CN115009088A - Battery replacing equipment and battery replacing station comprising same - Google Patents

Battery replacing equipment and battery replacing station comprising same Download PDF

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Publication number
CN115009088A
CN115009088A CN202110242129.3A CN202110242129A CN115009088A CN 115009088 A CN115009088 A CN 115009088A CN 202110242129 A CN202110242129 A CN 202110242129A CN 115009088 A CN115009088 A CN 115009088A
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CN
China
Prior art keywords
platform
horizontal
battery
horizontal moving
driving mechanism
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Pending
Application number
CN202110242129.3A
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Chinese (zh)
Inventor
张建平
陈新雨
蒋洁
林彦之
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Aulton New Energy Automotive Technology Co Ltd
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Aulton New Energy Automotive Technology Co Ltd
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Priority to CN202110242129.3A priority Critical patent/CN115009088A/en
Publication of CN115009088A publication Critical patent/CN115009088A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The invention discloses a battery replacing device and a battery replacing station comprising the same. The battery replacing equipment can simultaneously bear the insufficient battery detached from the electric automobile and the full-charge battery pre-installed on the electric automobile, and can continuously detach and install the battery of the electric automobile without the operations of storing the insufficient battery and acquiring the full-charge battery in the battery replacing process of the electric automobile, thereby greatly shortening the battery replacing time and improving the battery replacing efficiency. Therefore, a charging bin is not required to be specially arranged for shortening the battery transferring time, so that the occupied area of the power changing station is reduced, and the station building cost is reduced.

Description

Battery replacing equipment and battery replacing station comprising same
Technical Field
The invention relates to the field of battery replacement of electric automobiles, in particular to battery replacement equipment and a battery replacement station comprising the same.
Background
At present, electric vehicles are more and more popular with consumers, the electric vehicles need to be charged after electric energy is used up, and due to the limitation of the existing battery technology and charging technology, the electric vehicles need to spend a long time when being fully charged, which is not as simple and rapid as direct refueling of the vehicles. Therefore, in order to reduce the waiting time of the user, it is an effective means to replace the battery when the electric power of the electric vehicle is rapidly exhausted. In order to replace batteries and meet the battery replacement requirements of more and more electric automobiles, a battery replacement station needs to be built.
At present trade power station all sets up the track between trading electric position and the storehouse of charging of trading electric vehicle, carries out the transportation of battery through trading electric equipment that moves on the track, trades electric equipment and can take out the insufficient voltage battery on trading electric vehicle and transport it to the storehouse of charging and charge, can also transport full charge battery in the storehouse of charging to trading electric position and install on trading electric vehicle. Because only one battery replacing device is arranged between the battery replacing position and the charging bin positioned on one side of the battery replacing position, for the battery replacing station only provided with one charging bin, the operations of taking out the power-lack battery on the battery replacing vehicle and taking out the full-charge battery in the charging bin by the battery replacing device cannot be simultaneously carried out, so that the battery replacing efficiency of the battery replacing station is lower.
In order to solve the problems, technical personnel design a battery replacing station with two charging bins, the two charging bins are respectively arranged on two sides of a battery replacing position of a battery replacing vehicle, a battery replacing device is arranged between the battery replacing position and any one of the charging bins, and in the battery replacing operation, the two battery replacing devices can work independently at the same time, and the operations of taking out a power-lack battery on the battery replacing vehicle and taking out a full-charge battery in the charging bins are respectively carried out, so that the battery replacing efficiency is improved. However, the method is only suitable for the power exchanging station with two charging bins, and is not suitable for the power exchanging station with only one charging bin, and the method needs to be provided with two sets of related equipment of the power exchanging equipment, so that the occupied area of the power exchanging station is large, and the cost for building the power exchanging station is greatly increased.
Disclosure of Invention
The invention aims to overcome the defect that the station building cost is easily increased when the power conversion efficiency of a power conversion station is improved in the prior art, and provides power conversion equipment and the power conversion station comprising the same.
The invention solves the technical problems through the following technical scheme:
the utility model provides a trade electrical equipment for carry out the battery to electric automobile and change, trade electrical equipment and include along first platform and the second platform that the horizontal direction interval set up, first platform is used for dismantling battery on the electric automobile, the second platform is used for installing the battery on the electric automobile, first platform with the second platform all can for electric automobile trade the position and carry out along the removal of horizontal direction.
In this scheme, trade electric equipment and can bear the insufficient voltage battery of following the electric automobile and install the full-charge battery on the electric automobile in advance simultaneously, after trading the electric automobile that the power station detected the battery of waiting to change, trade electric equipment and can bear in advance on the second platform and install the full-charge battery on the electric automobile in advance after, move towards electric automobile's the position of trading again, trade electric equipment's first platform moves to electric automobile's the position of trading earlier and dismantles the insufficient voltage battery on the electric automobile, place on first platform after the insufficient voltage battery is dismantled, trade electric equipment's second platform moves to electric automobile's the position of trading afterwards again, install electric automobile with its full-charge battery who bears on to this accomplishes electric automobile's the trade, improve and trade electric efficiency.
Compare in trading electric equipment among the prior art and only bearing a battery simultaneously, this scheme need not to deposit insufficient voltage battery and acquire the operation of full-power battery trading the electric automobile in-process, just can carry out the dismantlement and the installation of electric automobile's battery in succession, even trade the power station only one and charge the storehouse and also can carry out the dismantlement and the installation work of electric automobile's battery in succession, shorten the time of trading greatly, improve and trade electric efficiency. Therefore, a charging bin is not required to be specially arranged for shortening the battery transferring time, the occupied area of the power changing station is reduced, and the station building cost is reduced.
Preferably, the battery replacement equipment further comprises a horizontal driving mechanism, the horizontal driving mechanism is connected with the first platform and the second platform, and the horizontal driving mechanism is used for driving the battery replacement equipment to move along the horizontal direction.
In the scheme, the first platform and the second platform are driven to move along the horizontal direction through the horizontal driving mechanism, so that the first platform or the second platform can move towards the direction close to or far away from the battery replacement position of the electric automobile along the horizontal direction.
Preferably, the battery replacement device further comprises a horizontal moving platform, the first platform and the second platform are both arranged on the horizontal moving platform and can move along the horizontal direction along with the horizontal moving platform, the horizontal moving platform is connected with the horizontal driving mechanism, and the horizontal driving mechanism is used for driving the horizontal moving platform to move along the horizontal direction.
In this scheme, horizontal drive mechanism is through driving horizontal migration platform, and then can drive the first platform and the second platform that set up on horizontal migration platform simultaneously and remove along the horizontal direction, and horizontal migration platform still plays the effect of supporting first platform and second platform simultaneously.
Preferably, the horizontal driving mechanism is arranged at the head end or the tail end of the horizontal moving platform along the horizontal direction, or the horizontal driving mechanism is arranged between the first platform and the second platform.
In this scheme, the position that several kinds of horizontal drive mechanism can set up is provided, and above-mentioned setting makes horizontal drive mechanism can not produce the work of dismantling, installing the battery to interfere first platform and second platform, guarantees to trade the reliability of electricity.
Preferably, the horizontal moving platform comprises a first installation area, a second installation area and a driving installation area, the first platform is installed in the first installation area, the second platform is installed in the second installation area, the horizontal driving mechanism is installed in the driving installation area, and the driving installation area is arranged in the horizontal direction at one end of the first installation area far away from the second installation area, or at one end of the second installation area far away from the first installation area, or between the first installation area and the second installation area.
In this scheme, a horizontal migration platform's structure is provided, and horizontal drive mechanism sets up on horizontal migration platform, and horizontal migration platform plays supporting role to horizontal drive mechanism to guarantee that horizontal drive mechanism can stably provide drive power.
Preferably, the horizontal moving platform is provided with at least two driving wheels, the two driving wheels are oppositely arranged on two sides of the horizontal moving platform perpendicular to the horizontal moving direction of the horizontal moving platform, and the driving wheels are connected with the horizontal driving mechanism;
the horizontal moving platform is also provided with a plurality of supporting wheels, the supporting wheels are arranged on two sides of the horizontal moving platform perpendicular to the horizontal moving direction of the horizontal moving platform, and the supporting wheels and the driving wheels are arranged at intervals.
