and the burr 443 polishes and deburs the inner wall of the hole.
It should be noted that the ends of the first guide shaft 243, the second guide shaft 246 and the third guide shaft 444 are all arranged in a spherical structure, so as to avoid interference during circumferential rotation, and ensure stable transmission.
In addition, the structure of unhairing limit mechanism 4 and the mechanism 2 that punches is the same specification setting, and the waste material after just external collecting box is used for collecting the unhairing limit, if the waste material that fails to get into the collecting box, can get into the filter 53 collection of below header tank 51 under the washing away of cooling water.
Further, as shown in fig. 3, the automatic feeding device further comprises a diverting mechanism 5 which comprises a water collecting tank 51, wherein the water collecting tank 51 is arranged below the guide mechanism 1, a separating plate 52 is arranged in the water collecting tank 51, the separating plate 52 divides the water collecting tank 51 into a waste collecting area 511 and a finished product pushing area 512, a filtering plate 53 is arranged in the waste collecting area 511 in a matching manner, and a hollow-out conveying belt 54 is arranged in the finished product pushing area 512.
It should be noted that, by arranging the filter plate 53, the waste generated by polishing work or the waste in the collection box 26 which does not enter smoothly after punching is automatically collected on the filter plate 53; and the finished product push area 512 continuously enters cooling water, the rubber strips after primary cooling are cooled in the output process for secondary cooling, compared with the traditional transmission path, the water in the waste collecting area 511 reaches a certain water level, the water valve at the bottom is opened to automatically send a certain amount of water for collection and treatment, and the water is treated as cooling water and then can be recycled to the finished product push area 512.
Example two
As shown in fig. 6, where the same or corresponding components as in the first embodiment are given the same reference numerals as in the first embodiment, only the differences from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment in that:
further, as shown in fig. 6, still include two sets of dislocation respectively and correspond the mechanism 7 of cooling down in advance who sets up on two sets of guiding mechanism 1, cooling down in advance mechanism 7 is located the setting of 12 one sides of the rotation unit of 2 tops of mechanism of punching, it includes:
the sleeve 71 is fixedly installed on the frame 11 and is positioned inside the press roller 121, and a water outlet groove 72 is horizontally arranged on a part of the sleeve 71 facing the transmission shaft 122;
the water outlet barrel 73 is rotatably arranged on the sleeve 71 and is attached to the inner wall of the sleeve 71, and a plurality of groups of water outlets are uniformly formed in the water outlet barrel 73;
the water outlet barrel 73 is synchronously driven with the transmission shaft 122 through a belt pulley transmission mode.
In this embodiment, through setting up cooling mechanism 7 in advance, utilize cooling mechanism 3 to carry out the recycle to the water after the cooling of rubber strip 10, make the rubber strip 10 of extruding transmit to before the work of punching, advance the work of precooling, and then make rubber strip 10 have certain toughness, difficult emergence when punching bonds with the clamping ring, simultaneously fall on the upper surface of rubber strip 10 with the coolant liquid before rubber strip 10 inputs to rotation unit 12, rubber strip 10 drives in the coolant liquid extrudes into rotation unit 12, and then make coolant liquid and rubber strip 10 fully fuse, improve the cooling effect, and utilize the 7 position settings of cooling mechanism in advance of two sets of dislocation, guarantee that rubber strip 10 positive and negative homoenergetic realizes comprehensive cooling work, establish the basis for the cooling work in rubber strip 10 later stages.
In detail, the water outlet barrel 73 of the first group is driven by the transmission shaft 122 to synchronously transmit, when the water outlet of the water outlet barrel 73 is transmitted to the water outlet groove 72 of the sleeve 71, the water in the water outlet barrel 73 automatically outputs and falls into the upper surface of the rubber strip below, when the rubber strip is transmitted to the next group of transmission units, one surface of the rubber strip which just completes the cooling operation moves to the lower part, and the surface which just locates at the lower surface is switched to the upper surface, and the operation of the first group is repeated in the second group, which will not be described herein again.
Further, as shown in fig. 4, the circulation mechanism 8 is provided with a first water passage pipe 81 and a second water passage pipe 82;
under the action of a water pump, the bottom water in the waste collecting area 511 automatically enters the water outlet barrel 73 through the first water pipe 81, and the water in the finished product pushing area 512 automatically enters the spraying box 31 through the second water pipe 82.
In this embodiment, through setting up circulation mechanism 8, with the bottom water in waste material collecting region 511, the water temperature is the water that is used for collecting after the cooling operation, but retrieval and utilization to cooling mechanism 7 in advance, there is a cooling operation in advance, and then make the rubber strip have the progressive cooling operation of a line preface, improve the quality of product, again with water transmission to cooling mechanism in the finished product propelling movement district 512, make the temperature of cooling operation this moment lower, the resource sharing, the whole water circulation work of stroke, green.
The working process is as follows:
the rubber strip of extruding is S type output downwards under guiding of guiding mechanism 1, after that in mechanism 7 in advance, the mechanism 2 of punching, cooling body 3, the drive of unhairing limit mechanism 4 is accomplished the process of lowering the temperature in advance in proper order down, the process of punching, cooling process and unhairing limit process, the waste material that the work formed was handled to last rubber strip falls into waste material collecting area 511 just below and the rubber strip output value finished product propelling movement district 512 after handling carries out the secondary cooling process, until processing after the output can.
In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.
Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art in light of the technical teaching of the present invention should be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (8)

