CN114992786B - Air conditioner assembling method and system - Google Patents
Air conditioner assembling method and system Download PDFInfo
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- CN114992786B CN114992786B CN202210683357.9A CN202210683357A CN114992786B CN 114992786 B CN114992786 B CN 114992786B CN 202210683357 A CN202210683357 A CN 202210683357A CN 114992786 B CN114992786 B CN 114992786B
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- printed board
- air conditioner
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000012795 verification Methods 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000005856 abnormality Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000004378 air conditioning Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/50—Control or safety arrangements characterised by user interfaces or communication
- F24F11/56—Remote control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/32—Details or features not otherwise provided for preventing human errors during the installation, use or maintenance, e.g. goofy proof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention provides an air conditioner assembly method, which comprises the following steps: assembling the printed board assembly to form a printed board assembly, and generating information of the printed board assembly to form a printed board assembly information code; reading the information code of the printed board assembly to obtain information of the printed board assembly, assembling the assembly of the air conditioner internal and external units, and combining the information of the assembly of the air conditioner internal and external units and the information of the assembly of the printed board to generate an assembly information code of the whole machine; and identifying the complete machine assembly information code, and writing in a software program file corresponding to the complete machine assembly information code. According to the invention, the actual assembly information code of the whole air conditioner internal and external unit is generated through inputting the actual assembly information in the assembly process of the air conditioner internal and external unit assembly, the information of the parts of the whole air conditioner internal and external unit is accurately obtained, the matched software control program is accurately searched, the problem of software program rewriting caused by various reasons in actual production scheduling can be reduced to the greatest extent, and the production assembly efficiency and the production flexibility of air conditioner products are improved.
Description
Technical Field
The invention relates to the technical field of air conditioners, in particular to an air conditioner assembling method and system.
Background
In the whole machine assembly process of the existing air-conditioning product, after the assembly of the electric control printed board assembly is completed, the corresponding software program of the air-conditioning product is written into the electric control printed board, and then the electric control printed board is installed into the whole machine of the air-conditioning.
However, in the actual production process, the installation of the electric control printed board and the installation of the whole air conditioner are not usually in one station, and as the software control program is related to the types and parameters of the compressor, the fan and the electronic expansion valve, if in the subsequent assembly process of other components of the air conditioner product, the temporary replacement or the different types of the compressor, the fan and other components in production and delivery are generated, the software program written into the electric control component may not be compatible with the components of the actual assembly, and the software program of the electric control component needs to be rewritten at the moment, so that the assembly production efficiency of the air conditioner product can be seriously affected.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an air conditioner assembling method and system, which are used for solving the technical problem of low production efficiency of traditional air conditioner assembling in the related art.
The invention provides an air conditioner assembly method, which comprises the following steps:
assembling the printed board assembly to form a printed board assembly, and generating information of the printed board assembly to form a printed board assembly information code;
reading the printed board assembly information code to obtain information of a printed board assembly, assembling an air conditioner internal and external assembly, and combining the information of the air conditioner internal and external assembly with the information of the printed board assembly to generate a complete machine assembly information code;
and identifying the complete machine assembly information code, and writing in a software program file corresponding to the complete machine assembly information code.
Optionally, the reading the printed board assembly information code to obtain information of the printed board assembly includes:
and reading a label through scanning, wherein the label is printed by a bar code, and the bar code is generated by a printed board assembly information code.
Optionally, the reading the printed board assembly information code to obtain information of the printed board assembly includes:
and reading an electronic information code by the computer equipment, wherein the electronic information code is generated by the information code of the printed board assembly.
Optionally, after the information of the printed board assembly is obtained by reading the information code of the printed board assembly, before the assembly of the air conditioner indoor unit and the air conditioner outdoor unit, the method further comprises:
and judging whether the information of the printed board assembly corresponds to the model of the assembly of the air conditioner inner and outer units, if so, starting to assemble the assembly of the air conditioner inner and outer units, and if not, judging that the model is not the same.
Optionally, the identifying the complete machine assembly information code, writing a software program file corresponding to the complete machine assembly information code, includes:
and the writing Cheng Gongzhuang reads the complete machine assembly information code through the wireless transmission module and/or the wired transmission module, inquires and judges whether a corresponding software program file exists, if so, writes the software program file corresponding to the complete machine assembly information code, and otherwise, displays that the corresponding software program file does not exist.