In this scheme, the drive wheel is rotatory and remove along the horizontal direction under horizontal drive mechanism's drive effect, and then the horizontal migration platform that the drive links to each other with it begins to remove along the horizontal direction, and drive wheel and supporting wheel play the effect of supporting horizontal migration platform simultaneously, and the supporting wheel can be followed the drive wheel and driven to guarantee that whole horizontal migration platform can both obtain the support, make horizontal migration platform atress even, remove more steadily.
Preferably, the horizontal moving platform comprises a first horizontal moving platform and a second horizontal moving platform, the first platform is arranged on the first horizontal moving platform, the second platform is arranged on the second horizontal moving platform, and the first horizontal moving platform and the second horizontal moving platform are detachably connected.
In this scheme, the above arrangement can realize the exclusive use of first platform and second platform, can trade the concrete structure of electric equipment according to actual demand adjustment, increase the application scope of trading electric equipment.
Preferably, at least two driving wheels are arranged on the horizontal moving platform, and the two driving wheels are oppositely arranged on two sides of the first horizontal moving platform perpendicular to the horizontal moving direction of the first horizontal moving platform, or the two driving wheels are oppositely arranged on two sides of the second horizontal moving platform perpendicular to the horizontal moving direction of the second horizontal moving platform;
the horizontal moving platform is also provided with a plurality of supporting wheels, and the supporting wheels are arranged on two sides of the first horizontal moving platform perpendicular to the horizontal moving direction of the first horizontal moving platform and two sides of the second horizontal moving platform perpendicular to the horizontal moving direction of the second horizontal moving platform.
In this scheme, the drive wheel both can install on first horizontal migration platform, also can install on second horizontal migration platform, is connected with second horizontal migration platform through first horizontal migration platform to and the supporting wheel of setting on first horizontal migration platform and second horizontal migration platform, no matter the drive wheel setting is at first horizontal migration platform or second horizontal migration platform, can both drive whole horizontal migration platform's removal.
Preferably, the horizontal driving mechanism comprises a first horizontal driving mechanism and a second horizontal driving mechanism; the first horizontal driving mechanism is connected with the first horizontal moving platform and is used for driving the first horizontal moving platform to move along the horizontal direction; the second horizontal driving mechanism is connected with the second horizontal moving platform and used for driving the second horizontal moving platform to move along the horizontal direction.
In the scheme, compared with the mode that the first horizontal moving platform and the second horizontal moving platform are simultaneously driven by one horizontal driving mechanism with larger power, the first horizontal driving mechanism and the second horizontal driving mechanism respectively drive the first horizontal moving platform and the second horizontal moving platform to move along the horizontal direction, so that the driving mechanism with smaller power can be selected as the first horizontal driving mechanism and the second horizontal driving mechanism, and the cost is reduced.
Preferably, the battery replacement equipment further comprises a horizontal walking control sensor, and the horizontal walking control sensor is used for controlling the horizontal moving platform to move along the horizontal direction.
In this scheme, horizontal walking control sensor judges whether first platform or second platform reach electric automobile's the electricity changing position through the position of response horizontal migration platform for ground, and when horizontal walking control sensor sensed horizontal migration platform and moved to corresponding position, horizontal migration platform stopped moving to prevent that first platform or second platform that the horizontal migration platform moved excessively to lead to from moving the unable accurate alignment in electricity changing position, improve the reliability of changing the electricity.
Preferably, the horizontal walking control sensor comprises an infrared sensor and/or a proximity sensor and/or a photoelectric sensor and/or a visual sensor and/or a range finder.
In this scheme, provide several kinds of horizontal walking control sensor structures that can use, horizontal walking control sensor judges first platform or second platform whether reach electric automobile's the position of trading electricity through the position of response horizontal migration platform for ground, improves the reliability of trading the electricity.
Preferably, the horizontal driving mechanism comprises a belt driving mechanism and/or a synchronous belt driving mechanism.
In this scheme, provide several kinds of structures that horizontal drive mechanism can use, the horizontal drive mechanism of above-mentioned structural style drives the precision height on the one hand, can improve first platform or second platform for trading the position precision of electric position, guarantees that first platform can accurately dismantle the battery or the battery is installed to the second platform accuracy. On the other hand, the horizontal driving mechanism with the structure is high in driving efficiency, good in energy-saving effect and more compact in structure.
Preferably, the battery replacement equipment further comprises a lifting driving mechanism, the lifting driving mechanism is connected with the first platform and the second platform, and the lifting driving mechanism is used for driving the first platform and the second platform to lift along the vertical direction.
In this scheme, through the lift of lift actuating mechanism drive first platform and second platform along vertical direction for first platform and second platform can move towards the direction of being close to or keeping away from electric automobile, and in order to dismantle electric automobile's battery through first platform, and install the battery on electric automobile through the second platform.
Preferably, the battery replacement equipment further comprises a first transmission mechanism and a second transmission mechanism; the first transmission mechanism is connected between the lifting driving mechanism and the first platform, and the lifting driving mechanism drives the first platform to lift along the vertical direction through the first transmission mechanism; the second transmission mechanism is connected between the lifting driving mechanism and the second platform, and the lifting driving mechanism drives the second platform to lift along the vertical direction through the second transmission mechanism.
In this scheme, lift actuating mechanism passes through first drive mechanism and second drive mechanism and transmits drive power to first platform and second platform respectively to drive first platform and second platform along the lift of vertical direction, first platform and second platform drive power through different drive mechanism transmission respectively, so that first platform and second platform both can go up and down simultaneously, also can independently go up and down.
Preferably, the lifting driving mechanism comprises a first lifting driving mechanism and a second lifting driving mechanism; the first lifting driving mechanism is connected with the first platform and is used for driving the first platform to lift along the vertical direction; and the second lifting driving mechanism is connected with the second platform and is used for driving the second platform to lift along the vertical direction.
In this scheme, the first platform and the second platform can be realized to the independent lift of above-mentioned setting, even under the circumstances of first platform and second platform exclusive use, also can guarantee that the function of first platform and second platform is complete, can trade the concrete structure of equipment according to actual demand adjustment, increase the application scope who trades the electrical equipment.
Preferably, the lifting driving mechanism comprises a cam lifting driving mechanism and/or a scissor lifting driving mechanism and/or a hydraulic cylinder lifting driving mechanism.
In this scheme, provide several kinds of structures that lift actuating mechanism can use, the lift actuating mechanism simple structure of above-mentioned structure, manufacturing cost is lower, and the drive accuracy is high, can guarantee the lift accuracy of first platform and second platform.
Preferably, the battery replacement equipment further comprises a horizontal moving platform, and the first platform and the second platform are both arranged on the horizontal moving platform; the lifting driving mechanism is arranged at the head end or the tail end of the horizontal moving platform along the horizontal direction, or the lifting driving mechanism is arranged between the first platform and the second platform.
In this scheme, the position that several kinds of lift actuating mechanism can set up is provided, and above-mentioned setting can make lift actuating mechanism not dismantle the work of installing the battery and produce the interference to first platform and second platform, guarantees to trade the reliability of electricity.
Preferably, the battery replacement equipment further comprises a lifting control sensor, the lifting control sensor is arranged on the first platform, the second platform or the horizontal moving platform, and the lifting control sensor is used for controlling the lifting of the first platform and/or the second platform along the vertical direction.
In this scheme, the lift control sensor judges whether first platform or second platform go up and down to appointed height through the high relative to ground of response first platform, second platform or horizontal migration platform, and when lift control sensor senses first platform or second platform and goes up and down to appointed height, first platform or second platform stop going up and down to prevent that first platform or second platform from producing with electric automobile or trade other structures of electrical equipment and interfering, improve the reliability of trading the electricity.
Preferably, the lift control sensor comprises an infrared sensor and/or a proximity sensor and/or a photoelectric sensor and/or a visual sensor and/or a rangefinder.
In this scheme, provide several kinds of lift control sensor structures that can use, lift control sensor judges first platform or second platform through the high first platform of response, second platform or horizontal migration platform for ground whether go up and down to appointed height, improves the reliability of trading the electricity.
Preferably, the lifting control sensor includes an optical fiber sensor, the lifting driving mechanism controls the lifting of the first platform and the second platform through a cam, and the optical fiber sensor is used for detecting the pressure applied when the cam lifts the first platform and the second platform.