1. The forming equipment for the wear-resistant rubber lining plate is characterized by comprising two groups of guide mechanisms arranged side by side, wherein a punching mechanism, a cooling mechanism and a deburring mechanism which are arranged from top to bottom are sequentially and alternately arranged in the guide mechanisms;
rubber strip after the extruder is extruded is through two sets of guiding mechanism top-down is the corrugate transmission, and the rubber strip runs through the work of punching through the mechanism of punching that two sets of guiding mechanism of corresponding setting in two sets of guiding mechanism through two sets of difference dislocation in transmission process, and the cooling body that corresponds the setting in two sets of guiding mechanism again two sets of difference dislocation accomplishes the rubber strip after punching and sprays cooling work, and the rubber strip after the cooling station is transmitted to two sets of difference dislocation and is corresponded the unhairing limit mechanism that sets up in two sets of guiding mechanism, and the round hole group after the unhairing limit mechanism punches the rubber strip carries out burring work one by one.
2. The apparatus of claim, wherein the guide mechanism comprises a frame and a plurality of sets of rotation units vertically disposed in the frame, and the rotation units comprise compression rollers elastically mounted in the frame and transmission shafts disposed below the compression rollers and rotatably disposed in the frame.
3. The apparatus of claim, wherein the hole punch mechanism comprises:
the first fixed roller is fixedly arranged on the rack;
the first rotating roller is in a hollow structure and is uniformly provided with a plurality of groups of first through grooves, a pressing ring unit is correspondingly arranged in any first through groove, and each pressing ring unit comprises a pressing ring which is installed in the first rotating roller through a first telescopic unit and is arranged in the first through groove in a matching and sliding manner, a first guide shaft arranged at the bottom of the pressing ring, a pushing disc which is installed in the pressing ring through a second telescopic unit and is arranged in the pressing ring in a matching and sliding manner, and a second guide shaft which is connected with the lower end of the pushing disc and penetrates through the pressing ring;
the first guide rail is arranged in the first rotary rod and is installed at the other end of the rack, the first guide shaft is arranged in the first guide part in a matching and sliding manner, and the second guide shaft is arranged in the second guide part in a matching and sliding manner;
the collecting box is installed on the rack and is positioned on the outer side of the first rotating roller.
4. The apparatus of claim, wherein the cooling mechanism comprises a spray box mounted on the frame, the spray box being disposed parallel to the rubber strip face and having a plurality of sets of nozzles disposed along the length thereof.
5. The apparatus of claim, wherein the de-flashing mechanism comprises:
the second fixed roller is fixedly arranged on the rack;
one end of the second rotating rod is rotatably arranged on the rack and is positioned below the second fixed roller, the second rotating rod and the transmission shaft are in synchronous transmission, the second rotating rod is of a hollow structure and is uniformly provided with a plurality of groups of second through grooves, a deburring unit is correspondingly arranged in any second through groove, and the deburring unit comprises a base, a deburring cutter and a third transmission shaft, wherein the base is arranged in the second rotating rod through a third telescopic unit, the deburring cutter is rotatably arranged on the base, and the third transmission shaft is arranged at the lower end of the deburring cutter;
the second guide rail is arranged in the second rotating rod in a built-in mode and is installed at the other end of the rack, the third guide shaft is driven in the second guide rail, a gear ring is arranged at the end portion of the second guide rail, and the base is provided with a driven unit.
6. The apparatus of claim, further comprising a diverter mechanism including a header tank, the header tank being disposed below the guide mechanism and having a divider plate disposed therein.
7. The apparatus of claim, further comprising two sets of pre-cooling mechanisms disposed on the two sets of guiding mechanisms in a staggered manner, wherein the pre-cooling mechanisms are disposed on a side of the rotating unit above the hole-punching mechanism.
8. The apparatus for forming a wear-resistant rubber lining board as claimed in claim, further comprising a circulating mechanism including a first water pipe and a second water pipe;
under the action of a water pump, bottom water in the waste collecting area automatically enters the water outlet barrel through the first water through pipe, and water in the finished product pushing area automatically enters the spraying box through the second water through pipe.
CN202210586061.5A 2022-05-27 2022-05-27 Wear-resistant rubber lining plate forming equipment Active CN115027025B (en)

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CN115027025B CN115027025B (en) 2023-12-22

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786468A (en) * 2015-04-28 2015-07-22 重庆市金盾橡胶制品有限公司 Conveyor of rubber tire compound extrusion production line
DE102017107356A1 (en) * 2017-04-05 2018-10-11 Krones Aktiengesellschaft Film, apparatus and process for their preparation and system for the production of containers
CN111634009A (en) * 2020-06-10 2020-09-08 潘利斌 Flow-guiding non-woven composite material synthesis device
CN112109353A (en) * 2020-09-09 2020-12-22 管梦馨 Manufacturing process of rubber sealing ring
CN212635975U (en) * 2020-05-28 2021-03-02 黄日银 Non-woven fabric micropore perforating device
CN114407281A (en) * 2022-02-21 2022-04-29 苏州望浅塔电子科技有限公司 Efficient injection molding plate conveying device and working method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786468A (en) * 2015-04-28 2015-07-22 重庆市金盾橡胶制品有限公司 Conveyor of rubber tire compound extrusion production line
DE102017107356A1 (en) * 2017-04-05 2018-10-11 Krones Aktiengesellschaft Film, apparatus and process for their preparation and system for the production of containers
CN212635975U (en) * 2020-05-28 2021-03-02 黄日银 Non-woven fabric micropore perforating device
CN111634009A (en) * 2020-06-10 2020-09-08 潘利斌 Flow-guiding non-woven composite material synthesis device
CN112109353A (en) * 2020-09-09 2020-12-22 管梦馨 Manufacturing process of rubber sealing ring
CN114407281A (en) * 2022-02-21 2022-04-29 苏州望浅塔电子科技有限公司 Efficient injection molding plate conveying device and working method thereof

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