The invention also provides an air conditioner assembly method, which comprises the following steps:
assembling the printed board assembly to form a printed board assembly, and generating information of the printed board assembly to form a printed board assembly information code;
reading the printed board assembly information code to obtain information of a printed board assembly, importing information of an air conditioner internal and external assembly to be assembled, and combining the information of the air conditioner internal and external assembly with the information of the printed board assembly to generate a complete machine assembly information code;
sequentially assembling the assembly parts of the air conditioner inner and outer units, judging whether the information of the assembly parts of the air conditioner inner and outer units is in accordance with the information code of the assembly of the whole unit, if so, not prompting, otherwise, displaying errors;
after the assembly of the assembly parts of the air conditioner internal and external units is completed, writing in a software program file corresponding to the assembly information code of the whole unit.
The invention also provides an air conditioner assembly system, which comprises:
the information identification module is used for identifying the printed board assembly information code or the whole machine assembly information code;
the information verification module is used for verifying the information of the printed board assembly in the printed board assembly information code and generating a printed board assembly information code verification result; the information of the assembly parts of the air conditioner internal and external units and the information of the assembly parts of the printed board are used for verifying the assembly information code of the whole machine, and a verification result of the assembly information code of the whole machine is generated;
the program acquisition module is used for searching a software program file matched with the complete machine assembly information code according to the verification result of the complete machine assembly information code;
and the program writing module is used for writing the matched software program file into the air conditioner through the information transmission device.
Optionally, the system further comprises an alarm module, which is used for sending out an information abnormality prompt and recording when the information verification results of the printed board assembly parts in the printed board assembly information codes in the information verification module are inconsistent; and when the information of the air conditioner internal and external assembly parts for the complete machine assembly information codes in the information verification module is inconsistent with the information verification result of the printed board assembly parts, sending out information abnormality prompts and recording.
Compared with the prior art, the invention has the following beneficial effects:
1. when the printed board assembly is assembled by facing different stations, after the workers at the printed board assembly position assemble the printed board assembly, the workers assembling the air conditioner indoor and outdoor units can confirm whether the printed board assembly belongs to the type required by the station by reading the information code of the printed board assembly, so that errors in the installation engineering are avoided.
2. The method has the advantages that the actual assembly information codes of the whole air conditioner inner and outer units are generated through the input of the actual assembly information in the assembly process of the assembly parts of the air conditioner inner and outer units, the information of the parts of the whole air conditioner inner and outer units can be accurately obtained, the software control program matched with the information can be accurately searched, the problem of software program rewriting caused by various reasons in actual production scheduling can be furthest reduced, the production assembly efficiency of air conditioner products is greatly improved, and the production flexibility of the air conditioner products is improved.
Drawings
FIG. 1 is a schematic flow chart of an embodiment of an air conditioner assembly method according to the present invention;
FIG. 2 is a flow chart of a second embodiment of an air conditioner assembly method according to the present invention;
FIG. 3 is a flow chart of a third embodiment of an air conditioner assembly method according to the present invention;
FIG. 4 is a flow chart of a fourth embodiment of an air conditioner assembly method according to the present invention;
FIG. 5 is a flowchart of a fifth embodiment of an air conditioner assembly method according to the present invention;
FIG. 6 is a flow chart of a fifth embodiment of an air conditioner assembly method according to the present invention;
fig. 7 is a schematic structural diagram of an air conditioner assembly system according to the present invention.
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
In order to make the objects, technical solutions and advantageous effects of the present invention more apparent, the technical solutions of the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1, the present invention provides an air conditioner assembling method, comprising:
assembling the printed board assembly to form a printed board assembly, and generating information of the printed board assembly to form a printed board assembly information code;
reading the printed board assembly information code to obtain information of a printed board assembly, assembling an air conditioner internal and external assembly, and combining the information of the air conditioner internal and external assembly with the information of the printed board assembly to generate a complete machine assembly information code;
and identifying the complete machine assembly information code, and writing in a software program file corresponding to the complete machine assembly information code.