In this scheme, a structure that the lifting control sensor can be used is provided, and the optical fiber sensor judges whether the first platform and the second platform lift to the designated height by detecting the pressure received when the cam lifts the first platform and the second platform.
Preferably, the battery replacement equipment further comprises an alignment mechanism, the first platform and the second platform are both provided with the alignment mechanism, and the alignment mechanism is used for aligning the positions of the first platform and the second platform relative to the electric vehicle;
when the alignment mechanism on the first platform or the alignment mechanism on the second platform moves to a first alignment position, the alignment mechanism on the second platform or the positioning mechanism on the first platform can follow up to a corresponding position.
In this scheme, counterpoint mechanism is used for guaranteeing first platform and second platform and the dismouting work of battery before and the electric automobile between the position alignment precision to guarantee that first platform can accurately dismantle electric automobile's insufficient voltage battery, the second platform can be accurate with full-charge battery install electric automobile on, guarantee to trade the reliability of electric. Above-mentioned setting can guarantee that first platform and second platform all have solitary counterpoint mechanism, can both carry out the position alignment before the dismantlement of carrying out the battery and installation work, and then can realize the autonomous working of first platform and second platform to trade electric efficiency has been improved.
Preferably, the battery replacement equipment further comprises an unlocking mechanism and/or a battery push-pull mechanism, and the first platform and the second platform are both provided with the unlocking mechanism and/or the battery push-pull mechanism;
when the unlocking mechanism and/or the battery push-pull mechanism on the first platform or the unlocking mechanism and/or the battery push-pull mechanism on the second platform moves to a second alignment position, the unlocking mechanism and/or the battery push-pull mechanism on the second platform or the unlocking mechanism and/or the battery push-pull mechanism on the first platform can follow up to a corresponding position.
In this scheme, unlocking mechanism is used for cooperating with the locking mechanism on the electric automobile to the battery on the unblock electric automobile, battery push-and-pull institution is used for taking out insufficient voltage battery to first platform from electric automobile on, perhaps pushes away the installation of electric automobile in order to realize the battery with the full charge battery on the second platform. The arrangement can ensure that the first platform and the second platform are provided with independent unlocking mechanisms and/or battery push-pull mechanisms, so that the first platform and the second platform can work independently, and the battery replacement efficiency is improved.
Preferably, the battery replacement device further comprises a control unit, the control unit is electrically connected with a horizontal driving mechanism and/or a lifting driving mechanism of the battery replacement device and/or an alignment mechanism and/or an unlocking mechanism and/or a battery push-pull mechanism of the first platform and the second platform, and the control unit is used for controlling the actions of the horizontal driving mechanism and/or the lifting driving mechanism and/or the alignment mechanism and/or the unlocking mechanism and/or the battery push-pull mechanism.
In the scheme, the control unit is used for controlling one or more actions of the horizontal driving mechanism, the lifting driving mechanism, the aligning mechanism, the unlocking mechanism and the battery push-pull mechanism, so that each part of the battery replacing equipment can accurately work, and the linkage between each part of the battery replacing equipment is improved.
A power swapping station comprises the power swapping device.
In this scheme, an application field of battery replacing equipment is provided, and the battery replacing equipment is used for replacing batteries for electric vehicles parked in a battery replacing station.
The positive progress effects of the invention are as follows: the battery replacing device can simultaneously bear a power-shortage battery detached from an electric automobile and a full-charge battery pre-installed on the electric automobile, after the battery replacing station detects the electric automobile with the battery to be replaced, the battery replacing device can pre-bear the full-charge battery pre-installed on the electric automobile on the second platform and then move towards the battery replacing position of the electric automobile, the first platform of the battery replacing device firstly moves to the battery replacing position of the electric automobile and detaches the power-shortage battery on the electric automobile, the power-shortage battery is placed on the first platform after being detached, then the second platform of the battery replacing device moves to the battery replacing position of the electric automobile, and the full-charge battery borne by the second platform is installed on the electric automobile, so that the battery replacing of the electric automobile is completed, and the battery replacing efficiency is improved. Compared with the prior art that the battery replacing equipment can only bear one battery at the same time, the battery replacing device can continuously disassemble and assemble the battery of the electric automobile without storing the insufficient-power battery and acquiring the full-power battery in the battery replacing process of the electric automobile, and can continuously disassemble and assemble the battery of the electric automobile even if the battery replacing station only has one charging bin, so that the battery replacing time is greatly shortened, and the battery replacing efficiency is improved. Therefore, a charging bin is not required to be specially arranged for shortening the battery transferring time, so that the occupied area of the power changing station is reduced, and the station building cost is reduced.
Drawings
Fig. 1 is a schematic perspective view of a swapping station according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of an internal structure of a swapping station according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of an internal structure of a charging bin according to an embodiment of the present invention.
Fig. 4 is a schematic perspective view of a battery swapping device according to an embodiment of the present invention.
Fig. 5 is a schematic top view of a power swapping device according to an embodiment of the present invention.
Fig. 6 is a schematic perspective view of a horizontal moving platform according to an embodiment of the present invention.
Fig. 7 is another schematic perspective structure diagram of a battery swapping device according to an embodiment of the present invention.
Fig. 8 is a perspective view of a cam according to an embodiment of the present invention.
Fig. 9 is a schematic view of a cam engagement configuration according to an embodiment of the present invention.
Fig. 10 is a schematic structural diagram of a part of a power swapping device according to an embodiment of the present invention.
Fig. 11 is a schematic cross-sectional view of a first stage according to an embodiment of the invention.
Description of reference numerals:
battery changing platform 11
Charging bin 12
Charging rack 121
Battery transfer device 122
Electric automobile 13
First platform 21
Second platform 22
Horizontal driving mechanism 3
Horizontal moving platform 4
First mounting area 41
Second mounting area 42
Drive mounting area 43
Lifting drive mounting area 44
Drive wheel 51
Supporting wheel 52
Lifting drive mechanism 6
Lifting drive 61
First transmission mechanism 71
Drive shaft 711
Driving wheel 712
First driven wheel 713
Second driven wheel 714
First drive belt 715
Second conveyor belt 716
Cam 717
Second transmission 72
Groove 81
Optical fiber 82
Detailed Description
The invention is further illustrated by the following examples, which are not intended to limit the invention thereto.
Fig. 1-10 illustrate a swapping station according to an embodiment of the present invention.
As shown in fig. 1 to fig. 3, the battery swapping station includes a battery swapping platform 11 for carrying an electric vehicle 13 with a battery to be replaced, a charging bin 12 disposed at one side of the battery swapping platform 11 for charging the battery, and a battery swapping device which travels between the battery swapping platform 11 and the charging bin 12 and is used for detaching and installing the battery of the electric vehicle 13. The power change station may also include a monitoring room, a storage room, and the like.
As shown in fig. 2, the battery replacing platform 11 is used for carrying an electric vehicle 13 with a battery to be replaced, the electric vehicle 13 enters and stops on the battery replacing platform 11, a power-deficient battery to be charged on the electric vehicle 13 is taken out by the battery replacing device, and a fully charged battery taken out from the charging bin 12 is mounted on the electric vehicle 13. After the full-power battery is mounted on the electric vehicle 13, the battery replacing process of the electric vehicle 13 is completed, the electric vehicle 13 can drive away from the battery replacing station, and meanwhile, the battery replacing device can transport the just-detached insufficient battery to the charging bin 12 for charging.
As shown in fig. 3, the charging bin 12 is used for placing devices such as a charging rack 121 and a battery transfer device 122, the charging rack 121 is used for accommodating batteries and charging the batteries with insufficient voltage, the battery transfer device 122 is used for transferring the batteries between the battery replacement device and the charging bin 12, the battery transfer device 122 stores the batteries with insufficient voltage on the battery replacement device into the charging bin 12 for charging, and places the batteries with full voltage in the charging bin 12 on the battery replacement device for battery installation of the electric vehicle 13.
The battery replacing device is used for replacing the battery of the electric automobile 13, and as shown in fig. 4 and 5, the battery replacing device includes a first platform 21 and a second platform 22 which are arranged at intervals along the horizontal direction, the first platform 21 is used for detaching the battery on the electric automobile 13, the second platform 22 is used for installing the battery on the electric automobile 13, and both the first platform 21 and the second platform 22 can move along the horizontal direction relative to the battery replacing position of the electric automobile 13. In other embodiments, the first platform 21 may be used to mount a battery on an electric vehicle and the second platform may be used to dismount a battery on an electric vehicle.
As shown in fig. 2 and 5, a first platform 21 and a second platform 22 are arranged at intervals in the horizontal direction perpendicular to the vehicle traveling direction (X direction in fig. 5), the first platform 21 is arranged near the battery replacement platform 11, the second platform 22 is arranged near the charging bin 12, the first platform 21 is used for detaching and carrying the insufficient-power battery on the electric vehicle 13, the second platform 22 is used for carrying the full-power battery taken out from the charging bin 12, and the first platform 21 and the second platform 22 can move in the horizontal direction perpendicular to the vehicle traveling direction in the horizontal direction.
In other alternative embodiments, the positions of the first platform 21 and the second platform 22 may be interchanged, that is, the first platform 21 is disposed near the charging chamber 12, and the second platform 22 is disposed near the battery replacing platform 11. In this embodiment, the first platform 21 is disposed close to the battery replacing platform 11, and the second platform 22 is disposed close to the charging bin 12, so as to make the distance between the second platform for carrying a fully charged battery and the charging bin 12 closer, and shorten the moving stroke of the battery replacing device.
In the process of replacing the electric vehicle 13, the replacing device can simultaneously bear a power-shortage battery detached from the electric vehicle 13 and a full-charge battery pre-installed on the electric vehicle 13, after the replacing station detects the electric vehicle 13 with the battery to be replaced, the replacing device can bear the full-charge battery pre-installed on the electric vehicle 13 on the second platform 22 in advance and then move towards the replacing position of the electric vehicle 13 along the direction perpendicular to the vehicle driving direction, the first platform 21 moves to the replacing position of the electric vehicle 13 first, after the power-shortage battery of the electric vehicle 13 is removed from the first platform 21, the second platform 22 moves to the replacing position of the electric vehicle 13 again, and the full-charge battery borne by the second platform 22 is installed on the electric vehicle 13, so that the replacing of the electric vehicle 13 is completed, and the replacing efficiency is improved. The battery replacement position of the electric vehicle 13 in this embodiment is a position which is located right below the electric vehicle 13, corresponds to a position where the battery is mounted on the lower portion of the electric vehicle 13, and allows the first platform 21 to detach the battery and the second platform 22 to mount the battery.
Compared with the prior art that the battery replacing equipment can only simultaneously bear one battery, in the battery replacing process of the electric automobile 13, the battery of the electric automobile 13 can be continuously dismounted and mounted without the operation of firstly storing the taken-down insufficient battery into the charging bin 12 for charging and then taking out the full-charge battery from the charging bin 12, and even if only one charging bin 12 of the battery replacing station is used, the battery of the electric automobile 13 can be continuously dismounted and mounted, so that the battery replacing time is greatly shortened, and the battery replacing efficiency is improved. Therefore, the charging bin 12 does not need to be specially arranged for shortening the battery transferring time, so that the occupied area of the power changing station is reduced, and the station building cost is reduced.
In other alternative embodiments, the first platform 21 and the second platform 22 may be spaced apart in the horizontal direction in parallel to the vehicle traveling direction, and the first platform 21 and the second platform 22 may be movable in the horizontal direction in parallel to the vehicle traveling direction. In the embodiment, the first platform 21 and the second platform 22 are arranged to be arranged and moved at intervals in the horizontal direction along the direction perpendicular to the vehicle running direction, so as to prevent the battery replacement device from colliding with the wheels of the electric vehicle 13 in the horizontal moving process to cause that the battery replacement cannot be normally performed, and ensure the reliability of the battery replacement.
The references to "perpendicular to the vehicle running direction" and "parallel to the vehicle running direction" in the present embodiment mean substantially perpendicular or parallel to the vehicle running direction, and include not only complete perpendicular and parallel.
As shown in fig. 4, the battery replacement device further includes a horizontal driving mechanism 3, the horizontal driving mechanism 3 is connected to the first platform 21 and the second platform 22, and the horizontal driving mechanism 3 is configured to drive the battery replacement device to move along the horizontal direction, so as to drive the first platform 21 and the second platform 22 to move along the horizontal direction, so that the first platform 21 or the second platform 22 can move along the horizontal direction perpendicular to the battery replacement position where the vehicle approaches or leaves the electric vehicle 13 along the horizontal direction, and thus the battery replacement device can continuously perform the operations of detaching and installing the battery of the electric vehicle 13, and the battery replacement efficiency is improved.
As shown in fig. 4 and 5, the battery replacing device further includes a horizontal moving platform 4, the first platform 21 and the second platform 22 are both disposed on the horizontal moving platform 4 and can move along the horizontal direction along with the horizontal moving platform 4, the horizontal moving platform 4 is connected with the horizontal driving mechanism 3, and the horizontal driving mechanism 3 is used for driving the horizontal moving platform 4 to move along the horizontal direction.
Specifically, as shown in fig. 4 and 5, the first platform 21 and the second platform 22 are both disposed above the horizontal movement platform 4, and the lower ends of the first platform 21 and the second platform 22 are both connected to the horizontal movement platform 4, so that the first platform 21 and the second platform 22 can move following the horizontal movement platform 4. The horizontal driving mechanism 3 is used for driving the horizontal moving platform 4 to move in the horizontal direction perpendicular to the vehicle running direction, and since the first platform 21 and the second platform 22 are also arranged at intervals in the horizontal direction perpendicular to the vehicle running direction, the first platform 21 and the second platform 22 can move in the horizontal direction perpendicular to the vehicle running direction under the driving force of the horizontal driving mechanism 3. In addition, the horizontal moving platform 4 can also support the first platform 21 and the second platform 22, so that the strength of the first platform 21 and the second platform 22 for supporting the battery is enhanced, and the reliability of bearing the battery is improved.
In other alternative embodiments, if the first platform 21 and the second platform 22 are arranged to move in the horizontal direction in parallel to the vehicle traveling direction, the horizontal driving mechanism 3 drives the horizontal moving platform 4 to move in the horizontal direction in parallel to the vehicle traveling direction.
As shown in fig. 5, the horizontal driving mechanism 3 is disposed at the rear end of the horizontal moving platform 4 in the horizontal direction, i.e. at the end close to the second platform 22, so as to avoid interference of the horizontal driving mechanism 3 on the operations of detaching and installing the batteries of the first platform 21 and the second platform 22, and ensure the reliability of battery replacement.
In other alternative embodiments, the horizontal driving mechanism 3 may also be disposed at the front end (end near the first platform 21) of the horizontal moving platform 4 in the horizontal direction or between the first platform 21 and the second platform 22, and the horizontal driving mechanism 3 should be disposed at a position to avoid interference with the operations of detaching and installing the battery on the first platform 21 and the second platform 22, so as to ensure that the battery replacement is performed smoothly.
As shown in fig. 6, the horizontal movement platform 4 includes a first mounting area 41, a second mounting area 42, and a drive mounting area 43, the first platform 21 is mounted in the first mounting area 41, the second platform 22 is mounted in the second mounting area 42, the horizontal drive mechanism 3 is mounted in the drive mounting area 43, and the drive mounting area 43 is provided at an end of the second mounting area 42 away from the first mounting area 41 in the horizontal direction (a rear end of the horizontal movement platform 4 in the horizontal direction). Horizontal drive mechanism 3 sets up on horizontal migration platform 4, and horizontal migration platform 4 plays supporting role to horizontal drive mechanism 3 to guarantee that horizontal drive mechanism 3 can stably provide drive power.
In other alternative embodiments, if the horizontal driving mechanism 3 is disposed at the head end of the horizontal moving platform 4 in the horizontal direction (the end close to the first platform 21), the driving installation area 43 for accommodating the horizontal driving mechanism 3 is disposed at the end of the first installation area 41 away from the second installation area 42 in the horizontal direction (the head end of the horizontal moving platform 4 in the horizontal direction). If the horizontal drive mechanism 3 is disposed between the first platform 21 and the second platform 22, a drive mounting area 43 for accommodating the horizontal drive mechanism 3 is disposed between the first mounting area 41 and the second mounting area 42 in the horizontal direction.