Since the assembly of the printed board and the assembly of the air conditioner indoor and outdoor units are often not in one station or are done by different factories, the following embodiments are provided:
the bare board of the printed board and each printed board assembly part are combined to form a printed board assembly, the information of each printed board assembly part is written into an electronic control module of the air conditioner, and a printed board assembly information code is generated, so that the second station or the downstream factory can conveniently acquire the information of each printed board assembly part in the printed board assembly through the printed board assembly information code;
the method comprises the steps that the printed board assembly information code is firstly read at a second station or a factory, the model and parameters of a printed board are confirmed to be matched with an air conditioner assembled at the station (factory), assembly parts (a compressor, a fan, an electronic expansion valve and the like) of the air conditioner and the air conditioner are assembled, the information of the assembly parts of the air conditioner and the information of the assembly parts of the printed board are combined to generate a complete machine assembly information code, and a third station or a downstream factory can conveniently acquire the information of the assembly parts of the air conditioner and the information of the assembly parts of the printed board through the complete machine assembly information code;
the device is positioned at a third station or a factory substitute, the complete machine assembly information code is identified, a software program file corresponding to the complete machine assembly information code is written, the accurate acquisition of the information of parts of the complete machine of the air conditioner internal and external machines is realized, and a software control program matched with the information is accurately searched; writing the matched software control program into a system of the air conditioner;
according to the invention, the information of the assembly parts of the air conditioner inner and outer machines can be quickly obtained through the complete machine information code, and meanwhile, the corresponding software control program is matched through the complete machine information code, so that the problem of software program rewriting caused by various reasons in actual production scheduling can be reduced to the greatest extent, the production assembly efficiency and reliability of air conditioner products are greatly improved, and the production flexibility of the air conditioner products is improved.
Referring to fig. 2, in a second embodiment, the reading the printed board assembly information code to obtain information of a printed board assembly includes:
and reading a label through scanning, wherein the label is printed by a bar code, and the bar code is generated by a printed board assembly information code.
In this embodiment, in order to improve the reliability of assembly, a barcode is generated according to the information code of the printed board assembly, and a label is printed by the barcode and attached to the printed board assembly, where the barcode includes, but is not limited to, a one-dimensional barcode or a two-dimensional barcode, and a worker can confirm whether the assembly information of the printed board assembly is complete by scanning the label generated by printing the barcode during assembly.
Referring to fig. 3, in a third embodiment, the reading the printed board assembly information code to obtain information of a printed board assembly includes:
and reading an electronic information code by the computer equipment, wherein the electronic information code is generated by the information code of the printed board assembly.
In this embodiment, in order to further improve efficiency, an assembler may quickly obtain the electronic information code of the printed board assembly through a wired transmission interface or a wireless transmission interface of the printed board assembly by using a computer device, so as to quickly confirm whether the assembly information of the printed board assembly is complete.
Referring to fig. 4, in a fourth embodiment, after the information of the printed board assembly is obtained by reading the information code of the printed board assembly, before the assembly of the air conditioner indoor unit and outdoor unit, the method further includes:
and judging whether the information of the printed board assembly corresponds to the model of the assembly of the air conditioner inner and outer units, if so, starting to assemble the assembly of the air conditioner inner and outer units, and if not, judging that the model is not the same.
In this embodiment, before assembling the assembly parts of the air conditioner indoor and outdoor units, the information code of the printed board assembly part is read to obtain the information of the printed board assembly part, the information of the printed board assembly part is checked with a calibration machine for checking, the printed board is judged to belong to the type required by the station, if the printed board is in line with the type required by the station, the assembly of the air conditioner indoor and outdoor units is started, otherwise, the type is judged to be inconsistent.
Referring to fig. 5, in a fifth embodiment, the identifying the complete machine assembly information code, writing a software program file corresponding to the complete machine assembly information code, includes:
and the writing Cheng Gongzhuang reads the complete machine assembly information code through the wireless transmission module and/or the wired transmission module, inquires and judges whether a corresponding software program file exists, if so, writes the software program file corresponding to the complete machine assembly information code, and otherwise, displays that the corresponding software program file does not exist.
In this embodiment, the write Cheng Gongzhuang reads the complete machine assembly information code through the wireless transmission module and/or the wired transmission module, obtains the information of the parts of the complete machine of the air conditioner internal and external machines through the complete machine assembly information code, determines whether the software program files corresponding to the parts of the complete machine of the air conditioner internal and external machines exist according to the information of the complete machine assembly information code, writes the corresponding software program files if the software program files exist, otherwise displays that the corresponding software program files do not exist, performs further investigation, and the write Cheng Gongzhuang may be a portable usb disk, or a write upper computer connected through the wireless transmission module and/or the wired transmission module.