As shown in fig. 5, two driving wheels 51 are provided on the horizontal moving platform 4, the two driving wheels 51 are oppositely disposed on two sides of the horizontal moving platform 4 perpendicular to the horizontal moving direction thereof, the driving wheels 51 are connected with the horizontal driving mechanism 3, the driving wheels 51 rotate under the driving action of the horizontal driving mechanism 3 and move in the horizontal direction perpendicular to the vehicle traveling direction, so as to drive the horizontal moving platform 4 connected therewith to start moving in the horizontal direction. In other alternative embodiments, the number of the driving wheels 51 may be more, and specifically, the design may be performed according to actual requirements, and the number and the positions of the driving wheels 51 on two sides of the horizontal moving platform 4 perpendicular to the horizontal moving direction thereof are preferably the same, so that it is better that the battery replacement equipment is a star-top-of-your-head.
As shown in fig. 5, the horizontal moving platform 4 is further provided with a plurality of supporting wheels 52, the plurality of supporting wheels 52 are disposed on two sides of the horizontal moving platform 4 perpendicular to the horizontal moving direction thereof, each side of the horizontal moving platform 4 is provided with a plurality of supporting wheels 52, the supporting wheels 52 on the same side of the horizontal moving platform 4 are disposed at intervals with the driving wheels 51, and the plurality of supporting wheels 52 on the same side of the horizontal moving platform 4 are also disposed at intervals. Drive wheel 51 and supporting wheel 52 play the effect of supporting horizontal migration platform 4 simultaneously, and driving wheel 51 can be followed to supporting wheel 52, and is driven to guarantee that whole horizontal migration platform 4 can both obtain supporting, make horizontal migration platform 4 atress even, remove more steadily.
The horizontal moving platform in this embodiment is a whole, and the first platform 21 and the second platform 22 are both disposed on the integrated horizontal moving platform 4. In other alternative embodiments, the horizontal moving platform 4 may include a first horizontal moving platform and a second horizontal moving platform, the first platform 21 is disposed on the first horizontal moving platform and moves in the horizontal direction along with the first horizontal moving platform, the second platform 22 is disposed on the second horizontal moving platform and moves in the horizontal direction along with the second horizontal moving platform, and the first horizontal moving platform and the second horizontal moving platform are detachably connected, so that the first platform 21 and the second platform 22 can be used separately, and under the condition that only the first platform 21 or the second platform 22 is needed, the first horizontal moving platform and the second horizontal moving platform can be detached, the specific structure of the battery replacement device is adjusted according to actual needs, and the application range of the battery replacement device is increased.
When the above alternative embodiment is adopted, that is, the horizontal moving platform 4 comprises the first horizontal moving platform and the second horizontal moving platform, the two driving wheels 51 may be oppositely disposed on both sides of the first horizontal moving platform perpendicular to the horizontal moving direction thereof, or the two driving wheels 51 may be oppositely disposed on both sides of the second horizontal moving platform perpendicular to the horizontal moving direction thereof. A plurality of support wheels 52 are provided on both sides of the first horizontal moving platform perpendicular to its horizontal moving direction and both sides of the second horizontal moving platform perpendicular to its horizontal moving direction. Because first horizontal migration platform and second horizontal migration platform are connected, and the both sides of first horizontal migration platform and second horizontal migration platform all are provided with a plurality of support theories, consequently no matter drive wheel 51 installs on first horizontal migration platform or on the second horizontal migration platform, no matter that horizontal drive mechanism 3 installs on first horizontal migration platform or on the second horizontal migration platform, can both drive the removal of whole horizontal migration platform 4.
In this embodiment, the number of the horizontal driving mechanisms 3 is one, and in other alternative embodiments, the horizontal driving mechanism 3 may also include a first horizontal driving mechanism and a second horizontal driving mechanism, and the first horizontal driving mechanism and the second horizontal driving mechanism jointly drive the movement of the whole horizontal moving platform 4. Compared with the case that the whole horizontal moving platform 4 is driven by one horizontal driving mechanism 3 with larger power, the driving mechanism with smaller power can be selected as the first horizontal driving mechanism and the second horizontal driving mechanism by jointly driving the whole horizontal moving platform 4 to move by the first horizontal driving mechanism and the second horizontal driving mechanism, thereby reducing the cost.
In other alternative embodiments, if the first horizontal moving platform and the second horizontal moving platform respectively drive the first platform 21 and the second platform 22 to move, the first horizontal driving mechanism is connected to the first horizontal moving platform and is configured to drive the first horizontal moving platform to move along the horizontal direction. The second horizontal driving mechanism is connected with the second horizontal moving platform and is used for driving the second horizontal moving platform to move along the horizontal direction. Compared with the mode that the first horizontal moving platform and the second horizontal moving platform are driven simultaneously by one horizontal driving mechanism 3 with larger power, the first horizontal driving mechanism and the second horizontal driving mechanism respectively drive the first horizontal moving platform and the second horizontal moving platform to move along the horizontal direction, so that driving mechanisms with smaller power can be selected as the first horizontal driving mechanism and the second horizontal driving mechanism, and the cost is reduced. In this embodiment, a set of driving wheels 51 may be disposed on both sides of the first horizontal moving platform and both sides of the second horizontal moving platform, the driving wheels 51 on both sides of the first horizontal moving platform are connected to the first driving mechanism, and the driving wheels 51 on both sides of the second horizontal moving platform are connected to the second driving mechanism.
The battery replacement equipment further comprises a horizontal walking control sensor (not shown in the figure), and the horizontal walking control sensor is used for controlling the horizontal moving platform 4 to move along the horizontal direction. The ground of the battery replacement station or the structure which keeps relatively static with the ground is provided with sensing points matched with the horizontal walking control sensor, and the position of the horizontal moving platform 4 relative to the ground is sensed by the horizontal walking control sensor through whether the horizontal walking control sensor senses the corresponding sensing points, so that whether the first platform 21 or the second platform 22 reaches the battery replacement position of the electric automobile 13 is judged. When the horizontal walking control sensor senses that the horizontal moving platform 4 moves to the corresponding position, the horizontal moving platform 4 stops moving, so that the first platform 21 or the second platform 22 cannot be accurately aligned with the battery replacement position due to excessive movement of the horizontal moving platform 4 is prevented, and the reliability of battery replacement is improved.
In this embodiment, the setting positions, the number, and the types of the horizontal walking control sensors are not specifically described, so that a technician can design the horizontal walking control sensors according to actual requirements, and the setting positions and the number of the horizontal walking control sensors at least need to meet the requirement of accurate alignment of the battery replacement positions of both the first platform 21 and the second platform 22 relative to the electric vehicle 13. Technical staff can select existing sensor structure among the prior art as horizontal walking control sensor for example can select infrared sensor, proximity sensor, photoelectric sensor, vision sensor or distancer for use, and when horizontal walking control sensor's quantity is a plurality of, a plurality of horizontal walking control sensor can adopt the same or different structure, can select one or more in infrared sensor, proximity sensor, photoelectric sensor, vision sensor or the distancer for use as horizontal walking control sensor.
The specific structure of the horizontal driving mechanism 3 and how to drive the horizontal moving platform 4 to move along the horizontal direction belong to the prior art in the field, and are not described herein again. The technical personnel in the field can select a belt driving mechanism or a synchronous belt driving mechanism as the horizontal driving mechanism 3, and the belt driving and synchronous belt driving modes are high in driving precision on one hand, can improve the position precision of the first platform 21 or the second platform 22 relative to the battery replacement position, ensure that the first platform 21 can accurately detach the battery or the second platform 22 can accurately install the battery, and are high in driving efficiency, good in energy-saving effect and compact in structure on the other hand. In other alternative embodiments, if the horizontal driving mechanism 3 includes a first horizontal driving mechanism and a second horizontal driving mechanism, the first horizontal driving mechanism and the second horizontal driving mechanism may select different types of driving mechanisms as the horizontal driving mechanism 3, for example, the first horizontal driving mechanism may select a belt driving mechanism, the second horizontal driving mechanism may select a synchronous belt driving mechanism, and the technician may adjust the driving mechanisms according to actual needs.
As shown in fig. 4 and 5, the battery replacement device further includes a lifting drive mechanism 6, the lifting drive mechanism 6 is connected to the first platform 21 and the second platform 22, and the lifting drive mechanism 6 is configured to drive the first platform 21 and the second platform 22 to lift in the vertical direction, so that the first platform 21 and the second platform 22 can move in the vertical direction toward or away from the electric vehicle 13, so as to detach the battery of the electric vehicle 13 through the first platform 21, and mount the battery on the electric vehicle 13 through the second platform 22.
As shown in fig. 4 and 5, the battery replacement device further includes a first transmission mechanism 71 and a second transmission mechanism 72, the first transmission mechanism 71 is connected between the lifting drive mechanism 6 and the first platform 21, and the lifting drive mechanism 6 drives the first platform 21 to lift in the vertical direction through the first transmission mechanism 71; the second transmission mechanism 72 is connected between the lifting drive mechanism 6 and the second platform 22, and the lifting drive mechanism 6 drives the second platform 22 to lift in the vertical direction through the second transmission mechanism 72. The elevation drive mechanism 6 transmits a driving force to the first platform 21 and the second platform 22 through the first transmission mechanism 71 and the second transmission mechanism 72, respectively, to drive the elevation of the first platform 21 and the second platform 22 in the vertical direction.
The number of the lifting drive mechanisms 6 in this embodiment is one, the first platform 21 and the second platform 22 are driven to lift by one lifting drive mechanism 6, and the first platform 21 and the second platform 22 are driven by the lifting drive mechanism 6 to lift synchronously. In other alternative embodiments, since the first platform 21 and the second platform 22 respectively transmit the driving force through different transmission mechanisms, the lifting driving mechanism 6 can be controlled to drive the first transmission mechanism 71 or the second transmission mechanism 72 separately by adding a control mechanism in the power switching device, so as to achieve independent lifting of the first platform 21 and the second platform 22.
In other alternative embodiments, the lifting driving mechanism 6 may further include a first lifting driving mechanism and a second lifting driving mechanism, the first lifting driving mechanism is connected to the first platform 21 and is configured to drive the first platform 21 to lift in the vertical direction; the second lifting driving mechanism is connected with the second platform 22 and is used for driving the second platform 22 to lift along the vertical direction. The first platform 21 and the second platform 22 respectively realize independent lifting through the first lifting driving mechanism and the second lifting driving mechanism, and even under the condition that the first platform 21 and the second platform 22 are used independently, the functions of the first platform 21 and the second platform 22 can be ensured to be complete, so that the specific structure of the battery replacement device can be adjusted according to actual requirements, and the application range of the battery replacement device is enlarged.
The lifting driving mechanism 6 in this embodiment is a cam lifting driving mechanism, and the detailed structure and operation principle of the cam lifting driving mechanism belong to the prior art in this field, and will not be described in detail here, and the basic structure and operation principle of the cam lifting driving mechanism in this embodiment will be briefly described below:
as shown in fig. 7 to 10, a rotatable cam 717 is connected between the first platform 21 and the horizontal moving platform 4. The cam lifting drive mechanism includes a lifting drive member 61, and the lifting drive member 61 is a rotary motor. The first transmission mechanism 71 includes a transmission shaft 711, a driving wheel 712, a first driven wheel 713, a second driven wheel 714 and a cam 717, the first driven wheel 713 is disposed between the driving wheel 712 and the second driven wheel 714, a first transmission belt 715 is wound between the driving wheel 712 and the first driven wheel 713, a second transmission belt 716 is wound between the first driven wheel 713 and the second driven wheel 714, and the second driven wheel 714 is connected with the cam 717. The lifting driving member 61 is connected with the transmission shaft 711, the transmission shaft 711 is connected with the driving wheel 712, the lifting driving member 61 drives the transmission shaft 711 to rotate, further drives the driving wheel 712 to rotate, and then sequentially drives the first driven wheel 713, the second driven wheel 714 and the cam 717 to rotate, so that the first platform 21 is lifted.
In the power exchanging process, the lifting driving member 61 drives the transmission shaft 711 to rotate, and the first platform 21 is driven to ascend through the rotation of the cam 717 under the action of the first transmission mechanism 71. The two opposite side surfaces of the horizontal moving platform 4 perpendicular to the horizontal moving direction of the battery replacing device are provided with the cam 717 and the first transmission mechanism 71 for driving the cam 717 to rotate, so that the first platform 21 can be lifted stably.
The second transmission mechanism 72 and the lifting principle of the second platform 22 are the same as those of the first platform 21, and are not described herein, and the lifting driving member 61 drives the second platform 22 to lift by the rotation of the cam 717 under the action of the second transmission mechanism 72. In other alternative embodiments, the cam 717 may be replaced with another link structure, and the link structure is not limited to a rod shape.
In other alternative embodiments, a scissor lift drive or a hydraulic cylinder lift drive may also be used as the lift drive 6. When the number of the lifting driving mechanisms 6 is plural, the plurality of lifting driving mechanisms 6 may be of the same type or different types, that is, one or more of a cam lifting driving mechanism, a scissor lifting driving mechanism, or a hydraulic cylinder lifting driving mechanism may be used as the lifting driving mechanism 6.
As shown in fig. 4 and 5, the lifting driving mechanism 6 is disposed between the first platform 21 and the second platform 22, so that the lifting driving mechanism 6 can control the lifting of the first platform 21 and the second platform 22 synchronously or respectively, the transmission distance of the transmission mechanism is reduced, interference of the lifting driving mechanism 6 on the operations of detaching and installing the batteries of the first platform 21 and the second platform 22 is avoided, and the reliability of battery replacement is ensured. Specifically, as shown in fig. 6, a lifting drive installation area 44 is provided between the first installation area 41 and the second installation area 42 of the horizontal moving platform 4, the cam lifting drive mechanism is installed in the lifting drive installation area 44, and the horizontal moving platform 4 supports the lifting drive mechanism 6.
In other alternative embodiments, the lifting driving mechanism 6 may also be disposed at the front end (the end close to the first platform 21) or the rear end (the end close to the second platform 22) of the horizontal moving platform 4 along the horizontal direction, and the lifting driving mechanism 6 should be disposed at a position to avoid interference with the operations of detaching and installing the battery on the first platform 21 and the second platform 22, so as to ensure that the battery replacement is performed smoothly.
The battery replacement equipment further comprises a lifting control sensor (not shown in the figure), which can be arranged on any one of the first platform 21, the second platform 22 or the horizontal moving platform 4, and the lifting control sensor is used for controlling the lifting of the first platform 21 and/or the second platform 22 along the vertical direction. The power station is provided with sensing points matched with the lifting control sensor, and the lifting control sensor senses the height of the first platform 21, the second platform 22 or the horizontal moving platform 4 relative to the ground by sensing the positions of the corresponding sensing points, so that whether the first platform 21 or the second platform 22 is lifted to a specified height or not is judged. When the lifting control sensor senses that the first platform 21 or the second platform 22 is lifted to a specified height, the first platform 21 or the second platform 22 stops lifting, so that the first platform 21 or the second platform 22 is prevented from interfering with other structures of the electric automobile 13 or the battery replacement equipment, and the reliability of battery replacement is improved.
In this embodiment, the setting positions, the number, and the types of the lifting control sensors are not specifically described, so that a technician can design the lifting control sensors according to actual requirements, and the setting positions and the number of the lifting control sensors at least need to meet the requirement of accurate alignment of the battery replacement positions of both the first platform 21 and the second platform 22 with respect to the electric vehicle 13. The technical staff can choose existing sensor structure among the prior art as the lift control sensor for example can choose infrared sensor, proximity sensor, photoelectric sensor, vision sensor or distancer for use, and when the quantity of lift control sensor was a plurality of, a plurality of lift control sensor can adopt the same or different structure, can choose one or more in infrared sensor, proximity sensor, photoelectric sensor, vision sensor or the distancer for use as the lift control sensor.
In other alternative embodiments, the lift control sensor may further include an optical fiber sensor, the lift driving mechanism 6 controls the lifting of the first platform 21 and the second platform 22 through the cam 717, the optical fiber sensor is configured to detect a pressure applied when the cam 717 lifts the first platform 21 and the second platform 22 to determine whether the first platform and the second platform are lifted to a specified height, and the cam 717 and/or the first platform 21 and/or the second platform 22 are/is provided with a groove for placing an optical fiber. Fig. 11 shows a method of arranging a groove 81 for placing an optical fiber 82 on the first platform 21, and detecting the pressure applied to the first platform 21 or the second platform 22 to determine whether the first platform 21 or the second platform 22 is lifted to a specified height. Or, a groove 81 for placing the optical fiber 82 may be provided on the cam 717, and whether the first platform 21 and the second platform 22 are lifted to the designated height may be determined by detecting the pressure applied to the cam 717.