Referring to fig. 6, the present invention also provides an air conditioner assembling method, comprising:
assembling the printed board assembly to form a printed board assembly, and generating information of the printed board assembly to form a printed board assembly information code;
reading the printed board assembly information code to obtain information of a printed board assembly, importing information of an air conditioner internal and external assembly to be assembled, and combining the information of the air conditioner internal and external assembly with the information of the printed board assembly to generate a complete machine assembly information code;
sequentially assembling the assembly parts of the air conditioner inner and outer units, judging whether the information of the assembly parts of the air conditioner inner and outer units is in accordance with the information code of the assembly of the whole unit, if so, not prompting, otherwise, displaying errors;
after the assembly of the assembly parts of the air conditioner internal and external units is completed, writing in a software program file corresponding to the assembly information code of the whole unit.
In this embodiment, after the printed board assembly is assembled, information of the assembly parts of the air conditioner internal and external units of the current production model can be imported in advance, the information of the assembly parts of the air conditioner internal and external units and the information of the assembly parts of the printed board are combined to generate a complete machine assembly information code, and in the assembly process, the assembly parts of the air conditioner internal and external units are sequentially connected with a system of the air conditioner, and compared with the complete machine information code in the system of the air conditioner to determine whether the model of the connected assembly parts of the air conditioner internal and external units is in accordance; meanwhile, an indicator lamp can be arranged, the judging result is displayed through color conversion of the indicator lamp, if the type of the information code of the whole machine is met, a green light is turned on, and if the type of the information code of the whole machine is not met, a red light is turned on, so that judging efficiency is further improved.
Referring to fig. 7, the present invention also provides an air conditioner assembling system, comprising:
the information identification module is used for identifying the printed board assembly information code or the whole machine assembly information code;
the information verification module is used for verifying the information of the printed board assembly in the printed board assembly information code and generating a printed board assembly information code verification result; the information of the assembly parts of the air conditioner internal and external units and the information of the assembly parts of the printed board are used for verifying the assembly information code of the whole machine, and a verification result of the assembly information code of the whole machine is generated;
the program acquisition module is used for searching a software program file matched with the complete machine assembly information code according to the verification result of the complete machine assembly information code;
and the program writing module is used for writing the matched software program file into the air conditioner through the information transmission device.
In this embodiment, an air conditioner assembly system is provided, which is configured to implement identification of air conditioner information and writing of software program files in different stations, where the information identification module is configured to identify a printed board assembly, and obtain parameter information of the printed board assembly; the device is used for identifying the whole machine and acquiring parameter information of the whole machine, so that workers at different stations can acquire product (printed board or whole machine) information of the station;
the information verification module is used for verifying the parameter information of the printed board assembly and the parameter information of the whole machine respectively to generate a verification result of the printed board assembly and a verification result of the whole machine respectively, so that workers at different stations can verify products at the station of the workers, and whether the parameter model of the workers accords with the products at the station of the workers is judged according to the verification result;
the program acquisition module acquires the whole machine checking result, searches a software program file matched with the whole machine checking result through the whole machine checking result, and writes the matched software program file into the air conditioner through the program writing module.
Referring to fig. 7, in another embodiment, the system further includes an alarm module, configured to send out an information exception prompt and record when the information verification results of the printed board assembly in the printed board assembly information code in the information verification module are inconsistent; and when the information of the air conditioner internal and external assembly parts for the complete machine assembly information codes in the information verification module is inconsistent with the information verification result of the printed board assembly parts, sending out information abnormality prompts and recording.
In the embodiment, when a worker at a printed board station verifies the information of the printed board assembly in the printed board assembly information code, an alarm module sends out a prompt of abnormal information when the information is inconsistent, and records the prompt to the rear end; when the worker at the station of the whole machine verifies the information of the assembly parts of the air conditioner inner and outer machines with the information codes assembled by the whole machine, the alarm module also sends out a prompt of abnormal information when the information is inconsistent, and records the prompt at the rear end.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered by the scope of the claims of the present invention.