The battery replacement equipment further comprises an alignment mechanism (not shown in the figure), and the first platform 21 and the second platform 22 are both provided with the alignment mechanism, and the alignment mechanism is used for aligning the positions of the first platform 21 and the second platform 22 relative to the electric vehicle 13. When the alignment mechanism on the first platform 21 moves to the first alignment position, the alignment mechanism on the second platform 22 can follow up to the corresponding position. Alternatively, when the alignment mechanism on the second platform 22 moves to the first alignment position, the positioning mechanism on the first platform 21 can follow up to the corresponding position. For example, when the first platform 21 moves horizontally to the battery replacement position of the electric vehicle 13, the second platform 22 is far away from the battery replacement position of the electric vehicle 13 compared with the first platform 21; when the second platform 22 moves horizontally to the battery replacement position of the electric vehicle 13, the first platform 21 is far away from the battery replacement position of the electric vehicle 13 compared with the second platform 22.
The alignment mechanism is used for ensuring the position alignment precision between the first platform 21 and the second platform 22 before the battery is dismounted and mounted and the electric automobile 13 so as to ensure that the first platform 21 can accurately dismount the power-deficient battery of the electric automobile 13, and the second platform 22 can accurately mount the fully charged battery on the electric automobile 13 so as to ensure the reliability of battery replacement. The arrangement can ensure that the first platform 21 and the second platform 22 both have independent alignment mechanisms, and the batteries can be aligned before being disassembled and assembled, so that the first platform 21 and the second platform 22 can work independently, and the battery replacement efficiency is improved. The specific structure and the working principle of the alignment mechanism belong to the prior art in the field, and are not described herein, and those skilled in the art may select the alignment mechanism capable of implementing the above functions, for example, the alignment mechanism may be a positioning pin, a positioning fork, or other mechanisms capable of implementing a positioning function.
The battery replacement device further comprises an unlocking mechanism and/or a battery push-pull mechanism (not shown in the figure), and the first platform 21 and the second platform 22 are both provided with the unlocking mechanism and/or the battery push-pull mechanism. When the unlocking mechanism and/or the battery push-pull mechanism on the first platform 21 is moved to the second aligned position, the unlocking mechanism and/or the battery push-pull mechanism on the second platform 22 can be followed to the corresponding position. When the unlocking mechanism and/or the battery push-pull mechanism on the second platform 22 is moved to the second aligned position, the unlocking mechanism and/or the battery push-pull mechanism on the first platform 21 can be followed to the corresponding position. For example, because the first platform 21 and the second platform 22 in this embodiment are lifted at the same time, when the first platform 21 drives the unlocking mechanism and/or the battery push-pull mechanism to lift, the unlocking mechanism and/or the battery push-pull mechanism on the second platform 22 also lift synchronously with the second platform 22; during the process that the first platform 21 drives the unlocking mechanism and/or the battery push-pull mechanism to descend, the unlocking mechanism and/or the battery push-pull mechanism on the second platform 22 also descends synchronously along with the second platform 22.
The unlocking mechanism is used for being matched with a locking mechanism on the electric automobile 13 to unlock a battery on the electric automobile 13, and the battery push-pull mechanism is used for taking out a low-voltage battery from the electric automobile 13 to the first platform 21 or pushing a full-voltage battery on the second platform 22 to the electric automobile 13 to achieve installation of the battery. The arrangement can ensure that the first platform 21 and the second platform 22 are provided with independent unlocking mechanisms and/or battery push-pull mechanisms, so that the first platform 21 and the second platform 22 can work independently, and the battery replacement efficiency is improved.
The battery replacement device further comprises a control unit (not shown in the figure), the control unit is electrically connected with one or more of the horizontal driving mechanism 3, the lifting driving mechanism 6, the alignment mechanism, the unlocking mechanism and the battery push-pull mechanism of the battery replacement device, and is used for controlling the actions of the horizontal driving mechanism 3 and/or the lifting driving mechanism 6 and/or the alignment mechanism and/or the unlocking mechanism and/or the battery push-pull mechanism which are electrically connected with the control unit, so that each component of the battery replacement device can accurately work.
The following electric vehicle 13 battery replacement process is briefly described:
the electric vehicle 13 drives into the battery replacement station and stops on the battery replacement platform 11, the battery replacement device initially stops at one side of the charging bin 12, the battery replacement station monitors that the electric vehicle 13 drives into, the battery transfer device 122 in the charging bin 12 can place the corresponding fully charged battery on the second platform 22 of the battery replacement device, and then the battery replacement device moves towards the battery replacement platform 11. Trade first platform 21 of electric equipment and remove to electric automobile 13's trade electric position earlier, first platform 21 rises under the drive of lift actuating mechanism 6 and dismantles electric automobile 13's insufficient voltage battery, and the insufficient voltage battery of dismantling places on first platform 21, and first platform 21 descends to initial position afterwards. The second platform 22 moves to the power switching position of the electric vehicle 13 in the horizontal direction under the driving of the horizontal driving mechanism 3, and ascends under the driving of the lifting driving mechanism 6 to mount the full-charged battery carried by the second platform onto the electric vehicle 13, and then the second platform 22 descends to the initial position, thereby completing one power switching. After the battery replacing process is finished, the electric automobile 13 can immediately go out of the battery replacing platform 11, the battery replacing equipment moves towards the charging bin 12, and the insufficient battery on the first platform 21 is stored in the charging bin 12 for charging.
In a preferred embodiment of the battery replacement station, the battery replacement station includes a charging chamber 12, a battery transferring device 122, when the second platform 22 of the battery replacement device obtains a full-charge battery from the charging chamber 12, the battery replacement device moves from the charging chamber 12 to the battery replacement position, the first platform 21 moves to the battery replacement position first to detach a power-deficient battery of the electric vehicle, and then the battery replacement device moves continuously to move the second platform 22 to the battery replacement position to fully install the battery, after the installation is completed, the battery replacement device moves to the charging chamber 12 along a return path to place the power-deficient battery on the first platform 21 into the charging chamber 12 for charging, the battery transferring device 122 has an extending mechanism for exchanging the battery with the battery replacement device, the extending mechanism extends to the first platform 21 when extending to move the power-deficient battery into the battery transferring device 122, or the bottom of the battery transferring device 122 has an avoiding area, for the empty second platform 22 to pass through, so that the extension mechanism can take out the insufficient battery from the first platform 21, or the transition mechanism is provided in the charging bin 12 for taking out the insufficient battery from the first platform 21, or the rotating mechanism is provided at the bottom of the first platform 21 and the second platform 22 for rotationally adjusting the positions of the first platform 21 and the second platform 22 when the second platform 22 moves to the charging bin 12, so that the first platform 21 and the battery transfer device 122 can exchange batteries.
In another preferred embodiment of the battery replacing station, the battery replacing station comprises two charging bins 12 and two battery transferring devices 122, the charging bins 12 are respectively located at two sides of a battery replacing position along a direction perpendicular to a vehicle driving direction, each battery transferring device 122 is arranged in each charging bin 12, when the battery replacing device obtains a full-charge battery from a first charging bin and places the full-charge battery on a second platform 22, the first platform 21 moves to the battery replacing position to detach a power-deficient battery, the second platform 22 installs the full-charge battery on an electric vehicle 13, the battery replacing device continues to move to a second charging bin, the first platform 21 first reaches the second charging bin, and the battery transferring devices 122 in the second charging bin obtain the power-deficient battery from the first platform 21 and place the power-deficient battery on a charging rack 121 to be charged.
The power swapping station in the present invention is not limited to the form shown in fig. 1, and the power swapping device provided in the present invention is also applicable to power swapping stations with other structures or layouts.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on normal use of the device or component, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or component referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, are not to be construed as limiting the present invention.
While specific embodiments of the invention have been described above, it will be understood by those skilled in the art that this is by way of example only, and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are within the scope of the invention.

Claims (24)

1. The utility model provides a trade electrical equipment for carry out the battery to electric automobile and change, its characterized in that trades electrical equipment and includes first platform and the second platform that sets up along the horizontal direction interval, first platform is used for dismantling battery on the electric automobile, the second platform is used for installing the battery on the electric automobile, first platform with the second platform homoenergetic for electric automobile trades the electric position and carries out along the removal of horizontal direction.
2. The battery swapping device of claim 1, further comprising a horizontal driving mechanism, wherein the horizontal driving mechanism is connected to the first platform and the second platform, and the horizontal driving mechanism is configured to drive the battery swapping device to move in a horizontal direction.
3. The battery replacing device as claimed in claim 2, further comprising a horizontal moving platform, wherein the first platform and the second platform are both disposed on the horizontal moving platform and can move along a horizontal direction along with the horizontal moving platform, and the horizontal moving platform is connected to the horizontal driving mechanism, and the horizontal driving mechanism is configured to drive the horizontal moving platform to move along the horizontal direction.
4. The battery swapping device as in claim 3, wherein the horizontal driving mechanism is disposed at a front end or a rear end of the horizontal moving platform in a horizontal direction, or wherein the horizontal driving mechanism is disposed between the first platform and the second platform.
5. The charging apparatus as recited in claim 4 wherein the horizontal movement platform comprises a first mounting area, a second mounting area, and a drive mounting area, the first platform being mounted in the first mounting area, the second platform being mounted in the second mounting area, the horizontal drive mechanism being mounted in the drive mounting area, the drive mounting area being disposed horizontally at an end of the first mounting area remote from the second mounting area or at an end of the second mounting area remote from the first mounting area or between the first mounting area and the second mounting area.
6. The battery replacement device as claimed in claim 3, wherein the horizontal moving platform is provided with at least two driving wheels, the two driving wheels are oppositely arranged on two sides of the horizontal moving platform perpendicular to the horizontal moving direction of the horizontal moving platform, and the driving wheels are connected with the horizontal driving mechanism;
the horizontal moving platform is also provided with a plurality of supporting wheels, the supporting wheels are arranged on two sides of the horizontal moving platform perpendicular to the horizontal moving direction of the horizontal moving platform, and the supporting wheels and the driving wheels are arranged at intervals.
7. The battery swapping device of claim 3, wherein the horizontal movement platform comprises a first horizontal movement platform and a second horizontal movement platform, the first horizontal movement platform is disposed on the first horizontal movement platform, the second horizontal movement platform is disposed on the second horizontal movement platform, and the first horizontal movement platform and the second horizontal movement platform are detachably connected.
8. The battery swapping device as in claim 7, wherein at least two driving wheels are disposed on the horizontal moving platform, and the two driving wheels are disposed on two opposite sides of the first horizontal moving platform perpendicular to the horizontal moving direction thereof, or the two driving wheels are disposed on two opposite sides of the second horizontal moving platform perpendicular to the horizontal moving direction thereof;
the horizontal moving platform is also provided with a plurality of supporting wheels, and the supporting wheels are arranged on two sides of the first horizontal moving platform perpendicular to the horizontal moving direction of the first horizontal moving platform and two sides of the second horizontal moving platform perpendicular to the horizontal moving direction of the second horizontal moving platform.
9. The swapping device of claim 7, wherein the horizontal drive mechanism comprises a first horizontal drive mechanism and a second horizontal drive mechanism; the first horizontal driving mechanism is connected with the first horizontal moving platform and is used for driving the first horizontal moving platform to move along the horizontal direction; the second horizontal driving mechanism is connected with the second horizontal moving platform and used for driving the second horizontal moving platform to move along the horizontal direction.
10. The battery replacing device as claimed in claim 3, further comprising a horizontal walking control sensor for controlling the movement of the horizontal moving platform in the horizontal direction.
11. The battery swapping device of claim 10, wherein the horizontal walking control sensor comprises an infrared sensor and/or a proximity sensor and/or a photoelectric sensor and/or a visual sensor and/or a range finder.
12. The battery swapping device of claim 2, wherein the horizontal drive mechanism comprises a belt drive mechanism and/or a synchronous belt drive mechanism.
13. The battery replacement device as claimed in claim 1, further comprising a lifting driving mechanism, wherein the lifting driving mechanism is connected to the first platform and the second platform, and the lifting driving mechanism is configured to drive the first platform and the second platform to lift in a vertical direction.
14. The battery swapping device of claim 13, further comprising a first transmission mechanism and a second transmission mechanism; the first transmission mechanism is connected between the lifting driving mechanism and the first platform, and the lifting driving mechanism drives the first platform to lift along the vertical direction through the first transmission mechanism; the second transmission mechanism is connected between the lifting driving mechanism and the second platform, and the lifting driving mechanism drives the second platform to lift along the vertical direction through the second transmission mechanism.
15. The battery swapping device of claim 13, wherein the elevation drive mechanism comprises a first elevation drive mechanism and a second elevation drive mechanism; the first lifting driving mechanism is connected with the first platform and is used for driving the first platform to lift along the vertical direction; and the second lifting driving mechanism is connected with the second platform and is used for driving the second platform to lift along the vertical direction.
16. The battery swapping device of claim 13, wherein the lifting drive comprises a cam lifting drive and/or a scissor lifting drive and/or a hydraulic cylinder lifting drive.
17. The battery swapping device of claim 13, further comprising a horizontal moving platform, wherein the first platform and the second platform are both disposed on the horizontal moving platform; the lifting driving mechanism is arranged at the head end or the tail end of the horizontal moving platform along the horizontal direction, or the lifting driving mechanism is arranged between the first platform and the second platform.
18. The battery swapping device of claim 17, further comprising a lifting control sensor disposed on the first platform, the second platform, or the horizontal moving platform, wherein the lifting control sensor is configured to control the lifting of the first platform and/or the second platform in a vertical direction.
19. The battery swapping device of claim 18, wherein the elevation control sensor comprises an infrared sensor and/or a proximity sensor and/or a photoelectric sensor and/or a visual sensor and/or a range finder.
20. The battery replacement device as claimed in claim 18, wherein the lift control sensor comprises an optical fiber sensor, the lift driving mechanism controls the lifting of the first platform and the second platform through a cam, and the optical fiber sensor is used for detecting the pressure applied when the cam lifts the first platform and the second platform.
21. The battery replacement device according to claim 1, further comprising an alignment mechanism, wherein the alignment mechanism is provided on each of the first platform and the second platform, and is used for aligning the positions of the first platform and the second platform relative to the electric vehicle;
when the aligning mechanism on the first platform or the aligning mechanism on the second platform moves to a first aligning position, the aligning mechanism on the second platform or the positioning mechanism on the first platform can follow up to a corresponding position.
22. The battery swapping device as claimed in claim 1, further comprising an unlocking mechanism and/or a battery push-pull mechanism, wherein the unlocking mechanism and/or the battery push-pull mechanism are provided on each of the first platform and the second platform;
when the unlocking mechanism and/or the battery push-pull mechanism on the first platform or the unlocking mechanism and/or the battery push-pull mechanism on the second platform moves to a second alignment position, the unlocking mechanism and/or the battery push-pull mechanism on the second platform or the unlocking mechanism and/or the battery push-pull mechanism on the first platform can follow up to a corresponding position.
23. The battery swapping device as in any one of claims 1 to 22, further comprising a control unit, wherein the control unit is electrically connected to a horizontal driving mechanism and/or a lifting driving mechanism of the battery swapping device and/or an alignment mechanism and/or an unlocking mechanism and/or a battery push-pull mechanism of the first platform and the second platform, and the control unit is configured to control the operation of the horizontal driving mechanism and/or the lifting driving mechanism and/or the alignment mechanism and/or the unlocking mechanism and/or the battery push-pull mechanism.
24. A swapping station, characterized in that the swapping station comprises a swapping device as claimed in any one of claims 1-23.
CN202110242129.3A 2021-03-04 2021-03-04 Battery replacing equipment and battery replacing station comprising same Pending CN115009088A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110242129.3A CN115009088A (en) 2021-03-04 2021-03-04 Battery replacing equipment and battery replacing station comprising same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110242129.3A CN115009088A (en) 2021-03-04 2021-03-04 Battery replacing equipment and battery replacing station comprising same

Publications (1)

Publication Number Publication Date
CN115009088A true CN115009088A (en) 2022-09-06

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110242129.3A Pending CN115009088A (en) 2021-03-04 2021-03-04 Battery replacing equipment and battery replacing station comprising same

Country Status (1)

Country Link
CN (1) CN115009088A (en)

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