Claims (6)
1. An air conditioner assembling method, comprising: assembling the printed board assembly to form a printed board assembly, and generating information of the printed board assembly to form a printed board assembly information code; reading the printed board assembly information code to obtain information of a printed board assembly, assembling an air conditioner internal and external assembly, and combining the information of the air conditioner internal and external assembly with the information of the printed board assembly to generate a complete machine assembly information code; identifying the complete machine assembly information code, and writing a software program file corresponding to the complete machine assembly information code;
after the information of the printed board assembly is obtained by reading the printed board assembly information code, the method further comprises the following steps before the assembly of the air conditioner indoor and outdoor units is assembled: judging whether the information of the printed board assembly corresponds to the model of the assembly of the air conditioner inner and outer units, if so, starting to assemble the assembly of the air conditioner inner and outer units, otherwise, judging that the model is not consistent;
the identifying the complete machine assembly information code and writing in a software program file corresponding to the complete machine assembly information code comprises the following steps: and the writing Cheng Gongzhuang reads the complete machine assembly information code through the wireless transmission module and/or the wired transmission module, inquires and judges whether a corresponding software program file exists, if so, writes the software program file corresponding to the complete machine assembly information code, and otherwise, displays that the corresponding software program file does not exist.
2. The air conditioner assembling method according to claim 1, wherein the reading the printed board assembly information code to obtain information of a printed board assembly comprises: and reading a label through scanning, wherein the label is printed by a bar code, and the bar code is generated by a printed board assembly information code.
3. The air conditioner assembling method according to claim 1, wherein the reading the printed board assembly information code to obtain information of a printed board assembly comprises: and reading an electronic information code by the computer equipment, wherein the electronic information code is generated by the information code of the printed board assembly.
4. An air conditioner assembling method, comprising: assembling the printed board assembly to form a printed board assembly, and generating information of the printed board assembly to form a printed board assembly information code; reading the printed board assembly information code to obtain information of a printed board assembly, importing information of an air conditioner internal and external assembly to be assembled, and combining the information of the air conditioner internal and external assembly with the information of the printed board assembly to generate a complete machine assembly information code; sequentially assembling the assembly parts of the air conditioner inner and outer units, judging whether the information of the assembly parts of the air conditioner inner and outer units is in accordance with the information code of the assembly of the whole unit, if so, not prompting, otherwise, displaying errors; after the assembly of the assembly parts of the air conditioner internal and external units is completed, writing in a software program file corresponding to the assembly information code of the whole unit.
5. An air conditioner assembly system, comprising: the information identification module is used for identifying the printed board assembly information code or the whole machine assembly information code; the information verification module is used for verifying the information of the printed board assembly in the printed board assembly information code and generating a printed board assembly information code verification result; the information of the assembly parts of the air conditioner internal and external units and the information of the assembly parts of the printed board are used for verifying the assembly information code of the whole machine, and a verification result of the assembly information code of the whole machine is generated; the program acquisition module is used for searching a software program file matched with the complete machine assembly information code according to the verification result of the complete machine assembly information code; and the program writing module is used for writing the matched software program file into the air conditioner through the information transmission device.
6. The air conditioner assembly system of claim 5, further comprising: the alarm module is used for sending out information abnormality prompts and recording when the information verification results of the printed board assembly parts in the printed board assembly information codes in the information verification module are inconsistent; and when the information of the air conditioner internal and external assembly parts for the complete machine assembly information codes in the information verification module is inconsistent with the information verification result of the printed board assembly parts, sending out information abnormality prompts and recording.
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| CN202210683357.9A CN114992786B (en) | 2022-06-17 | 2022-06-17 | Air conditioner assembling method and system |
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| CN202210683357.9A CN114992786B (en) | 2022-06-17 | 2022-06-17 | Air conditioner assembling method and system |
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| CN112060096A (en) * | 2020-09-30 | 2020-12-11 | 库卡机器人(广东)有限公司 | Assembling method, assembling system and readable storage medium |
| CN212497772U (en) * | 2020-09-30 | 2021-02-09 | 库卡机器人(广东)有限公司 | Assembly system |
| CN112990395A (en) * | 2021-02-09 | 2021-06-18 | 青岛海尔滚筒洗衣机有限公司 | Washing machine production assembly detection device and control method thereof |
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| CN114110958A (en) * | 2021-11-12 | 2022-03-01 | 北京小米移动软件有限公司 | Control method and device of air conditioner, electronic equipment and storage medium |
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